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Shop Notes-109

ShopNotes-109

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demo1967
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3K views56 pages

Shop Notes-109

ShopNotes-109

Uploaded by

demo1967
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 56

ShopNotes No. 109 Page 1 of 1 2009 August Home Publishing. All rights reserved.

full-size pattern
Back Saw
Handle
{ Pattern for Handle. To use this pattern to
make your saw handle, make sure your softwares
Page Scaling setting = None (100%).
HANDLE
NOTE:
POSITION FULL-SIZE
PATTERN ON BLANK,
THEN CUT MITER ON BLANKS
NOTE:
USE SPRAY ADHESIVE
TO FASTEN PATTERN
TO BLANK
DRILL
&/16"-DIA.
COUNTER-
SINK
DRILL !/4"-DIA.
PILOT HOLE
THROUGH BLANK
HORN
SHOULDER
LINE
GRAIN DIRECTION
NOTE:
ALIGN BLADE
AS SHOWN
FOR DRILLING
MITER
BLADE OUTLINE
Materials & Hardware
space-saving
Workshop
ShopNotes No. 109 Page 1 of 3 2009 August Home Publishing. All rights reserved.
END CABINET
A Sides (2) 23 x 80 -
3
/4 Ply.
B Top/Fixed Shelf (2) 23 x 37 -
3
/4 Ply.
C Divider (1) 22
1
/4 x 38 -
3
/4 Ply.
D Back (1) 37 x 38 -
3
/4 Ply.
E Small Shelf (1) 18
1
/8 x 22
1
/4 -
3
/4 Ply.
F Rails (2)
3
/4 x 3
1
/2 - 37
G Tray (1) 17
5
/8 x 22 -
3
/4 Ply.
H Tray Front (1)
3
/4 x 3 - 18
3
/4
I Tray Cleat (1) 1
1
/2 x 1
1
/2 - 13
J Tray Lock (1)
3
/4 x 1
1
/2 - 19
1
/2
CENTER CABINET
K Sides (2) 23 x 80 -
3
/4 Ply.
L Top/Fixed Shelf (2) 23 x 48 -
3
/4 Ply.
M Divider (1) 22
1
/4 x 30 -
3
/4 Ply.
N Back (1) 48 x 30 -
3
/4 Ply.
O Adjustable Shelves (3) 14 x 23
5
/8 -
3
/4 Ply.
P Rails (2)
3
/4 x 3
1
/2 - 48
WORKBENCH
Q Sides (2) 23 x 34
1
/2 -
3
/4 Ply.
R Top/Bottom (2) 23 x 44
1
/2 -
3
/4 Ply.
S Fixed Shelf (1) 22
1
/4 x 44
1
/2 -
3
/4 Ply.
T Divider (1) 22
1
/4 x 20
3
/4 -
3
/4 Ply.
U Back (1) 29
1
/2 x 44
1
/2 -
3
/4 Ply.
V Adjustable Shelves (2) 13
1
/4 x 21
7
/8 -
3
/4 Ply.
W Rail (1)
3
/4 x 3
1
/2 - 44
1
/2
X Drawer Fronts/Backs (4)
1
/2 x 3
1
/2 - 20
3
/8
Y Drawer Sides (4)
1
/2 x 3
1
/2 - 22
Z Drawer Bottoms (2) 20
3
/8 x 21
1
/2 -
1
/4 Ply.
AA False Fronts (2)
3
/4 x 6
1
/2 - 22
1
/2
BB Benchtop (1) 1
1
/2 x 27 - 48
CC Vise Spacer (1) 1
1
/16 x 4 - 7
DD Jaw Liners (2)
1
/2 x 2
1
/2 - 7
ROUTER TABLE
EE Sides (2) 3
1
/2 x 24 -
3
/4 Ply.
FF Base (1) 7
1
/2 x22
1
/2 -
3
/4 Ply.
GG Back (1) 22
1
/2 x 24 -
3
/4 Ply.
HH Top/Long Shelf (2) 2
3
/4 - 22
1
/2 -
3
/4 Ply.
II Short Shelves (2) 2
3
/4 - 12
1
/2 -
3
/4 Ply.
JJ Fence Rests (2)
3
/4 x
3
/4 - 2
3
/4
KK Arms (2)
3
/4 x 2 - 42
1
/4
LL Tabletop (1) 17
7
/8 x 25
1
/2 -
3
/4 Ply.
MM Front Rail (1)
3
/4 x 2 - 25
1
/2
NN Fillers (2) 4 x 17
7
/8 -
3
/4 Ply.
OO Fence Base (1) 2 x 22 -
3
/4 Ply.
PP Fence Face (1) 3 x 22 -
3
/4 Ply.
(151) #8 x 1
1
/2" Fh Woodscrews
(20) #8 x 1" Fh Woodscrews
(2)
1
/4"-20 x 2
1
/2" Hex Bolts
(6)
1
/4" Washers
(2)
1
/4"-20 Lock Nuts
(3) 6
1
/2" Utility Pulls w/Screws
(1 pr.) 22" Full-Extension Drawer Slides w/Screws
(1) 36" T-Track w/Screws
(2)
1
/4"-20 x 2" Flange Bolts
(2)
1
/4"-20 Knob w/Insert
(3) Toggle Clamps w/Screws
(2 pr.) 22" Full-Extension Drawer Slides w/Screws
(1) 7" Bench Vise
(6) Heavy-Duty Lifting Levelers w/Screws
(1) 2" Slide Bolt w/Screws
(2)
3
/4"-dia. Nylon Nail-On Glides
(4)
5
/16" x 3" Lag Screws w/Washers
(20)
1
/4" Shelf Pins
(8) #8 x 1
1
/4" Fh Woodscrews
Cutting Diagram - Hardwood
ShopNotes No. 109 Page 2 of 3 2009 August Home Publishing. All rights reserved.
#/4" x 3!/2" - 96" (2 BOARDS @ 2.3 Bd. Ft. EACH)
F P
H J
W
X
KK KK
JJ
AA AA
MM
I
#/4" x 3!/2" - 96" (2.3 Bd. Ft.)
!/2" x 3!/2" - 96" (2 BOARDS @ 2.3 Sq. Ft. EACH)
#/4" x 3!/2" - 96" (2.3 Bd. Ft.)
#/4" x 6!/2" - 72" (3.3 Bd. Ft.)
A
A
L
L
D
FF
N
O
O
O
Q
Q
K
K
B
B
C
HH
OO
E G
NN
NN
Z Z
V V
M
U
LL
R
R
T
GG
S
1!/2" x 6!/2" - 60" (5 BOARDS @ 5.4 Bd. Ft. EACH)
24" x 48" - !/4" PLYWOOD
48" x 96" - #/4" PLYWOOD
II
II
PP
48" x 96" - #/4" PLYWOOD
48" x 96" - #/4" PLYWOOD
48" x 96" - #/4" PLYWOOD
EE
48" x 96" - #/4" PLYWOOD
48" x 96" - #/4" PLYWOOD
48" x 96" - #/4" PLYWOOD
CC CC
X Y Y
DD
BB
Cutting Diagram - Plywood
ShopNotes No. 109 Page 3 of 3 2009 August Home Publishing. All rights reserved.
#/4" x 3!/2" - 96" (2 BOARDS @ 2.3 Bd. Ft. EACH)
F P
H J
W
X
KK KK
JJ
AA AA
MM
I
#/4" x 3!/2" - 96" (2.3 Bd. Ft.)
!/2" x 3!/2" - 96" (2 BOARDS @ 2.3 Sq. Ft. EACH)
#/4" x 3!/2" - 96" (2.3 Bd. Ft.)
#/4" x 6!/2" - 72" (3.3 Bd. Ft.)
A
A
L
L
D
FF
N
O
O
O
Q
Q
K
K
B
B
C
HH
OO
E G
NN
NN
Z Z
V V
M
U
LL
R
R
T
GG
S
1!/2" x 6!/2" - 60" (5 BOARDS @ 5.4 Bd. Ft. EACH)
24" x 48" - !/4" PLYWOOD
48" x 96" - #/4" PLYWOOD
II
II
PP
48" x 96" - #/4" PLYWOOD
48" x 96" - #/4" PLYWOOD
48" x 96" - #/4" PLYWOOD
EE
48" x 96" - #/4" PLYWOOD
48" x 96" - #/4" PLYWOOD
48" x 96" - #/4" PLYWOOD
CC CC
X Y Y
DD
BB

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