Paper ID #7854

Design and Simulation of a Sun Tracking Solar Power System

Dr. Liping Guo, Northern Illinois University
Dr. Liping Guo received his B.E. in Automatic Control fromthe Beijing Institute of Technology at Beijing,
China in 1997. She earned her M.S. and Ph.D. degrees in Electrical and Computer Engineering from
Auburn University in 2001 and 2006, respectively. She is currently an assistant professor in the Electrical
Engineering Technology program in the Technology Department at the Northern Illinois University. Her
research and teaching interests are in the areas of power electronics, renewable energy, embedded systems
and automatic control. Dr. Guo is a senior member of the IEEE and a member of the ASEE.
Mr. Jingbo Han, Northern Illinois University
Jingbo Han earned the M.S in Electrical Engineering from Northern Illinois University in 2010.
Dr. Andrew W Otieno, Associate Professor
Dr. Andrew W. Otieno is an associate professor in the Department of Technology at Northern Illinois Uni-
versity. He holds a Ph.D. in Mechanical Engineering from Leeds University in the United Kingdom. Dr.
Otieno has worked in various capacities at several institutions both in the United States and abroad. Since
joining the Department of Technology, Dr. Otieno has actively participated in curriculum development.
He has extensively revised and developed new labs in the area of manufacturing engineering, including
an automation laboratory in the department. His research interests include structural health monitoring,
nite element modeling, machining processes, eco-machining, machine vision applications in tool wear
monitoring and micro-machining processes. He has experience in hardware/software interfacing with
special applications in machine vision and PLC. He is a member of the ASEE, ASME, EWB and SME.
Dr. Otieno has published several articles in the areas of machine vision applications, structural health
monitoring, eco-machining, modeling of machining processes and manufacturing education.
c American Society for Engineering Education, 2013
Design and Simulation of a Sun Tracking Solar Power System

Abstract

Global energy consumption is dramatically increasing due to higher standard of living and the
increasing world population. The world has limited fossil and oil resources. As a consequence,
the need for renewable energy sources becomes more urgent. With the fast development of
renewable energy technology, it proposes increasing demand for the higher education. This
project is funded by the National Science Foundation Transforming Undergraduate Education in
STEM (TUES) program from May 2012 to April 2015. As part of the objectives of the project, a
sun tracking solar power system will be designed and developed as a teaching tool for the
laboratory.

This paper describes the design and simulation of a sun tracking solar power system. The
simulation is realized on Matlab/Simulink platform. The simulation consists of four modules:
solar tracking cells, signal conditioning circuit, controller, and motor. The simulation provides an
excellent platform for undergraduate engineering technology students to study the design and
theory of a sun tracking solar power system.

Introduction

The efficiency of the photovoltaic (PV) system depends on the climate conditions of solar
radiation, ambient temperature and wind speed, matching of the system with the load and
appropriate placement of the solar panels. A majority of solar panels in use today are stationary
and therefore do not consistently output the maximum amount of power that they can actually
produce. A solar tracker will track the sun throughout the day and adjust the angle of the solar
panel to make the sun normal to the solar panels at all times. The orientation of the solar panels
may increase the efficiency of the conversion system from 20% up to 50%. [1-3]. The sun
tracking solar power system is a mechatronic system that integrates electrical and mechanical
systems, and computer hardware and software.

This paper describes the Matlab/Simulink simulation of a sun tracking solar power system. The
simulation will be used for demonstration and experiments to help the students study theory of
the system. The solar tracker follows the sun from east to west during the day. More energy is
collected by controlling the solar panel to follow the sun like a sunflower. After simulation is
complete, a physical system will be implemented.

Design of a Sun Tracking Solar Power System

The main components in the solar tracking system are standard photovoltaic solar panels (PV), a
deep cycle rechargeable battery, battery charge controller, microcontroller, signal conditioning
circuits, motor, and motor drive. The block diagram of the system is shown in Figure 1. Three
solar panels are used. One main solar panel powers the system, and two low voltage tracking
cells to obtain information on the sun angle. The main solar panel provides all the power for the
system and charges the battery. The other two small tracking cells work as angle detectors. They
are mounted on two 45 degree wedges to detect the exact angle in which the main solar panel
must face to gain maximum power output. When the sun is perfectly normal, the voltages on
both cells are equal, and solar panel stays in its position. However, if the main solar panel is not
normal to the sun, the sun angles on the two small solar panels are different [4-6]. The
microcontroller gives an output to the motor based on the difference of voltages to rotate the
main solar panel to be normal to the sun.

Tracking cell
Charge
controller
Rechargeable
Battery
12V 14Ah
Stepper motor Motor driver Microcontroller
Signal
conditioning
Solar panel
Enable
Direction
OPTO
@450HZ
Discharge
Charge
PW
5V PW
5V
Step clock
12V 12V
PW
Generated engergy
Consumed energy


Figure 1. System Block Diagram

Simulation of a Sun Tracking Solar Power System

The simulation is realized on Matlab/Simulink platform. The simulation consists of four modules:
tracking cells, signal conditioning circuit, controller, and motor. The PV tracking cells detect
light intensity and convert it into current. The PV tracking cells work as angle detectors. They
are mounted on two 45 degree wedges to detect the exact angle in which the main solar panel
must face to gain maximum power output. The current is amplified using the signal conditioning
circuit, and sent to the microcontroller. The microcontroller uses different control algorithms to
generate a signal to control the motor to rotate the main solar panel perpendicular to the sun. An
embedded Matlab function simulate the control algorithm and mathematically generate PWM
signal to drive the motor. Finally, the motor module consists of a stepper motor and motor drive.
The motor module generates mechanical movement of rotation in terms of angle. The simulation
provides an excellent platform for undergraduate engineering technology students to study a sun
tracking solar power system.


Solar Tracking Cell Module

A solar tracking cell generates current when incident light falls on its surface. The amount of
current generated is proportional to the light and is determined by the flux density. In Simulink,
the model of solar cell can be found in the library of Sources in SimElectronics. This block
models a solar cell as a parallel combination of a current source, two exponential diodes and a
parallel resistor, Rp, that are connected with a series resistance Rs. Figure 2 shows the
implementation of solar cell module in Simulink.

gnd3
V
+
-
Vol tage Sensor
f(x)=0
Sol ver
Confi gurati on
I
r
+
-
Sol ar Cel l
P
S
S
Si mul i nk-PS
Converter1
Scope
PS S
PS-Si mul i nk
Converter
1
Constant

Figure 2. Solar Cell Module in Simulink

Signal Conditioning Circuit

The two small solar panels have a voltage rating of 600 mV, while the analog-to-digital
converter (ADC) of the microcontroller will accept input voltage from 0 to 5 V. A signal
conditioning circuit is designed and built to interface between the small solar panels and the
microcontroller. A non-inverting amplifier is built using an operational amplifier. The voltage
gain of the non-inverting amplifier is designed to be 6. A Simulink simulation of the non-
inverting amplifier is shown in Figure 3. R1 is 2 k and R2 is 10 k, which provides a gain of 6.
2
Vout
1
Vi n
gnd2
+ -
R2
+ -
R1
+
-
Op-Amp

Figure 3. Simulink Simulation of Non-inverting Amplifier
Controller

Figure 4 shows the control algorithm. The controller is implemented as an embedded Matlab
function in the simulation. The first block is initialization that turns on power for all components.
Next, the output voltage of the east and the west tracking cells are added to determine if it is
daytime or night. If it is night, the program will repeat the loop. After sunrise, the program will
jump out of the loop and proceed to daytime tracking loop. There are three situations based on
the output voltage from east and west tracking cells. If the maximum rotation steps are reached,
the controller will go to the night mode state. It will first rotate clockwise until the steps number
is equal to 0 and then it starts to go into the sleeping state for certain delay period of time until
sunrise. The embedded Matlab function allows convenient evaluation and modification of the
control algorithm. In the prototype solar tracker system, the controller will be implemented using
a microcontroller.


Start
Motor rotate
east
Step - 1
Motor rotate
west
Step +1
yes
Step -- until 0
Motor rotate

yes yes
Delay
Motor rotate-
Steps-- until 0
yes
Sleep
no no no
Steps > Max
Initialization:
Turn on op-amp
Turn off motor drive
Step = 0
Delay
Read
Vw and Ve
Read
Vw and Ve
no yes
Turn off motor drive
and op-amp
Delay
no
Vw-Ve> Ve-Vw>
Vw+Ve>0.5V
Vw+Ve<0.5V


Figure 4. Control Algorithm
Motor and Drive

Figure 5 shows the Simulink simulation of the stepper motor and drive. The motor driver has
three input pins to control the motor move. One is step clock signal which is PWM signal used to
control the motor rotate. The second input is direction pin used to control the direction of
rotation by switch the logic between 1 and 0 (0/5V). The third input is enable.


Figure 5. Simulation of Stepper Motor and Drive

The simulation of the tracking solar cells, signal conditioning, control and stepper motor is
integrated, which completes the simulation for the sun tracking solar power system. The system
is a feedback control system, as the angle of the main panel is sensed and sent back to the input
of the system.

Conclusion

Students need knowledge of circuit theory, power electronics, microcontrollers, electric
machines, and solar power in order to design and simulate the system. The broad scope of this
project requires the students to investigate and address a wide range of complex issues and
expose students to renewable energy technologies. The Matlab/Simulink simulation provided an
excellent platform for the students to study the theory and explore different designs for the sun
tracking solar power system. After testing and verification using the simulation, a prototype
system will be built in the laboratory.

Acknowledgement

Partial support for this work was provided by the National Science Foundation's Transforming
Undergraduate Education in Science, Technology, Engineering and Mathematics (TUES)
program under Award 1140447. Any opinions, findings, and conclusions or recommendations
expressed in this material are those of the authors and do not necessarily reflect the views of the
National Science Foundation.


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