Allen Bradley c116 Ca505 en P

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Limit Switches

5--1
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Preferred availability cat. nos. are printed in bold.
General Information Quick Selection Guide page 5--2 . . . . . . . . . . . . . . . . . . . . . . .
Technical Definitions and Terminology page 5--6 . . . . . . . . .
Application Considerations page 5--8 . . . . . . . . . . . . . . . . . . .
Products 801 General Purpose page 5--9 . . . . . . . . . . . . . . . . . . . . . . . .
802DN DeviceNett Limit Switches page 10--15 . . . . . . . . . .
802G Gravity Return page 5--13 . . . . . . . . . . . . . . . . . . . . . . .
802M/802MC Pre-Wired Factory Sealed
Introduction page 5--15 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
802M page 5--16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
802MC page 5--30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
802R Sealed Contact page 5--34 . . . . . . . . . . . . . . . . . . . . . . .
802T Oiltight
Introduction page 5--40 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug-In page 5--41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Low Energy page 5--48 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NonPlug-In page 5--54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
802X Watertight or Hazardous Location page 5--74 . . . . . .
802XR Sealed Contact Hazardous Location page 5--81 . .
802B Compact, Precision and Small Precision page 5--87 .
802T Safety Limit Switches (DALS) page 5--109 . . . . . . . . .
440P IEC-Style Safety Limit Switches
22mm Compact Metal page 5--114 . . . . . . . . . . . . . . . . . .
22mm Small Plastic page 5--116 . . . . . . . . . . . . . . . . . . . .
30mm Large Metal page 5--122 . . . . . . . . . . . . . . . . . . . . .
15mm Plastic page 5--128 . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Levers page 5--130 . . . . . . . . . . . . . . . . . . . . . . . . .
Indexes Cat. No. Index page 13--1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Comprehensive Product Index page 14--1 . . . . . . . . . . . . . . .
Contents
Limit Switches
5--2
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Preferred availability cat. nos. are printed in bold.
Specifications
801
General Purpose
802G
Gravity Return
802M and 802MC
Pre-Wired Factory Sealed
802R
Sealed Contact
Description
General purpose limit switch for a
wide variety of applications
Plug-in gravity return switch
Designed for conveyor-type
operations with small or lightweight
objects
Compact, prewired switch
Factory sealed to meet the
requirements of demanding
applications, wet or dry
Similar construction to the 802T
nonplug-In
Glass hermetically sealed reed
switch (used as the switching
element to provide high contact
reliability)
Features
Mounting option; surface Mounting options: surface,
manifold
Cable entry and wire strands
(epoxy sealed to protect against
fluids entering or wicking into the
switch)
Mounting options: surface.
Enclosure: gasketed, transparent
plastic cover
Allows inspection of terminals
without removing the cover
Mounting option: surface
Contact Rating
NEMA A600 NEMA B600 2-circuit: NEMA A600
4-circuit: NEMA B300
NEMA B600
Temperature Rating
--040C
(32104F)
0110C
(32230F)
080C
(32176F)
--29121C
(--20250F)
Actuators
Lever, maintained Three adjustable rod levers Lever, maintained
Top and side push (with or without
rollers)
Lever
Low operating force
Top and side push (with or without
rollers)
Cat whisker
Wobble stick
Enclosure
NEMA Type 1, Type 4 or Type 7
and 9
NEMA Type 1 NEMA Types 1, 4, 4X, 6P and 13;
IP67 (IEC529)
NEMA Types 13
Additional Info
See page 5--9 See page 5--13 See page 5--15 See page 5--34
Quick Selection Guide
Limit Switches
5--3
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Preferred availability cat. nos. are printed in bold.
802T
Plug-In Style
802T
Low Energy
802T
NonPlug-In Style
802X
Watertight or Hazardous
Location
802XR
Sealed Contact Hazardous
Location
Plug-in construction provides
quick and easy installation
New front-mounting design and
method of mode change in head
make it easy to apply
Similar body style to standard
802T plug-in limit switches
Direct connection to PLCs and
other low energy circuits
Ideal for applications which
require heavy-duty pilot ratings
High degree of versatility and a
rugged, oiltight construction
NEMA Types 7 and 9
Designed for hazardous
locations only
Class I, Groups B, C, D
Class II, Groups E, F and G,
Class III
Designed for hazardous
locations
Contains sealed glass contact
switch for greater contact
reliability
Circuitry: 4-circuit version (for
most types the same size as the
2-circuit switches)
Seals: Viton seals for special
applications
Mounting options: surface,
manifold
Conduit and mini receptacle
wiring options
Plug-in style for ease of wiring
UL listed, CSA certified and CE
marked for all applicable
directives.
Dual, air operated
2-pole vertical or horizontal lever
Operated time delay
Mounting options: surface,
cavity, manifold
Mounting option: surface Mounting option: surface
2-Circuit: NEMA A600
4-Circuit: NEMA A300
1 N.O. and 1 N.C. contact
Slow break before make
DC 0.40 VA load per pole max
and 0.025 VA load per pole min.
NEMA A600 NEMA A600 NEMA B600
--18110C (0230F);
Optional: --40110C
(--40230F),
--18110 (0230)
--40110 (--40230) low temp
model
--1854C (0130F)
Optional: --29121C
(--20250F)
--46121C (--50250F) --29121C (--20250F)
Lever
Maintained
Low operating force
Top and side push (with or
without rollers)
Cat whisker
Wobble stick
Neutral position
Lever
Side push rod
Top push roller
Side push vertical roller
Lever
Maintained, low operating force
Top and side push (with or
without rollers)
Cat whisker
Wobble stick
Neutral position
Lever
Maintained, top and side push
(with or without rollers)
Wobble stick
Neutral position
Lever
Top and side push (with or
without rollers)
Wobble stick
NEMA Types 1, 4, 6P (select
side rotary styles), 13
IP30 NEMA Types 1, 13 NEMA Types 7 and 9
Class I, Groups B, C or D
Class II, Groups E, F or G
Class III
NEMA Types 7 and 9
Class I, Groups B, C or D
Class II, Groups E, F or G
See page 5--41 See page 5--48 See page 5--54 See page 5--74 See page 5--81
Quick Selection Guide
Limit Switches
5--4
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Preferred availability cat. nos. are printed in bold.
Specifications
802B
Compact
802B
Precision
802B
Small Precision
802T
Safety Limit Switches
Description
Compact metal body
Prewired to maintain enclosure
seals
Industry standard mounting for
ease of installation.
Precision style limit switch
Industry standard mounting
Low trip and reset points for more
precise sensing
metal bodied for use in industrial
applications
Twelve different styles available for
solving multiple applications
designed for use in control reliable
applications and safety
applications per ISO 14119
Features
3 m cable standard
AC or DC LED versions
Low current versions
Booted and panel mount versions
UL/CSA and CE Marked for all
applicable directives
1/2 in. NPT conduit entry
Grounding screw
Booted models
Side and flange mounting available
UL/CSA and CE Marked for all
applicable directives
12 different actuators
Screw termination
Small size
Booted and Panel mount versions
UL/CSA and CE marked for all
applicable directives
Direct opening action
Snap acting contacts
Rugged metal construction
Long life and reliability
Plug-in design
NEMA 6P/IP67 sealing
Contact Rating
SPDT Form C
NEMA B300
SPDT Form C
15 A @ 125/250/480 V AC
SPDT Form C
NEMA B300
2-circuit: A600/AC--15
Q300/DC-13
4-circuit: A300
Q300/DC-13
Temperature Rating
-1070C
(14158F)
-1080C
(14176F)
-1080C
(14176F)
--18C+110C
(0F+230F)
Actuators
Rotary arm
Center rotary arm
Wobble stick
Top push
Top push bevel
Top push roller
Top push cross roller
Top push
Top push roller
Top push cross roller
Roller lever
One-way roller lever
Top push
Top push roller
Top push cross roller
Hinge lever
Short hinge lever
Roller lever
Short roller lever
One-way roller lever
Short one-way roller lever
Lever
Top push roller
Side push vertical roller
Side push horizontal roller
Enclosure
NEMA 1, 3, 4, 6, 12, 13 and IP67 Nonbooted: NEMA 1 and IP 60
Booted: NEMA 1, 3, 4 and IP65
NEMA 1, 3, 4, 6, 13 and IP67 NEMA 4, 6P, 12, 13 and IP67
Additional Info
See page 5--88 See page 5--97 See page 5--105 See page 5--109
Quick Selection Guide
Limit Switches
5--5
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440P- A
22 mm Metal
Safety Limit switches
440P- C
22 mm Plastic
Safety Limit switches
440P- M
30 mm Metal
Safety Limit switches
440P- M
15 mm Plastic
Safety Limit switches
Operating Lever
Compact die-cast alloy metal
body with prewired 2 m cable
exiting bottom or side of switch
mounting for ease of installation
Industry standard mounting for
ease of installation
Choice of actuator heads
Conforms to EN50047 (22 mm)
Glass reinforced thermoplastic
housing
Most feature direct opening
contacts designed to meet IEC
947
Available in snap-acting, slow
make/break with 2 or 3 pole
contact arrangement
Heads can be rotated in 90_
increments for flexible mounting
Conforms to EN50041 (30 mm x
60 mm)
Cast aluminum housing
Most feature direct opening
contacts designed to meet IEC
947
Available in snap-acting, slow
make/break with 2, 3 or 4 pole
contact arrangement.
Heads can be rotated in 90_
increments for flexible mounting
Small size with mounting hole
options
Choice of actuator position
UL approved glass filled
polyester housing
To be used with 802T, 802M,
802MC, 802X and 802XR limit
switches
Rugged die cast enclosure
Positive operation, forced
disconnection of contacts (direct
opening action)
Snap-acting contact actuation
Contacts 1 N.C. + 1 N.O.
Prewired 2 meter cable, bottom
or side exit
UL Recognized, TV and CE
Marked for all applicable
directives
Available in1/2 in. NPT, M20 and
QD versions
Cat. 1 device per EN954--1,
dual-channel interlocks suitable
for Cat. 3 or 4 systems
cULus, TV, CCC, and CE
Marked for all applicable
directives
Mounting options: surface
Available in1/2 in. NPT, M20 and
QD versions
Cat. 1 device per EN954--1,
dual-channel interlocks suitable
for Cat. 3 or 4 systems
cULus, TV, CCC, and CE
Marked for all applicable
directives
Mounting options: surface
Positive operation, forced
disconnection of contacts
Contacts, 1 N.C. & 1 N.O.
CSA NRTL/C and CE Marked for
all applicable directives
Various lengths materials and
styles to suit specific applications
1 N.O. and 1 N.C. snap acting
contact, AC15/B330, DC
13/Q300
A600/AC--15
N600/DC--13
A600/AC--15
N600/DC--13
1 N.O. and 1 N.C. contact
Slow break before make

2+70C
(35.6158F)
-2580C
(-13176F)
-2580C
(-13176F)
-2580C
(-113176F)

Roller plunger
Dome plunger
Cross roller plunger
Lever arm
Roller plunger
Dome plunger
Hinge lever
Short lever
Offset hinge
Adjustable lever
Large rubber roller
Roller plunger
Dome plunger
Short lever
Adjustable lever
Rod lever
Spring rod
Telescope arm
Roller plunger Rod levers
Roller levers
NEMA 1, IP66 and IP67 IP66 IP66 IP30

See page 5--114 See page 5--116 See page 5--122 See page 5--128 See page 5--130
Quick Selection Guide
Limit Switches
5--6
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Preferred availability cat. nos. are printed in bold.
Actuator: A switch mechanism that
when moved as intended, operates the
switch contacts. This mechanism
transmits the applied force from the
actuating devicethe contact block,
causing the contacts to operate.
Actuator Free Position: The initial
position of the actuator when there is no
external force (except gravity) applied to
the actuator.
Actuator Operating Position: The
position of the actuator when the
contacts operate.
Actuator Resetting Position: The
position of the actuator at which the
contacts move from the operated
position to the normal position.
Differential Travel (Travel to reset
contacts): The angle or distance
through which the actuator moves from
the contact operating position to the
actuator resetting position, or the
distance between the operating point
and the release point.
Normal Contact Position: The position
of the contacts when no operating force
is applied.
Operating Contact Position: The
position to which the contacts move
when the actuator is deflected to or
beyond the actuator operating position.
Operating Force: The straight line
force in the designed direction applied
to the switch actuator to cause the
contacts to move to the operated
position.
Operating Torque: The torque that
must be applied to the actuator to
cause the movable contacts to move to
the operated contact position.
Overtravel: The movement of the
actuator beyond the contact operating
position.
Pretravel (Travel to the operate
contacts): Travel to operate the
contacts from the actuator free position.
Slow Make-Slow Break: A type of
contact structure with no overcenter
mechanism. Contacts move at a speed
directly proportional to the speed of
operation of the actuator. Contacts may
touch with little contact pressure.
Snap Action: In this type of contact
structure, movement of the actuator
applies force to an overcenter
mechanism, which creates a fast
change in contact state once the
overcenter position has been
exceeded.
Snap Action/IEC Positive Opening
Action: This contact structure is very
similar to the snap action contact with
one addition: continued operation of the
operating mechanism beyond the
normal snap action position applies
force directly to the normally closed
(N.C.) contact if it has not opened with
the snap action mechanism. This helps
to ensure opening of even a welded
contact. For example, if a contact has a
snap action operating point at 40 rotary
movement, the direct opening action
point may be at 60 or more. No direct
opening action forces are applied to the
N.O. contact.
Total or Maximum Travel: The sum of
the pretravel and the overtravel.
Technical Definitions and Terminology
Limit Switches
5--7
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Actuator Consideration
Limit switches are designed for proper performance with
the actuators with which they are supplied.
Supplementary actuators should not be used unless the
limit switches are specifically designed for them.
Wrong
Wrong
Free Position Interference
Wrong
Wrong
Right
Right
End of
Overtravel
Wrong
End of
Overtravel
Operated
Position
Free Position
Operating mechanism for limit switches should be so
designed that under any operating or emergency
conditions the limit switch is not operated beyond its
overtravel limit position. A limit switch should not be used
as a mechanical stop.
For limit switches with lever actuators, the actuating
force should be applied as nearly perpendicular to the
lever as practical and perpendicular to the shaft axis
about which the lever rotates.
Non-Overriding
Right
Non-Overriding
Wrong Right
Where relatively fast motions are involved
cam arrangements should be such that
the actuator does not receive a severe
impact. Cams should be designed such
that the limit switch will be held operated
long enough to operate relays, valves, etc.
Cam or dog arrangements should be such
that the actuator is not suddenly released
to snap back freely.
A limit switch actuator must be allowed to
move far enough for positive operation of
the contacts.
For limit switches with push rod actuators
the actuating force should be applied as
nearly as possible in line with the push rod
axis.
Wrong
Overriding Cam
Right
Overriding Cam
Wrong
Right
Wrong
Right
Cam
Actuator
Free Position
Right
Operating
Position
Wrong
Right
Wrong
Cam
Operating
Position
Operated
Position
Location and Installation
Cam
Wrong Right
Limit switches should be mounted rigidly and in
readily accessible locations with suitable
clearances to permit easy service and replacement
when necessary. Cover plates should face the
maintenance access point.
Limit switches should not be used in locations
where temperature or atmosphere conditions are
beyond those for which they have been specifically
designed.
Limit switches should be placed in locations where
machining chips do not accumulate under normal
operating conditions.
Non-overriding
Cam
Wrong Right
Non-overriding
Cam
Wrong Right
Wrong Right
Limit switches should not be submerged in or
splashed with oils, coolants or other liquids.
Wrong Right
The location of oiltight limit switches and the method of
connecting them should be such that condensation in the
conduit cannot enter the switch enclosure.
Wrong Right
Non-overriding
Cam
Limit switches should be mounted in locations
which will prevent false operation by normal
movements of operator or machine components.
Application Considerations
Limit Switches
5--8
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Notes
Limit Switches
5--9
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Preferred availability cat. nos. are printed in bold.
801--ASA11 801--ASC17 801--CMC21 801--FSC148 801--ASC1411
Description
The Bulletin 801 line of general purpose
limit switches includes many types of
switches for use in a wide variety of
applications. Many different contact
arrangements are available. Slow and
snap action contact operating
mechanisms are available. Snap action
limit switches are designed to provide
high snap through force once the
mechanism has traveled the required
distance. Refer to the table on page
5--12 for limit switch selection.
Figure 1
Lever on right side as illustrated.
Clockwise operation only. Lever can be
adjusted through 360.
Figure 2
Contacts are operated in both directions
of roller lever. With roller on inside, lever
is adjustable through 49 either side of
center line. With roller on outside, lever
is adjustable through 360.
Figure 3
Similar to Figure 2 except roller lever is
longer for use where more space is
necessary between limit switch and its
operating device. The total height from
base of limit switch to the end of roller is
181.0 mm (7.125 in.).
Figure 4
Same contact operation in either
direction, with roller on either inside or
outside. Starting position of lever is
adjustable 43 either side of center line.
Figure 5
Contact operation is obtained only in
direction shown. Lever is free to move
in opposite direction, but contacts are
not actuated. With roller on inside,
starting position of lever can be
adjusted through 128 from extreme left
position; with roller on outside, the roller
lever is adjustable through 360.
Figure 6
Similar to Figure 5, except that
operation is to the left.
Figure 7
For clockwise operation. Ratchet type.
When lever is moved to right, contacts
are operated. Lever is spring return, but
contacts remain in the operated
position. Next movement of roller lever
to the right returns the contacts to their
original position. This completes cycle
of operation. Lever is adjustable
through 360.
Figure 8
Similar to Figure 7 except that operation
is counterclockwise.
Figure 9
Contacts are operated when fork lever
is operated in one direction and are
restored to original position when lever
is operated in the reverse direction. Rod
or Chain/Stroke Type Actuators not
shown.
Figure 10
Roller lever on right side. Roller
34.9 mm (1.375 in.) in diameter. Lever
travels through 30 arc. Downward
travel of roller, 33.3 mm (1.312 in.).
Figure 11
Similar to Figure 10, except roller has a
rubber trim, 76.2 mm (3 in.) in diameter.
Downward Travel of roller, 42.1 mm
(1.656 in.).
Figure 12
Roller lever on right side. Steel roller,
34.9 mm (1.375 in.) in diameter. Lever
travel, either direction, 30.
Figure 13
For clockwise operation. Roller, 1.375
in. (34.9 mm) diameter. Downward
linear travel of roller, 50 mm (1.969 in.).
For NEMA 7 & 9 housing, reduce total height by 1.6 mm
(0.063 in.).
Figure 14
Contact operation obtained when fork
lever is moved in direction shown and
restored to original position when lever
is operated in reverse direction.
Figure 15
Contacts operate in the direction
shown. Track type limit switch with roller
fork lever. Rollers 22.2 mm (0.875 in.)
diameter hardened steel.
Figure 16
Contacts operate when the lever is
moved in either direction. Should only
be used where the link between lever
and operating mechanism is short, so
that the weight of the connecting
mechanism will not offset the force of
the spring return. Maximum weight of
connecting mechanism: 0.5 lb.
Figure 17
Counterweight holds contacts closed.
When the hook reaches the upper limit
of its travel, it raises the counterweight
and the weighted lever operates the
contacts. When the hook is lowered the
contacts are reset.
Figure 18
Similar to Figure 1 except lever is on left
side.
Figure 19
Similar to Figures 5 and 6 except
contacts are arranged for maintained
operation. Contacts are actuated when
lever is operated in direction shown.
Contacts are restored when lever is
operated in reverse direction.
Figure 20
Similar to Figures 2 and 3 except
contacts are arranged for sequential
operation in either direction. Operation
is as follows:
Circuit 1 opens at 14,
Circuit 2 closes at 45,
Total travel is 55.
801
General Purpose
Limit Switches
5--10
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Preferred availability cat. nos. are printed in bold.
Contact Arrangements and Ratings
A B
3 A, 120V
1.5 A, 240V
0.75 A, 480V
0.6 A, 600V
AC
1.1 A, 115V
0.55 A, 230V
0.2 A, 550V
DC
C H N O
D
Lever
Pos.
Off
A
Contact
Pos.
1
B
2
C O
O O
O C
F
Lever
Pos.
R
Off
Contact
Pos.
1
L
2
C O
O O
O C
1
2
1
2
G
Lever
Pos.
R
Off
Contact
Pos.
1
L
2
C O
C C
O C
1
2
1
2
3
4
K Lever
Pos.
R
Off
Contact Pos.
1
L
2
C O
C O
O C
3 4
O C
C O
C O
6A, 120V
3A, 240V
1.5A, 480V
1.2A, 600V
AC
2.2A, 115V
1.1A, 230V
0.4A, 550V
DC
Light Duty
Standard Duty
Ambient Temperature Range
0+40C (+32+104F) minimum
temperature based on the absence of
freezing moisture or water.l
801
General Purpose
Limit Switches
5--11
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Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
168.4
(6.63)
117.6
(4.63)
162.1
(6.38)
168.4
(6.63)
Figure 1, 18 Figure 2, 3, 20 Figure 4
Figure 5, 6, 19 Figure 7, 8 Figure 9
Figure 10, 11 Figure 12 Figure 13
156.46
(6.16)
123.95
(4.88)
162.1
(6.38)
169.9
(6.69)
Figure 14
162.1
(6.38)
Figure 16
132.59
(5.22)
177.8
(7)
Figure 15
7
2.63
Figure 17
169.9
(6.69)
162.1
(6.38)
200.15
(7.88)
130.1
(5.13)
184.9
(7.28)
143.0
(5.63)
177.8
(7)
144.53
(5.69)
134.87
(5.31)
119.13
(4.69)
176.28
(6.94)
155.7
(6.13)
134.1
(5.28)
76.2
(3.0) 50.8
(2.0)
73.15
(2.88)
98.55
(3.88)
1/2 in.
NPT
73.15
(2.88)
168.4
(6.63)
76.2
(3)
73.15
(2.88)
168.4
(6.63)
119.89
(4.78)
152.4
(6)
83.3
(3.28)
76.2
(3)
84.1
(3.31)
73.15
(2.88)
801
General Purpose
Limit Switches
5--12
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Preferred availability cat. nos. are printed in bold.
Product Selection
Type of
Lever
Contact
Operation
Housing
Style
Contact Type
& Rating
Force to
Operate (Max.)
Travel to Operate
Contacts (Nominal)
Over Travel
(Min.) Cat. No.
NEMA Type 1 Enclosure
Roller
Slow Action
Spring Return
Figure 1
A
B
15.58 N (3.5 lb)
15.58 N (3.5 lb)
8_
3_
3_
8_
801--ASA11
801--ASB11
Figure 18 A 15.58 N (3.5 lb) 8_ 3_ 801--ASA12
Figure 2
C
D
F
G
10.0 N (2.25 lb)
10.0 N (2.25 lb)
10.0 N (2.25 lb)
10.0 N (2.25 lb)
30_
See Figure 20
25_
15_
25_
See Figure 20
30_
40_
801--ASC17
801--ASD17
801--ASF17
801--ASG17
Snap Action
Spring Return
Figure 2
C
C
N
N
O
O
C
22.25 N (5.0 lb)
37.82 N (8.5 lb)
22.25 N (5.0 lb)
37.82 N (8.5 lb)
22.25 N (5.0l bs)
37.82 N (8.5 lb)
10.0 N (2.25 lb)
25_
9_
25_
9_
25_
9_
30_
30_
40_
30_
40_
30_
40_
25_
801- ASC21
801--ASC21X
801--ASN21
801--ASN21X
801--ASO21
801--ASO21X
801--ASC313
Figure 4
H
H
22.25 N (5.0 lb)
31.15 N (7.0 lb)
30_
10_
20_
43_
801--ASH22
801--ASH26X
Figure 3
C
C
N
N
17.8 N (4.0 lb)
31.15 N (7.0 lb)
17.8 N (4.0 lb)
28.92 N (6.5 lb)
25_
9_
25_
9_
30_
44_
30_
44_
801--ASC25
801--ASC25X
801--ASN25
801--ASN25X
Figure 5 C 22.25 N (5.0 lb) 25_ 15_ 801--ASC27
Figure 6 C 17.8 N (4.0 lb) 25_ 15_ 801--ASC29
Ratchet Type
Maintained
Figure 7 C 28.92 N (6.5 lb) 68_ 12_ 801--ASC218
Figure 8 C 22.25 N (5.0 lb) 68_ 12_ 801--ASC220
Snap Action
Maintained
Figure 19 C 10.0 N (2.25 lb) 38_ 24_ 801--AMC211
Fork
Snap Action
Maintained
Figure 9
C 15.58 N (3.5 lb) 20.6 mm (0.81 in.) 801--CMC21
Rod or Chain C 10.0 N (2.25 lb) 20.6 mm (0.81 in.) 20.6mm (0.81 in.) 801--DMC21
Stroke C 20.0 N (4.5 lb) 14.2 mm (0.56 in.) 801--EMC21
NEMA Type 4 Enclosure (For Indoor Use)
Roller
Slow Action
Spring Return
Figure 10
C 27.81 N (6.25 lb) 26_ 4_ 801--ASC1411
H 27.81 N (6.25 lb) 26_ 4_ 801--ASH1411
Figure 11 C 17.8 N (4.0 lb) 26_ 4_ 801--ASC1415
Figure 12 K 17.8 N (4.0 lb) 26_ 4_ 801--ASK1421
Snap Action
Spring Return
Figure 13 C 17.8 N (4.0 lb) 26.5_ 6_ 801--ASC2426
Fork
Slow Action
Maintained
Figure 14 C 31.15 N (7.0 lb) 31.8 mm (1.25 in.) 801--CMC144
Snap Action
Maintained
Figure 15 C 28.92 N (6.5 lb) 38.1 mm (1.5 in.) 801--CMC2411
Rod or Chain
Slow Action
Spring Return
Figure 16 K 13.35 N (3.0 lb) 26_ 4_ 801--DSK145
Weight Figure 17 C 22.25 N (5.0 lb) 26_ 4_ 801--FSC148
NEMA Type 7 & 9 Enclosure
Roller
Slow Action
Spring Return
Figure 10
C 27.81 N (6.25 lb) 26_ 4_ 801--ASC1711
H 27.81 N (6.25 lb) 26_ 4_ 801--ASH1711
Figure 11 C 17.8 N (4.0 lb) 26_ 4_ 801--ASC1715
Figure 12 K 17.8 N (4.0 lb) 26_ 4_ 801--ASK1721
Snap Action
Spring Return
Figure 13 C 17.8 N (4.0 lb) 26.5_ 6_ 801--ASC2726
Fork
Snap Action
Maintained
Figure 15 C 28.92 N (6.5 lb) 38.1 mm (1.5 in.) 801--CMC2711
See table on page 5--10.
See Figure 20 on page 5--9.
The following replacement parts are available: combination lever/weight = B7391, counterweight = Z1997, counterweight cable = B37939.
801
General Purpose
Limit Switches
5--13
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Slotted Shaft
to Aid
Adjustment
802G--GP
with Steel
Operating Lever
Description
The Bulletin 802G is a plug-in gravity
return limit switch designed for
conveyor applications with small or
lightweight moving objects. It has an
extremely low operating torque and
uses the action of gravity on the lever
arm to reset the contacts. Three unique
lever arms are available for the Bulletin
802G in nylon or steel with adjustable
lengths.
Bulletin 802T or
802MC levers
cannot be used on
the gravity return
limit switch. Teh
gravity return limit
switch requires the
levers on page
5--14.
ATTENTION
Specifications
Since the switch shaft can be rotated
continuously through 360
o
, the trip point
is adjustable to any angle. This
adjustment is easily made using the
slots provided at both ends to hold the
shaft, while rotating the lever arm to the
desired angle. A clamping pin is used to
maintain this setting, and a set screw to
hold the rod length adustment. The trip
angle and lever length must be carefully
adjusted to provide proper switch
action.
Lever Travel
Trip
Reset
Example: CW Operation
Features
S Light operating torque
S Unique lever arms
S Trip point adjustable to any angle
Product Selection
Contact Operation
Torque to Operate
(Max)
Travel to Operate
Contacts (Max)
Max
Travel
Travel to Reset
Contacts (Max)
Cat. No.
Complete Switch
Without Lever
Switch Without
Lever and Base
1 N.O.
1 N.C.
0.018 NSm
(2.5 ozSin.)
(without lever)
Adj. from
10180
360
CW or CCW
10 802G- GP 802G--GP1
10 opposite trip direction, 180 in trip direction.
802G
Gravity Return
Enclosure Rating
Certifications
Ambient Temperature [C (F)]
NEMA 1
UL Listed, CSA Certified and CE Marked for applicable directives
0110 (32230)
AC Contact Rating (Maximum per Pole, 50 or 60Hz, Same Polarity)
NEMA
Rating
Designation
B600
Max AC
Voltage
120
240
480
600
Make
30
15
7.5
6
Break
3.00
1.50
0.75
0.60
Make
3600
3600
3600
3600
Break
360
360
360
360
A VA
DC Contact Rating (Maximum per Pole, Same Polarity)
Voltage Range Current Rating
Continuous
Carrying
Current
5 A
5 A
5 A
5 A
115125
230250
550600
0.4 A
0.2 A
0.1 A
Limit Switches
5--14
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
Dimensions are not intended to be used for manufacturing purposes.
14.73
(0.58)
802G--GP with 802G--W10 Lever
Approximate Shipping Wt. 1.5lbs (680g)
19
(0.75)
6.35
(0.25) Dia
11.18
(0.44)
6.35
(0.25)
12.7
(0.50)
7.87
(0.31)
2--#10--32
UNF--2B
3.30
(0.13)
Deep for
Rear Mtg.
2--5.1 (0.201)
Dia. Holes for
Front Mtg.
Operator Head
24.89
(0.98)
20.57
(0.81)
Screwdriver Slot
12.7
(0.50)
Dia NPT
C
78.99
(3.11)
41.40
(1.63)
29.46
(1.16)
36.58
(1.44)
20.57
(0.81)
59.44
(2.34)
219.2
(8.63)
Rod
45.21
(1.78)
Conduit
46.24
(1.84)
37.34
(1.47)
18.29
(0.72)
Modification for
Neon Indicating Light
The Bulletin 802G gravity return limit
switch can be supplied with a neon
indicating light. To order, add the letter
N for 120V AC 50/60 Hz or N5 for
240V AC 50/60 Hz. Example: Catalog
number 802G--GP, becomes catalog
number 802G--GPN.
The indicating light is to be internally
connected by the user to two isolated
terminals in the base assembly allowing
complete flexibility in the connection of
the light. Switches with an indicating
light have a contact rating of NEMA
B300.
Operating Levers
Description Cat. No.
6.35 mm (0.25 in.) Steel Rod,
Adjustable to 219.0 mm
(8.625 in.) Length
802G--W10
3.18 mm (0.125 in.) Steel
Rod, Adjustable to 219.0 mm
(8.625 in.) Length
802G--W10A
6.35 mm (0.25 in.) Nylon
Rod, Adjustable to 219.0 mm
(8.625 in.) Length
802G--W11
802G
Gravity Return
Limit Switches
5--15
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Preferred availability cat. nos. are printed in bold.
802MC--AY5 with
802MC--W1A Lever
Description
Bulletin 802M compact pre-wired limit
switches are factory sealed to meet the
demanding requirements for NEMA 1,
4, 6P, 13, and IP67 (IEC529)
enclosures. Outstanding features
designed into the switch make it ideal
for wet environments and washdown
applications.
Bulletin 802MC limit switches are also
factory sealed against fluid ingress. In
addition, they feature a NEMA 4X
rating, making the 802MC an ideal
solution for washdown applications with
harsh chemicals.
A wide variety of operating heads and
operating levers are available.
Operating heads can be mounted in
four positions, 90 apart.
Sealing System
The cable entrance and wire strands
are epoxy sealed to protect against
liquids entering or wicking into the
switch. The interface between the
operating head and base is sealed with
a chemically resistant O-ring. The
operating shaft for lever type switches is
protected by a three-way seal. Push
type switches have a special boot to
prevent oil and other foreign material
from entering the mechanism. A flexible
diaphragm seal between the operating
head and the switch body helps isolate
the switch against the ingress of
contaminants. After pre-wiring, the
cover is factory installed and epoxy
sealed.
Construction
The body and operating head of the
Bulletin 802M and 802MC pre-wired
limit switch are constructed from a glass
filled polymer. This material is
characterized by excellent dimensional
stability and is resistant to moisture and
numerous chemicals.
The Bulletin 802MC switch also
capitalizes on the corrosion-resistant
properties of the operating shaft and
operating head mounting screws, which
are made of Type 316 stainless steel.
The basic switching mechanism has
double-throw, double-break,
snap-action contacts with minimum
contact bounce. The switch is pre-wired
and factory sealed with STO cable.
An optional mini-type or micro-type
receptacle can also be supplied. Refer
to Modifications on page 5--27 and
5--33.
Installation
Although physically smaller, the Bulletin
802M switch can be interchanged with
a Bulletin 802T front mounted lever
operated switch by using the mounting
foot adaptor included (see dimensions
on page 5--18). Cam tracking
STO is a common identification of this cable. The more
complete identification of the cable used on the Bulletin
802M is STOOW--A which incorporates an oil resistant
jacket and conductor insulation, for indoor and outdoor
use.
characteristics from the top mounting
hole of the Bulletin 802M and 802MC
switch are identical to the Bulletin 802T
nonplug-in rotary operated switch line.
Time saving factory pre-wiring makes
the switch economical to use. There is
no need to purchase a separate cable
grip or cable because internal wiring by
the installer is eliminated. Merely
connect the STO cable to a junction
box. Since the switch body is
nonmetallic, no ground wire is required
for the switch.
Lever Type Switches
These switches are operated by means
of a lever which is clamped to a knurled
shaft extending from the operating
head. These devices can be easily field
converted to clockwise,
counterclockwise, or both directions of
operation without any loose parts. Total
travel is 86 in either direction.
Operating heads are interchangeable
and can be mounted in any of four
positions 90 apart for maximum
flexibility. The head is interlocked with
the base unit to resist accidental
shearing.
Lever type switches can be equipped
with a variety of operating levers: roller
lever, adjustable roller lever, micrometer
adjustment roller lever, rod lever,
one-way rod or roller lever and fork
lever.
Push Type Switches
These switches are actuated by means
of a rod or plunger located on the top or
side of the operating unit. Pushing the
plunger into the head causes the
contacts to operate. Two types of
plungers are available: rod and roller.
Push type switches are supplied in
spring return construction.
802M/802MC
Introduction
Limit Switches
5--16
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Description
The Bulletin 802M compact pre-wired
limit switch is factory sealed to meet the
demanding requirements for NEMA 1,
4, 6P and 13 enclosures. Outstanding
features designed into the switch make
it ideal for wet environments and
washdown applications.
A wide variety of operating heads and
operating levers are available.
Operating heads can be mounted in
four positions, 90 apart.
Applications
The Bulletin 802M is designed for dry
and wet applications. The superior
sealing system has been developed to
protect against dust, dirt, and fluids
normally found in industrial
environments. The device has passed
harsh environmental testing such as
alternately drenching with a liquid and
exposing to dust and abrasive grit with
the switch operating 250 times per
minute.
Specifications
The switch is often used in applications
subject to washdowns, streams of
coolant, or occasionally submerged in
fluids commonly found on machines or
in industrial processes. This limit switch
is being used successfully in High
Water Content Fluid (HWCF)
applications. Contact your local
Rockwell Automation sales office or
Allen--Bradley distributor for
applications where potentially corrosive
fluids are of a particular concern.
Features
S Pre-wired and factory sealed
S Corrosion-resistant housings
S Corrosion-resistant hardware
(802MC)
S Side rotary, adjustable top and top or
side push styles with and without
rollers
S Double-break fine silver contacts
Pre-WiredFactory Sealed
Lever Type Spring Return page 5--17
Lever Type Neutral page 5--19 . . . . . . .
Position Spring Return
Lever Type Maintained page 5--20 . . .
Contact
Lever Type Sequential page 5--21 . .
Spring Return
Push Type Spring Return page 5--22 .
Wiring Diagrams page 5--24 . . . . . . . . . .
Modifications page 5--27 . . . . . . . . . . . . .
Accessories page 5--29 . . . . . . . . . . . . .
802M
Pre-WiredFactory Sealed Switches
B300
AC Contact Rating (Maximum per Pole, 50 or 60Hz, 4 Circuits Same Polarity)
120
240
5
5
30
15
3.00
1.50
3600
3600
360
360
Enclosure Rating
Pollution Degree
Certifications
Ambient Temperature [C (F)]
NEMA 1, 4, 6P, 13 and IP67
3
UL Listed, CSA Certified and CE Marked for applicable directives
0+80 (+32+18) minimum temperature based on the absence of
freezing moisture or water.
AC Contact Rating (Maximum per Pole, 50 or 60Hz, 2 Circuits Same Polarity)
NEMA
Rating
Designation
Max
Voltage
120
240
480
600
Make
60
30
15
12
Break
6.00
3.00
1.50
1.20
Make
7200
7200
7200
7200
Break
720
720
720
720
A VA
Continuous
Carrying
Current
10
10
10
10
DC Contact Rating (Maximum per Pole, 2 Circuits Same Polarity)
24 1.1 5
A600
AC--15
NEMA
Rating
Designation
Max
Voltage Make Break Make Break
A VA
Continuous
Carrying
Current
Nominal
Voltage
A
Continuous
Carrying
Current (A)
Limit Switches
5--17
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Operator Head
Only
Switch Body Only Complete Switch
Without Lever
Travel to
Reset
Travel to
Operate Contacts
Travel to
Reset
Travel to
Reset
Max Travel
Travel to
Operate Contacts
Max Travel
Travel to
Reset
D D
D
D
Product Selection
No. of
Circuits Lever Movement vs. Contact Operation
Torque
to
Operate
(Max.)
Travel to
Operate
Contacts
(Max.)
Max
Travel
Travel to
Reset
Contacts
(Max.)
Cat. No.
Complete
Switch
w/o Lever
Operator
Head
Only
Switch
Body
Only
2
Clockwise or
Counterclockwise
2
4
1
3
2
4
1
3
2
4
1
3
0.34 NSm
(3 lbSin)
15
86
6 802M- AY5 802M- AX
802M--XY5
0.56 NSm
(5 lbSin)
8 4 802M- HY5 802M- HX
Clockwise
2
4
1
3
2
4
1
3
2
4
1
3
0.34 NSm
(3 lbSin)
15 6 802M--A1Y5 802M--A1X
0.56 NSm
(5 lbSin)
8 4 802M--H1Y5 802M--H1X
Counterclockwise
2
4
1
3
2
4
1
3
2
4
1
3
0.34 NSm
(3 lbSin)
15 6 802M--A2Y5 802M--A2X
0.56 NSm
(5 lbSin)
8 4 802M--H2Y5 802M--H2X
4
Clockwise or
Counterclockwise
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
0.34 NSm
(3 lbSin)
15 6 802M- ATY5 802M- AX
802M--XTY5
0.56 NSm
(5 lbSin)
8 4 802M--HTY5 802M--HX
Clockwise
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
0.34 NSm
(3 lbSin)
15 6 802M--A1TY5 802M--A1X
0.56 NSm
(5 lbSin)
8 4 802M--H1TY5 802M--H1X
Counterclockwise
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
0.34 NSm
(3 lbSin)
15 6 802M--A2TY5 802M--A2X
0.56 NSm
(5 lbSin)
8 4 802M--H2TY5 802M--H2X
The standard length of STO cable is 1.52 m (5 ft). For other lengths see Modifications and Accessories.
LeversSee page 5--130 for a complete listing of operating levers.
Wiring DiagramsSee page 5--24.
Modifications and AccessoriesSee page 5--27.
802M Lever Type Spring Return
Pre-WiredFactory Sealed Switches
Limit Switches
5--18
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
19.0
(0.75)
7.5
(0.3)
19.0
(0.75)
14.7
(0.58)
14.7 (0.58) Ref.
#16 AWG
8-Conductor
Cable
5.6
(0.22)
54.8
(2.16)
57.9
(2.28)
Adjustment Range
19.0
(0.75)
2-Circuit
4-Circuit
19.0
(0.75)
6.3
(0.25)
24.2
(0.95)
Shipping Wt.
1lb 0.53 kg (3 oz)
Approximate Shipping Wt.
0.9 kg (2 lb)
9- and 10-Pin
Mini-Type Receptacle
24.2
(0.95)
6.4
(0.25)
5.9
(0.23)
19.0
(0.75)
11 (0.43) Ref.
#16 AWG
4-Conductor
Cable
5.6
(0.22)
54.8
(2.16)
57.9
(2.28)
Adjustment Range
19.0
(0.75)
57.2
(2.25)
41.3
(1.61)
46
(1.81)
38.1
(1.5)
29.4
(1.16)
to
61.9
(2.44)
44.4
(1.75)
96.4
(3.8)
38.1
(1.5)
38.1
(1.5)
to
29.4
(1.16)
59.5
(2.34)
72.2
(2.84)
24.2
(0.95)
6.4
(0.25)
5.9
(0.23)
54.8
(2.16)
57.9
(2.28)
19.0
(0.75)
61.9
(2.44)
57.2
(2.25)
41.3
(1.61)
46
(1.81)
38.1
(1.5)
29.4
(1.16)
to
38.1
(1.5)
2--5.2 (0.2) Dia.
Mounting Holes
2--5.2 (0.2) Dia.
Mounting Holes
7.8
(0.31)
7.8
(0.31)
Pilot Light
15.5
(0.61)
38.1
(1.5)
Note: Mounting foot adaptor as shown on page 5--23 is for use with
2-circuit 802M type switches only.
LeversSee page 5--130 for a complete listing of operating levers.
Wiring DiagramsSee page 5--24.
Modifications and AccessoriesSee page 5--27.
802M Lever Type Spring Return
Pre-WiredFactory Sealed Switches
Limit Switches
5--19
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Complete Switch
Without Lever
Switch Body Only Operator Head
Only
D D
D Max Travel
Travel to
Operate
Contacts
Travel to
Operate
Contacts
Max Travel
Travel to
Reset Contacts
Travel to
Reset Contacts
Product Selection
No. of
Circuits Lever Movement vs. Contact Operation
Torque to
Operate (Max)
Travel to
Operate
Contacts
(Max)
Max
Travel
Travel to
Reset
Contacts
(Max)
Cat. No.
Complete
Switch w/o
Lever
Operator
Head
Only
Switch
Body
Only CW CCW
4
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
7 lbSin)
(0.79 NSm)
7.5 lbSin)
(0.85 NSm)
16 75 7 802M--NPY5 802M--NPX 802M--XNPY5
The standard length of STO cable is 1.52 m (5 ft). For other lengths see Modifications and Accessories.
Operating lever 802T--W3F should not be used with this switch.
Approximate Dimensions [mm (in.)]
19.0
(0.75)
36.5
(1.44)
7.5
(0.3)
19.0
(0.75)
14.7
(0.58)
14.7
(0.58)
#16 AWG
8-Conductor
Cable
5.6
(0.22)
54.8
(2.16)
57.9
(2.28)
Adjustment Range
19.0
(0.75)
6.3
(0.25)
Mini Quick-Disconnect
72.2
(2.84)
59.5
(2.34)
108.7
(4.28)
44.4
(1.75)
29.4
(1.16)
38.1
(1.5)
61.9
(2.44)
38.1
(1.5)
to
2--5.2 (0.2) Dia.
Mounting Holes
7.8
(0.31)
Shipping Wt.
0.90 kg (2 lb)
Note: Mounting foot adaptor as shown on page 5--23 is
for use with 2-circuit 802M type switches only.
LeversSee page 5--130 for a complete listing of operating levers.
Wiring DiagramsSee page 5--24
Modifications and AccessoriesSee page 5--27.
802M Lever Type Neutral Position Spring Return
Pre-WiredFactory Sealed Switches
Limit Switches
5--20
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Complete Switch
Without Lever
Switch Body Only Operator Head
Only
Max Travel
Travel to
Operate
Contacts
Travel to
Reset Contacts
D
D
D
Product Selection
No. of
Circuits Lever Movement vs. Contact Operation
Torque to
Operate
(Max.)
Travel to
Operate
Contacts
(Max.)
Max
Travel
Travel to
Reset
Contacts
(Max.)
Cat. No.
Complete
Switch
w/o Lever
Operator
Head
Only
Switch
Body
Only
2 Clockwise or
Counterclockwise
1
3
2
4
1
3
2
4
0.31 NSm
(2.75 lbSin)
75 87 35
802M--AMY5
802M--AMX
802M--XY5
4
Clockwise or
Counterclockwise
2
4
1
3
2
4
5
7
6
8
1
3
5
7
6
8
802M--AMTY5 802M--XTY5
The standard length of STO cable is 1.52 m (5 ft). For other lengths see Modifications and Accessories.
From one maintained position to the other.
Approximate Dimensions [mm (in.)]
Shipping Wt. 0.53 kg (1 lb 3 oz)
24.2
(0.95)
6.4
(0.25)
5.9
(0.23)
19.0
(0.75)
19.0
(0.75)
#16 AWG
4-Conductor
Cable
5.6
(0.22)
54.8
(2.16)
57.9
(2.28)
Adjustment Range
19.0
(0.75)
61.9
(2.44)
57.2
(2.25)
41.3
(1.61)
46
(1.81)
38.1
(1.5)
38.1
(1.5)
29.4
(1.16)
to
2--5.2 (0.2) Dia.
Mtg. Holes
7.8
(0.31)
7.5
(0.3)
19.0
(0.75)
14.7
(0.58)
14.7
(0.58)
#16 AWG
8-Conductor
Cable
5.6
(0.22)
54.8
(2.16)
57.9
(2.28)
Adjustment Range
19.0
(0.75)
19.0
(0.75)
6.3
(0.25)
24.2
(0.95)
9- and 10-Pin
Mini-Type
Receptacle
61.9
(2.44)
44.4
(1.75)
96.4
(3.8)
38.1
(1.5)
38.1
(1.5)
to
29.4
(1.16)
59.5
(2.34)
72.2
(2.84)
2--5.2 (0.2) Dia.
Mounting Holes
7.8
(0.31)
Shipping Wt. 0.90 kg (2 lb)
2-Circuit 4-Circuit
LeversSee page 5--130 for a complete listing of operating levers.
Wiring DiagramsSee page 5--24.
Modifications and AccessoriesSee page 5--27.
802M Lever Type Maintained Contact
Pre-WiredFactory Sealed Switches
Limit Switches
5--21
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Complete Switch
Without Lever
Operator
Head Only
Switch Body Only
Travel to Reset
Travel to Operate
Contacts (Position 2)
Travel to Operate
Contacts (Position 1)
Travel to Operate
Contacts (Position 1)
Travel to Operate
Contacts (Position 2)
Max Travel
Travel to Reset
D
D
Product Selection 4-Circuit
Lever Movement vs. Contact Operation
Position
1
Position
2
To
Max
Travel
Position
1
Position
2
Max
Travel
Travel to
Reset
Contacts
(Max.)
Cat. No.
Complete
Switch w/o
Lever
Operator
Head
Only
Switch
Body
Only
Counterclockwise Clockwise
2 1 2 1
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
1
3
5
7
2
4
1
3
5 6
7 8
2
4
6
8
2
4
6
8
1
3
5
7
0.79
NSm
(7 lbSin)
0.9 NSm
(8 lbSin)
10
3
20
3
88 4 3 802M--ASY5 802M--ASX 802M--XSY5
The standard length of STO cable is 1.52 m (5 ft). For other lengths see Modifications and Accessories.
Operating lever 802T-W3F should not be used with this switch.
Approximate Dimensions [mm (in.)]
19.0
(0.75)
36.5
(1.44)
7.5
(0.3)
19.0
(0.75)
14.7
(0.58)
14.7
(0.58)
#16 AWG
8-Conductor
Cable
5.6
(0.22)
54.8
(2.16)
57.9
(2.28)
Adjustment Range
19.0
(0.75)
6.3
(0.25)
Mini Quick-Disconnect
72.2
(2.84)
59.5
(2.34)
108.7
(4.28)
44.4
(1.75)
29.4
(1.16)
38.1
(1.5)
61.9
(2.44)
38.1
(1.5)
to
2--5.2 (0.2) Dia.
Mounting Holes
7.8
(0.31)
Shipping Wt.
0.90 kg (2 lb)
Note: Mounting foot adaptor as shown on page 5--23 is
for use with 2-circuit 802M type switches only.
LeversSee page 5--130 for a complete listing of operating levers.
Wiring DiagramsSee page 5--24.
Modifications and AccessoriesSee page 5--27.
802M Lever Type Sequential Spring Return
Pre-WiredFactory Sealed Switches
Limit Switches
5--22
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Adjustable
Top Push Rod
Switch and Head
Side Push Vertical
Roller Head
Adjustable
Side Push Rod
Switch and Head
Side Push Horizontal
Roller Head
Switch Body
Only
Top Push Rod Head Side Push Rod Head Top Push Roller Head
Travel to
Reset Contacts
Travel to
Operate
Contacts
Max Travel
Product Selection
No. of
Circuits Operator Type
Contact Operation
Force to
Operate
(Max)
Travel to
Operate
Contacts
(Max)
Max
Travel
Travel to
Reset
Contacts
(Max)
Cat. No.
Normal Operated
Complete
Switch
Operator
Head
Only
Switch
Body
Only
2
Top Push Rod
1
3
2
4
1
3
2
4
13.3 N
(3 lb)
1.45 mm
(0.057 in.)
5.26 mm
(0.207 in.)
0.56 mm
(0.022 in.)
802M--BY5 802M--BX
802M--XY5
Adjustable Top Push Rod 802M--BAY5 802M--BAX
Side Push Rod
20 N
(4.5 lb)
2.59 mm
(0.102 in.)
5.16 mm
(0.203 in.)
1.14 mm
(0.045 in.)
802M--CY5 802M--CX
Top Push Roller
14.7 N
(3.3 lb)
1.45 mm
(0.057 in.)
5.26 mm
(0.207 in.)
0.56 mm
(0.022 in.)
802M- DY5 802M- DX
Side Push Vertical Roller
20 N
(4.5 lb)
2.59 mm
(0.102 in.)
5.1 mm
(0.203 in.)
1.14 mm
(0.045 in.)
802M- KY5 802M- KX
Side Push
Horizontal Roller
802M--K1Y5 802M--K1X
Adjustable Side Push Rod 802M--CAFY5 802M--CAFX
4
Top Push Rod
1
3
2
4
5
7
6
8
1
3
2
4
5
7
6
8
13.3 N
(3.5 lb)
1.45 mm
(0.057 in.)
5.13 mm
(0.202 in.)
0.076 mm
(0.030 in.)
802M--BTY5 802M--BX
802M--XTY5
Adjustable Top Push Rod 802M--BATY5 802M--BAX
Side Push Rod
20 N
(4.5 lb)
3.18 mm
(0.125 in.)
5.54 mm
(0.218 in.)
1.14 mm
(0.045 in.)
802M--CTY5 802M--CX
Top Push Roller
14.7 N
(3.5 lb)
1.45 mm
(0.057 in.)
5.13 mm
(0.202 in.)
0.076 mm
(0.030 in.)
802M--DTY5 802M--DX
Side Push Vertical Roller
20 N
(4.5 lb)
3.18 mm
(0.125 in.)
5.54 mm
(0.218 in.)
1.14 mm
(0.045 in.)
802M--KTY5 802M--KX
Side Push
Horizontal Roller
802M--K1TY5 802M--K1X
Adjustable Side Push Rod
2.59 mm
(0.102 in.)
5.16 mm
(0.203 in.)
802M--CAFTY5 802M--CAFX
The standard length of STO cable is 1.52 m (5 ft). For other lengths see Modifications and Accessories.
Wiring DiagramsSee page 5--24.
Modifications and AccessoriesSee page 5--27.
802M Push Type Spring Return
Pre-WiredFactory Sealed Switches
Limit Switches
5--23
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
6.4
(0.25)
19.0
(0.75)
Dia.
Mounting Holes
5.2 (0.2)
14.7
(0.58)
12.7
(0.5)
Dia.
7.9
(0.31)
Dia.
7.9
(0.31)
Min 61.1
(2.41)
Max 67.5
(2.66)
802M--KX Roller Head
Shipping Wt. 0.53 kg (1 lb 3 oz) 802M--CX Rod Head
Shipping Wt. 0.53 kg (1 lb 3
oz)
802M--CAFX Adjustable Head
Shipping Wt. 0.53 kg (1 lb 3
oz)
Side Push Types
57.2
(2.25)
46.0
(1.81)
59.5
(2.34)
41.3
(1.63)
29.4
(1.16)
24.2
(0.95)
38.1
(1.5) 38.1
(1.5)
40.45
(1.59)
19.0
(0.75)
38.1
(1.5)
19.0
(0.75)
50.8
(2)
19.0
(0.75)
Mounting
Foot
Adaptor
1.4in
Top Push Types
Dia
12.7
(0.5)
6.4
(0.25)
14.7
(0.58)
Dia.
Mounting Holes
5.2 (0.2)
Dia
12.7
(0.5)
802M--DX Roller Head
Shipping Wt. 0.53 kg (1 lb 3 oz)
802M--BX Rod Head
Shipping Wt. 0.53 kg (1 lb 3 oz)
802M--BAX Adjustable Head
Shipping Wt. 0.53 kg (1 lb 3 oz)
29.4
(1.16)
41.3
(1.63)
57.9
(2.28) 49.6
(1.95)
43.2
(1.7)
19.0
(0.75)
38.1
(1.5)
73.8 (2.91)
Min 67.5
(2.66)
Max 67.5
(2.66)
Min 61.1
(2.41)
57.2
(2.25)
59.5
(2.34)
51.6
(2.03)
46
(1.81)
Mounting
Foot
Adaptor
Note: Mounting foot adaptor as shown above is for use with 2-circuit 802M type switches only.
1.4 in
Wiring DiagramsSee page 5--24.
Modifications and AccessoriesSee page 5--27.
802M Push Type Spring Return
Pre-WiredFactory Sealed Switches
Limit Switches
5--24
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Cable Models Cable Models with One Indicating Light
Same
Polarity
Purple
Black White
Same
Polarity
Red Orange
Light Wired to N.O. (White) Wire
Purple
Black White
Same
Polarity
Red Orange
Light Wired to N.C. (Orange) Wire
(See Applicable Codes and Laws)
Black White
Red
Orange
5-Pin Mini-Type Receptacle
Same
Polarity
4
1
2
5
Same
Polarity
4
1
2
5
J1 Wiring J9 Wiring
No Connection No Connection
5-Pin Mini-Type Receptacle with One Indicating Light
Same
Polarity
4
1
2
5
Light Wired to N.O.
Same
Polarity
4
1
2
5
Light Wired to N.C.
Same
Polarity
4
1
2
5
Light Wired to N.O.
Same
Polarity
4
1
2
5
Light Wired to N.C.
J1 Wiring J9 Wiring
802M Wiring Diagrams for 2-Circuit Models
Pre-WiredFactory Sealed Switches
Limit Switches
5--25
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Same
Polarity
4
1
2
5
Same
Polarity
4
1
2
5
J5 Wiring J6 Wiring
Same
Polarity
4
1
2
3
Same
Polarity
4
1
2
3
J7 Wiring J8 Wiring
5-Pin Micro-Type Receptacle (DC only) 4-Pin Micro-Type Receptacle (DC only)
No Connection No Connection
Same
Polarity
4
1
2
5
Same
Polarity
4
1
2
5
Same
Polarity
4
1
2
5
Same
Polarity
4
1
2
5
J5 Wiring J6 Wiring
5-Pin Micro-Type Receptacle with One Indicating Light (DC only)
802M Wiring Diagrams for 2-Circuit Models
Pre-WiredFactory Sealed Switches
Limit Switches
5--26
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Cable Models Neutral Position with Cable Sequential with Cable
Same
Polarity
Black White
Same
Polarity
Red Orange
(See Applicable Codes and Laws)
Brown Pink
Yellow Blue
Same
Polarity
Same
Polarity
Same
Polarity
Same
Polarity
Black White
Red Orange
Yellow Blue
Brown Pink
CCW
CW
Black White
Red Orange
Brown Pink
Yellow Blue
1st. Transfer
(Circuit 1 Contacts)
2nd. Transfer
(Circuit 2 Contacts)
Open
Cable Models with Two Indicating Lights
Same
Polarity
Same
Polarity
Same
Polarity
Light Wired to N.C. (Orange) Wire,
and N.C. (Blue) Wire
Black White
Same
Polarity
Red Orange
Brown Pink
Yellow Blue
Purple
Tan
Black White
Red Orange
Brown Pink
Yellow Blue
Purple
Tan
Light Wired to N.O. (White) Wire,
and N.O. (Pink) Wire
Same
Polarity
Same
Polarity
4
1
Light Wired to N.O.
9-Pin Mini-Type Receptacle
2
3
8
9
5
6
Same
Polarity
Same
Polarity
4
1
2
3
9
5
6 7
Light Wired to N.C.
Same
Polarity
Same
Polarity
4
1
2
3
9
5
6 7
10-Pin Mini-Type Receptacle with Two Indicating Lights
J1 Wiring J4 Wiring
No Connection
802M Wiring Diagrams for 4-Circuit Models
Pre-WiredFactory Sealed Switches
Limit Switches
5--27
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
24V DC Switches
All two-circuit 802M limit switches are
available with silver-nickel contacts
rated for 24V DC applications. To order
a switch rated for 24V DC use, insert
the letter Z before the cable or
connector designation. Example:
802M--AZY5 is a 24V DC version of the
802M--AY5. The use of the 24V DC
micro connector option or 24V DC
indicating light option require the switch
be rated for 24V DC operation.
Extended Cable Lengths
The factory installed type STO cable is
normally supplied in 1.52 m (5 ft)
lengths. Extended cable lengths are
available in multiples of four feet. To
order, replace the suffix Y5 in the cat.
no. with the appropriate suffix from the
table below. Example: To order a lever
type two-circuit spring return switch with
1.83 m (8 ft) of STO cable the cat. no.
would be 802M--AY8.
Additional Cable Length
Modification
Cat. Number
Suffix
1.83 m (8 ft) Cable Y8
3.66 m (12 ft) Cable Y12
4.78 m (16 ft) Cable Y16
A 5-pin, 9-pin or 10-pin plug-in receptacle is supplied to
facilitate retrofitting existing installations. The normal
ground wire pin is not required and is not connected in-
side the switch.
STO is a common identification of this cable. The more
complete identification of the cable used on the Bulletin
802M is STOOW--A which incorporates an oil resistant
jacket and conductor insulation, for indoor and outdoor
use.
5-Pin Mini-Type Receptacle
(2-Circuit Models Only)
802M with Mini-Type Receptacle
2-Circuit
To order a Bulletin 802M pre-wired limit
switch with a 5-pin mini connector in
place of the 1.52 m (5 ft) of STO
cable, replace the Y5 in the cat. no. with
the suffix J1 or J9 depending upon the
wiring configuration required. Maximum
voltage rating for this receptacle is 250V
AC.
An appropriate female connector with
cable (889N--F5AFC--6F) is available
on page 8--4 in Connection Systems.
9-Pin Mini-Type Receptacle
(4-Circuit Models without
Indicator Lights Only)
802M with Mini-Type Receptacle
4-Circuit
To order a Bulletin 802M pre-wired limit
switch with a 9-pin mini connector in
place of the 1.52 m (5 ft) of STO cable,
replace the Y5 in the cat. no. with the
suffix J1. Maximum voltage rating for
this receptacle is 250V AC.
An appropriate female connector with
cable (889N--F9AF--2) is available on
page 8--14 in Connection Systems.
10-Pin Mini-Type Receptacle
(4-Circuit Models with 2
Indicating Lights Only)
To order a Bulletin 802M pre-wired limit
switch with a 10-pin mini connector and
two indicating lights, replace the Y5 in
the cat. no. with the suffix J4. Maximum
voltage rating for this receptacle is 250V
AC. Also, specify the indicating lights
per the table on page 5--28.
Example: Cat. No. 802M--ATY5 with
mini-connector and (2) 120V AC
indicating lights wired to one side of
each N.O. contact would be Cat. No.
802M--ATJ4L1F.
An appropriate female connector with
cable (889N--F10AF--2) is available on
page 8--14 in Connection Systems.
4-Pin Micro-Type Receptacle
(2-Circuit 24V DC Models Only)
802M with Micro-Type
Receptacle2-Circuit
To order a Bulletin 802M pre-wired limit
switch with a 4-pin micro connector in
place of the 1.52 m (5 ft) of STO
cable, replace the Y5 in the cat. no. with
the suffix J7 or J8 depending upon the
wiring configuration required. This
option requires that the switch is rated
24V DC.
An appropriate female connector with
cable (889D--F4AC--2) is available on
page 8--16 in Connection Systems.
5-Pin Micro-Type Receptacle
(2-Circuit 24V DC Models Only)
To order a Bulletin 802M pre-wired limit
switch with a 5-pin micro connector in
place of the 1.52 m (5 ft) of STO
cable, replace the Y5 in the cat. no. with
the suffix J5 or J6 depending upon the
wiring configuration required. This
option requires that the switch is rated
24V DC.
An appropriate female connector with
cable (889D--F5AC--2) is available on
page 8--16 in Connection Systems.
802M Modifications
Pre-WiredFactory Sealed Switches
Limit Switches
5--28
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Indicating Lights
802M with Indicating Light
2-Circuit
2-CircuitBulletin 802M pre-wired limit
switches can be supplied with an
indicating light which is wired to one
side of either the N.O. or N.C. contact.
The second lead of the light is available
as a fifth conductor for wiring flexibility.
See pages 5--24 through 5--25 for
wiring diagrams.
To order, add the appropriate suffix
listed in the table to the right to the cat.
no. Example: Cat. No. 802M--AY5 with
a 120V AC LED indicating light wired to
one side of the N.O. contact would be
Cat. No. 802M--AY5L1F.
Example: Cat. No. 802M-AY5 with
mini-connector and 120V AC indicating
light wired to one side of the N.O.
contact would be Cat. No.
802M--AJ1L1F.
6.4
(0.25)
12.7
(0.5)
Single
Pilot Light
Mini
Connector
38.1
(1.5)
802M with Indicating Lights
4-Circuit
4-CircuitBulletin 802M pre-wired limit
switches can be supplied with 2
indicating lights wired to one side of
each N.O. or N.C. contact of the
4-circuit contact block. Second leads
from each light are available as ninth
and tenth conductors for wiring
flexibility. See page 5--26 for wiring
diagram.
To order, add the appropriate suffix
listed in the table to the right to the cat.
no.
Example: Cat. No. 802M--ATY5 with
120V AC LED indicating lights wired to
one side of each N.C. contact would be
Cat. No. 802M--ATY5L1C.
Adjustment
Range 5.6
(0.22)
54.8
(2.16)
57.9
(2.28)
19.0
(0.75)
15.5 (0.61)
Mini
Connector
to
38.1
(1.5)
Dual
Pilot Light
LED Indicating Lights
Voltage Wired to
Cat. No.
Suffix
24V DC
N.O. Contact LF
N.C. Contact LC
120V AC
50--60Hz
N.O. Contact L1F
N.C. Contact L1C
Neon Indicating Lights
Voltage Wired to
Cat. No.
Suffix
120V AC
50--60Hz
N.O. Contact NF
N.C. Contact NC
240V AC
50--60Hz
N.O. Contact N5F
N.C. Contact N5C
Fitting for Liquid-Tight
Flexible Metal Conduit
802M 2-circuit switches can be
obtained provided with a fitting for
liquid-tight flexible metal conduit
(flexible metal conduit not provided) and
a pigtail for wiring. Add the following
suffix to the cat. no. (dashes indicate
pigtail length):
GS_ straight--out fitting
GF_ front oriented 90_ elbow fitting
GL_ left oriented 90_ elbow fitting
GB_ back oriented 90_ elbow fitting
GR_ right oriented 90_ elbow fitting.
Example: GS5=5 foot long pigtail.
Additional cable length over 1.5 m (5 ft)
is available in multiples of 1.2 m (4 ft).
See wiring diagrams page 5--245--26.
Requires the switch be rated for 24V DC operation.
802M Modifications
Pre-WiredFactory Sealed Switches
Limit Switches
5--29
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Adaptor Foot
To mount a 2-circuit 802M in the same
1.16 in. x 2.34 in. mounting hole pattern
as an 802T, an adaptor foot is required
and is included with each 802M as
shipped. This accessory is made of
steel and is chromate plated to resist
corrosion. To obtain replacement
adaptor feet, order Cat. No.
40246--008--02.
Rear Mounting Adaptor Kit
For rear mounting of 2-circuit or 4-circuit
Bulletin 802M pre-wired limit switch (not
suitable for use on Bulletin 802MC).
Kit includes mounting plate and two
screws for mounting adaptor plate to
switch. To mount to surface from rear
use two #10--32 screws. Select proper
screw length to pass through adaptor
plate without bottoming against back of
limit switch.
Order Cat. No. 802M--N1.
Approximate Shipping Wt. 0.2 kg (8 oz)
6.4
(0.25)
4.8
(0.19)
3.2
(0.13)
0.8
(0.03)
#10--32 UNF--2B
6--Places
38.9
(1.53)
29.4
(1.16)
46
(1.81)
59.5
(2.34)
72.2
(2.84)
802M Accessories
Pre-WiredFactory Sealed Switches
Limit Switches
5--30
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Description
The Bulletin 802MC is a pre-wired limit
switch especially designed to provide
additional corrosion protection in wet or
dry locations commonly found in
industrial process. By using a polymeric
enclosure and Type 316 stainless steel
for the exposed metal parts, the Bulletin
802MC provides a tougher defense
against environmental contaminants to
provide the user with more dependable
operation and longer lasting
performance. In addition, this switch is
factory sealed and is particularly
effective in applications where it may be
subjected to dust, dirt, streams of
liquids or occasionally submerged in
fluids.
Specifications
Applications
Typical examples of Bulletin 802MC
applications are plating facilities,
chemical or fertilizer plants, meat
packing plants, dairies, breweries and
other processing industries, where
equipment might be hosed down
regularly with cleaning solutions.
Features
S Pre-wired and factory sealed
S Corrosion resistant
S Submersible
Corrosion-Resistant Pre-Wired
Lever Type Spring Return page 5--31
Wiring Diagrams page 5--32 . . . . . . . . . .
Modifications and page 5--33 . . . . . . . . .
Accessories
802MC
Corrosion-Resistant Pre-WiredFactory Sealed Switches
Enclosure Rating
Pollutions Degree
Certifications
Ambient Temperature [C (F)]
NEMA 1, 4X, 6P, 13 and IP66/67 (IEC529)
3
UL Listed, CSA Certified and CE Marked for applicable directives
0+80 (+32+180)
AC Contact Rating (Maximum per Pole, 50 or 60Hz, 2 Circuits Same Polarity)
NEMA
Rating
Designation Voltage
120
240
480
600
Make
60
30
15
12
Break
6.00
3.00
1.50
1.20
Make
7200
7200
7200
7200
Break
720
720
720
720
A VA
Minimum temperature is based on the absence of freezing moisture or water.
Continuous
Carrying
Current
10
10
10
10
DC Contact Rating (Maximum per Pole, 2 Circuits Same Polarity)
Nominal
Voltage
24 1.1
Continuous
Carrying
Current
5
A600
AC--15
A
Limit Switches
5--31
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Complete Switch
Without Lever
Max Travel
Travel to
Operate Contacts
Travel to
Reset Contacts
Max Travel
Travel to
Reset Contacts
Operator
Head Only
Base Only
D D
D
D
Product Selection
No. of
Circuits Lever Movement vs. Contact Operation
Torque
to
Operate
(Max)
Travel to
Operate
Contacts
(Max)
Max
Travel
Travel to
Reset
Contacts
(Max)
Cat. No.
Complete
Switch w/o
Lever
Operator
Head Only
Switch
Only
2
Clockwise or
Counterclockwise
2
4
1
3
2
4
1
3
2
4
1
3
0.34 NSm
(3 lbSin)
15 86 6
802MC- AY5 802MC- AX
802MC--XY5
Clockwise 2
4
1
3
2
4
1
3
2
4
1
3
802MC--A1Y5 802MC--A1X
Counterclockwise
2
4
1
3
2
4
1
3
2
4
1
3
802MC--A2Y5 802MC--A2X
The standard length of STO cable is 1.52 m (5 ft). For other lengths, see Modifications and Accessories.
Approximate Dimensions [mm (in.)]
38.1
(1.5)
24.2
(0.95)
6.4
(0.25)
5.9
(0.23)
19.0
(0.75)
19.0
(0.75)
#16 AWG
4-Conductor
Cable
5.6
(0.22)
54.8
(2.16)
57.9
(2.28)
Adjustment Range
19.0
(0.75)
61.9
(2.44)
57.2
(2.25)
41.3
(1.61)
46
(1.81)
38.1
(1.5)
38.1
(1.5)
29.4
(1.16)
to
5.2 (0.2) Dia.
Mounting Holes (2)
7.8
(0.31)
Neon Lamp
LeversSee page 5--130 for a complete listing of operating levers.
Wiring DiagramsSee page 5--32.
Modifications and AccessoriesSee page 5--33.
802MC Lever Type Spring Return
Corrosion-Resistant Pre-WiredFactory Sealed Switches
Limit Switches
5--32
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Preferred availability cat. nos. are printed in bold.
Cable Models Cable Models with Indicating Light
Same
Polarity
Purple
Black White
Same
Polarity
Red Orange
Light Wired to N.O. (White) Wire
Purple
Black White
Same
Polarity
Red Orange
Light Wired to N.C. (Orange) Wire
(See Applicable Codes and Laws)
Black White
Red Orange
5-Pin Mini-Type Receptacle
Same
Polarity
4
1
2
Same
Polarity
4
1
2
5
J1 Wiring J9 Wiring
No Connection
No Connection
5-Pin Mini-Type Receptacle with Indicating Light
Same
Polarity
4
1
2
5
Light Wired to N.O.
Same
Polarity
4
1
2
5
Light Wired to N.C.
Same
Polarity
4
1
2
5
Light Wired to N.O.
Same
Polarity
4
1
2
5
Light Wired to N.C.
J1 Wiring J9 Wiring
802MC Wiring Diagrams
Corrosion-Resistant Pre-WiredFactory Sealed Switches
Limit Switches
5--33
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Preferred availability cat. nos. are printed in bold.
Neon Indicating Light
Indicating Light
Bulletin 802MC pre-wired limit switches
can be supplied with an indicating light
wired to one side of either the N.O. or
N.C. contact. The second lead of the
light is available as a fifth conductor for
wiring flexibility.
To order, add the appropriate suffix
listed in the table below to the cat. no..
Example: Cat. No. 802MC--AY5 with a
120V AC LED indicating light wired
across the N.O. contact would be Cat.
No. 802MC--AY5L1F.
LED Indicating Light
Voltage Wired to
Cat. No.
Suffix
24V DC
N.O. Contact LF
N.C. Contact LC
120V AC
50--60 Hz
N.O. Contact L1F
N.C. Contact L1C
Neon Indicating Light
Voltage Wired to
Cat. No.
Suffix
120V AC
50--6 0Hz
N.O. Contact NF
N.C. Contact NC
240V AC
50--60 Hz
N.O. Contact N5F
N.C. Contact N5C
5-Pin Mini-Type Receptacle
5-Pin Mini-Type Receptacle
2-Circuit Contact Block
To order a Bulletin 802MC pre-wired
limit switch with a 5-pin mini connector
in place of the 1.52 m (5 ft) of STO
cable, replace the Y5 in the cat. no. with
the suffix J1 or J9 depending upon the
wiring configuration required. Maximum
voltage rating for this receptacle is
250V AC.
An appropriate female connector with
cable (889N--F5AFC--6F) is available
on page 8--4 in Connection Systems.
3.8
(0.15)
12.7
(0.5)
LED Indicating
Light
Mini Connector
38.1
(1.5)
Requires switch to be rated for 24V DC operation.
A 5-pin mini-type receptacle is supplied to facilitate retro-
fitting existing installations. The normal ground wire pin is
not required and is not connected inside the switch.
STO is a common identification of this cable. The more
complete identification of the cable used on the Bulletin
802M is STOOW--A which incorporates an oil resistant
jacket and conductor insulation, for indoor and outdoor
use.
Cable Length
The factory installed pre-wired, type
STO cable is normally supplied in
1.52 m (5 ft) lengths. Extended cable
lengths are available in multiples of 4
feet. To order, replace the suffix Y5 in
the cat. no. with the appropriate suffix
from the table below. Example: To order
a lever type spring return switch with
1.83 m (8 ft) of STO cable the cat. no.
would be 802MC--AY8.
Modification
Cat. No.
Suffix
1.83 m (8 ft) Cable Y8
3.66 m (12 ft) Cable Y12
4.78 m (16 ft) Cable Y16
2-Circuit 24V DC Switches
All 2-circuit 802MC limit switches are
available with silver-nickel contacts and
rated for 24V DC applications. To order
a switch rated for 24V DC use, insert
the letter Z before the cable or
connection designation. Example:
802MC--AZY5 is a 24V DC version of
the 802MC--AY5. The use of the 24V
DC pilot light option requires the switch
be rated for 24V DC operation.
802MC Modifications
Corrosion-Resistant Pre-WiredFactory Sealed Switches
Limit Switches
5--34
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Sealed
Contact
Switch
802R--AF
(cover removed)
with 802T--W1 Lever
Description
This sealed contact limit switch features
a rugged single contact, hermetically
sealed in a glass envelope, that has
excellent contact reliability even in
contaminated atmospheres. The switch
is Programmable Controller compatible
(24V and above) and is pilot duty rated
NEMA B600 for AC and NEMA P300 for
DC as shown on page 5--35. The
enclosure is NEMA Type 13.
Lever Type Switches
These switches can be equipped with
any one of seven different operating
levers: roller lever, adjustable roller
lever, micrometer adjustment roller
lever, rod lever, one-way rod or roller
lever and fork lever. These can be used
interchangeably on all lever type
switches except the low operating
force switch, which requires the lever
indentified by Cat. No. 802T--W5.
The micrometer adjustment roller lever,
Cat. No. 802T--W6, is designed
especially for installations where the
position of the roller is a critical factor.
This lever has a pivoted roller which
can be turned laterally. After clamping
the lever to the switch shaft, the position
of the roller can be precisely adjusted
through an arc of 7.5 on either side of
the center or straight-line position.
Push Type Switches
Switches in this category are actuated
by means of a rod or plunger located on
the top or side of the operating head.
Pushing the plunger into the head
causes the contacts to operate. Three
types of plungers are available: push
rod, adjustable push rod and steel push
roller.
Wobble Stick and Cat Whisker
Type Switches
Both switches are actuated by a rod or
wire extending from the top of the
operating head. Moving the rod through
a specified angle in any direction
causes the contacts to operate. All
wobble stick and cat whisker switches
are supplied with spring return
construction only.
Ambient Temperature Range
Bulletin 802R limit switches, except
devices with wobble stick or cat whisker
operators, have an ambient
temperature range of --29+121C
(--20+250F). Wobble stick and cat
whisker limit switches are rated from
--18+54C (0+130F).
Note: Temperature ranges below 0C
(+32F) are based on the absence of
freezing moisture or water.
Underwriters Laboratories, Inc.
Listed, CSA Certified
These switches are listed by
Underwriters Laboratories, Inc. for use
in Class 1, Division 2, Groups A, B, C
and D hazardous locations as defined
by the National Electrical Code.
802R
Sealed Contact Switches
Limit Switches
5--35
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
802R--AF
Description
This sealed contact limit switch features
a rugged single contact, hermetically
sealed in a glass envelope, that has
excellent contact reliability even in
contaminated atmospheres. The switch
is Programmable Controller compatible
(24 volts and above) and is pilot duty
rated NEMA B600 for AC and NEMA
P300 for DC as shown to the right. The
enclosure is NEMA Type 13.
Specifications
Features
S PLC compatible
S High contact reliability in
contaminated atmospheres
Sealed Contact
Lever Type Spring Return page 5--36
Lever Type Maintained page 5--37 . . .
Contact
Push Type Spring Return page 5--38 .
Wobble Stick and page 5--39 . . . . . . . .
Cat Whisker Spring Return
Modifications and page 5--39 . . . . . . . . .
Accessories
802R
Sealed Contact Switches
Enclosure Rating
Approvals
Ambient Temperature [C (F)]
NEMA 13
UL Listed and CSA Certified
--29+121 (--20+250)
Exception: Wobble stick and cat whisker devices are rated from
--18+54 (0+130)
AC Contact Rating (Maximum per Pole, 50 or 60 Hz, Same Polarity)
NEMA
Rating
Designation
B600
Max
Voltage
120
240
480
600
Make
30
15
7.5
6
Break
3.00
1.50
0.75
0.60
Make
3600
3600
3600
3600
Break
360
360
360
360
A VA Continuous
Carrying
Current
5
5
5
5
DC Contact Rating (Maximum per Pole, Same Polarity)
P300
Voltage Range
115125
230250
Current Rating
1.1 A
0.55 A
NEMA Rating Designation
Limit Switches
5--36
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Travel to
Operate Contact
Max Travel
Travel to
Reset Contact
Travel to
Operate Contact
Travel to
Reset Contact
Max Travel
Lever Operation with
Standard Levers
Max Travel
No Contact
Movement
Lever Operation When One-Way
Levers 802T--W7 or W8 Are Used
802R--AF Without Lever
D
D D
D
D
D
Travel to
Reset Contact
802R--ALFW5
Product SelectionStandard and Low Operating Torque Models
Lever Movement
Torque to
Operate (Max.)
Travel to
Operate
Contact (Max.)
Max
Travel
Travel to
Reset Contact
(Max.)
Contact
Type Cat. No.
Clockwise or
Counterclockwise
0.34 N.m (3 lbSin) 16 42 9
N.O. 802R- AF
N.C. 802R--AC
0.51 N.m (4.5 lbSin) 7
53
3.5
N.O. 802R--HF
N.C. 802R--HC
Clockwise
50
N.O. 802R--H1F
N.C. 802R--H1C
Counterclockwise
N.O. 802R--H2F
N.C. 802R--H2C
Clockwise
Lever cannot move counterclockwise
0.45 N.m (4 lbSin) 20 91 11
N.O. 802R--L1F
N.C. 802R--L1C
Counterclockwise
Lever cannot move clockwise
N.O. 802R--L2F
N.C. 802R--L2C
Clockwise or
Counterclockwise
0.09 NSm
(0.78 lbSin)
22 43 12
N.O. 802R--ALFW5
N.C. 802R--ALCW5
Clockwise
Lever cannot be moved counterclockwise
N.O. 802R--AL1FW5
N.C. 802R--AL1CW5
Counterclockwise
Lever cannot be moved clockwise
N.O. 802R--AL2FW5
N.C. 802R--AL2CW5
These low operating force limit switches can only be supplied with the catalog number 802T- W5 rod lever. The rod can easily be formed to meet special application requirements. The
contact is restored to its normal position when pressure on the rod is released.
Approximate Dimensions [mm (in.)]
Standard Switch with 802T--W1 Lever
Shipping Wt. 0.35 kg (12.5 oz)
19
(0.75)
12.7
(0.5)
6.35
(0.25)
14.73
(0.58)
21.34
(0.84)
7.11
(0.28)
16.76
(0.66)
0.5 in. Dia.
NPT
Conduit
Operating
Head
2--5.4 (0.213),
Dia. Holes for
Front Mtg.
29.46
(1.16)
38.86
(1.53)
38.1
(1.5)
59.44
(2.34) 72.14
(2.84)
55.63
(2.22)
45.21
(1.78)
45.21
(1.78)
Note: Details regarding wiring Allen-Bradley
Limit Switches to Allen-Bradley PLCs
can be found in publications
802T--4.0, 4.1, 4.2, and 4.3.
LeversSee page 5--130 for a complete listing of operating levers.
Modifications and AccessoriesSee page 5--39.
802R Lever Type Spring Return
Sealed Contact Switches
Limit Switches
5--37
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Max Travel
Travel to
Reset Contact
Travel to
Operate Contact
Switch Without Lever
D
D
D
Product Selection
Lever Movement
Torque to
Operate (Max)
Travel to Operate
Contact (Max)
Max
Travel
Travel to Reset Contact
(Max) Contact Type Cat. No.
Clockwise or
Counterclockwise
0.25 NSm
(2.25 lbSin)
70 84 35
N.O. 802R--AMF
N.C. 802R--AMC
From one maintained position to the other.
Approximate Dimensions [mm (in.)]
19
(0.75)
12.7
(0.5)
6.35
(0.25)
14.73
(0.58)
21.34
(0.84)
7.11
(0.28)
16.76
(0.66)
0.5 in. Dia.
NPT
Conduit
Operating
Head
2--5.4 (0.213),
Dia. Holes for
Front Mtg.
29.46
(1.16)
38.86
(1.53)
38.1
(1.5)
59.44
(2.34)
72.14
(2.84)
55.63
(2.22)
45.21
(1.78)
45.21
(1.78)
Standard Switch with 802T--W1 Lever
Shipping Wt. 0.35 kg (12.5 oz)
LeversSee page 5--130 for a complete listing of operating levers.
Modifications and AccessoriesSee page 5--39.
802R Lever Type Maintained Contact
Sealed Contact Switches
Limit Switches
5--38
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Preferred availability cat. nos. are printed in bold.
Range of Operation
Side
Push Rod
Travel to
Reset Contact
Travel to
Operate
Contact
Max. Travel
Top
Push Rod
Adjustable
Top Push Rod
Top
Push Roller
Side
Push Roller
Product Selection
Operator Type
Force to
Operate (Max)
Travel to Operate
Contact (Max)
Max
Travel
Travel to Reset
Contact (Max) Contact Type Cat. No.
Top Push Rod
15.6 N
(3.5 lb)
1.75 mm
(0.069 in.)
5.13 mm
(0.202 in.)
0.71 mm
(0.028 in.)
N.O. 802R--BF
N.C. 802R--BC
Adjustable Top Push Rod
N.O. 802R--BAF
N.C. 802R--BAC
Side Push Rod
20.0 N
(4.5 lb)
3.18 mm
(0.125 in.)
5.54 mm
(0.218 in.)
1.45 mm
(0.057 in.)
N.O. 802R--CF
N.C. 802R--CC
Top Push Roller
15.6 N
(3.5 lb)
1.75 mm
(0.069 in.)
5.13 mm
(0.202 in.)
0.71 mm
(0.028 in.)
N.O. 802R--DF
N.C. 802R--DC
Side Push Vertical Roller
20.0 N
(4.5 lb)
3.18 mm
(0.125 in.)
5.54 mm
(0.218 in.)
1.45 mm
(0.057 in.)
N.O. 802R--KF
N.C. 802R--KC
Side Push Horizontal Roller
N.O. 802R--K1F
N.C. 802R--K1C
Approximate Dimensions [mm (in.)]
Standard Switch
Shipping Wt. 0.35 kg (12.5 oz)
14.73
(0.58)
21.34
(0.84)
0.5 in. Dia.
NPT
Conduit
Operating
Head
2--5.4 (0.213),
Dia. Holes for
Front Mtg.
Z--36615
Top Push Rod Head
Shipping Wt. 0.12 kg (4.25 oz)
9.65
(0.38)
Dia.
7.87
(0.31)
Dia.
40182--022--52
Adjustable Top
Push Rod Head
Shipping Wt. 0.12 kg (4.25 oz)
45.21
(1.78)
29.46
(1.16)
38.86
(1.53)
59.44
(2.34)
72.14
(2.84)
43.69
(1.72)
67.56
(2.66) Max
61.21
(2.41) Min
Z--36618
Top Push Roller Head
Shipping Wt. 0.12 kg (4.25 oz)
12.7
(0.5)
Z--36622
Side Push Vertical Roller Head
Shipping Wt. 0.12 kg (4.25 oz)
12.7
(0.5)
12.7
(0.5)
33.27
(1.31)
Z--36616
Side Push Rod Head
Shipping Wt. 0.12 kg (4.25 oz)
33.27
(1.31)
12.7
(0.5)
7.87 Dia.
(0.31)
36.83
(1.45)
46.74
(1.84)
51.56
(1.72)
Modifications and AccessoriesSee page 5--39.
802R Push Type Spring Return
Sealed Contact Switches
Limit Switches
5--39
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
zl
Range of Operation
D
D
D
Travel to
Operate Contact
Max Travel
Travel to
Reset Contact
Wire Wobble
Stick
Cat Whisker
Product Selection
Operator Type
Torque to
Operate (Max.)
Travel to Operate
Contact (Max.)
Max
Travel
Travel to Reset
Contact (Max.)
Contact
Type Cat. No.
Wire Wobble Stick
0.51 NSm
(4.5 lbSin)
11 11 5
N.O. 802R--WS1F
N.C. 802R--WS1C
Wire Cat Whisker
0.06 NSm
(8 ozSin)
25 25 14
N.O. 802R--CWF
N.C. 802R--CWC
These switches should be mounted in such a way that the wobble or cat whisker will not be deflected beyond the Maximum Travel position. This is to avoid excessive backlash, which could
cause undesirable repetition of contact action.
Ambient temperature --18_C54_C (0_F130_F).
Approximate Dimensions [mm (in.)]
1.83 (0.072)
O.D. Nylon Tubing
5.59
(0.22)
1.98
(0.078)
Dia.
127
(5)
317.5
(12.5)
Z--35607
Cat Whisker Head
Shipping Wt. 0.3 kg (1 oz)
Z--35617
Wire Wobble Stick Head
Shipping Wt. 0.17 kg (6 oz)
Modification for
Transparent Cover
Switches can be furnished with a
gasketed, transparent plastic cover.
This modification enables the electrician
to inspect terminal wiring without
removing the switch cover. To order,
add the letter Z to the cat. no. of the
standard switch. Example: Cat. No.
802R--DF becomes Cat. No.
802R--DFZ.
Conduit Seal Cat. No. 802T--N3
A synthetic rubber conduit seal is
available to protect the conduit opening
against the ingress of oil into the wiring
compartment. Each wire hole in the seal
has a thin inner wall which is pierced
when a wire is passed through. Thus,
any unused opening remains sealed.
Special Conduit Lock Nut
Cat. No. 802T--X4
This option, a Tru-Seal lock nut with
threaded PTFE insert, is a valuable
accessory for any Bulletin 802R which
is connected by means of conduit.
802R Wobble Stick and Cat Whisker Spring Return
Sealed Contact Switches
Limit Switches
5--40
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Plug-in Style
802T--AP with
Lever
NonPlug-in Style
802T--A with
Lever
Description
Bulletin 802T limit switches are ideal for
applications in which heavy duty pilot
ratings, small size, a high degree of
versatility and a rugged NEMA Type 4
and 13 oiltight construction are
desirable. An important factor in the
automation of industry, these limit
switches are being applied extensively
on conveyor systems, transfer
machines, automatic turret lathes,
milling and boring machines, radial
drills, and many other types of modern,
high speed production equipment.
High Degree of Versatility
Bulletin 802T limit switches can be
mounted in any position, with operating
heads that can be rotated and fastened
in any one of four positions 90 apart.
Most operating levers are
interchangeable and can be rotated and
clamped in any position through 360.
Accessories can be added to switches
already in the field.
NEMA Type 4, 13 and 6P
Oiltight Construction
802T limit switches feature NEMA Type
4 and 13 construction with synthetic
rubber seals to protect the operating
parts against entry of oil, dust,
abrasives, water and coolant, within the
limits of NEMA-specified tests.
Plug-in lever type except low-torque models.
Rugged, Dependable
Contact Block
The contacts used in Bulletin 802T
switches are snap-action type with high
snap-through force resulting in
minimum contact rebound. Double
break, fine silver contacts are
electrically independent, but cannot be
used on opposite polarities.
Easy Mounting and Wiring
Each switch base has four mounting
holes: two through holes for front
mounting and two tapped holes in the
back for rear mounting. The pressure
plate type terminals on the contact
block face to the front of the switch and
have ample wiring space around them.
The switch conduit opening is a
1
/
2
-inch
threaded pipe tap in the bottom of the
housing.
Direct Opening Action Position
Interlock Switches
Bulletin 802T Direct Opening Action
limit switches have been designed for
use in control reliable applications and
safety applications per ISO 14119.
Direct Opening Action assures that the
normally closed contacts open when
the limit switch is actuated. This
opening will occur even in the event of
a contact weld condition, up to 10
Newtons.
Lever Type Switches
These switches are operated by means
of a lever which is clamped to a knurled
shaft extending from the operating
head.
Lever type switches can be equipped
with a variety of operating levers: roller
lever, adjustable roller lever, micrometer
adjustment roller lever, rod lever,
one-way rod or roller lever and fork
lever. These can be used
interchangeably on all lever type
switches except the low operating
force switch.
Push Type Switches
These switches are actuated by means
of a rod or plunger located on the top or
side of the operating head. Pushing the
plunger into the head causes the
contacts to operate. Two types of
plungers are available: rod type and
steel roller. Side push rod switches can
be supplied in spring return or
maintained contact constructions. An
adjustable length top push rod is also
available. The contacts are snap-acting
with high snap-through force resulting in
minimum contact rebound.
Wobble Stick and Cat Whisker
Type Switches
Both switches are actuated by a rod or
wire extending from the top of the
operating head. Moving the rod through
a specified angle in any direction
causes the contacts to operate. All
wobble stick and cat whisker switches
are supplied with spring return
construction only. The contacts are
snap-action type with high snap-through
force resulting in minimum contact
rebound.
Dual Switches
The dual switch is actually two limit
switches which function independently
but have a co mm on enclosure. These
switches are used for installations
where two switches would be mounted
side by side. There is a saving on
installation time and fittings (see page
5--71).
Plug-in Switches
Plug-in style limit switches can reduce
costly downtime by eliminating the need
for rewiring switches. The head and
switch body can be replaced without
disturbing the wiring chamber in the
base. These units, featuring a castle
lock head design, snap-action contacts
and reliable plug-in connection are
available in 2-circuit or 4-circuit
construction. Plug-in style limit switches
are listed on page 5--41.
Four-Circuit
NonPlug-in Switches
These switches contain two single pole
single throw contact blocks (a total of
two N.O. and two N.C. contacts)
mounted in a co mm on enclosure. The
blocks are mounted one above the
other in the vertical limit switch
construction, or side by side in the
horizontal construction. Switch plungers
are mechanically coupled in both
constructions. When actuated, contacts
in both blocks are operated. These
switches in both types of construction
are listed on page 5--54.
General Information
Plug-in Style page 5--41 . . . . . . . . . . . . .
NonPlug-in Style page 5--54 . . . . . . . . .
Operating Levers
Lever Selection page 5--130 . . . . . . . . .
802T
Introduction
Limit Switches
5--41
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Description
Bulletin 802T limit switches are ideal for
applications in which heavy duty pilot
ratings, small size, a high degree of
versatility and a rugged NEMA Type 4,
13 and 6P construction are desirable.
An important factor in the automation of
industry, these limit switches are being
applied extensively on conveyor
systems, transfer machines, automatic
turret lathes, milling and boring
machines, radial drills, and many other
types of modern, high speed production
equipment.
A wide variety of operating heads and
operating levers are available.
Operating heads can be mounted in
four positions, 90 apart.
Features
S Front mount for simplified mounting
S Plug-in style for ease of wiring
S Side rotary, wobble stick, cat whisker,
adjustable top and top or side push
styles with and without rollers
S Quick mode change to clockwise
and counterclockwise operation only
S Castle lock head design for high
durability
Specifications
Plug-in Style
Lever Type Spring Return page 5--42
Standard and Low Operating Torque
Models
Lever Type Maintained page 5--44 . .
Contact and Neutral Position
Push Type Spring Return page 5--45 .
Wobble Stick and Cat page 5--47 . . . . .
Whisker Spring Return
Modifications and page 5--53 . . . . . . . . .
Accessories
802T Operating Levers
Lever Selection page 5--130 . . . . . . . . .
802T
Plug-in Style Oiltight Switches
Plug-in lever type except low-torque models.
Temperature range below 0 _C (+32 _F) is based on the absence of freezing moisture or water.
See page 5--53 for low temperature options.
Low operating torque-spring return ratings only.
Enclosure Rating
Pollution Degree
Certifications
Ambient Temperature [C (F)]
NEMA 4, 13, 6P and IP67
3
UL Listed, CSA Certified CE Marked for applicable directives
--18+110 (0+230)
Exception: Wobble stick and cat whisker devices are rated from
--18+54 (0+130)
AC Contact Rating (Maximum per Pole, 50 or 60 Hz, 2 Circuits Same Polarity)
NEMA
Rating
Designation
Max
Voltage
120
240
480
600
120
240
480
600
Make
60
30
15
12
30
15
7.5
6
Break
6.00
3.00
1.50
1.20
3.00
1.50
0.75
0.60
Make
7200
7200
7200
7200
3600
3600
3600
3600
Break
720
720
720
720
360
360
360
360
A
VA
Continuous
Carrying
Current
10
10
10
10
5
5
5
5
DC Contact Rating (Maximum per Pole)
Voltage Range
115--125
230--250
550--600
115--125
230--250
Current Rating
0.4 A
0.2 A
0.1 A
0.4 A
0.2 A
AC Contact Rating (Maximum per Pole, 50 or 60 Hz, 4 Circuits Same Polarity)
NEMA
Rating
Designation
A300
Max
Voltage
120
240
Make
60
30
Break
6.00
3.00
Make
7200
7200
Break
720
720
A
VA
Continuous
Carrying
Current
10
10
Circuits
4
2
A600
AC--15
B600
AC--15
Limit Switches
5--42
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Travel to
Reset
Max Travel
Travel to
Operate Contacts
Max Travel
Travel to
Reset
Switch
Without Lever
Switch Without
Lever and Base
D
D D
D
DD
Product SelectionStandard and Low Operating Torque Models
No. of
Circuits Lever Movement vs. Contact Operation
Torque to
Operate
(Max.)
Travel to
Operate
Contacts
(Max.)
Max
Travel
Travel to
Reset
Contacts
(Max.)
Cat. No.
Switch
w/o Lever
Switch w/o
Lever
and Base
2
Clockwise or
Counterclockwise
2
4
1
3
2
4
1
3
2
4
1
3
0.29 NSm
(2.6 lbSin)
Nominal
13
18
90
7
802T--AP
802T--A5P
802T--AP1
802T--A5P1
5
Nominal
2.5
Nominal
802T--FP 802T--FP1
0.56 NSm
(5 lbSin)
9 3.5 802T--HP 802T--HP1
Clockwise
2
4
1
3
2
4
1
3
2
4
1
3
0.29 NSm
(2.6 lbSin)
13
18
7
802T--A1P
802T--A3P
802T--A1P1
802T--A3P1
0.56 NSm
(5 lbSin)
9 3.5 802T--H1P 802T--H1P1
Counterclockwise
2
4
1
3
2
4
1
3
2
4
1
3
0.29 NSm
(2.6 lbSin)
13
18
7
802T--A2P
802T--A4P
802T--A2P1
802T--A4P1
0.56 NSm
(5 lbSin)
9 3.5 802T--H2P 802T--H2P1
Clockwise or
Counterclockwise
2
4
1
3
2
4
1
3
2
4
1
3
0.16 NSm
(1.5 lbSin)
13 90 7
802T--ALP 802T--ALP1
Clockwise
2
4
1
3
2
4
1
3
2
4
1
3
802T--AL1P 802T--AL1P1
Counterclockwise
2
4
1
3
2
4
1
3
2
4
1
3
802T--AL2P 802T--AL2P1
4
Clockwise or
Counterclockwise
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
0.45 NSm
(4 lbSin)
13
90
7 802T--ATP 802T--ATP1
0.79 NSm
(7 lbSin)
9 3.5 802T--HTP 802T--HTP1
Clockwise
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
0.45 NSm
(4 lbSin)
13 7 802T--A1TP 802T--A1TP1
0.79 NSm
(7 lbSin)
9 3.5 802T--H1TP 802T--H1TP1
Counterclockwise
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
0.45 NSm
(4 lbSin)
13 7 802T--A2TP 802T--A2TP1
0.79 NSm
(7 lbSin)
9 3.5 802T--H2TP 802T--H2TP1
Fluorinated elastomer shaft seal is supplied with these devices.
Low operating torque model.
Approximate DimensionsSee page 5--43.
LeversSee page 5--130 for a complete listing of operating levers.
Modifications and AccessoriesSee page 5--53.
802T Lever Type Spring Return
Plug-in Style Oiltight Switches
Limit Switches
5--43
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
5.4 (0.213)
Front
Mounting Hole
34.93
(1.375)
18.92
(0.745)
19.05
(0.750)
43.71
(1.721)
1.19
(0.047)
8.74
(0.344)
36.50
(1.437)
42.85
(1.687)
47.24
(1.860)
23.37
(0.920)
1/2--14 NPT
16.51
(0.650)
14.68
(0.578)
59.51
(2.343)
29.36
(1.156)
20.6
(0.811)
83.72
(3.296)
Plug-in Switch
Shipping Wt. 0.57 1 kg (1.25 lb)
75.79
(2.984)
103.38
(4.070)
70.64
(2.781)
41.78
(1.625)
1/2 in. NPT
Conduit Opening
7.8 (0.31)
Clearance
Holes for
#10--32
8.74
(0.344)
5.4 (0.213)
Front
Mounting Hole
(2) #10--32
UNF--2B
Rear Mounting
Holes
LeversSee page 5--130 for a complete listing of operating levers.
Modifications and AccessoriesSee page 5--53.
802T Lever Type Spring Return
Plug-in Style Oiltight Switches
Limit Switches
5--44
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation Approximate Dimensions [mm (in.)]
Max Travel Travel to
Reset Contacts
Travel to
Operate Contacts
Switch
Without Lever
Switch Without
Lever and Base
D
D
D
14.73
(0.58)
12.7
(0.50)
7.87
(0.31)
2--#10--32
UNF--2B
3.30
(0.13)
Deep for
Rear Mtg.
2--5.4 (0.213)
Holes for
Front Mtg.
Operator Head
24.89
(0.98)
78.99
(3.11)
41.40
(1.63)
29.46
(1.16)
36.58
(1.44)
20.57
(0.81)
59.44
(2.34)
45.21
(1.78)
46.24
(1.84)
18.29
(0.72)
Conduit
Plug-in Switch
Shipping Wt. 0.57 kg (1.25 lbs)
Travel to
Reset
Max Travel
Travel to
Operate Contacts
Max Travel
Travel to
Reset
D
D D
D
DD
Maintained Contact Models
Neutral Position Models
1/2 in. NPT
Conduit Opening
7.8
(0.31)
Product SelectionMaintained Contact Models
No. of
Circuits Lever Movement vs. Contact Operation
Torque to
Operate
(Max.)
Travel to
Operate
Contacts (Max.)
Max
Travel
Travel to
Reset
Contacts (Max.)
Cat. No.
Switch
w/o Lever
Switch
w/o Lever & Base
2
Clockwise or
Counterclockwise
1
3
2
4
1
3
2
4
0.31 NSm
(2.75 lbSin)
70 88 32
802T--AMP 802T--AMP1
4
Clockwise or
Counterclockwise
2
4
1
3
2
4
5
7
6
8
1
3
5
7
6
8
0.32 NSm
(2.8 lbSin)
802T--AMTP 802T--AMTP1
From one maintained position to another.
Product SelectionNeutral Position Models
Lever Movement vs. Contact Operation
Torque to Operate (Max.)
Travel to
Operate
Contacts (Max.)
Max
Travel
Travel to
Reset
Contacts (Max.)
Cat. No.
Clockwise
Counter-
clockwise
Switch
w/o Lever
Switch
w/o Lever & Base
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
0.28 NSm
(2.5 lbSin)
0.47 NSm
(4.2 lbSin)
13 75 7 802T--NPTP 802T--NPTP1
LeversSee page 5--130 for a complete listing of operating levers.
Modifications and AccessoriesSee page 5--53.
802T Lever Type Maintained Contact and Neutral Position
Plug-in Style Oiltight Switches
Limit Switches
5--45
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Top
Push Rod
Adjustable Top
Push Rod
Side
Push Rod
Top
Push Roller
Side Push
Horizontal Roller
Travel to
Operate Contacts
Travel to
Reset Contacts
Max. Travel
D
D
D
Product Selection
No. of
Circuits
Contact Operation
Operator Type
Force to
Operate
(Max.)
Travel to
Operate
Contacts
(Max.)
Max
Travel
Travel to
Reset
Contacts
(Max.)
Cat. No.
Normal Operated
Complete
Switch
Switch
w/o Base
2
2
4
1
3
2
4
1
3
Top Push Rod
13.8 N
(3.1 lb)
1.4 mm
(0.057 in.)
6.0 mm
(0.236 in.)
0.7 mm
(0.028 in.)
802T--BP 802T--BP1
Adjustable Top Push
Rod
802T--BAP 802T--BAP1
Side Push Rod
16.4 N
(3.7 lb)
3.3 mm
(0.131 in.)
5.7 mm
(0.226 in.)
1.3 mm
(0.052 in.)
802T--CP 802T--CP1
Top Push Roller
13.8 N
(3.1 lb)
1.4 mm
(0.057 in.)
6.0 mm
(0.236 in.)
0.7 mm
(0.028 in.)
802T--DP 802T--DP1
Side Push Vertical
Roller
16.4 N
(3.7 lb)
3.3 mm
(0.131 in.)
5.7 mm
(0.226 in.)
1.3 mm
(0.052 in.)
802T--KP 802T--KP1
Side Push Horizontal
Roller
802T--K1P 802T--K1P1
4
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
Top Push Rod
22.2 N
(5.0 lb)
1.4 mm
(0.057 in.)
6.0 mm
(0.236 in.)
0.7 mm
(0.028 in.)
802T--BTP 802T--BTP1
Adjustable Top Push
Rod
802T--BATP 802T--BATP1
Side Push Rod
24.9 N
(5.6 lb)
3.3 mm
(0.131 in.)
5.7 mm
(0.226 in.)
1.3 mm
(0.052 in.)
802T--CTP 802T--CTP1
Top Push Roller
22.2 N
(5.0 lb)
1.4 mm
(0.057 in.)
6.0 mm
(0.236 in.)
0.7 mm
(0.028 in.)
802T--DTP 802T--DTP1
Side Push Vertical
Roller
24.9 N
(5.6 lb)
3.3 mm
(0.131 in.)
5.7 mm
(0.226 in.)
1.3 mm
(0.052 in.)
802T--KTP 802T--KTP1
Side Push Horizontal
Roller
802T--K1TP 802T--K1TP1
Modifications and AccessoriesSee page 5--53.
802T Push Type Spring Return
Plug-in Style Oiltight Switches
Limit Switches
5--46
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
Switch Body
1.17
(0.046) R
R 4.37
(0.172)
8.74
(0.344)
8.74
(0.344)
70.64
(2.781)
75.79
(2.984)
41.28
(1.625)
36.07
(1.420)
59.51
(2.343)
83.72
(3.296)
36.50
(1.437)
42.85
(1.687)
45.72
(1.800)
29.36
(1.156)
1/2 in. NPT
Conduit Opening
5.4 (0.213)
Front
Mounting Hole
5.4 (0.213)
Front
Mounting Hole
(2) #10--32
UNF--2B
Rear Mounting
Holes
40146--013--59
Top Push Rod Head
Shipping Wt. 0.142 kg (5 oz)
40146--013--65
Adjustable Top Push Rod Head
Shipping Wt. 0.142 kg (5 oz)
9.65
(0.38)
7.87
(0.31) Dia
51.31
(2.02)
43.18
(1.70)
75.44
(2.97) Max
69.09
(2.72) Min
61.21
(2.41) Min
67.56
(2.66) Max
7/16 in.
Hex
40146--017--63
Side Push Rod Head
Shipping Wt. 0.142 kg (5 oz)
40146--013--60
Top Push Roller Head
Shipping Wt. 0.142 kg (5 oz)
40146--017--64
Side Push Roller Head
Shipping Wt. 0.142 kg (5 oz)
12.7
(0.5)
20.57
(0.81)
12.7
(0.5)
12.7
(0.5)
20.57
(0.81)
36.58
(1.44)
40.39
(1.59)
51.56
(2.03)
59.44
(2.34)
12.7
(0.5)
36.58
(1.44)
50.8
(2)
Modifications and AccessoriesSee page 5--53.
802T Push Type Spring Return
Plug-in Style Oiltight Switches
Limit Switches
5--47
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
D
D
D
Travel to
Operate Contacts
Max Travel
Travel to
Reset Contacts
Wobble Stick
Nylon Extension
Wobble Stick
Wire Extension
Wire Cat
Whisker
Product Selection
Operator Type Contact Operation
Torque to
Operate
(Max.)
Travel to
Operate Contacts
(Max.)
Max
Travel
Travel to
Reset Contacts
(Max.)
Cat. No.
Complete
Switch
Switch
Without Base
Nylon Wobble Stick
2
4
1
3
2
4
1
3
0.51 NSm
(4.5 lbSin)
9 10 5
802T--WSP 802T--WSP1
Wire Wobble Stick 802T--WS1P 802T--WS1P1
Wire Cat Whisker
0.06 NSm
(8 ozSin)
21 28 14 802T--CWP 802T--CWP1
These switches should be mounted in such a way that the wobble stick or cat whisker will not be deflected beyond the Maximum Travel position, as this could cause undesirable repetition of
contact action on rebound.
Operating travels and torque are measured at rigid section of stick or cat whisker.
Approximate Dimensions [mm (in.)]
Switch Body
8.74
(0.344)
70.64
(2.781)
75.79
(2.984)
8.74
(0.344)
36.50
(1.437)
42.85
(1.687)
41.28
(1.625)
36.07
(1.420)
29.36
(1.156)
4.37
(0.172) R
83.72
(3.296)
59.51
(2.343)
45.72
(1.800)
1/2 in. NPT
Conduit Opening
40146--126--53
Cat Whisker Head
Shipping Wt. 0.09 kg (3 oz)
1.83 (0.072)
O.D. Nylon Tubing
140.46
(5.44)
148.34
(5.84)
40146--113--53
Nylon Wobble Stick Head
Shipping Wt. 0.2 kg (7 oz)
40146--113--59
Wire Wobble Stick Head
Shipping Wt. 0.17 kg (6 oz)
6.35
(0.25)
Dia.
1.98 (0.078) Dia.
146.05
(5.75)
138.18
(5.44)
330.2
(13)
322.33
(12.69)
5.4 (0.213)
Front
Mounting Hole
5.4 (0.213)
Front
Mounting Hole
(2) #10--32
UNF--2B
Rear Mounting
Holes
Modifications and AccessoriesSee page 5--53.
802T Wobble Stick and Cat Whisker Spring Return
Plug-in Style Oiltight Switches
Limit Switches
5--48
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Specifications
Certifications UL Listed, CSA Certified and CE Marked for all applicable directives
Environmental
Enclosure Type Rating NEMA 4, 13, and 6P
Ambient Temperature [C (F)] --18+110 (0+230)
--40110 (--40230) low temp. model
Input Voltage 528V DC
DC Contact Rating 0.40V A load per pole max
0.025V A load per pole min
Description
Intended for direct connection to PLCs
and other low energy circuits, the
components and design of these low
energy limit switches are optimized for
long life.
The primary concern of low energy
switching is contact contamination.
Since low energy loads do not arc or
burn the contacts clean, contaminants
may cause erratic switch behavior.
Rockwell Automations low energy limit
switches are designed with welded gold
and silver alloy contacts to provide a
protective barrier against surface
oxides. A stationary waffle shape
contact optimizes contact pressure to
stabilize the contact resistance in the
region of the micro load. A prism
shaped crossbar contact provides high
pressure to penetrate foreign particles
which could prevent contact closure.
These low energy limit switches are
suitable for machine connectivity and
low voltage facilities. They have a low
input voltage of 528V DC with contact
ratings of 0.025V A min. and 0.40V A
max. per pole.
Bulletin 802T low energy limit switches
are ideal for applications in which heavy
duty pilot ratings, a high degree of
versatility and a rugged NEMA Type 4,
13 and 6P rating are required. Similar to
our full line of standard 802T plug--in
style limit switches, our low energy limit
switches exist in lever type spring return
and push type spring return. Operating
heads can be mounted in four positions,
90 apart.
In todays age of low energy controls,
electromechanical switches are more
frequently interfacing directly with low
energy circuits. Switching low energy
loads presents a unique challenge.
Rockwell Automation is perfectly
situated to assist you with all your low
energy switching needs.
Features
S Welded gold and silver alloy contacts
provide a barrier against surface
oxides
S Stationary waffle shape contact
reduces the impact of contamination
build-up
S Prism shaped crossbar contact
provides high pressure to penetrate
foreign particles which could prevent
contact closure
S Snap-acting spanner replicates same
reliability performance of our legacy
NEMA products
S Lever type and push type operating
styles
S Plug-in style for ease of wiring and
conduit and mini-receptacle wiring
options
S Enclosure rating NEMA 4, 13 and
6P

S UL Listed, CSA Certified and CE


Marked for applicable directives
S 528V DC and 0.025V A min. and
0.40V A max. load per pole
Temperature range below 0C (+32F) is based
on the absence of freezing moisture or water.
6P only applies to lever type, except low torque.
Plug-in Style
Lever Type Spring Return page 5--49
Push Type Spring Return page 5--51 .
802T Low Energy
Plug-in Style Oiltight Switches
Limit Switches
5--49
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Travel to
Reset
Max Travel
Travel to
Operate Contacts
Max Travel
Travel to
Reset
D
D D
D
DD
Switch
without Lever
Product SelectionStandard and Low Operating Torque Models
No. of
Circuits
Contact Operation for
Clockwise or
Counterclockwise Movement
Max. Torque
to Operate
[Nm (lbin.)]
Max. Travel
to Operate
(degrees)
Maximum Travel
(degrees)
Max. Travel to Reset
(degrees) Switch Type
Cat. No.
Switch w/o Lever
2
2
4
1
3
2
4
1
3
2
4
1
3
0.29 (2.6) 13 90 7 Conduit 802T--AGP
All low energy limit switches are designed to operate in an ambient temperature of --18110C (0230F). This 802T--AGPE limit
switch is modified for low temperature operation at --40110C (--40230F). All other specifications are identical to the 802T--AGP.
Conduit/Low
Temp.
802T--AGPE
Identical to 802T--AGP but with pre-wired five-pin mini connector.
Same
Polar-
ity
1
1
5
4 2
Mini Connector 802T--AGPJ1
2
2
4
1
3
2
4
1
3
2
4
1
3
0.106 (1.3)
max.
13 90 7
Conduit/Low
Torque
802T--ALGP
Recommended standard cordset is 889N--F5AFC--6Fstraight female 5-pin mini to flying leads, 1.8 m (6 ft) long. For additional cable lengths or styles, see
page 8--4.
LeversSee page 5--130 for a complete listing of operating levers.
802T Low Energy Lever Type Spring Return
Plug-in Style Oiltight Switches
Limit Switches
5--50
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
1/2--14
NPT
Conduit
Opening
5.4 (0.213)
Front
Mounting Hole
5.4 (0.213)
Front
Mounting Hole
(2) #10--32
UNF--2B
Rear Mounting
Holes
34.93
(1.375)
18.92
(0.745)
19.05
(0.750)
43.71
(1.721)
1.19
(0.047)
8.74
(0.344)
36.50
(1.437)
42.85
(1.687)
47.24
(1.860)
23.37
(0.920)
1/2--14 NPT
16.51
(0.650)
7.8 (0.31)
14.68
(0.578)
59.51
(2.343)
29.36
(1.156)
20.6
(0.811)
83.72
(3.296
Plug--In Switch
Shipping Wt.
0.571 kg (1.25 lb)
75.79
(2.984)
103.38
(4.070)
70.64
(2.781)
41.78
(1.625)
Clearance
Holes for
#10--32
8.74
(0.344)
802T Low Energy Lever Type Spring Return
Plug-in Style Oiltight Switches
Limit Switches
5--51
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Travel to
Operate Contacts
Travel to
Reset Contacts
Max Travel
D
D
D
Side Push Rod Top Push Roller Side Push Vertical Roller
Product Selection
No. of
Circuits
Contact Operation
Operator
Type
Force to Operate
[NSm(lb]
Travel to Operate
[mm (in.)]
Maximum Travel
[mm (in.)]
Travel to Reset
[mm (in.)] Normal Operated
Cat. No.
2
2
4
1
3
Side Push Rod 16.4 (3.68) max. 3.3 (0.131) max. 5.7 (0.226) 1.3 (0.052) max. 802T--CGP
2
4
1
3
Top Push
Roller
13.8 (3.1) max. 1.4 (0.057) max. 6.0 (0.236) 0.7 (0.028) 802T--DGP
Side Push
Vertical Roller
16.4 (3.68) max. 3.3 (0.131) max. 5.7 (0.226) 1.3 (0.052) max. 802T--KGP
802T Low Energy Push Type Spring Return
Plug-in Style Oiltight Switches
Limit Switches
5--52
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
Switch Body
1.17 (0.046) R
R 4.37
(0.172)
8.74
(0.344)
70.64
(2.781)
36.07
(1.420)
59.51
(2.343)
36.50
(1.437)
29.36
(1.156)
1/2 in. NPT
Conduit
Opening
5.4 (0.213)
Front
Mounting Hole
5.4 (0.213)
Front
Mounting Hole
(2) #10--32
UNF--2B
Rear Mounting
Holes
45.72
(1.800)
40146--017--63
Side Push Rod Head
Shipping Wt. 0.142kg (5oz)
40146--013--60
Top Push Roller Head
Shipping Wt. 0.142kg (5oz)
40146--017--64
Side Push Roller Head
Shipping Wt. 0.142kg (5oz)
12.7
(0.5)
20.57
(0.81)
36.58
(1.44)
40.39
(1.59)
12.7
(0.5)
51.56
(2.03)
59.44
(2.34)
12.7
(0.5)
20.57
(0.81)
12.7
(0.5)
36.58
(1.44)
50.8
(2)
802T Low Energy Push Type Spring Return
Plug-in Style Oiltight Switches
Limit Switches
5--53
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Manifold
Mount
Indicating
Light
Manifold Mount
All two-circuit plug-in limit switches can
be supplied with a special terminal base
which permits mounting the switch
manifold style on a machine base,
panel or raceway. As shown above, this
base is supplied with a wiring hole and
gasket on the back.
To order a manifold mount switch, add
the letter U to the listed cat. no..
Example: Cat. No. 802T--AP becomes
Cat. No. 802T--APU.
Indicating Light
Bulletin 802T two-circuit plug-in limit
switches (except for the cat whisker,
wobble stick, and manifold mount
devices) can be supplied with an
indicating light. To order add the letter N
for 120V AC, 50/60 Hz or N5 for 240V
AC 50/60 Hz. Example: Cat. No.
802T--AP becomes Cat. No.
802T--APN.
The indicating light is internally
connected to two isolated terminals in
the base assembly allowing the user to
wire the light to either the N.O. or the
N.C. contact. Switches with an
indicating light have a contact rating of
NEMA A300.
Where an indicator light and a pre-wired
5-pin mini connector are used, the light
is pre-wired to the N.C. contact with J1
wiring and to the N.O. contact with J9
wiring. Indicating lights are not available
on 4-circuit 802T switches.
Fluorinated Elastomer Seals
To order limit switches with all
fluorinated elastomer seals, add the
letter V to the end of the listed cat. no.
Not available on manifold mount, low
operating torque, low temperature or
limit switches with an indicating light.
To order lever type limit switches with
the fluorinated elastomer shaft seal
only, add V1 to the end of the listed cat.
no.
Base Assembly
The limit switch base, including the
terminal block, is available as a
separate unit per the following table.
2--Circuit Base 802T--X7 . . . . . . . . . . .
2--Circuit Base with
Indicating Light 802T--X7 N . . . . . . . . .
2--Circuit Manifold
Mount Base 802T--X7U . . . . . . . . . . . .
4--Circuit Base 802T--X8 . . . . . . . . . . .
Cat. No.
Low Temperature Operation
Plug-in limit switches are designed to
operate in an ambient temperature
range of --18+110C (0+230F),
--18+54C (0+130F) for wobble
stick and cat whisker. Special limit
switches modified for low temperature
operation at --40+110C
(--40+230F) are available.
Temperature ranges below 0C (+32F)
are based on absence of freezing
moisture or water. To order, add the
letter E to cat. no. Not available on
wobble stick, cat whisker or pre-wired
cable switches; standard on low torque
and maintained devices.
Pre-Wired Cable
To order factory installed pre-wired type
STOOW-A cable for 2-circuit
(5-conductor) and 4-circuit
(9-conductor) switches, add the suffix Y
plus the number of feet required.
Example: To order an 802T-AP with
2.4 m (5 ft) of cable the cat. no. would
become 802T--APY5.
The standard cable length is 2.4 m
(5 ft). Extended cable lengths are
available in multiples of 1.22 m (4 ft)
only.
Mini-Type Receptacles
To order a bulletin 802T pre-wired limit
switch with a five-pin (2 circuit) or nine
pin (4 circuit) mini connector, add the
suffix J1 or J9 depending on desired
wiring (J9 wiring not available for
4-circuit models).
Same
Polarity
4
1
2
5
J1 Wiring
5-Pin Mini-Type Receptacle
Same
Polarity
4
1
2
5
J9 Wiring
An appropriate female connector with
cable (889N--F5AFC--6F) is available
on page 8--4 in Connection Systems.
Same
Polarity
Same
Polarity
4
1
9-Pin Mini-Type Receptacle
2
3
8
9
5
6
J1 Wiring (J9 wiring not
available for 4 circuit)
An appropriate female connector with
cable (889N--F9AF--2) is available on
page 8--14 in Connection Systems.
802T Modifications and Accessories
Plug-in Style Oiltight Switches
Limit Switches
5--54
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Description
Bulletin 802T limit switches are ideal for
applications in which heavy duty pilot
ratings, small size, a high degree of
versatility and a rugged NEMA Type 13
oiltight construction are desirable. An
important factor in the automation of
industry, these limit switches are being
applied extensively on conveyor
systems, transfer machines, automatic
turret lathes, milling and boring
machines, radial drills, and many other
types of modern, high speed production
equipment.
A wide variety of operating heads and
operating levers are available.
Operating heads can be mounted in
four positions, 90 apart.
Features
S Side rotary, wobble stick, cat whisker,
adjustable top and top or side push
styles, with or without rollers
S Rugged construction
S Proven reliability
Specifications
NonPlug-in Style
2-Circuit
Lever Type Spring Return page 5--55
Standard and Low Operating Torque
Models
Lever Type with DeviceNet page 10--15
Output Spring Return
Lever Type Maintained page 5--56 . . .
Contact and Neutral Position
Lever Type with Time page 5--57 . . . . .
Delay Spring Return (1-Circuit)
Push Type Spring Return page 5--59 .
and Maintained Contact
Wobble Stick and Cat page 5--61 . . . . .
Whisker Spring Return
4-Circuit Vertical Construction
Lever Type Spring page 5--62 . . . . . . .
Return & Maintained Contact
Push Type Spring page 5--63 . . . . . . .
Return & Maintained Contact
Wobble Stick and Cat page 5--65 . . . . .
Whisker Spring Return
4-Circuit Horizontal Construction
Lever Type Spring Return page 5--66
Lever Type Maintained page 5--67 . . .
Contact
Push Type Spring page 5--68 . . . . . . .
Return & Maintained Contact
Wobble Stick & Cat page 5--70 . . . . . . .
Whisker Spring Return
Dual Switch Lever and page 5--71 . . . .
Push Types Spring Return
Air-Operated Spring Returnpage 5--72
Modifications and page 5--73 . . . . . . . . .
Accessories
Operating Levers
Lever Selection page 5--130 . . . . . . . . .
802T
NonPlug-in Style Oiltight Switches
Enclosure Rating
Pollution Degree
Certifications
Ambient Temperature [C (F)]
NEMA 13, IP54
3
UL Listed, CSA Certified and CE Marked for applicable directives
Nonplug-in limit switches are designed to operate in an ambient
temperature range of --18+54 (0+130).
AC Contact Rating (Maximum per Pole, 50 or 60 Hz, Same Polarity)
Max Voltage
120
240
480
600
Make
60
30
15
12
Break
6.00
3.00
1.50
1.20
Make
7200
7200
7200
7200
Break
720
720
720
720
A VA
Continuous
Carrying
Current
10
10
10
10
DC Contact Rating (Maximum per Pole, Same Polarity)
Voltage Range
115--125
230--250
550--600
Current Rating
0.4 A
0.2 A
0.1 A
Temperature range below 0_C (+32_F) is based on the absence of freezing moisture or water.
See page 5--73 for Extended Temperature Option.
NEMA
Rating
Designation
A600
AC--15
Limit Switches
5--55
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
zl
Range of Operation Approximate Dimensions [mm (in.)]
802T--A
Max Travel
Travel to
Operate Contacts
Max Travel
Travel to
Reset Contacts
Travel to
Reset Contacts
Travel to
Operate Contacts
Lever Operation with
Standard Levers
D
D D
802T--ALW5
12.7
(0.5)
6.34
(0.25)
14.73
(0.58)
21.34
(0.84)
16.76
(0.66)
0.5 in. Dia.
NPT
Conduit
Operating
Head
2--5.4 (0.213) Dia.
Holes for
Front Mounting
59.44
(2.34)
72.14
(2.84)
55.63
(2.22)
29.46
(1.16)
38.86
(1.53)
45.21
(1.78)
NonPlug-in Switch
Shipping Wt. 0.45 kg (1 lb)
Product SelectionStandard and Low Operating Torque Models
Lever Movement vs. Contact Operation
Torque to
Operate (Max.)
Travel to Operate
Contacts (Max.)
Max
Travel
Travel to Reset
Contacts (Max.) Cat. No.
Clockwise or
Counterclockwise
2
4
1
3
2
4
1
3
2
4
1
3
0.34 NSm
(3 lbSin)
16.5 43 8 802T--A
0.51 NSm
(4.5 lbSin)
6 50 3 802T--H
Clockwise
2
4
1
3
2
4
1
3
2
4
1
3
0.40 NSm
(3.5 lbSin)
16.5 43 8 802T--A1
0.51 NSm
(4.5 lbSin)
6.5 50 3 802T--H1
Counterclockwise
2
4
1
3
2
4
1
3
2
4
1
3
0.40 NSm
(3.5 lbSin)
16.5 43 8 802T--A2
0.51 NSm
(4.5 lbSin)
6.5 50 3 802T--H2
Clockwise
Lever cannot
move counterclockwise
2
4
1
3
2
4
1
3
0.45 NSm
(4 lbSin)
20 91 11
802T--L1
Counterclockwise
Lever cannot
move clockwise
2
4
1
3
2
4
1
3
802T--L2
Clockwise or
Counterclockwise
2
4
1
3
2
4
1
3
2
4
1
3
0.09 NSm
(12.5 ozSin)
22 43 12
802T--ALW5
Clockwise
2
4
1
3
2
4
1
3
2
4
1
3
802T--AL1W5
Counterclockwise
2
4
1
3
2
4
1
3
2
4
1
3
802T--AL2W5
These low operating torque limit switches can only be supplied with cat. no. 802T- W5 rod lever. The rod can easily be formed to meet special application requirements.
LeversSee page 5--130 for a complete listing of operating levers.
Modifications and AccessoriesSee page 5--73.
802T 2-Circuit Lever Type Spring Return
NonPlug-in Style Oiltight Switches
Limit Switches
5--56
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
802T--NP
Max Travel
Travel to
Operate Contacts
Max Travel
Travel to
Reset Contacts
Travel to
Reset Contacts
Travel to
Operate Contacts
Neutral Position Models
D
D D
Maintained Contact Models
Max Travel Travel to
Reset Contacts
Travel to
Operate Contacts
D
D
D
802T--AM
Product Selection
Contact
Type
Lever Movement vs.
Contact Operation
Torque to
Operate (Max.)
Travel to Operate
Contacts (Max.) Max Travel
Travel to Reset
Contacts (Max.) Cat. No.
Maintained
1
3
2
4
1
3
2
4 0.25 NSm
(2.25 lbSin)
70 84 50 802T--AM
Neutral
Position
2
4
1
3
2
4
1
3
2
4
1
3
12 53 6 802T--NP
From one maintained position to the other.
Approximate Dimensions [mm (in.)]
12.7
(0.5)
6.35
(0.25)
14.73
(0.58)
21.34
(0.84)
16.76
(0.66)
0.5 in. Dia.
NPT
Conduit
Operating
Head
2--5.4 (0.213) Dia.
Holes for
Front Mounting
59.44
(2.34)
72.14
(2.84)
62.48
(2.46)
29.46
(1.16)
38.86
(1.53)
45.21
(1.78)
NonPlug-in Switch
Shipping Wt. 0.45 kg (1 lb)
802T--AM
NonPlug-in Switch
Shipping Wt. 0.45 kg (1 lb)
802T--NP
43.55
(1.71)
59.52 (2.36)
16.61
(0.65)
Operating
Head
72.72
(2.86)
30.09
(1.18)
39.37
(1.55)
12.7
(0.5)
6.55
(0.26)
14.27
(0.26)
6.55
(0.26)
LeversSee page 5--130 for a complete listing of operating levers.
Modifications and AccessoriesSee page 5--73.
802T 2-Circuit Lever Type Maintained Contact and Neutral Position
NonPlug-in Style Oiltight Switches
Limit Switches
5--57
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
802T--R1TD with 802T--W1 Lever
Product Selection
Lever Movement vs. Contact Operation
Torque
to
Operate
(Max.)
Travel to
Operate
Contact
(Max.) Overtravel
Max
Travel
Cat. No.
On-Delay Off-Delay
Clockwise
Lever cannot move
counterclockwise
2 1 2 1
0.23
NSm
(2 lbSin)
45 45
Approx.
90
802T--R1TD 802T--R7TD
2 1
2 1
802T--R3TD 802T--R5TD
Counterclockwise
Lever cannot move
clockwise
2 1 2 1
802T--R2TD 802T--R8TD
2 1 2 1
802T--R4TD 802T--R6TD
Required for Timing Accuracy.
The time delay is adjustable from 0.515 seconds 25%.
Contacts are rated for 3 A, 120V AC maximum.
The lever travel must be faster than the timing setting.
Time delay occurs after lever is moved to operated position
Time delay occurs after lever is moved from operated to normal position
802T 1-Circuit Lever Type with Time Delay Spring Return
NonPlug-in Style Oiltight Switches
Limit Switches
5--58
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
Time Delay Switch with 802T--W1 Lever
Shipping Wt. 0.90 kg (2 lbs)
12.7
(0.5)
6.35
(0.25)
6.35
(0.25)
28.7
(1.13)
0.5 Dia.
NPT
(4) 5.5 (0.218) Dia.
Mounting Holes
19
(0.75) Dia.
38.1
(1.5)
54.1
(2.13)
95.25
(3.75)
107.95
(4.25)
66.8
(2.63)
45.21
(1.78)
26.92
(1.06)
64.26
(2.53)
41.4
(1.63)
Conduit
LeversSee page 5--130 for a complete listing of operating levers.
Modifications and AccessoriesSee page 5--73.
802T
NonPlug-in Style Oiltight Switches
Limit Switches
5--59
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Top Push Rod Adjustable
Top Push Rod
Side Push Rod Top Push
Roller
Side Push
Roller
Side Push Rod
Maintained
Range of Operation
Operated
Travel to
Operate Contacts
Max Travel
Normal
Travel to
Operate Contacts Max Travel
Travel to
Reset Contacts
Travel to
Operate Contacts
D
D
D
Spring Return Maintained
Product Selection
Operator Type
Contact Operation
Force to
Operate (Max.)
Travel to
Operate
Contacts (Max.) Max Travel
Travel to Reset
Contacts (Max.) Cat. No.
Normal Operated
Top Push Rod
2
4
1
3
2
4
1
3
15.6 N
(3.5 lb)
1.9 mm
(0.075 in.)
5.1 mm
(0.202 in.)
0.8 mm
(0.030 in.)
802T--B
Adjustable Top Push Rod 802T--BA
Top Push Roller 802T--D
Side Push Rod
2
4
1
3
2
4
1
3
20.0 N
(4.5 lb)
3.2 mm
(0.125 in.)
5.5 mm
(0.218 in.)
1.5 mm
(0.057 in.)
802T--C
Side Push Vertical Roller 802T--K
Side Push Horizontal Roller 802T--K1
Maintained Contact
Side Push Rod
35.6 N
(8 lbs)
4.87 mm
(0.192 in.)
Nominal
5.96 mm
(0.235 in.)
5.30 mm
(0.209 in.)
Nominal
802T--CM
Modifications and AccessoriesSee page 5--73.
802T 2-Circuit Push Type Spring Return and Maintained Contact
NonPlug-in Style Oiltight Switches
Limit Switches
5--60
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
14.73
(0.58)
802T--D Top Push Roller Head
Shipping Wt. 0.128 kg (4.5 oz)
802T--K Side Push Roller Head
Shipping Wt. 0.128 kg (4.5 oz)
802T--CM Maintained Side Push Rod Head
Shipping Wt. 4.5 oz (0.128 kg)
33.27
(1.31)
802T--C Side Push Rod Head
Shipping Wt. 0.128 kg (4.5 oz)
33.27
(1.31)
12.7
(0.5)
12.7
(0.5)
12.7
(0.5)
30.23
(1.19)
7.87
(0.31)
11.18
(0.44)
802T--B Top Push Rod Head
Shipping Wt. 0.128 kg (4.5 oz)
802T--BA Adjustable
Top Push Rod Head
Shipping Wt. 0.128 kg (4.5 oz)
9.65
(0.38)
4.06
(0.16)
NonPlug-in Switch
Shipping Wt. 0.45 kg (1 lb)
21.34
(0.84)
0.5 Dia.
NPT
Conduit
Operating
Head
2--5.4 (0.213),
Dia. Holes for
Front Mtg.
59.44
(2.34)
72.14
(2.84)
29.46
(1.16)
38.86
(1.53)
43.69
(1.72)
67.56
(2.66)
(Max.
)
61.21
(2.41)
(Min.)
51.56
(2.03)
12.7
(0.5)
7.87
(0.31)
36.83
(1.45)
46.74
(1.84)
2.87
(1.13)
48.51
(1.91)
45.21
(1.78)
12.7
(0.5)
Modifications and AccessoriesSee page 5--73.
802T 2-Circuit Push Type Spring Return and Maintained Contact
NonPlug-in Style Oiltight Switches
Limit Switches
5--61
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Travel to
Operate Contacts
Max Travel
Travel to
Reset Contacts
Wobble Stick
Nylon Extension
Wobble Stick
Wire Extension
Cat Whisker
D
D
D
Product Selection
Operator Type Contact Operation
Torque to
Operate (Max.)
Travel to
Operate
Contacts (Max.) Max Travel
Travel to
Reset
Contacts (Max.) Cat. No.
Nylon Wobble Stick
2
4
1
3
2
4
1
3
0.51 NSm
(4.5 lbSin)
9 10 4
802T--WS
Wire Wobble Stick 802T--WS1
Wire Cat Whisker
0.06 NSm
(8 ozSin)
21 22 14 802T--CW
Operating travels and torque are measured at rigid section of stick or cat whisker.
Approximate Dimensions [mm (in.)]
5.59
(0.22)
NonPlug-in Switch
Shipping Wt.
0.45 kg (1 lb)
Z--18210 Nylon
Wobble Stick Head
Shipping Wt.
0.128 kg (4.5 oz)
Z--18211 Wire
Wobble Stick Head
Shipping Wt.
0.149 kg (5.25 oz)
Z--25142
Cat Whisker Head
Shipping Wt.
0.028 kg (1 oz)
6.35
(0.25)
1.98
(0.078) Dia
1.82 (0.072)
O.D.
Nylon Tubing
14.73
(0.58)
21.34
(0.84)
0.5 in. Dia.
NPT
Conduit
Operating
Head
2--5.4 (0.213),
Dia. Holes for
Front Mounting
59.44
(2.34)
72.14
(2.84)
29.46
(1.16)
38.86
(1.53)
45.21
(1.78)
135.64
(5.34)
319.02
(12.56)
127
(5)
Modifications and AccessoriesSee page 5--73.
802T 2-Circuit Wobble Stick and Cat Whisker Spring Return
NonPlug-in Style Oiltight Switches
Limit Switches
5--62
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation Approximate Dimensions [mm (in.)]
122.17
(4.81)
103.12
(4.06)
45.21
(1.78)
D
Switch
Without Lever
Max Travel
Travel to
Operate Contacts
Max Travel
Travel to
Reset Contacts
Travel to
Reset Contacts
Travel to
Operate Contacts
D
D
12.7
(0.5)
38.1
(1.5)
45.97
(1.81)
34.93
(1.375)
17.53
(0.69)
19
(0.75) Dia.
7.87
(0.31)
18.29
(0.72)
57.91
(2.28)
Operating
Head
Conduit
46.74
(1.84)
19
(0.75)
19
(0.75)
Dia. NPT
4 Circuit NonPlug-in Switch with 802T--W1 Lever
Shipping Wt. 0.57 kg (1.25 lb)
Product Selection
Lever Movement vs. Contact Operation
Torque to
Operate (Max.)
Travel to Operate
Contacts (Max.) Max Travel
Travel to Reset
Contacts (Max.) Cat. No.
Clockwise or
Counterclockwise
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
0.34 NSm
(3 lbSin)
18 42 14 802T--AT
0.68 NSm
(6 lbSin)
9 50 6 802T--HT
Clockwise
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
0.40 NSm
(3.5 lbSin)
18 42 14 802T--A1T
0.68 NSm
(6 lbSin)
9 50 6 802T--H1T
Counterclockwise
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
0.40 NSm
(3.5 lbSin)
18 42 14 802T--A2T
0.68 NSm
(6 lbSin)
9 50 6 802T--H2T
Clockwise
Lever cannot move
counterclockwise
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8 0.45 NSm
(4 lbSin)
28 91 18
802T--L1T
Counterclockwise
Lever cannot move
clockwise
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
802T--L2T
Maintained Contact
Clockwise or
Counterclockwise
2
4
1
3
2
4
5
7
6
8
1
3
5
7
6
8
0.34 NSm
(3 lbSin)
75
84
From one
maintained position
to the other
50 802T--AMT
LeversSee page 5--130 for a complete listing of operating levers.
Modifications and AccessoriesSee page 5--73.
802T Vertical 4-Circuit Push Type Spring Return & Maintained Contact
NonPlug-in Style Oiltight Switches
Limit Switches
5--63
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Top Rod Adjustable Top
Push Rod
Side Rod Top Roller Side Roller Side Rod
Range of Operation
Operated
Travel to
Operate Contacts
Max Travel
Normal
Travel to
Operate Contacts Max Travel
Travel to
Reset Contacts
Travel to
Operate Contacts
D
D
D
Spring Return Maintained
Product Selection
Operator Type
Contact Operation
Force to
Operate (Max.)
Travel to Operate
Contacts (Max.)
Max
Travel
Travel to Reset
Contacts (Max.)
Catalog
Number Normal Operated
Top Push Rod
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
24.4 N
(5.5 lb)
3.6 mm
(0.140 in.)
6.0 mm
(0.234 in.)
1.6 mm
(0.062 in.)
802T--BT
Adjustable Top Push Rod 802T--BAT
Side Push Rod
28.9 N
(6.5 lb)
2.4 mm
(0.094 in.)
802T--CT
Top Push Roller
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
24.4 N
(5.5 lb)
1.6 mm
(0.062 in.)
802T--DT
Side Push Vertical Roller
28.9 N
(6.5 lb)
2.4 mm
(0.094 in.)
802T--KT
Side Push Horizontal Roller 802T--K1T
Maintained Contact
Side Push Rod
62.2 N
(14 lb)
3.93 mm
(0.155 in.) Nominal
5.96 mm
(0.235 in.)
5.30 mm
(0.180 in.) Nominal
802T--CMT
These devices are not available with fluorinated elastomer seals or neon indicating lights.
Modifications and AccessoriesSee page 5--73.
802T Vertical 4-Circuit Push Type Spring Return & Maintained Contact
NonPlug-in Style Oiltight Switches
Limit Switches
5--64
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
33.27
(1.31)
36.83
(1.45)
67.56
(2.66)
Max
61.21
(2.41)
Min
9.65
(0.38)
43.69
(1.72)
802T--DT
Top Push Roller Head
Shipping Wt. 0.128 kg (4.5 oz)
802T--KT
802T--K1T
Side Push Roller Head
Shipping Wt. 0.128 kg (4.5 oz)
802T--CMT
Maintained Side Push Rod Head
Shipping Wt. 0.128 kg (4.5 oz)
12.7
(0.5)
802T--CT
Side Push Rod Head
Shipping Wt. 0.128 kg (4.5 oz)
12.7
(0.5)
7.87
(0.31)
33.27
(1.31)
12.7
(0.5)
12.7
(0.5)
12.7
(0.5)
30.23
(1.19)
7.87
(0.31)
11.18
(0.44)
NonPlug-in Switch
Shipping Wt. 0.57 kg (1.25 lb)
Operating
Head
0.75 Dia.
NPT
802T--BT
Top Push Rod Head
Shipping Wt. 0.128 kg (4.5 oz)
Adjustable Top Push Rod Head
for 802T--BAT
Shipping Wt. 0.128 kg (4.5 oz)
103.12
(2.34)
122.17
(4.81)
51.56
(2.03)
34.93
(1.375)
45.97
(1.81)
46.74
(1.84)
46.74
(1.84)
48.51
(1.91)
17.53
(0.69) 19
(0.75)
2.87
(1.13)
4.06
(0.16)
Not a saleable item.
Modifications and AccessoriesSee page 5--73.
802T Vertical 4-Circuit Push Type Spring Return & Maintained Contact
NonPlug-in Style Oiltight Switches
Limit Switches
5--65
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Wobble Stick
Travel to
Operate Contacts
Max Travel
Travel to
Reset Contacts
Travels Are Measured at Rigid
Section of Stick or Whisker
Cat Whisker
D
D
D
Range of Operation
Product Selection
Operator
Type Contact Operation
Torque to
Operate (Max.)
Travel to Operate
Contacts (Max.)
Max
Travel
Travel to Reset
Contacts (Max.) Cat. No.
Nylon
Wobble
Stick
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
0.79 NSm
(7 lbSin)
12 12 9
802T--WST
Wire
Cat Whisker
802T--WS1T
These switches should be mounted in such a way that the wobble stick or cat whisker will not be deflected beyond the Maximum Travel position, as this could cause undesirable repetition of
contact action on rebound.
Approximate Dimensions [mm (in.)]
NonPlug-in Switch
Shipping Wt. 0.45 kg (1 lb)
Operating
Head
0.75 Dia.
NPT
103.12
(2.34)
122.17
(4.81)
34.93
(1.375)
45.97
(1.81)
46.74
(1.84)
17.53
(0.69)
19
(0.75)
Z--18210 Nylon
Wobble Stick Head
Shipping Wt. 0.128 kg
(4.5 oz)
Z--18211 Wire
Wobble Stick Head
Shipping Wt. 0.149 kg
(5.25 oz)
6.35
(0.25)
1.98
(0.078) Dia
135.64
(5.34)
319.02
(12.56)
Modifications and AccessoriesSee page 5--73.
802T Vertical 4-Circuit Wobble Stick and Cat Whisker Spring Return
NonPlug-in Style Oiltight Switches
Limit Switches
5--66
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Switch
Without Lever
Lever Operation When
Standard Levers Are Used
Lever Operation When 802T--W7 and
W8 One-Way Levers Are Used
Max Travel
Travel to
Operate Contacts
Max Travel
Travel to
Reset Contacts
Travel to
Reset Contacts
Travel to
Operate Contacts
No Contact
Movement
Max Travel
Travel to
Reset Contacts
Travel to
Operate Contacts
D D
D
D
D
D
Product Selection
Lever Movement vs. Contact Operation
Torque to
Operate
(Max.)
Travel to
Operate
Contacts (Max.)
Max
Travel
Travel to
Reset
Contacts (Max.) Cat. No.
Clockwise or
Counterclockwise
1
3
2
4
5
7
6
8
1
3
2
4
5
7
6
8
1
3
2
4
5
7
6
8
0.34 NSm
(3 lbSin)
14 42 8 802T--ATH
0.68 NSm
(6 lbSin)
6 50 3 802T--HTH
Clockwise
1
3
2
4
5
7
6
8
1
3
2
4
5
7
6
8
1
3
2
4
5
7
6
8
0.39 NSm
(3.5 lbSin)
14 42 8 802T--A1TH
0.68 NSm
(6 lbSin)
6 50 3 802T--H1TH
Counterclockwise 1
3
2
4
5
7
6
8
1
3
2
4
5
7
6
8
1
3
2
4
5
7
6
8
0.39 NSm
(3.5 lbSin)
14 42 8 802T--A2TH
0.68 NSm
(6 lbSin)
6 50 3 802T--H2TH
Clockwise
Lever cannot move
counterclockwise
1
3
2
4
5
7
6
8
1
3
2
4
5
7
6
8
0.45 NSm
(4 lbSin)
20 91 11
802T--L1TH
Counterclockwise
Lever cannot move
clockwise
1
3
2
4
5
7
6
8
1
3
2
4
5
7
6
8
802T--L2TH
Approximate Dimensions [mm (in.)]
88.9
(3.5)
76.2
(3)
2-Pole Horizontal Switch with 802T--W1 Lever
Shipping Wt. 0.91 kg (2 lbs)
12.7
(0.5)
6.35
(0.25)
Conduit
Operating
Head
19
(0.75)
Dia. NPT
6.35
(0.25)
19
(0.75) Dia.
16.76
(0.66)
38.1
(1.5)
88.9
(3.5)
56.39
(2.22)
45.21
(1.78)
19.0
(0.75)
Conduit
Position B
44.5
(1.75)
Conduit Position A
Conduit Position C
46.0
(1.81)
20.6
(0.81)
76.2 (3)
Conduit positions for modifications S1, S2, S3
LeversSee page 5--130 for a complete listing of operating levers.
Modifications and AccessoriesSee page 5--73.
802T Horizontal 4-Circuit Lever Type Spring Return
NonPlug-in Style Oiltight Switches
Limit Switches
5--67
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Switch
Without Lever
Travel to
Reset Contacts
Travel to
Operate Contacts
Max Travel
D
D
D
Product Selection
Lever Movement vs. Contact Operation
Torque to
Operate (Max.)
Travel to Operate
Contacts (Max.) Max Travel
Travel to Reset
Contacts (Max.) Cat. No.
Clockwise or
Counterclockwise
1
3
2
4
5
7
6
8
1
3
2
4
5
7
6
8
0.34 NSm
(3 lbSin)
70
84
From one maintained
position to the other
35 802T--AMTH
Approximate Dimensions [mm (in.)]
2-Pole Horizontal Switch
with 802T--W1 Lever
Shipping Wt. 0.91 kg (2 lb)
12.7
(0.5)
6.35
(0.25)
Conduit
Operating
Head
19
(0.75)
Dia. NPT
6.35
(0.25)
19
(0.75) Dia.
16.76
(0.66)
38.1
(1.5)
88.9 (3.5)
76.2
(3)
88.9
(3.5)
76.2 (3)
30.23
(1.19)
56.39
(2.22)
45.21
(1.78)
4.83
(0.19)
LeversSee page 5--130 for a complete listing of operating levers.
Modifications and AccessoriesSee page 5--73.
802T Horizontal 4-Circuit Lever Type Maintained Contact
NonPlug-in Style Oiltight Switches
Limit Switches
5--68
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Top
Push Rod
Adjustable Top
Push Rod
Side
Push Rod
Top
Push Roller
Side
Push Roller
Side Push Rod
Maintained
Contact
Range of Operation
Operated
Travel to
Operate Contacts
Max Travel
Normal
Travel to
Operate Contacts Max Travel
Travel to
Reset Contacts
Travel to
Operate Contacts
D
D
D
Spring Return Maintained
Product Selection
Operator Type
Contact Operation Force to
Operate
(Max.)
Travel to
Operate
Contacts (Max.)
Max
Travel
Travel to
Reset
Contacts (Max.) Cat. No.
Normal Operated
Top Push Rod
1
3
2
4
5
7
6
8
1
3
2
4
5
7
6
8
24.4 N
(5.5 lbs)
2.4 mm
(0.094 in.)
5.9 mm
(0.234 in.)
1.2 mm
(0.046 in.)
802T--BTH
Adjustable Top Push Rod 802T--BATH
Top Push Roller 802T--DTH
Side Push Rod
1
3
2
4
5
7
6
8
1
3
2
4
5
7
6
8
2.8 mm
(0.109 in.)
1.6 mm
(0.062 in.)
802T--CTH
Side Push Vertical Roller 802T--KTH
Side Push Horizontal Roller 802T--K1TH
Maintained Contact
Side Push Rod
62.2 N
(14 lbs)
4.87 mm
(0.192 in.)
Nominal
5.96 mm
(0.235 in.)
5.30 mm
(0.209 in.)
Nominal
802T--CMTH
Modifications and AccessoriesSee page 5--73.
802T Horizontal 4-Circuit Push Type Spring Return & Maintained Contact
NonPlug-in Style Oiltight Switches
Limit Switches
5--69
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
2-Pole Horizontal Switch Base
Shipping Wt. 0.91 kg (2 lb)
Conduit
Operating
Head
19
(0.75)
Dia. NPT
6.35
(0.25)
88.9 (3.5)
76.2
(3)
88.9
(3.5)
76.2 (3)
30.23
(1.19)
4.83
(0.19)
Z--19241
Top Push Roller Head
Shipping Wt. 0.128 kg (4.5 oz)
Z--21166
Side Push Roller Head
Shipping Wt. 0.128 kg (4.5 oz)
Z--21168
Maintained Side Push Rod Head
Shipping Wt. 0.128 kg (4.5 oz)
12.7
(0.5)
33.27
(1.31)
Z--21165
Side Push Rod Head
Shipping Wt. 0.128 kg (4.5 oz)
12.7
(0.5)
7.87
(0.31)
33.27
(1.31)
12.7
(0.5)
12.7
(0.5)
Z--19243
Top Push Rod Head
Shipping Wt. 0.128 kg (4.5 oz)
Adjustable Top Push Rod Head
for 802T--KTH
Shipping Wt. 0.128 kg (4.5 oz)
9.65
(0.38)
4.06
(0.16)
43.69
(1.72)
67.56
(2.66)
Max
61.21
(2.41)
Min
36.83
(1.45)
12.7
(0.5)
30.23
(1.19)
7.87
(0.31)
11.18
(0.44)
2.87
(1.13)
48.51
(1.91) 46.74
(1.84)
51.56
(2.03)
Not a saleable item.
Modifications and AccessoriesSee page 5--73.
802T Horizontal 4-Circuit Push Type Spring Return & Maintained Contact
NonPlug-in Style Oiltight Switches
Limit Switches
5--70
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Wobble Stick
Travel to
Reset Contacts
Travel to
Operate Contacts
Max Travel
Travels Are Measured at
Rigid Section of Stick
Cat Whisker
D
D
D
Product Selection
Operator Type Contact Operation
Torque to
Operate (Max.)
Travel to Operate
Contacts (Max.) Max Travel
Travel to Reset
Contacts (Max.) Cat. No.
Nylon Wobble
Stick
1
3
2
4
5
7
6
8
1
3
2
4
5
7
6
8
0.79 NSm
(7 lbSin)
12 12 9
802T--WSTH
Wire Cat
Whisker
802T--WS1TH
These switches should be mounted in such a way that the wobble stick or cat whisker will not be deflected beyond the Maximum Travel position, as this could cause undesirable repetition of
contact action on rebound.
Approximate Dimensions [mm (in.)]
Z--29195 Nylon
Wobble Stick Head
Shipping Wt. 0.128 kg (4.5 oz)
Z--32109 Wire
Wobble Stick Head
Shipping Wt. 0.149 kg (5.25 oz)
6.35
(0.25)
1.98 Dia
(0.078)
19
(0.75)
Dia. NPT
6.35
(0.25)
2-Pole Horizontal Switch
Shipping Wt. 0.91 kg (2 lb)
Conduit
Operating
Head
30.23
(1.19)
4.83
(0.19)
76.2
(3)
88.9
(3.5)
135.64
(5.34)
319.02
(12.56)
76.2
(3)
88.9
(3.5)
Modifications and AccessoriesSee page 5--73.
802T Horizontal 4-Circuit Wobble Stick & Cat Whisker Spring Return
NonPlug-in Style Oiltight Switches
Limit Switches
5--71
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Dual Switch with
802T--W1 Levers
Product Selection
Right Hand Switch
802T- A 802T- H 802T- A1 802T- A2 802T- C 802T- D
Left Hand Switch
802T--A 802T--AD 802T--AHD 802T--AA1D 802T--AA2D 802T--ACD 802T--ADD
802T--H 802T--HAD 802T--HD 802T--HA1D 802T--HA2D 802T--HCD 802T--HDD
802T--A1 802T--A1AD 802T--A1HD 802T--A1D 802T--A1A2D 802T--A1CD 802T--A1DD
802T--A2 802T--A2AD 802T--A2HD 802T--A2A1D 802T--A2D 802T--A2CD 802T--A2DD
802T--C 802T--CAD 802T--CHD 802T--CA1D 802T--CA2D 802T--CD 802T--CDD
802T--D 802T--DAD 802T--DHD 802T--DA1D 802T--DA2D 802T--DCD 802T--DD
Ordering InformationRefer to limit switch listings on pages 5--55 and 5--59 determine which units and levers are correct for the desired application. Select left limit switch from left hand vertical
column. Select right hand switch from right hand horizontal column. The correct cat. no. is found at the intersecting box.
Most levers listed on page 5--130 can be used. When dual limit switch combinations are desired, consult your local Rockwell Automation sales office or Allen-Bradley Distributor(see page 13--1).
Approximate Dimensions [mm (in.)]
18.54
(0.73)
18.54
(0.73)
12.7
(0.5)
19
(0.75)
0.75
Dia NPT
19
(0.75)
16.76
(0.66)
Dual Switch with 802T--W1 Levers
Shipping Wt. 0.91 kg (2 lbs)
38.1
(1.5)
88.9
(3.5)
88.9
(3.5)
76.2
(3)
45.97
(1.81)
56.39
(2.22)
20.57
(0.81)
76.2
(3)
Conduit
45.21
(1.78)
LeversSee page 5--130 for a complete listing of operating levers.
Modifications and AccessoriesSee page 5--73.
802T Dual Switch Lever and Push Types Spring Return
NonPlug-in Style Oiltight Switches
Limit Switches
5--72
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Product Selection
Contact Operation
Cat. No.
Single Unit Double Unit
Will operate when 25 psi (172 kPa) 25% of air pressure is applied,
and will reset with a pressure drop of 615 psi (41103 kPa).
Maximum allowable pressure is 100 psi (680 kPa).
802T--P 802T--2P
When the switch is in the reset state a small rod protrudes from the top of the die casting. The rod is flush with the surface when the switch trips on higher pressure. The switch can be manually
operated by pressing down on the rod.
Contact operation similar to 2-circuit devices.
Contact operation similar to 4-circuit horizontal construction devices.
Approximate Dimensions [mm (in.)]
Air-Operated Switch
Shipping Wt. 0.34 kg (12 oz)
9.65
(0.38)
6.35
(0.25)
16.76
(0.66)
6.35
(0.25)
14.73
(0.58) 21.34
(0.84)
2--5.4 (0.213)
Dia. Holes for
Front Mtg.
59.44
(2.34)
Conduit
72.14
(2.84)
29.46
(1.16)
38.86
(1.53)
26.92
(1.06)
43.69
(1.72)
0.5 in. Dia.
NPT
Modifications and AccessoriesSee page 5--73.
802T Air-Operated Spring Return
NonPlug-in Style Oiltight Switches
Limit Switches
5--73
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Cavity Mounting
Manifold Mounting
802T--AO with 802T--W1A Lever
802T--AMU with 802T--W4A Lever
Front View Rear View
Cavity Mounting
Except for the types identified by Cat.
Nos. 802T--B, 802T--D, 802T--WS,
802T--WS1, and 802T--CW, Bulletin
802T switches can be supplied in a
special construction for cavity mounting
in a machine base or panel. With this
construction, the actuator and contact
block are mounted on the back of a
gasket steel plate. To order a switch for
cavity mounting, add the letter O to the
cat. no. of the corresponding surface
mounted switch. Example: Cat. No.
802T--A becomes cat. no. 802T--AO
(shown).
Manifold Mounting
All two-circuit Bulletin 802T switches
can be supplied with a special base
which permits mounting the switch
manifold style on a machine base,
panel or raceway. This base is
equipped with a wiring hole and
synthetic rubber gasket on the back
(see illustration).
To order a switch with a manifold
mounting base, add the letter U to the
cat. no. Example: Cat. No. 802T--AM
becomes cat. no. 802T--AMU (shown).
Transparent Cover
Switches can be furnished with a
gasket, transparent plastic cover. This
modification enables the electrician to
inspect terminal wiring without removing
the switch cover. Not available on cat
whisker, time delay or cavity style
mounted limit switches.
To order a switch with a transparent
cover, add the letter Z to the cat. no. of
the switch. For example: Cat. No.
802T--D becomes Cat. No. 802T--DZ.
Extended
Temperature Operation
Bulletin 802T nonplug-in limit switches
are designed to operate in a
temperature range of --18+54C
(0+130F). Special limit switches
modified for extended temperature
operation --29+121C (--20+250F)
are available.
Note: Temperature ranges below 0C
(+32F) are based on the absence of
freezing moisture or water.
To order a Bulletin 802T modified for
extended temperature operation, insert
the letter E after the operating head
designation. Example: Cat. No. 802T--A
becomes Cat. No. 802T--AE. (Cat. Nos.
802T--WS, WS1, CW, P, 2P and the
time delay limit switches are not
available for extended temperature
operation. Cat. Nos. 802T--A3 and A4
are available for extended temperature
operation except with a reduction in
damping.)
Special Conduit Positions
Dual operating head switches can be
obtained with up to three conduit
openings. The location of conduit
openings A, B, and C are illustrated in
the dimension drawing on page 5--66.
The conduit opening in Position A is
3/4 in. NPT, the conduit openings in
Position B and C are 1/2 inch NPT. To
order a switch with special conduit
positioning, add the suffix S1, S2 or S3
to the cat. no. per the following:
S1=Position A+B
S2=Position A+C
S3=Position B+C
Neon Indicating Lights
(2-Circuit Models Only)
Two circuit Bulletin 802T surface
mounted limit switches can be supplied
with two neon indicating lightsAC
208/240V, 5060 Hz and 120V,
5060 Hz. To order, add the letter N for
120V or N5 for 240V before the lever
designation. Example: Cat. No.
802T--A1 with indicating lights would be
802T--A1N. Not available on 4-circuit
devices.
In addition, indicating light kits as shown
in the table below are available for field
installation on two circuit devices.
Limit Switch
Construction
Light Kit Cat. No.
120V AC
5060 Hz
208/240V AC
5060 Hz
Surface
Mounted
802T- N1 802T- N4
Neutral Position 802T- N2 802T- N10
Conduit Seal
A synthetic rubber conduit seal is
available to protect the conduit opening
against entry of oil and moisture. The
seal can be added easily before switch
installation and should be installed so
that the 5/8 inch diameter projection
(the other projection is 23/32 inch
diameter) faces against the shoulder at
the bottom of the pipe tap. The seal can
accommodate up to four wires of #12
gauge or smaller. Each wire hole in the
seal has a thin inner wall which is
pierced when a wire is passed through.
Thus, any unused opening remains
sealed. The seat is designed for single
contact block, surface mounted base
limit switches having 1/2 inch conduit
openings.
Conduit seal Cat. No. 802T- N3 . . . . . . . . . . . . .
Special Conduit Lock Nut
This option, a Tru-Seal nut with
threaded PTFE insert, is a valuable
accessory for any Bulletin 802T which
is connected by means of conduit.
Tru-Seal lock nut for 1/2 inch conduit
Cat. No. 802T- X4 . . . . . . . . . . . . . . . . . . . . . . .
802T Modifications and Accessories
NonPlug-in Style Oiltight Switches
Limit Switches
5--74
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Description
Bulletin 802X NEMA Type 7 and 9 limit
switches are designed for use in
atmospheres and locations defined as
Class I, Groups B, C or D, Division 1,
Class II, Groups E, F or G, or Class III in
the National Electrical Code. Typical
applications for this switch include
refineries, distilleries, grain elevators
and flour mills. For Class I, Division 2
locations, a Bulletin 802R limit switch
may also be used (see page 5--34).
Bulletin 802X NEMA Type 4 watertight
limit switches are designed for use
indoors in locations where their internal
parts require protection against
seepage of water and splashing, falling
or hose-directed water within the limits
of the NEMA specified tests for Type 4
watertight enclosures. They are not
sleet- (ice-) proof. Typical applications
are dairies and food processing plants.
Specifications
A wide variety of operating heads and
operating levers are available.
Operating heads can be mounted in
four positions, 90 apart. The enclosure
base has two through holes for front
mounting, two tapped holes for rear
mounting and two tapped holes for side
mounting.
Features
S Multiple operator styles: side rotary,
wobble stick, cat whisker, adjustable
top push and top or side push with or
without rollers
Watertight or
Hazardous Location
Lever Type Spring Return page 5--75
Standard and Neutral Position Models
Lever Type page 5--76 . . . . . . . . . . . . .
Maintained Contact
Push Type Spring Return page 5--77 .
Push Type page 5--79 . . . . . . . . . . . . .
Maintained Contact
Wobble Stick and page 5--80 . . . . . . . . .
Cat Whisker Spring Return
802X
Watertight or Hazardous Location Switches
1.1 P150
120
240
480
600
Enclosure Rating
Certifications
Ambient Temperature [C (F)]
NEMA 7 and 9/Class I, Groups B, C and D or Class II, Groups E, F and
G or Class III; NEMA 4/nonhazardous locations
UL Listed and CSA Certified
Push type with spring return and all
lever types except neutral position: --46+121 (--50+250)
Wobble stick and cat whisker devices: --29+54 (--20+130)
Side push maintained: --46+121 (--50+250)
Neutral position: --18+121 (0+250).
AC Contact Rating (Maximum per Pole, 50 or 60Hz, same polarity)
NEMA
Rating
Designation
60
30
15
12
6.00
3.00
1.50
1.20
7200
7200
7200
7200
720
720
720
720
A VA
10
10
10
10
DC Contact Rating (Maximum per Pole)
Temperature ranges below 0C (+32F) are based on the absence of freezing moisture or water.
125 138 5
A600
Max
Voltage Make Break
Continuous
Carrying
Current Make Break
NEMA
Rating
Designation
A VA
Max
Voltage Make Break
Continuous
Carrying
Current Make Break
Limit Switches
5--75
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
D D
Switch
Without Lever
Lever Operation When Levers
Except 802T-W7 and W8 Are Used
Lever Operation When 802T-W7 and W8
One-Way Levers Are Used
Max Travel
Travel to
Operate Contacts
Max Travel
Travel to
Reset Contacts
Travel to
Reset Contacts
Max Travel
Travel to
Operate Contacts
Travel to
Reset Contacts
No Contact
Movement
D D
D D
D
D
D
Product SelectionStandard and Neutral Position Models
Lever Movement vs. Contact Operation
Torque to
Operate
(Max)
Travel to
Operate
Contacts (Max)
Max
Travel
Travel to
Reset
Contacts (Max)
Cat. No.
NEMA 4 NEMA 7 and 9
Clockwise or
Counterclockwise
2 2
4
1
3
2
4
1
3 4
1
3
0.34 NSm
(3 lbSin)
16.5 43 8 802X- A4 802X- A7
0.51 NSm
(4.5 lbSin)
6 50 3 802X- H7
Clockwise
2
4
1
3
2
4
1
3
2
4
1
3
0.34 NSm
(3.5 lbSin)
16.5 43 8 802X--A14 802X--A17
0.51 NSm
(4.5 lbSin)
6 50 3 802X--H17
Counterclockwise
2
4
1
3
2
4
1
3
2
4
1
3
0.34 NSm
(3.5 lbSin)
16.5 43 8 802X--A24 802X--A27
0.51 NSm
(4.5 lbSin)
6 50 3 802X--H27
Clockwise
2
4
1
3
2
4
1
3
0.45 NSm
(4 lbSin)
20 91 11
802X--L14 802X--L17
Counterclockwise 2
4
1
3
2
4
1
3
802X--L24 802X--L27
Neutral Position Switch
with Normally Open
Contacts
2
4
1
3
2
4
1
3
2
4
1
3
0.25 NSm
(2.25 lbSin)
12 53 6 802X--NP7
Approximate Dimensions [mm (in.)]
19
(0.75)
48.51
(1.91)
57.15
(2.25)
13.46
(0.53)
22.35
(0.88)
19
(0.75)
19
(0.75)
2--6.73 (0.265)
Dia. Holes for
Front Mounting
(2) 1/4--20
Tapped Holes for
Rear Mounting
Mounting Hole Dimensions
20.265 Dia. through hole with 0.500
Dia. x 0.25 in. deep CBore for front
mounting.
21/4--20 x 0.56 in. deep Tapped
holes for rear mounting.
21/4--20 x 0.5 in. deep Tapped holes
for side mounting.
Note: For operating head and lever assembly
dimensions not shown, see page 5--130.
Conduit pipe opening 1/2 in. NPT.
Approximate Shipping Wt.
0.9 kg (2 lbs)
138.18
(5.44)
87.38
(3.44)
8.64
(0.34) 104.9
(4.13)
23.88
(0.94)
26.16
(1.03)
38.1
(1.5)
50.8
(2.19)
LeversSee page 5--130 for a complete listing of operating levers.
802X Lever Type Spring Return
Watertight or Hazardous Location Switches
Limit Switches
5--76
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Max Travel
Travel to
Reset Contacts
Travel to
Operate Contacts
Switch Without Lever
D
D
D
Product Selection
Lever Movement vs. Contact Operation
Torque to
Operate (Max)
Travel to Operate
Contacts (Max)
Max
Travel
Travel to Reset
Contacts (Max)
Cat. No.
NEMA 4 NEMA 7 & 9
Clockwise or
Counterclockwise
1
3
2
4
1
3
2
4
0.25 NSm
(2.25 lbSin)
70 84 35 802X--AM4 802X- AM7
From one maintained position to the other.
Approximate Dimensions [mm (in.)]
104.9
(4.13)
Mounting Hole Dimensions
20.265 Dia. through hole with 0.500
Dia. x 0.25 in. deep CBore for front
mounting.
21/4--20 x 0.56 in. deep Tapped
holes for rear mounting.
21/4--20 x 0.5 in. deep Tapped holes
for side mounting.
Note: For operating head and lever assembly
dimensions not shown, see page 5--130.
Conduit pipe opening 1/2 in. NPT.
Approximate Shipping Wt.
0.9 kg (2 lbs)
48.51
(1.91)
13.46
(0.53)
22.35
(0.88)
19
(0.75)
2--6.73 (0.265)
Dia. Holes for
Front Mounting
(2) 1/4--20
Tapped Holes for Rear
Mounting
87.38
(3.44)
8.64
(0.34)
138.18
(5.44)
26.16
(1.03)
23.88
(0.94)
19
(0.75)
38.1
(1.5)
57.15
(2.25)
50.8
(2.19)
19
(0.75)
LeversSee page 5--130 for a complete listing of operating levers.
802X Lever Type Maintained Contact
Watertight or Hazardous Location Switches
Limit Switches
5--77
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Travel to
Operate Contacts
Travel to
Reset Contacts
Max Travel
Top Push Rod Adjustable
Top Push Rod
Side Push Rod Top Push Roller Side Push Roller
D
D
Product Selection
Operator Type
Contact Operation
Force to
Operate
(Max)
Travel to
Operate
Contacts (Max)
Max
Travel
Travel to
Reset
Contacts
(Max)
Cat. No.
Normal Operated NEMA 4
NEMA
7 and 9
Top Push Rod
15.6 N
(3.5 lbs)
1.9 mm
(0.075 in.)
5.1 mm
(0.202 in.)
0.8 mm
(0.030 in.)
802X--B4 802X- B7
Adjustable Top Push Rod 802X--BA4 802X--BA7
Side Push Rod
20.0 N
(4.5 lbs)
3.2 mm
(0.125 in.)
5.5 mm
(0.218 in.)
1.5 mm
(0.057 in.)
802X--C4 802X--C7
Top Push Roller
15.6 N
(3.5 lbs)
1.9 mm
(0.075 in.)
5.1 mm
(0.202 in.)
0.8 mm
(0.030 in.)
802X--D4 802X--D7
Side Push Vertical Roller
20.0 N
(4.5 lbs)
3.2 mm
(0.125 in.)
5.5 mm
(0.218 in.)
1.5 mm
(0.057 in.)
802X--K4 802X--K7
Side Push Horizontal Roller 802X--K14 802X--K17
Approximate Dimensions [mm (in.)]
170.18
(6.70)
19
(0.75)
(2) 1/4--20
Tapped Holes for Rear Mounting
23.88
(0.94)
8.64
(0.34)
9.65
(0.38)
Note: For operating head and lever assembly
dimensions not shown, see page 5--130.
Conduit pipe opening 1/2 in. NPT.
Approximate Shipping Wt.
0.9 kg (2 lbs)
2--6.73 (0.265)
Dia. Holes for
Front Mounting
43.69
(1.72)
104.9
(4.13)
87.38
(3.44)
22.35
(0.88)
57.15
(2.15)
38.1
(1.5)
2.09
(53.09)
19
(0.75)
Mounting Hole Dimensions
20.265 Dia. through hole with 0.500
Dia. x 0.25in deep CBore for front
mounting.
21/4--20 x 0.56in deep Tapped holes
for rear mounting.
21/4--20 x 0.5in deep Tapped holes
for side mounting.
802X Push Type Spring Return
Watertight or Hazardous Location Switches
2
4
1
3
2
4
1
3
2
4
1
3
2
4
1
3
Limit Switches
5--78
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
162.05
(6.38)
(2) 1/4--20
Tapped Holes for Rear Mounting
Note: For operating head and lever assembly dimensions not shown, see page 5--130.
Conduit pipe opening 1/2 in. NPT.
Bulletin 802X
Adjustable Top Push Rod Type
19
(0.75)
13.46
(0.53)
7.87
(0.31)
23.88
(0.94)
8.64
(0.34)
Bulletin 802X
Side Push Rod Type
(2) 1/4--20
Tapped Holes for Rear Mounting
Approximate Shipping Wt. 0.9 kg (2 lbs)
23.88
(0.94)
8.64
(0.34)
13.46
(0.53)
12.7
(0.50)
Bulletin 802X
Top Push Roller Type
12.7
(0.50)
13.46
(0.53)
2--6.73 (0.265)
Dia. Holes for
Front Mounting
(2) 1/4--20
Tapped Holes for
Rear Mounting
23.88
(0.94)
8.64
(0.34)
19
(0.75)
Bulletin 802X
Side Push Roller Type
26.16
(1.03)
104.9
(4.13)
162.05
(6.38)
87.38
(3.44)
22.35
(0.88)
36.83
(1.45)
2--6.73 (0.265)
Dia. Holes for
Front Mounting
2--6.73 (0.265)
Dia. Holes for
Front Mounting
170.69
(6.72)
57.91
(2.28)
22.35
(0.88)
2.09
(53.09)
87.38
(3.44)
26.16
(1.03)
104.9
(4.13)
87.38
(3.44)
22.35
(0.88)
57.15
(2.15)
19
(0.75)
(2) 6.73
(0.265)
Dia. Holes
for
Front Mtg.
23.88
(0.94)
8.64
(0.34)
81.79
(3.22)
75.44
(2.97)
67.56
(2.66) Max
53.09
(2.09) Min
194.56
(7.66)
Max
188.21
(7.41)
Max
104.9
(4.13)
22.35
(0.88)
87.38
(3.44)
19
(0.75)
38.1
(1.5)
57.15
(2.15)
(2) 1/4--20
Tapped Holes for
Rear Mounting
2.09
(53.09)
23.11
(0.91)
38.1
(1.5)
19
(0.75)
19
(0.75) 38.1
(1.5)
57.15
(2.15)
38.1
(1.5)
46.74
(1.84)
57.15
(2.15)
19
(0.75)
104.9
(4.13)
19
(0.75)
Mounting Hole Dimensions
20.265 Dia. through hole with 0.500 Dia. x 0.25 in. deep
CBore for front mounting.
21/4--20 x 0.56 in. deep Tapped holes for rear mounting.
21/4--20 x 0.5 in. deep Tapped holes for side mounting.
7.9
(0.31)
13.46 (0.53)
802X Push Type Spring Return
Watertight or Hazardous Location Switches
Limit Switches
5--79
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Operated
Travel to
Operate Contacts
Max Travel
Normal
Travel to
Operate Contacts
Side Push Rod
Product Selection
Operator Type
Contact Operation
Force to
Operate (Max)
Travel to
Operate
Contacts
Max
Travel
Travel to Reset
Contacts (Max)
Cat. No.
Normal Operated NEMA 4 NEMA 7 and 9
Side Push Rod 35.49 N (8 lbs)
4.81 mm
(0.192 in.)
Nominal
5.96 mm
(0.235 in.)
5.30 mm
(0.209 in.)
Nominal
802X--CM7
Approximate Dimensions [mm (in.)]
104.9
(4.13)
13.46
(0.53)
1.52
(0.06)
8.64
(0.34)
23.88
(0.94)
19
(0.75)
2--6.73 (0.265)
Dia. Holes for
Front Mounting
(2) 1/4in 20 Tapped Holes
for Rear Mounting
48.51
(1.91)
26.16
(1.03)
157.23
(6.19)
87.38
(3.44)
22.35
(0.88)
19
(0.75)
38.1
(1.5)
53.09
(2.09)
57.15
(2.25)
Note: For operating head and lever assembly dimensions not shown, see page 5--130. Conduit pipe opening 1/2 in. NPT.
802X Push Type Maintained Contact
Watertight or Hazardous Location Switches
1
3
2
4
1
3
2
4
Limit Switches
5--80
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Travel to
Operate Contacts
Max Travel
Travel to
Reset Contacts
Wobble Stick
Cat Whisker
Travels are measured at rigid
section of stick or whisker.
D
D
D
Product Selection
Operator Type
Contact Operation
Torque to
Operate
(Max)
Travel to
Operate
Contacts (Max)
Max
Travel
Travel to Reset
Contacts (Max)
Cat. No.
Normal Operated NEMA 4 NEMA 7 & 9
Nylon Wobble Stick
0.51N.m
(4.5lb in.)
9 10 4
802X--WS4 802X--WS7
Wire Cat Whisker 802X--WS14 802X--WS17
These switches should be mounted in such a way that the wobble stick will not be deflected beyond the Maximum Travel position, as this could cause undesirable repetition of contact action
on rebound.
Approximate Dimensions [mm (in.)]
19
(0.75)
38.1
(1.5)
(2) 1/4--20
Tapped Holes for Rear Mounting
2--6.73 (0.265)
Dia. Holes
for Front Mounting
13.46
(0.53)
3.30
(0.13)
23.88
(0.94)
8.64
(0.34)
Bulletin 802X Wire Wobble Stick Type
6.35 Dia.
(0.25)
19
(0.75)
13.46
(0.53)
(2) 1/4in 20
Tapped Holes for
Rear Mounting
23.88
(0.94)
8.64
(0.34)
2--6.73 (0.265)
Dia. Holes for
Front Mounting
802X--WS4 and 802X--WS7
48.3
(1.9)
104.9
(4.13)
87.38
(3.44)
22.35
(0.88)
263.65
(10.38)
104.9
(4.13)
447.80
(17.63)
87.38
(3.44)
8.64
(0.34)
19
(0.75)
38.1
(1.5)
57.15
(2.25)
19
(0.75)
57.15
(2.15)
2.09
(53.09)
53.09
(2.09)
Note: For operating head and lever assembly dimensions not shown, see page 5--130. Conduit pipe opening 1/2 in. NPT.
802X Push Type Wobble Stick and Cat Whisker Spring Return
Watertight or Hazardous Location Switches
2
4
1
3
2
4
1
3
Limit Switches
5--81
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Description
Bulletin 802XR NEMA Type 7 and 9
limit switches for hazardous locations
are designed to operate in atmospheres
and locations defined as Class I,
Groups B, C or D or Class II, Groups E,
F or G in the National Electrical Code.
Typical applications for this switch
include refineries, distilleries, grain
elevators and flour mills. For Class I,
Division 2 locations, a Bulletin 802R
limit switch may also be used (see page
5--34).
As an added protection, the contact is
hermetically sealed in a glass envelope
for excellent contact reliability even in
contaminated atmospheres. This switch
is Programmable Controller compatible
(24V and above) and is pilot duty rated
NEMA B600 for AC and NEMA P300 for
DC as shown in the specification.
Specifications
Features
S Class I, Groups B, C, and D or
Class II, Groups E, F and G
S Side rotary, wobble stick, adjustable
top and top or side push styles with
and without rollers
Sealed Contact
Lever Type Spring Return page 5--82
Lever Type page 5--83 . . . . . . . . . . . . .
Maintained Contact
Push Type Spring Return page 5--84 .
Cat Whisker
Spring Return page 5--86 . . . . . . . . . . . .
802XR
Sealed Contact Hazardous Location Switches
Enclosure Rating
Certifications
Ambient Temperature [C (F)]
NEMA 7 and 9
UL Listed and CSA Certified
--29+121 (--20+250) except devices with wobble stick operators.
Wobble stick models are rated from --18+54 (0+130)
AC Contact Rating (Maximum per Pole, 50 or 60Hz, Same Polarity)
Max Voltage
120
240
480
600
Make
30
15
7.5
6
Break
3.00
1.50
0.75
0.60
Make
3600
3600
3600
3600
Break
360
360
360
360
A VA Continuous
Carrying
Current
5A
5A
5A
5A
DC Contact Rating (Maximum per Pole)
Voltage Range
115--125
230--250
Current Rating
1.1 A
0.55 A
Note: Temperature range below 0C (+32F) is based on the absence of freezing moisture or water.
NEMA
Rating
Designation
B600
P300
NEMA Rating Designation
Limit Switches
5--82
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
D D
D
D D
Max Travel
Travel to
Reset Contact
Travel to
Operate Contact
Travel to
Reset Contact
Max Travel
Lever Operation With
Standard Levers
Travel to
Operate Contact
No Contact
Movement
Lever Operation With W7 and W8
One-Way Levers Switch Without Lever
D
D
D
D
Max Travel
Travel to
Reset Contact
Product Selection
Lever Movement
Torque to Operate
(Max)
Travel to Operate
Contact (Max)
Max
Travel
Travel to Reset
Contact (Max) Contact Type Cat. No.
Clockwise or Counterclockwise
0.34 NSm (3 lbSin) 16 42 9
N.O. 802XR- AF7
N.C. 802XR--AC7
0.51 NSm (4.5 lbSin) 7 53 3.5
N.O. 802XR--HF7
N.C. 802XR--HC7
Clockwise
0.167 NSm (1.5 lbSin) 17 42 10
N.O. 802XR--A3F7
N.C. 802XR--A3C7
0.51 NSm (4.5 lbSin) 7 50 3.5
N.O. 802XR--H1F7
N.C. 802XR--H1C7
Counterclockwise
0.167 NSm (1.5 lbSin) 17 42 10
N.O. 802XR--A4F7
N.C. 802XR--A4C7
0.51 NSm (4.5 lbSin) 7 50 3.5
N.O. 802XR--H2F7
N.C. 802XR--H2C7
Clockwise
Lever cannot move counterclockwise
0.45 NSm (4 lbSin) 20 91 11
N.O. 802XR--L1F7
N.C. 802XR--L1C7
Counterclockwise
Lever cannot move clockwise
N.O. 802XR--L2F7
N.C. 802XR--L2C7
Approximate Dimensions [mm (in.)]
22.35
(0.88)
Mounting Hole Dimensions
20.265 Dia. through hole with 0.500
Dia. CBore 0.25 in. deep for front
mounting.
21/4--20 Tapped holes 0.56 in. deep
for rear mounting.
21/4--20 Tapped holes 0.5 in. deep
for side mounting.
Note: For operating head and lever assembly
dimensions not shown, see page 5--130.
Conduit pipe opening 1/2 in. NPT.
Approximate Shipping Wt. 0.9 kg (2 lbs)
19
(0.75)
2--6.73 (0.265)
Dia. Holes for
Front Mounting
48.51
(1.91)
8.64
(0.34)
19
(0.75)
(2) 1/4--20
Tapped Holes for
Rear Mounting
26.16
(1.03)
138.18
(5.44)
87.38
(3.44)
104.9
(4.13)
57.15
(2.25)
50.8
(2.0)
13.46
(0.53)
23.88
(0.94)
19
(0.75)
38.1
(1.5)
LeversSee page 5--130 for a complete listing of operating levers.
802XR Lever Type Spring Return
Sealed Contact Hazardous Location Switches
Limit Switches
5--83
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Max Travel
Travel to
Reset Contact
Travel to
Operate Contact
Switch
Without Lever
D
D
D
Product Selection
Lever Movement
Torque to Operate
(Max)
Travel to Operate
Contact (Max) Max Travel
Travel to Reset
Contact (Max)
Contact
Type Cat. No.
Counterclockwise 0.25 NSm (2.25 lbSin) 70 84 35
N.O. 802XR--AMF7
N.C. 802XR--AMC7
From one maintained position to the other.
Approximate Dimensions [mm (in.)]
Mounting Hole Dimensions
20.265 Dia. through hole with
0.500 Dia. CBore 0.25 in. deep for
front mounting.
21/4--20 Tapped holes 0.56 in.
deep for rear mounting.
21/4--20 Tapped holes 0.5 in.
deep for side mounting.
Note: For operating head and lever assembly
dimensions not shown, see page 5--130.
Conduit pipe opening 1/2 in. NPT.
Approximate Shipping Wt. 0.9 kg (2 lbs)
19
(0.75)
48.51
(1.91)
8.64
(0.34)
19
(0.75)
26.16
(1.03)
138.18
(5.44)
22.35
(0.88)
23.88
(0.94)
2--6.73 (0.265)
Dia Holes for
Front Mounting
13.46
(0.53)
87.38
(3.44)
104.9
(4.13)
38.1
(1.5)
19
(0.75)
50.8
(219)
57.15
(2.25)
(2) 1/4--20
Tapped Holes for
Rear Mounting
LeversSee page 5--130 for a complete listing of operating levers.
802XR Lever Type Maintained Contact
Sealed Contact Hazardous Location Switches
Limit Switches
5--84
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Travel to
Operate Contact
Max Travel
Travel to
Reset Contact
Top Push Rod Side Push Rod Top Push Roller Side Push Roller Adjustable Top
Push Rod
D
D
Product Selection
Operator Type
Force to Operate
(Max)
Travel to Operate
Contact (Max) Max Travel
Travel to Reset
Contact (Max) Contact Type Cat. No.
Top Push Rod 13.4 N (3 lb)
1.75 mm (0.069 in.) 5.1 mm (0.202 in.) 0.71 mm (0.028 in.)
N.O. 802XR--BF7
N.C. 802XR--BC7
Adjustable Top Push
Rod
15.6 N (3.5 lb)
N.O. 802XR--BAF7
N.C. 802XR--BAC7
Side Push Rod 20.0 N (4.5 lb) 3.2 mm (0.125 in.) 5.5 mm (0.218 in.) 1.5 mm (0.057 in.)
N.O. 802XR--CF7
N.C. 802XR--CC7
Top Push Roller 15.6 N (3.5 lb) 1.75 mm (0.069 in.) 5.1 mm (0.202 in.) 0.71 mm (0.028 in.)
N.O. 802XR--DF7
N.C. 802XR--DC7
Side Push Vertical
Roller
20.0 N (4.5 lb) 3.2 mm (0.125 in.) 5.5 mm (0.0218 in.) 1.5 mm (0.057 in.)
N.O. 802XR--KF7
N.C. 802XR--KC7
Side Push Horizontal
Roller
N.O. 802XR--K1F7
N.C. 802XR--K1C7
Approximate Dimensions [mm (in.)]
19
(0.75)
(2) 1/4--20
Tapped Holes for
Rear Mounting
23.88
(0.94)
8.64
(0.34)
2--6.73 (0.265)
Dia. Holes for
Front Mounting
9.65
(0.38)
Mounting Hole Dimensions
20.265 Dia. through hole with 0.500
Dia. CBore 0.25 in. deep for front
mounting.
21/4--20 Tapped holes 0.56 in. deep
for rear mounting.
21/4--20 Tapped holes 0.5 in. deep
for side mounting.
Note: For operating head and lever assembly
dimensions not shown, see page 5--130.
Conduit pipe opening 1/2 in. NPT.
Approximate Shipping Wt. 0.9 kg (2 lb)
43.69
(1.72)
22.35
(0.88)
87.38
(3.44)
104.9
(4.13)
38.1
(1.5)
57.15
(2.15)
19
(0.75)
53.09
(2.09)
170.18
(6.70)
802XR Push Type Spring Return
Sealed Contact Hazardous Location Switches
Limit Switches
5--85
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
Mounting Hole Dimensions
20.265 Dia. through hole with 0.500 Dia.
CBore 0.25 in. deep for front mounting.
21/4--20 Tapped holes 0.56 in. deep for rear
mounting.
21/4--20 Tapped holes 0.5 in. deep for side
mounting.
Note: For operating head and lever assembly dimensions not shown, see page 5--130.
Conduit pipe opening 1/2 in. NPT.
19
(0.75)
(2) 6.73
(0.265)
Dia. Holes
for
Front Mtg.
23.88
(0.94)
8.64
(0.34)
Bulletin 802XR Adjustable Top Push Rod Type
13.46
(0.53)
7.87
(0.31)
2--6.73 (0.265)
Dia. Holes for
Front Mounting
23.88
(0.94)
8.64
(0.34)
Bulletin 802XR Side Push Rod Type
(2) 1/4--20
Tapped Holes for Rear Mounting
Approximate Shipping Wt. 0.9 kg (2 lb)
(2) 1/4--20
Tapped Holes for Rear Mounting
23.88
(0.94)
8.64
(0.34)
13.46
(0.53)
12.7
(0.50)
Bulletin 802XR Top Push Roller Type
Bulletin 802XR Side Push Roller Type
81.79
(3.22)
75.44
(2.97)
67.56
(2.66) Max
53.09
(2.09) Min
194.56
(7.66)
Max
188.21
(7.41)
Max
104.9
(4.13)
22.35
(0.88)
87.38
(3.44)
23.02
(0.91)
57.91
(2.28)
12.7
(0.50)
13.46
(0.53)
2--6.73 (0.265)
Dia. Holes for
Front Mounting
(2) 1/4--20
Tapped Holes for
Rear Mounting
23.88
(0.94)
8.64
(0.34)
104.9
(4.13)
87.38
(3.44)
22.35
(0.88)
162.05
(6.38)
162.05
(6.38)
104.9
(4.13)
170.69
(6.72)
87.38
(3.44)
22.35
(0.88)
104.9
(4.13)
26.16
(1.03)
8.64
(0.34)
36.83
(1.45)
19
(0.75)
87.38
(3.44)
26.16
(1.03)
19
(0.75)
38.1
(1.5)
57.15
(2.15)
(2) 1/4--20
Tapped Holes for
Rear Mounting
53.09
(2.09)
38.1
(1.5)
19
(0.75)
57.15
(2.15)
46.74
(1.84)
19
(0.75)
38.1
(1.5)
57.15
(2.15)
53.09
(2.09) 38.1
(1.5)
57.15
(2.15)
19
(0.75)
19
(0.75)
19
(0.75)
2--6.73 (0.265)
Dia. Holes for
Front Mounting
7.9
(0.31)
802XR Push Type Spring Return
Sealed Contact Hazardous Location Switches
Limit Switches
5--86
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Travel to
Operate Contact
Max Travel
Travel to
Reset Contact
Travels Are Measured at
Rigid Section of Operator
Cat Whisker
D
D
D
Product Selection
Operator Type
Torque to Operate
(Max)
Travel to Operate
Contact (Max) Max Travel
Travel to Reset
Contact (Max) Contact Type Cat. No.
Wire Cat Whisker 0.51 NSm (4.5 lbSft) 11 11 5
N.O. 802XR--WS1F7
N.C. 802XR--WS1C7
These switches should be mounted in such a way that the operator will not be deflected beyond the Maximum Travel position, as this could cause undesirable repetition of contact action on
rebound.
Approximate Dimensions [mm (in.)]
Mounting Hole Dimensions
20.265 Dia. through hole with 0.500
Dia. CBore 0.25 in. deep for front
mounting.
21/4--20 Tapped holes 0.56 in. deep
for rear mounting.
21/4--20 Tapped holes 0.5 in. deep
for side mounting.
Note: For operating head and lever assembly
dimensions not shown, see page 5--130.
Conduit pipe opening 1/2 in. NPT.
Approximate Shipping Wt. 0.9 kg ( 2lb)
19
(0.75)
(2) 1/4--20
Topped Holes for Rear Mounting
2--6.73 (0.265)
Dia. Holes for
Front Mounting
13.46
(0.53)
3.30
(0.13)
23.88
(0.94)
8.64
(0.34)
104.9
(4.13)
447.80
(17.63)
87.38
(3.44)
8.64
(0.34)
53.09
(2.09)
19
(0.75)
38.1
(1.5)
57.15
(2.15)
802XR Cat Whisker Spring Return
Sealed Contact Hazardous Location Switches
Limit Switches
5--87
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Compact Precision Small Precision
Description
Bulletin 802B consists of different body
styles: compact, precision and small
precision. Each style has been
designed to withstand the rugged
environments that industrial
applications demand. Each style utilizes
industry standard mounting dimensions
and operating characteristics. The 802B
family of limit switches can be mounted
in areas that traditional NEMA limit
switches can not, due to their size and
mounting options.
The 802B compact limit switch uses a
die-cast housing with a 3m prewired
cable. This limit switch is available with
13 unique head configurations. Each
head style can be ordered as a
standard model, LED indicator model,
or as a low current model. The compact
limit switch maintains NEMA 6 and IP67
enclosure ratings by utilizing a triple
seal construction.
The 802B precision limit switch uses a
die-cast housing with 1/2 NPT conduit
entry. This limit switch is available with 5
unique head configurations. Each
different head is available as standard
or with a rubber boot for additional
sealing. Two different mounting styles
are available. Side mount or flange
rubber boot for additional sealing. Two
different mounting styles are available:
side mount or flange mount.
The 802B small precision limit switch is
similar to the 802B Precision limit switch
with some additional features. This
switch offers an enclosure rating of
NEMA 6 and IP67 which is achieved by
a rubber cable gland sealing the control
cable entry. This limit switch offers 12
different head configurations, including
some that are unique to this product
offering.
Specifications
Features
S Rugged die-cast housing
S Industry standard dimensions
S Compact size
S Multiple mounting options
S Wide range of operating voltage and
current ratings
Style
Compact page 5--88 . . . . . . . . . . . . . . . .
Precision page 5--97 . . . . . . . . . . . . . . . .
Small Precision page 5--105 . . . . . . . . . .
802B Compact, Precision and Small Precision
120 operations/minute
30 operations/minute
--1070 (14158)
with no icing
Quick blow fuse
suitable for rated
current is
recommended
SPDT Form C
120 operations/minute
20 operations/minute
--1080 (14176)
with no icing
Quick blow fuse suitable
for rated current is
recommended
SPDT Form C
120 operations/minute
20 operations/minute
--1080 (14176)
with no icing
Quick blow fuse
suitable for rated
current is
recommended
SPDT Form C
Operating Frequency
Mechanical
Electrical
Operating Temperature
[C (F)]
Short Circuit Protection
Contact Type
Certifications
Enclosure Rating
Mechanical Life
Electrical Life
0.1 mm0.5 m per
second
1 mm1 m per second

0.01 mm0.5 m per


second

0.02 mm0.5 m per


second
0.05 mm0.5 m per
second

Operating Speed
Top Push
Side Rotary
Lever Type
Compact
UL Listed, CSA
Certified and CE
Marked for all
applicable directives
NEMA 1,3,4,6,12,13
and IP67
Approx. 10,000,000
operations
Approx. 200,000
operations (3 A 250 V
AC, resistive load)
Precision
UL Listed, CSA Certified
and CE Marked for all
applicable directives
NonBooted: NEMA 1
and IP60
Booted: NEMA 1,3,4, and
IP65
Approx. 10,000,000
operations
Approx. 500,000
operations (15 A 250 V
AC, resistive load)
Small Precision
UL Recognized, CSA
Certified and CE
Marked for all applicable
directives
NEMA 1, 3, 4, 6, 13 and
IP67
Approx. 10,000,000
operations
Approx. 500,000
operations (10 A 250 V
AC, resistive load)
Life expectancy has been calculated at an operating temperature of 535_C (4195_F) and an operating humidity of
4070%.
Life expectancy has been calculated at an operating temperature of 20_C (68_F) and an operating humidity of 65%.
Limit Switches
5--88
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Specifications
Compact
Rated Voltage
Non-Inductive
Resistive Load
Inductive Load
Inrush Current
Inductive
Motor Load
N/O N/C N/O N/C
Standard Models
125V AC 5 A 3 A 1.3 A 2.5 A
10 A max 20 A max
250V AC 5 A 2 A 0.8 A 1.5 A
8V DC 5 A 5 A 3 A 3 A
14V DC 5 A 4 A 3 A 3 A
30V DC 4 A 3 A 3 A 3 A
125V DC 0.4 A 0.4 A 0.05 A 0.05 A
250V DC 0.2 A 0.2 A 0.03 A 0.03 A
AC LED Models
125V AC 5 A 3 A 1.3 A 2.5 A
125V DC 0.4 A 0.4 A 0.05 A 0.05 A
DC LED Models
30V DC 4 A 3 A 3 A 3 A
Low Current Models
125V AC 0.1 A

8V DC 0.1 A
14V DC 0.1 A
30V DC 0.1 A
UL/CSA Approved Ratings
NEMA Rating
Designation Rated Voltage
A
Continuous Current Volt Amps Make Break
B300
120V AC 30 3
5 3,600 360
240V AC 15 1.5
AC LED Versions
B150 120V AC 30 3 5 3,600 360
Leakage Current for LED Models
Voltage Leakage Current Resistance
AC LED 125
1.7 mA
68 k
DC LED 30 15 k
Precision
Rated Voltage
Non-Inductive
Resistive Load
Inductive Load
Inrush Current UL/CSA Approved Ratings
Inductive
Motor Load
N/O N/C N/O N/C Rated Voltage Current Horsepower
125V AC 15 A 15 A 2.5 A 5 A
15 A max 30 A max
120V AC 15 A
1/8 HP
1/4 HP
250V AC 15 A 2.5 A 1.5 A 3 A 250V AC 15 A
480V AC 10A 1.5 A 0.75 A 1.5 A 480V AC 15 A
125V DC 0.5 A 0.5 A 0.05 A 125V DC 0.5 A

250V DC 0.25 A 0.25 A 0.03 A 250V DC 0.25 A


Small Precision
Rated
Voltage
Non-Inductive
Resistive
Load
Inductive Load
Inrush Current
UL/CSA Approved Ratings
Inductive
Motor Load
NEMA
Rating
Designa-
tion
Rated
Voltage
A
Continuous
Current Volt Amps N/O N/C N/O N/C Make Break
125V AC 10A 10 A 2.5 A 5 A 15 A max 30 A max
A300
120V AC 60 6
10 7,200 720
250V AC 10A 10 A 1.5 A 3 A 240V AC 30 3
8V DC 10A 6 A 2.5 A 5 A
14V DC 10A 6 A 2.5 A 5 A
30V DC 6A 5 A 2.5 A 5 A
125V DC 0.5 A 0.05 A 0.05 A
250V DC 0.25 A 0.03 A 0.03 A
802B Compact, Precision and Small Precision
Limit Switches
5--89
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Rotary Arm Center Rotary
Arm
Wobble Stick
Product Selection
Head Type
Torque to
Operate
Travel to
Operate
Reference Value
Output Type
Cat. No.
Max Travel
Travel to
Reset
Pre-leaded Quick-Disconnect
Rotary Arm
0.216 NSm
(2 lbSin.)
25_ 70_ 3_
Standard 802B- CSAAXSXC3
802B--CSAAXSXD4
802B--CSAAXSXR4
AC LED 802B--CSAAXSLC3 802B--CSAAXSLR4
DC LED 802B--CSDAXSLC3 802B--CSDAXSLD4
Low Voltage/Current 802B--CSDAXSXC3
Center Rotary
Arm
0.216 NSm
(2 lbSin.)
10 3_ 65_ 4_
Standard 802B--CSAA2XSXC3
AC LED 802B--CSAA2XSLC3
DC LED 802B--CSDA2XSLC3
Low Voltage/Current 802B--CSDA2XSXC3
Wobble Stick
0.118 NSm
(1.04 lbSin.)
15_
18_
(Nominal
Value)
11_
(Nominal
Value)
Standard 802B- CSACXSXC3
802B--CSACXSXD4
802B--CSACXSXR4
AC LED 802B--CSACXSLC3
DC LED 802B--CSDCXSLC3
Low Voltage/Current 802B--CSDCXSXC3
Wiring
Pre-leaded Models
COM NO NC Ground
Black Blue Brown Green/Yellow
Quick-Disconnect Models
AC QD Pin--out:
Male Receptacle
DC QD Pin--out:
Male Receptacle
Pin 1 = Common Pin 1 = N/O
Pin 2 = N/O Pin 2 = Common
Pin 3 = N/C Pin 3 = Grnd.
Pin 4 = Grnd. Pin 4 = N/C
For quick-disconnect versions the last two digits indicate connector type:
802B--xxxxxxxD4 Indicates a 4-pin DC micro style connector
802B--xxxxxxxR4 Indicates a 4-pin AC micro style connector
QD is on a 6 inch pigtail.
An appropriate female connector with cable is available in Connection Systems.
4--pin micro DC = (889D--F4AC--2) on page 8--16
4--pin micro DC = (889R--F4AEA--2) on page 8--28
802B Compact
Small Metal Body
Black
Brown
Blue
All compact models
are available with
LED.
Limit Switches
5--90
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
38.0
(1.49)
18.9
(0.74)
7.5
(0.3)
23.0
(0.91)
37.0
(1.46)
18.9
(0.74)
34
(1.34)
44 (1.73)
23.0
(0.91)
Rotary Arm
Wobble Stick
Center Rotary Arm
17.5 (0.69) Dia.
x 7.0 (0.28)
25
(0.98)
40 (1.57)
102.7
(4.04)
8
(0.31)
7.5
(0.3)
11.4
(0.45)
2
(0.08)
7
(0.28)
34 (1.34)
2
(0.08)
2
(0.08)
50 (1.97)
30.2
(1.19)
1.5
(0.06)
1.4
(0.06)
16.0
(0.63)
31.5
(1.24)
65.0
(2.56)
17.5 (0.69) Dia.
x 7.0 (0.28)
25 (0.98)
102.7
(4.04)
23.0
(0.91)
8
(0.31)
7.5
(0.3)
11.4
(0.45)
2
(0.08)
7
(0.28)
40 (1.57)
2
(0.08)
56.9
(2.24)
1.5
(0.06)
1.4
(0.06)
16.0
(0.63)
8
(0.31)
4.5
(0.18)
2
(0.08)
49.0
(1.93)
104.0
(4.09)
38.0
(1.5)
42.0
(1.65)
3.2 (0.13) Dia.
6.6 (0.26) Dia.
25
(0.98)
40 (1.57)
34 (1.34)
2
(0.08)
1.5
(0.06)
1.4
(0.06)
16.0
(0.63)
Counter Bore = 102. mm Dia
Mounting Hole = 5.1 mm Dia
Counter Bore Depth = 5.8 mm
Mounting Hole Depth = 10.1 mm
Cable Dia. = 8.5 mm
802B Compact
Small Metal Body
Limit Switches
5--91
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Top Push Top Push Bevel Top Push Roller
Top Push
Cross Roller
Product Selection
Head Type
Force to
Operate
Travel to
Operate Max Travel
Travel to
Reset Output Type
Cat. No.
Pre-leaded Quick-Disconnect
Top Push
11.77 N
(2.65 lb)
1.8 mm
(0.071 in.)
5 mm
(0.197 in.)
0.2 mm
(0.008 in.)
Standard 802B- CSABXSXC3
802B--CSABXSXD4
802B--CSABXSXR4
AC LED 802B--CSABXSLC3 802B--CSABXSLR4
DC LED 802B--CSDBXSLC3 802B--CSDBXSLD4
Low Voltage/Current 802B--CSDBXSXC3
Top Push
Bevel
11.77 N
(2.65 lb)
1.8 mm
(0.071 in.)
5 mm
(0.197 in.)
0.2 mm
(0.008 in.)
Standard 802B--CSAB1XSXC3
AC LED 802B--CSAB1XSLC3
DC LED 802B--CSDB1XSLC3
Low Voltage/Current 802B--CSDB1XSXC3
Top Push
Roller
11.77 N
(2.65 lb)
1.8 mm
(0.071 in.)
5 mm
(0.197 in.)
0.2 mm
(0.008 in.)
Standard 802B- CSADXSXC3
802B--CSADXSXD4
802B--CSADXSXR4
AC LED 802B--CSADXSLC3 802B--CSADXSLR4
DC LED 802B--CSDDXSLC3 802B--CSDDXSLD4
Low Voltage/Current 802B--CSDDXSXC3
Top Push
Cross Roller
11.77 N
(2.65 lb)
1.8 mm
(0.071 in.)
5 mm
(0.197 in.)
0.2 mm
(0.008 in.)
Standard 802B- CSAD1XSXC3
802B--CSAD1XSXD4
802B--CSAD1XSXR4
AC LED 802B--CSAD1XSLC3 802B--CSAD1XSLR4
DC LED 802B--CSDD1XSLC3 802B--CSDD1XSLD4
Low Voltage/Current 802B--CSDD1XSXC3
Wiring
Pre-leaded Models
COM NO NC Ground
Black Blue Brown Green/Yellow
Quick-Disconnect Models
AC QD Pin--out:
Male Receptacle
DC QD Pin--out:
Male Receptacle
Pin 1 = Common Pin 1 = N/O
Pin 2 = N/O Pin 2 = Common
Pin 3 = N/C Pin 3 = Grnd.
Pin 4 = Grnd. Pin 4 = N/C
For quick-disconnect versions the last two digits indicate connector type:
802B--xxxxxxxD4 Indicates a 4-pin DC micro style connector
802B--xxxxxxxR4 Indicates a 4-pin AC micro style connector
QD ia on a 6 in. pigtail.
An appropriate female connector with cable is available in Connection Systems.
4--pin micro DC = (889D--F4AC--2) on page 8--16
4--pin micro DC = (889R--F4AEA--2) on page 8--28
802B Compact
Small Metal Body
Black
Brown
Blue
All compact models
are available with
LED.
Limit Switches
5--92
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
51.5
(2.03)
15.7
(0.62)
49.0
(1.93)
23.0
(0.91)
54.2
(2.13)
Top Push
Top Push Roller Top Push Cross Roller
Top Push Bevel
10 (0.39) Dia.
25
(0.98)
40 (1.57)
8
(0.31)
7.5
(0.3)
2
(0.08)
4.5
(0.18)
34 (1.34)
1.8 (0.07)
1.4
(0.06)
16.0
(0.63)
1.5
(0.06)
1.5
(0.06)
28.5
(1.12)
67.0
(2.64)
2.8 (0.11)
10 (0.39) Dia.
23.0
(0.91)
8
(0.31)
7.5
(0.3)
2
(0.08)
7.0
(0.28)
2.0
(0.08)
25
(0.98)
40 (1.57)
34 (1.34)
1.4
(0.06)
16.0
(0.63)
1.5
(0.06)
51.5
(2.03)
2.8
(0.11)
23.0
(0.91)
67.0
(2.64)
12 (0.47) x
5 (20) Dia.
25
(0.98)
40 (1.57)
8
(0.31)
7.5
(0.3)
2
(0.08)
1.8 (0.07)
1.4
(0.06)
16.0
(0.63)
1.5
(0.06)
2.8
(0.11)
28.5
(1.12)
7.0
(0.28)
67.0
(2.64)
12 (0.47) x
5 (20) Dia.
1.8 (0.07)
28.5
(1.12)
51.5
(2.03)
23.0
(0.91)
8
(0.31)
7.5
(0.3)
2
(0.08)
7.0
(0.28)
2.0
(0.08)
2.0
(0.08)
2.0
(0.08)
25
(0.98)
40 (1.57)
1.4
(0.06)
16.0
(0.63)
1.5
(0.06)
2.8
(0.11)
34 (1.34)
34 (1.34)
802B Compact
Small Metal Body
Limit Switches
5--93
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Top Push
Panel Mount
Top Push Roller
Panel Mount
Top Push Cross
Roller Panel Mount
Product Selection
Head Type Force to Operate Travel to Operate Max Travel Travel to Reset Output Type Cat. No.
Top Push Panel
Mount
11.77 N
(2.65 lb)
1.8 mm
(0.071 in.)
5 mm
(0.197 in.)
0.2 mm
(0.008 in.)
Standard 802B--CPABXSXC3
AC LED 802B--CPABXSLC3
DC LED 802B--CPDBXSLC3a.
Low Voltage/Current 802B--CPDBXSXC3
Top Push Roller
Panel Mount
11.77 N
(2.65 lb)
1.8 mm
(0.071 in.)
5 mm
(0.197 in.)
0.2 mm
(0.008 in.)
Standard 802B--CPADXSXC3
AC LED 802B--CPADXSLC3
DC LED 802B--CPDDXSLC3
Low Voltage/Current 802B--CPDDXSXC3
Top Push Cross
Roller Panel Mount
11.77 N
(2.65 lb)
1.8 mm
(0.071 in.)
5 mm
(0.197 in.)
0.2 mm
(0.008 in.)
Standard 802B--CPAD1XSXC3
AC LED 802B--CPAD1XSLC3
DC LED 802B--CPDD1XSLC3
Low Voltage/Current 802B--CPDD1XSXC3
Wiring
Preleaded Models
COM NO NC Ground
Black Blue Brown Green/Yellow
802B Compact
Small Metal Body
Black
Brown
Blue
All compact models
are available with
LED.
Limit Switches
5--94
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
23.0
(0.91)
23.0
(0.91)
23.0
(0.91)
49.0
(1.93)
Top Push Panel Mount
Top Push Roller Panel Mount
Top Push Cross Roller Panel Mount
31.2
(1.23)
75.7
(2.98)
10 (0.39) Dia.
25
(0.98)
40 (1.57)
8
(0.31)
7.5
(0.3)
2
(0.08)
4.5
(0.18)
34 (1.34)
1.8 (0.07)
1.4
(0.06)
16.0
(0.63)
1.5
(0.06)
2.8
(0.11)
2.0
(0.08)
13
(0.51)
13
(0.51)
49.0
(1.93)
25
(0.98)
40 (1.57)
8
(0.31)
7.5
(0.3)
2
(0.08)
4.5
(0.18)
34 (1.34)
1.8 (0.07)
1.4
(0.06)
16.0
(0.63)
1.5
(0.06)
2.8
(0.11)
2.0
(0.08)
10.5
(0.41)
13
(0.51)
12 (0.47) x
5 (20) Dia.
36.8
(1.45)
49.0
(1.93)
25
(0.98)
40 (1.57)
8
(0.31)
7.5
(0.3)
2
(0.08)
4.5
(0.18)
34 (1.34)
1.8 (0.07)
1.4
(0.06)
16.0
(0.63)
1.5
(0.06)
2.8
(0.11)
2.0
(0.08)
10.5
(0.41)
13
(0.51)
12 (0.47) x
5 (20) Dia.
36.8
(1.45)
M14 x 1
M14 x 1
M14 x 1
802B Compact
Small Metal Body
Limit Switches
5--95
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Top Push
Booted Head
Top Push Roller
Booted Head
Top Push Cross
Roller Booted Head
Product Selection
Head Type
Force to
Operate
Travel to
Operate Max Travel
Travel to
Reset Output Type
Cat. No.
Pre-leaded Quick-Disconnect
Top Push
Booted Head
17.65 N
(3.97 lb)
1.8 mm
(0.071 in.)
5 mm
(0.197 in.)
0.2 mm
(0.008 in.)
Standard 802B- CSABBSXC3
802B--CSABBSXD4
802B--CSABBSXR4
AC LED 802B--CSABBSLC3 802B--CSABBSLR4
DC LED 802B--CSDBBSLC3 802B--CSDBBSLD4
Low Voltage/Current 802B--CSDBBSXC3
Top Push
Roller Booted
Head
17.65 N
(3.97 lb)
1.8 mm
(0.071 in.)
5 mm
(0.197 in.)
0.2 mm
(0.008 in.)
Standard 802B--CSADBSXC3
802B--CSADBSXD4
802B--CSADBSXR4
AC LED 802B--CSADBSLC3 802B--CSADBSLR4
DC LED 802B--CSDDBSLC3 802B--CSDDBSLD4
Low Voltage/Current 802B--CSDDBSXC3
Top Push
Cross Roller
Booted Head
17.65 N
(3.97 lb)
1.8 mm
(0.071 in.)
5 mm
(0.197 in.)
0.2 mm
(0.008 in.)
Standard 802B--CSAD1BSXC3
802B--CSAD1BSXD4
802B--CSAD1BSXR4
AC LED 802B--CSAD1BSLC3 802B--CSAD1BSLR4
DC LED 802B--CSDD1BSLC3 802B--CSDD1BSLD4
Low Voltage/Current 802B--CSDD1BSXC3
Wiring
Preleaded Models
COM NO NC Ground
Black Blue Brown Green/Yellow
Quick-Disconnect Models
AC QD Pin--out:
Male Receptacle
DC QD Pin--out:
Male Receptacle
Pin 1 = Common Pin 1 = N/O
Pin 2 = N/O Pin 2 = Common
Pin 3 = N/C Pin 3 = Grnd.
Pin 4 = Grnd. Pin 4 = N/C
For quick-disconnect versions the last two digits indicate connector type:
802B--xxxxxxxD4 Indicates a 4-pin DC micro style connector
802B--xxxxxxxR4 Indicates a 4-pin AC micro style connector
QD is on a 6 in. pigtail.
An appropriate female connector with cable is available in Connection Systems.
4--pin micro DC = (889D--F4AC--2) on page 8--16
4--pin micro DC = (889R--F4AEA--2) on page 8--28
802B Compact
Small Metal Body
Black
Brown
Blue
All compact models
are available with
LED.
Limit Switches
5--96
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
49.0
(1.93)
Top Push Sealed Head
23.0
(0.91)
49.0
(1.93)
64.3
(2.53)
10 (0.39) Dia.
25
(0.98)
40 (1.57)
8
(0.31)
7.5
(0.3)
2
(0.08)
4.5
(0.18)
34 (1.34)
1.8 (0.07)
1.4
(0.06)
16.0
(0.63)
1.5
(0.06)
2.0
(0.08)
24.9
(0.98)
Top Push Roller Sealed Head
Top Push Cross Roller Sealed Head
12 (0.47) x
5 (20) Dia.
23.0
(0.91)
25
(0.98)
40 (1.57)
8
(0.31)
7.5
(0.3)
2
(0.08)
4.0
(0.16)
34 (1.34)
1.8 (0.07)
1.4
(0.06)
16.0
(0.63)
1.5
(0.06)
2.0
(0.08)
34.3
(1.35)
49.0
(1.93)
12 (0.47) x
5 (20) Dia.
23.0
(0.91)
25
(0.98)
40 (1.57)
8
(0.31)
7.5
(0.3)
2
(0.08)
4.0
(0.16)
34 (1.34)
1.8 (0.07)
1.4
(0.06)
16.0
(0.63)
1.5
(0.06)
2.0
(0.08)
34.3
(1.35)
802B Compact
Small Metal Body
Limit Switches
5--97
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Top Push Top Push Roller Top Push
Cross Roller
Roller Lever One-Way
Roller Lever
Product Selection
Head Type Force to Operate Travel to Operate Max Travel Travel to Reset Mounting Style Cat. No.
Top Push
2.453.43 N
(0.550.77 lb)
0.4 mm
(0.016 in.)
5.9 mm
(0.232 in.)
0.05 mm
(0.002 in.)
Side
802B--PSABXSX
Top Push Roller
0.5 mm
(0.020 in.)
4.1 mm
(0.161 in.)
802B--PSADXSX
Top Push Cross
Roller
802B--PSAD1XSX
Roller Lever
5.59 N
(1.28 lb)
4 mm
(0.157 in.)
10 mm
(0.394 in.)
0.4 mm
(0.016 in.)
802B--PSARXSX
One-Way Roller
Lever
802B--PSAR2XSX
Wiring Diagrams
1 3 2
Com 1
NC 2
NO 3

Com

N.O.

N.C.
802B Precision
Small Metal Body
Limit Switches
5--98
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
23.0
(0.91)
23.0
(0.91)
23.0
(0.91)
38.2
(1.5)
802B--PSABXSX 802B--PSADXSX
802B--PSD1XSX 802B--PSARXSX
802B--PSAR2XSX
25.4
(1.0)
8.4
(0.33) Dia.
1/2--
14NPT
17.0
(0.67)
23.0
(0.91)
21.0
(0.83)
86.0 (3.39)
25.4 (1.0)
24.0 (0.94)
25.5
(1.0)
19.0
(0.75)
0.4
(0.02)
3.8 (0.15)
Dia. Holes
12.7 (0.5) Dia. x
4.8 (0.19) Width
25.4
(1.0)
21.0
(0.83)
86.0 (3.39)
25.4 (1.0) 24.0 (0.94)
23.0
(0.91)
1/2--
14NPT
17.0
(0.67)
3.8 (0.15)
Dia. Holes
49.7
(1.96)
25.5
(1.0)
0.5 (0.02)
19.0
(0.75)
12.7 (0.5) Dia. x
4.8 (0.19) Width
25.4
(1.0)
86.0 (3.39)
25.4 (1.0) 24.0 (0.94)
23.0
(0.91)
1/2--
14NPT
17.0
(0.67)
3.8 (0.15)
Dia. Holes
25.5
(1.0)
0.5 (0.02)
19.0
(0.75)
19.1 (0.75) Dia. x
7.9 (0.31) Width
25.4
(1.0)
86.0 (3.39)
25.4 (1.0)
24.0 (0.94)
1/2--
14NPT
17.0
(0.67)
3.8 (0.15)
Dia. Holes
44.0
(1.73)
25.5
(1.0)
19.0
(0.75)
39.7
(1.56)
40.0
(1.57)
18.7 (0.74) Dia. x
9 (0.35) Width
25.4
(1.0)
86.0 (3.39)
1/2--
14NPT
17.0
(0.67)
3.8 (0.15)
Dia. Holes
44.0
(1.73)
25.5
(1.0)
19.0
(0.75)
39.7
(1.56)
49.7
(1.96)
21.0
(0.83)
21.0
(0.83)
802B Precision
Small Metal Body
Limit Switches
5--99
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Top Push Booted Top Push
Roller Booted
Top Push Cross
Roller Booted
Roller Lever
Booted
One-Way Roller
Lever Booted
Product Selection
Head Type Force to Operate Travel to Operate Max Travel Travel to Reset Mounting Style Cat. No.
Top Push Booted
7.85 N
(1.76 lb)
2 mm
(0.079 in.)
7 mm
(0.276 in.)
0.1 mm
(0.004 in.)
Side
802B- PSABBSX
Top Push Roller
Booted
4.9 N
(1.09 lb)
1 mm
(0.039 in.)
4.5 mm
(0.177 in.)
0.12 mm
(0.005 in.)
802B- PSADBSX
Top Push Cross
Roller Booted
802B--PSAD1BSX
Roller Lever Booted
6.28 N
(1.40 lb)
5 mm
(0.197 in.)
11 mm
(0.433 in.)
0.4 mm
(0.016 in.)
802B- PSARBSX
One-Way Roller
Lever Booted
802B--PSAR2BSX
Wiring Diagrams
1 3 2
Com 1
NC 2
NO 3

Com

N.O.

N.C.
802B Precision
Small Metal Body
Limit Switches
5--100
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
49.7
(1.96)
53.4
(2.1)
53.4
(2.1)
25.5
(1.0)
23.0
(0.91)
25.5
(1.0)
23.0
(0.91)
23.1
(0.91)
39.7
(1.56)
25.5
(1.0)
23.0
(0.91)
49.7
(1.96)
25.5
(1.0)
23.0
(0.91)
802B--PSABBSX 802B--PSADBSX
802B--PSAD1BSX 802B--PSARBSX
802B--PSAR2BSX
8.4 (0.33) Dia.
25.4
(1.0)
2.1
(0.08)
86.0 (3.39)
25.4 (1.0) 24 (0.94)
1/2--
14NPT
17.0
(0.67)
3.8 (0.15)
Dia. Holes
45.8
(1.8)
2 (0.08)
19
(0.75)
12.7 (0.5) Dia. x
4.8 (0.19) Width
25.5
(1.0)
25.4
(1.0)
2.1
(0.08)
86.0 (3.39)
25.4 (1.0) 24 (0.94)
1/2--
14NPT
17.0
(0.67)
3.8 (0.15)
Dia. Holes
1 (0.04)
19
(0.75)
23.0
(0.91)
25.4
(1.0)
2.1
(0.08)
86.0 (3.39)
25.4 (1.0) 24 (0.94)
1/2--
14NPT
17.0
(0.67)
3.8 (0.15)
Dia. Holes
19
(0.75)
19.1 (0.75) Dia. x
7.9 (0.31) Width
2.1
(0.08)
86.0 (3.39)
25.4 (1.0) 24 (0.94)
1/2--
14NPT
17.0
(0.67)
3.8 (0.15)
Dia. Holes
19
(0.75)
12.7 (0.5) Dia. x
4.8 (0.19) Width
1 (0.04)
19.3
(0.76)
40.0
(1.57)
39.7
(1.56)
18.7 (0.74) Dia. x
9 (0.35) Width
2.1
(0.08)
86.0 (3.39)
25.4 (1.0) 24 (0.94)
1/2--
14NPT
17.0
(0.67)
3.8 (0.15)
Dia. Holes
19
(0.75)
802B Precision
Small Metal Body
Limit Switches
5--101
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Top Push Top Push Roller Top Push
Cross Roller
Roller Lever One-Way
Roller Lever
Product Selection
Head Type Force to Operate Travel to Operate Max Travel Travel to Reset Mounting Style Cat. No.
Top Push
2.453.43 N
(0.550.77 lb)
0.4 mm
(0.016 in.)
5.9 mm
(0.232 in.)
0.05 mm
(0.002 in.)
Flange
802B--PFABXSX
Top Push Roller
0.5 mm
(0.020 in.)
4.1 mm
(0.161 in.)
802B--PFADXSX
Top Push Cross
Roller
802B--PFAD1XSX
Roller Lever
5.59 N
(1.28 lb)
4 mm
(0.157 in.)
10 mm
(0.394 in.)
0.4 mm
(0.016 in.)
802B--PFARXSX
One-Way Roller
Lever
802B--PFAR2XSX
Wiring Diagrams
1 3 2
Com 1
NC 2
NO 3

Com

N.O.

N.C.
802B Precision
Small Metal Body
Limit Switches
5--102
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
40
(1.57)
23.1
(0.91)
23.0
(0.91)
23.0
(0.91)
54
(2.13)
41.3
(1.63)
23.0
(0.91)
63.7
(2.51)
802B--PFABXSX
802B--PFADXSX 802B--PFAD1XSX
802B--PFARXSX 802B--PFAR2XSX
25.4
(1.0)
3
(0.12)
86.0 (3.39)
26 (1.02)
1/2--
14NPT
17.0
(0.67)
8.4 (0.33)
Dia.
0.4
(0.02)
Top View
10.6
(0.42)
36.6
(1.44)
23.0
(0.91)
75.2
(2.96)
25.4
(1.0)
3
(0.12)
86.0 (3.39)
26 (1.02)
1/2--
14NPT
17.0
(0.67)
12.7 (0.5) x
4.8 (0.19) Dia.
0.5
(0.02)
23.0
(0.91)
75.2
(2.96)
25.4
(1.0)
3
(0.12)
86.0 (3.39)
26 (1.02)
1/2--
14NPT
17.0
(0.67)
12.7 (0.5) x
4.8 (0.19) Dia.
0.5
(0.02)
69.5
(2.74)
25.4
(1.0)
3
(0.12)
86.0 (3.39)
1/2--
14NPT
17.0
(0.67)
19.1 (0.75) x
7.0 (0.28) Dia.
25.4
(1.0)
3
(0.12)
86.0 (3.39)
1/2--
14NPT
17.0
(0.67)
18.7 (0.74) x
9.0 (0.35) Dia.
39.7
(1.56)
39.7
(1.56)
69.5
(2.74)
802B Precision
Small Metal Body
Limit Switches
5--103
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Top Push Booted Top Push
Roller Booted
Top Push Cross
Roller Booted
Roller Lever
Booted
One-Way Roller
Lever Booted
Product Selection
Head Type Force to Operate Travel to Operate Max Travel Travel to Reset Mounting Style Cat. No.
Top Push Booted
7.85 N
(1.76 lb)
2 mm
(0.079 in.)
7 mm
(0.276 in.)
0.1 mm
(0.004 in.)
Flange
802B--PFABBSX
Top Push Roller
Booted
4.9 N
(1.09 lb)
1 mm
(0.039 in.)
4.5 mm
(0.177 in.)
0.12 mm
(0.005 in.)
802B--PFADBSX
Top Push Cross
Roller Booted
802B--PFAD1BSX
Roller Lever Booted
6.28 N
(1.40 lb)
5 mm
(0.197 in.)
11 mm
(0.433 in.)
0.4 mm
(0.016 in.)
802B--PFARBSX
One-Way Roller
Lever Booted
802B--PFAR2BSX
Wiring Diagrams
1 3 2
Com 1
NC 2
NO 3

Com

N.O.

N.C.
802B Precision
Small Metal Body
Limit Switches
5--104
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
23.0
(0.91)
23.0
(0.91)
23.0
(0.91)
23.0
(0.91)
23.0
(0.91)
54
(2.13)
41.3
(1.63)
802B--PFABBSX
802B--PFADBSX 802B--PFAD1BSX
802B--PFARBSX 802B--PFAR2BSX
T
O
W
R
5
3
Top View
10.6
(0.42)
36.6
(1.44)
71.4
(2.81)
8.4 (0.33) Dia.
25.4
(1.0)
86.0 (3.39)
26 (1.02)
1/2--
14NPT
17.0
(0.67)
2 (0.08)
75.2
(2.96)
25.4
(1.0)
86.0 (3.39)
26 (1.02)
1/2--
14NPT
17.0
(0.67)
1 (0.04)
12.7 (0.5) x
4.8 (0.19) Dia.
75.2
(2.96)
25.4
(1.0)
86.0 (3.39)
26 (1.02)
1/2--
14NPT
17.0
(0.67)
1 (0.04)
12.7 (0.5) x
4.8 (0.19) Dia.
3
(0.12)
3
(0.12)
3
(0.12)
39.7
(1.56)
79
(3.11)
25.4
(1.0)
86.0 (3.39)
1/2--
14NPT
17.0
(0.67)
25.4
(1.0)
86.0 (3.39)
1/2--
14NPT
17.0
(0.67)
3
(0.12)
3
(0.12)
19.1 (0.75) x
7.9 (0.31) Dia.
18.7 (0.74) x
9.0 (0.35) Dia.
40
(1.57) 23.1
(0.91)
39.7
(1.56)
79
(3.11)
802B Precision
Small Metal Body
Limit Switches
5--105
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Top Push Top Push
Panel Mount
Top Roller
Panel Mount
Top Push Cross
Roller Panel Mount
Top Push
Roller Booted
Top Push Cross
Roller Booted
Product Selection
Head Type Force to Operate Travel to Operate Max Travel Travel to Reset Mounting Style Cat. No.
Top Push
11.8 N
(2.65 lb)
1.5 mm
(0.059 in.)
3.9 mm
(0.154 in.)
0.2 mm
(0.008 in.)
Side
802B--SSABXSX
Top Push Panel
Mount
4.5 mm
(0.177 in.)
802B--SPABXSX
Top Push Roller
Panel Mount
802B--SPADXSX
Top Push Cross
Roller Panel Mount
802B--SPAD1XSX
Top Push Roller
Booted
6.86 N
(1.54 lb)
4 mm
(0.157 in.)
802B- SSADBSX
Top Push Cross
Roller Booted
802B--SSAD1BSX
Wiring Diagrams
1 3 2
Com 1
NC 2
NO 3

Com

N.O.

N.C.
802B Small Precision
Small Metal Body
Limit Switches
5--106
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
47.4
(1.87)
21.0
(0.83)
22.0
(0.87)
21.0
(0.83)
23.3
(0.92)
8.0
(0.31)
5.0
(0.20)
53.4 (2.1)
14.0
(0.55)
18.3
(0.72)
25.4 (1.0)
14 (0.55)
15.0
(0.59)
1.5
(0.06)
802B--SSABXSX 802B--SPABXSX
802B--SPADXSX 802B--SPAD1XSX
802B--SSADBSX 802B--SSAD1BSX
32.4
(1.28)
55.0 (2.17)
10.0
(0.39)
19.0
(0.75)
7.8
(0.31)
21.0
(0.83)
21.7 (0.85)
22.0
(0.87)
21.0
(0.83)
23.3
(0.92)
12.5
(0.49)
5.0
(0.20)
53.4 (2.1)
14.0
(0.55)
18.3
(0.72)
25.4 (1.0)
15.0
(0.59)
1.5
(0.06)
38.2
(1.50)
55.0 (2.17)
10.0
(0.39)
19.0
(0.75)
7.8
(0.31)
21.0
(0.83)
21.7 (0.85)
23.3
(0.92)
53.4 (2.1)
14.0
(0.55)
22.0
(0.87)
18.3
(0.72)
1.5
(0.06)
5.0
(0.20)
12.5
(0.49)
25.4 (1.0)
15.0
(0.59)
55.0 (2.17)
10.0
(0.39)
19.0
(0.75)
21.0
(0.83)
21.7 (0.85)
11.0 (0.43) x
4.7 (0.19) Dia.
47.4
(1.87)
21.0
(0.83)
22.0
(0.87)
18.3
(0.72)
1.5
(0.06)
5.0
(0.20)
12.5
(0.49)
25.4 (1.0)
15.0
(0.59)
55.0 (2.17)
21.0
(0.83)
21.7 (0.85)
10.0
(0.39)
19.0
(0.75)
23.3
(0.92)
53.4 (2.1)
14.0
(0.55)
11.0 (0.43) x
4.7 (0.19) Dia.
2.25
(0.09)
3.6
(0.14)
47.4
(1.87)
22.0
(0.87)
18.3
(0.72)
1.5
(0.06)
5.0
(0.20)
25.4 (1.0)
15.0
(0.59)
55.0 (2.17)
10.0
(0.39)
19.0
(0.75)
23.3
(0.92)
53.4 (2.1)
14.0
(0.55)
9.5 (0.37) x
4.7 (0.19) Dia.
21.0
(0.83)
21.7 (0.85)
47.4
(1.87)
22.0
(0.87)
18.3
(0.72)
1.5
(0.06)
5.0
(0.20)
25.4 (1.0)
15.0
(0.59)
55.0 (2.17)
10.0
(0.39)
19.0
(0.75)
23.3
(0.92)
53.4 (2.1)
14.0
(0.55)
9.5 (0.37) x
4.7 (0.19) Dia.
21.0
(0.83)
21.7 (0.85)
7.8
(0.31)
3.6
(0.14)
2.25
(0.09)
3.8 (0.15)
Dia. Holes
802B Small Precision
Small Metal Body
Limit Switches
5--107
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Short Hinge
Lever
Hinge Lever Short Roller
Lever
Roller Lever Short One-Way
Roller Lever
One-Way
Roller Lever
Product Selection
Head Type Force to Operate Travel to Operate Max Travel Travel to Reset Mounting Style Cat. No.
Short Hinge Lever
3.92 N
(0.88 lb)
6.21.2 mm
(0.244 in.)
12.2 mm
(0.480 in.)
1 mm
(0.04 in.)
Side
802B--SSAH1XSX
Hinge Lever
2.75 N
(0.62 in.)
8.21.2 mm
(0.323 in.)
16.6 mm
(0.645 in.)
1.4 mm
(0.055 in.)
802B--SSAHXSX
Short Roller Lever
3.92 N
(0.88 lb)
6.21.2 mm
(0.244 in.)
12.2 mm
(0.480 in.)
1 mm
(0.04 in.)
802B--SSAR1XSX
Roller Lever
2.75 N
(0.62 in.)
8.31.2 mm
(0.327 in.)
16.7 mm
(0.657 in.)
1.4 mm
(0.055 in.)
802B--SSARXSX
Short One-Way
Roller Lever
3.92 N
(0.88 lb)
6.21.2 mm
(0.244 in.)
12.2 mm
(0.480 in.)
1 mm
(0.04 in.)
802B--SSAR3XSX
One-Way Roller
Lever
2.75 N
(0.62 in.)
8.21.2 mm
(0.244 in.)
16.6 mm
(0.654 in.)
1.4 mm
(0.055 in.)
802B--SSAR2XSX
Wiring Diagrams
1 3 2
Com 1
NC 2
NO 3

Com

N.O.

N.C.
802B Small Precision
Small Metal Body
Limit Switches
5--108
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
22.5
(0.89)
53.0
(2.09)
22.5
(0.89)
43.0
(1.69)
49.2
(1.94)
43.0
(1.69)
34.7
(1.37)
22.5
(0.89)
802B--SSAH1XSX 802B--SSAHXSX
802B--SSAR1XSX 802B--SSARXSX
802B--SSAR3XSX 802B--SSAR2XSX
28.5
(1.12)
53.4 (2.1)
14.0
(0.55)
22.0
(0.87)
18.3
(0.72)
8.0
(0.31)
5.0
(0.20)
25.4 (1.0)
15.0
(0.59)
55.0 (2.17)
10.0
(0.39)
20.0
(0.79)
21.0
(0.83)
21.7 (0.85)
34.6
(1.36)
22.5
(0.89)
22.0
(0.87)
18.3
(0.72)
5.0
(0.20)
25.4 (1.0)
15.0
(0.59)
55.0 (2.17)
36.7
(1.44)
28.5
(1.12)
10.0
(0.39)
20.0
(0.79)
53.4 (2.1)
14.0
(0.55)
8.0
(0.31)
34.6
(1.36)
21.0
(0.83)
21.7 (0.85)
22.5
(0.89)
22.0
(0.87)
18.3
(0.72)
5.0
(0.20)
53.4 (2.1)
14.0 (0.55)
34.6 (1.36)
10.0
(0.39)
20.0
(0.79)
25.4 (1.0)
15.0
(0.59)
55.0 (2.17)
21.0
(0.83)
21.7 (0.85)
12.7 (0.5) x
7.5 (0.3) Dia.
22.5
(0.89)
22.0
(0.87)
18.3
(0.72)
5.0
(0.20)
25.4 (1.0)
15.0
(0.59)
55.0 (2.17)
10.0
(0.39)
20.0
(0.79)
51.3
(2.02)
53.4 (2.1)
34.6 (1.36)
14.0
(0.55)
12.7 (0.5) x
7.5 (0.3) Dia.
21.0
(0.83)
21.7 (0.85)
22.0
(0.87)
18.3
(0.72)
5.0
(0.20)
25.4 (1.0)
15.0
(0.59)
55.0 (2.17)
59.2
(2.33)
53.0
(2.09)
10.0
(0.39)
20.0
(0.79)
53.4 (2.1)
14.0 (0.55) 34.6 (1.36)
12.7 (0.5) x
7.5 (0.3) Dia.
21.0
(0.83)
21.7 (0.85)
12.7 (0.5) x
7.5 (0.3) Dia.
21.0
(0.83)
21.7 (0.85)
61.2
(2.41)
10.0
(0.39)
20.0
(0.79)
25.4 (1.0)
15.0
(0.59)
55.0 (2.17)
22.0
(0.87)
18.3
(0.72)
5.0
(0.20)
53.4 (2.1)
14.0 (0.55)
34.6 (1.36)
3.8 (0.15)
Dia. Holes
802B Small Precision
Small Metal Body
Limit Switches
5--109
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Description
Bulletin 802T direct opening action limit
switches have been designed for use in
control reliable applications and safety
applications per ISO 14119. These limit
switches utilize the same mounting
dimensions as other NEMA style limit
switches. The rugged metal
construction and plug-in body are
designed for use in harsh industrial
environments.
Direct opening action assures that the
normally closed contacts open when
the limit switch is actuated. This
opening will occur even in the event of
a contact weld condition, up to 10
Newtons.
ATTENTION To ensure that the
normally closed
(safety) contacts open,
the limit switch
actuator must be
displaced beyond the
point of Direct Opening
Action (see
specifications).
Features
S Direct opening action
S Snap acting contacts
S Rugged metal construction
S Long life and reliability
S Plug-in design
S NEMA 6P/IP67 sealing
S Equal length mounting back base
Specifications
Typical Applications
S Machine guards
S Access gates and doors
S Cranes or hoists
S Transfer stations
S Indexing tables
S Robotic cells
Direct Opening Action
Lever Type Spring Return page 5--110
Top Push Roller
Spring Return page 5--110 . . . . . . . . . .
Side Push Verticle Roller
Spring Return page 5--110 . . . . . . . . . . .
Side Push Horizontal Roller
Spring Return page 5--110 . . . . . . . . . . .
Dimensions page 5--111 . . . . . . . . . . . . .
Modifications page 5--112 . . . . . . . . . . . .
802T Safety Limit Switches
Direct Opening Action Position Interlock Switches
Enclosure Rating
Pollution Degree
Certifications
Standards
Category
Operating Temperature [C (F)]
Cable Versions Temperature
[C (F)]
Storage Temperature [C (F)]
NEMA 4, 6P, 12, 13 and IP67
3
cULus Listed, TV, and CE Marked for all applicable directives
EN954--1, ISO13849--1, IEC/EN60204--1, NFPA79, EN1088, ISO14119,
IEC/EN60947--5--1, ANSI B11.19, AS4024--1
Cat. 1 Device per EN954--1 Dual channel interlocks suitable for Cat. 3 or
4 systems
--18+110 (0+230)
--1860 (0140)
--40121 (--40250)
AC Contact Rating (Maximum per Pole, 50 or 60Hz, 2 Circuits)
NEMA
Rating
Designation
Max
Voltage
120
240
480
600
Make
60
30
15
12
Break
6.00
3.00
1.50
1.20
Make
7200
7200
7200
7200
Break
720
720
720
720
A
VA
Continuous
Carrying
Current
10
10
10
10
Low Voltage DC
24 V DC @ 1.1 Amps resistive load
DC Contact Rating (Maximum per Pole)
NEMA
Rating
Designation
Max
Voltage
250
125
Make
0.27
0.55
Break
0.27
0.55
Make
69
69
Break
69
69
A
VA Continuous
Carrying
Current
2.5
2.5
A600
Q300
DC 13
AC--15
AC Contact Rating (Maximum per Pole, 50 or 60Hz, 4 Circuits)
NEMA
Rating
Designation
Max
Voltage
120
240
Make
60
30
Break
6.00
3.00
Make
7200
7200
Break
720
720
A
VA
Continuous
Carrying
Current
10
10
A300
AC--15
Limit Switches
5--110
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Range of Operation
Travel to
Reset
Max Travel
Travel to
Operate Contacts
Max Travel
Travel to
Reset
Lever Type
Spring Return
Top Push Roller
Spring Return
Side Push
Verticle Roller
Spring Return
Side Push
Horizontal Roller
Spring Return
Max Travel
Travel to Operate Contacts
Travel to Reset Contacts
D
D D
D
DD
D
D
D
Selection Guide
Number
of
Circuits Lever Movement vs. Contact Operation
Torque/
Force to
Operate
(Max)
Travel to
Operate
(Max)
Torque/
Force to
Operate
Direct
Opening
Action
(Min)
Travel to
Operate
Direct
Opening
Action
(Min)
Max
Travel
Travel to
Reset
Contacts
(Max) Cat. No.
Lever Type Spring Return
2
Clockwise or
Counter Clockwise
2
4
1
3
2
4
1
3
2
4
1
3
0.45 NSm
(4.0 lbSin)
13_
0.90 NSm
(8.0 lbSin)
25_ 90_ 7_
Switch w/o Lever
802T- APD
4
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
802T- ATPD
Top Push Roller Spring Return
2
Normal
2
4
1
3
Operated
2
4
1
3 28.47
NSm (6.4
lbSft)
1.17 mm
(0.046
in.)
66.72 N
(15.0
lbSin)
2.29 mm
(0.090
in.)
5.99 mm
(0.236
in.)
0.64 mm
(0.025
in.)
Complete Switch
802T--DPD
4
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
802T--DTPD
Side Push Verticle Roller Spring Return
2
Normal
2
4
1
3
Operated
2
4
1
3
24.5 NSm
(5.5 lbSft)
2.08 mm
(0.082
in.)
53.4 N
(12.0
lbSft)
4.19 mm
(0.165
in.)
5.74 mm
(0.226
in.)
1.14 mm
(0.045
in.)
Complete Switch
802T--KPD
4
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
802T--KTPD
Side Push Horizontal Roller Spring Return
2
Normal
2
4
1
3
Operated
2
4
1
3
24.5 NSm
(5.5 lbSft)
2.08 mm
(0.082
in.)
53.4 N
(12.0
lbSft)
4.19 mm
(0.165
in.)
5.74 mm
(0.226
in.)
1.14 mm
(0.045
in.)
Complete Switch
802T--K1PD
4
2
4
1
3
5 6
7 8
2
4
1
3
5 6
7 8
802T--K1TPD
Modifications and AccessoriesSee page 5--112.
802T Safety Limit Switches
Direct Opening Action Position Interlock Switches
Limit Switches
5--111
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Typical Example of a Dual Channel Safety Application
Negative Mode
Operation
Positive Mode
Operation
Guard Closed
To Safety Related Part of the
Machine Control System
2-Circuit 4-Circuit
1
2
5
6
3
4
7
8
Guard Closed
Safety
Channel 1
Aux 1
Safety
Channel 2
Aux 2
Approximate Dimensions [mm (in.)]
103.4
(4.07)
75.8
(2.98)
70.6
(2.78)
(2) #10--32
UNF--2B
42.9
(1.69)
46.8
(1.84)
36.5
(1.44)
8.7
(0.34)
Dia.
24 (0.95)
1.2
(0.05)
14.7
(0.58)
83.7
(3.30)
59.5
(2.34)
29.4
(1.16)
41.3
(1.63)
Plug-In Switch
20.6
(0.81)
34.9
(1.38)
43.7
(1.72)
19.6
(0.77)
Lever Type Head
19.1
(0.75)
15.2
(0.60)
59.6
(2.35)
30.3
(1.19)
51.6
(2.03)
Top Push Roller Head
3.6
(0.14)
23.1
(0.91)
Side Push Roller Head
3.6
(0.14)
12.7
(0.5)
24.4
(0.96)
20.6
(0.81)
50.8 (2.0)
12.4
(0.49) Dia.
802T Safety Limit Switches
Direct Opening Action Position Interlock Switches
Limit Switches
5--112
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Modifications
Metric Conduit Entry
To order a limit switch with a 20 mm
conduit entry, add the suffix S6 to the
Cat. No. example: 802T--APDS6.
Pre-wired Cable
To order factory installed pre-wired type
STOOW--A cable (5 conductor), add the
suffix Y plus the number of feet
required. The standard cable length is
1.52 m (5 ft). Extended cable lengths
are available in multiples of 1.22 m (4 ft)
only.
Example: To order a limit switch with a
factory installed 1.52 m (5 ft) cable, the
Cat. No. would become 802T--APDY5.
To order a limit switch with a factory
installed 2.44 m (8 ft) cable, the Cat.
No. would become 802T--APDY8.
Mini Style Quick-Disconnect
To order a Bulletin 802T pre-wired limit
switch with a 5-pin (2 circuit) or 9-pin
(4 circuit) mini connector, add the suffix
J1 or J9 depending on desired wiring
(J9 wiring not available for four-circuit
models) to the Cat. No. example:
802T--APDJ1.
An appropriate female connector with
cable is available in Connection
Systems.
5--pin mini = (889N--F5AFC--6F) on page 8--4
9--pin mini = (889N--F9AF--2) on page 8--14
5--pin mini = (889R--F5AEA--2) on page 8--28
5--pin mini = (889D--F5AC--2) on page 8--16
Levers
5-Pin Mini-Type Receptacle (2 circuit)
1
4
5
2
4
1
2
5
J1 Wiring J9 Wiring
Same
Polarity
Same
Polarity
9-Pin Mini-Type Receptacle (4 circuit)
J1 Wiring (J9 wiring not available for 4 circuit)
Same
Polarity
1
3
9
8
5
6
2
4
Micro Style Quick-Disconnect
Micro quick-disconnects are available
with a 5-pin 2 keyway AC or 5-pin single
keyway DC. To order a limit switch with
a AC micro quick-disconnect, add the
suffix R5 to the cat. no. To order a limit
switch with a DC micro quick-
disconnect, add the suffix D5 to the Cat.
No. example: 802T--APDR5 and
802T--APDD5.
Same
Polarity
AC Micro QD
Same
Polarity
DC Micro QD
2 1
3 4
4 2
3 1
Pin 5 = Ground
Type
Roller
Cat. No. Material Diameter [mm (in.)] Width [mm (in.)]
Non-Adj. Cast Lever 1.5 in.
Radius Roller on Front
Nylon 19 (0.75) 7.11 (0.28) 802T--W1
Nylon 19 (0.75) 25.4 (1.0) 802T--W1H
Steel 19 (0.75) 6.35 (0.25) 802T--W1A
Ball Bearing 19 (0.75) 5.84 (0.23) 802T--W1B
802T Safety Limit Switches
Direct Opening Action Position Interlock Switches
Limit Switches
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
5--113
22 mm Small Plastic
22 mm Compact Metal
30 mm Large Metal
15 mm Plastic
General Description
The 440P limit switch family offers a full
range of international-style solutions for
both safety and standard sensing
applications. Available in four different
body styles30 mm metal, 22 mm
metal and plastic and 15 mm
plasticwith a broad selection of
operator types, circuit arrangements
and connection options, the 440P is
ideal for a wide variety of applications.
These include material handling,
packaging, elevators, escalators,
scissor lifts, industrial trucks and
tractors, cranes and hoists, overhead
door as well as general safety guarding
applications.
Mechanical Enclosure
The large metal-body (440PM) models
features die-cast alloy construction and
conform to EN 50041 (30 mm x 60
mm), while the small plastic (440PC)
models are constructed of a glass-filled
polymer and conform to EN 50047 (22
mm). Both body types are IP66 rated
and available with M20 or 1/2 in. NPT
conduit opening or in micro
quick-disconnect versions. The 15 mm
plastic models (440PM18001 and
440PM18002) are constructed of
glass-filled polyester and are IP30
rated. The 22 mm metal models
(440P--A) have a painted body and are
IP65, IP66.
Actuator Types
The 440P international-style limit
switches are available with a wide
variety of actuators to solve a broad
range of applications. All lever-type
switches include their respective
actuator arm.
The large, metal-body style is available
in the following operator types:
S Metal roller plunger
S Metal dome plunger
S Metal short lever
S Metal adjustable lever
S Metal rod lever
S Metal spring rod
S Telescopic arm
The compact metal body style is
available in the following operator types:
S Roller plunger
S Dome plunger
S Short lever
S Cross roller plunger
All, except the short lever, are available
with panel mount threading.
The small, plastic-body style is
available in the following operator types:
S Adjustable roller lever
S Adjustable rubber roller lever
S Short lever
S Hinge lever
S Roller plunger
S Dome plunger
S Offset hinge lever
The 15 mm plastic switch is available
with a roller plunger actuator.
Contact Arrangements
All 440P international-style limit
switches contain positive opening-
action contacts, making them ideal for
safety-related applications. The small,
plastic models include a choice of snap-
acting, slow-break/make with 2- or
3-contacts configurations, while the
large-metal switches contain
snap-acting, slow-break contacts in 2-,
3-, or 4-contact configurations. The
15 mm plastic versions are slow-break,
2-circuit models. The small metal
models are all snap-acting.
440P Safety Limit Switches
International Style Safety Limit Switches
Limit Switches
5--114
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Description
The 22 mm IEC style metal safety limit
switches have been developed to
provide a small metal case with a
choice of actuator heads.
All units are supplied with an integral
two meter cable.
For safety applications it is important
that upon actuation, the guard or other
moving objects should not pass
completely over the switch and allow
the plunger or lever to return to its
original position.
Features
S Rugged die cast enclosure
S Positive operation, forced
disconnection of contacts (direct
opening action)
S Snap-acting contact actuation
S Contacts 1 N.C. + 1 N.O.
S Pre-wired two meter cable, bottom or
side exit
Specifications
440P Safety Limit Switches
22 mm Compact Metal Position Switches
250 mm/s
100 mm/min
6000 operation per hour
1 x 10
7
NEMA 1, IP66 and IP67
2+70 (35.6+158)
3
Die-cast alloy
Various polymers and metals
2 x M4, any position
IEC 68--2--6 (1055 Hz, 0.35 mm amplitude)
IEC 68--2--7 (30 Gn 3 pulses per axis)
2 m (6.5 ft) cable
Red body/black head
Operating Characteristics
Actuation Speed, Max.
Actuation Speed, Min.
Actuation Frequency, Max.
Mechanical Life
Environmental
Enclosure Type Rating
Operating Temperature [C (F)]
Pollution Degree
Physical Characteristics
Housing Material
Actuator Material
Mounting
Vibration
Shock
Connection
Enclosure Color
NEMA Rating
Designation
EN 954--1, ISO 13849--1, IEC/EN 60204--1, NFPA 79, EN 1088, ISO
14119, IEC/EN 60947--5--1, ANSI B11.19, AS 4024.1
Cat. 1 Device per EN 954--1 Dual channel limit switch suitable for Cat. 3
or 4 systems when ganged together
UL Recognized, TV and CE Marked for all applicable directives
1 N.C. snap acting
1 N.O. snap acting
10 A
300 V AC
Safety Ratings
Standards
Safety Classification
Certifications
Outputs
Safety Contacts
Auxiliary Contacts
Thermal Current
Rated Insulation Voltage
120
240
Contact Rating
5
5
3.0
1.5
AC15/B300
AC15/B300
Maximum AC Contact Rating Per Pole
Continuous
Carrying
Current (Amp.)
Amperes Volt amperes
Max.
Voltage
Make Break
30
15
360
360
Make Break
3600
3600
240 2.5 0.27 DC13/Q300 0.27 69 69
Maximum DC Contact Rating Per Pole
The safety contacts are described as normally closed (N.C.) i.e., with the guard closed, actuator in
place (where relevant) and the machine able to be started.
Limit Switches
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
5--115
Product Selection
Operator Type
Contact
Contact Opening
Characteristics
Contact
Type
Maximum
Force/Torque
to Operate
Panel
Mount
Cat. No.
Safety Aux. Positive Opening Point
Open Closed
Bottom Cable Style Side Cable Style
Roller Plunger
1 N.C. 1 N.O.
2 mm
0.6 mm
5.5 mm
5.2 mm
0 mm
Snap Acting 5.0 kg No 440P- ARPS11C 440P- ARPS11CS
1 N.C. 1 N.O. Snap Acting 5.0 kg Yes 440P--ARP1S11C 440P--ARP1S11CS
Dome Plunger
1 N.C. 1 N.O. Snap Acting 5.0 kg No 440P--ADPS11C 440P--ADPS11CS
1 N.C. 1 N.O. Snap Acting 5.0 kg Yes 440P--ADP1S11C 440P--ADP1S11CS
Cross Roller
Plunger
1 N.C. 1 N.O. Snap Acting 5.0 kg No 440P--ACRS11C 440P--ACRS11CS
1 N.C. 1 N.O. Snap Acting 5.0 kg Yes 440P--ACR1S11C 440P--ACR1S11CS
Lever 1 N.C. 1 N.O.
75_
35_
75_
35_
15_ 15_
0_ 85_ 85_
Snap Acting 0.20 Nm NA 440P- ASLS11C 440P- ASLS11CS
Approximate Dimensions [mm (in.)]
7.2 (0.28)
Dia.
30.4 (1.2)
20.0
(0.79)
43.0
(1.69) 37.5
(1.48)
4.2 (0.17)
Dia.
35.0
(1.38)
13.0 (0.51)
Dia.
10.5
(0.41)
Dia.
20.0
(0.79)
25.0 (0.98)
30.4 (1.2)
43.0
(1.69)
16.0
(0.63)
20.0
(0.79)
25.0 (0.98)
35.0
(1.38)
37.5
(1.48)
7.2 (0.28)
Dia.
4.2 (0.17)
Dia.
8.0 (0.31) Dia.
16.0
(0.63)
M12 x 1.0
tap
M12 x 1.0
tap
30.4 (1.2)
43.0
(1.69)
40.6
(1.6)
10.5 (0.41)
Dia.
3.7
(0.145)
7.2 (0.28)
Dia.
4.2 (0.17)
Dia.
37.5
(1.48)
16.0
(0.63)
35.0
(1.38)
3.8
(0.149)
4.2 (0.17)
Dia.
37.5
(1.48)
7.2 (0.28)
Dia.
12.0 (0.47) Dia.
30.4 (1.2)
43.0
(1.69)
34.0
(1.34)
24.0
(0.94)
20.0
(0.79)
25.0 (0.98)
35.0
(1.38)
16.0
(0.63)
30.4 (1.2)
43.0
(1.69)
24.0
(0.94)
3.8 (0.149)
12.0
(0.47)
Dia.
4.2 (0.17)
Dia.
37.5
(1.48)
16.0
(0.63)
20.0
(0.79)
25.0 (0.98)
35.0
(1.38)
20.0
(0.79)
25.0 (0.98)
10.5
(0.41)
Dia. M12 x 1.0
tap
7.2 (0.28)
Dia.
4.2 (0.17)
Dia.
37.5
(1.48)
30.4 (1.2)
3.8
(0.149)
43.0
(1.69)
20.0
(0.79)
25.0 (0.98)
35.0
(1.38)
39.6
(1.56)
16.0
(0.63)
7.2 (0.28)
Dia.
Bottom Cable Style
35.8
(1.41)
5.2 (0.20)
30.4 (1.2)
13.5 (0.53)
Dia.
7.2 (0.28)
Dia.
4.2 (0.17)
Dia.
37.5
(1.48)
35.0
(1.38)
25.0
(0.98)
18.0
(0.71)
43.0
(1.69)
16.0
(0.63)
20.0
(0.79)
25.0 (0.98)
Two, 4.2 (0.165) dia. holes
Countersink: 7.2 (0.28) dia.
Depth: 4.2 (0.165)
25 (0.98)
20
(0.79)
Counter Sinkhole
S Side cable style shows strain relief only.
Units include a 2 m integral cable.
S Bottom cable style units have same
dimensions as side cable style.
S Panel mount clearance hole = 13 mm
(0.51 in.)
Nonpanel Mount Panel Mount
Dome
Plunger
Roller
Plunger
Cross
Roller
Plunger
Lever
Type
Same Polarity
BLU
BLK
Za
BRN
GRN/YEL
BLK/WHT
Wiring Diagram
440P Safety Limit Switches
22 mm Metal Position Switches
Limit Switches
5--116
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Description
The 22 mm plastic safety limit switches
conform to EN 50047 and have been
developed to provide a range of options
including metal or plastic cases in
various sizes, a choice of snap acting,
slow break/make with 2 or 3 contact
configurations and a choice of actuator
heads. The distance between the
mounting holes is 22 mm.
The Senator range offers the option of
rotating the head in 90 increments
before installation to allow ease of
mounting.
Allen-Bradley Guardmaster limit
switches can be used in other
applications other than guard doors, for
example on moving machine beds,
crane arms, lifts, elevators, etc.
Operation of these limit switches is
achieved by the sliding action of the
guard or other moving object deflecting
the plunger or lever.
ATTENTION For safety applications
it is important that
upon actuation, the
guard or other moving
objects should not
pass completely over
the switch and allow
the plunger or lever to
return to its original
position.
Specifications
Features
S Large selection of actuator heads
S Positive operation, forced
disconnection of contacts
S Snap-acting, slow make before break
or slow break before make contact
blocks
S Contacts 1 N.C. + 1 N.O., 2 N.C. +
1 N.O. 3 N.C., 2 N.C. + 1 N.O.
S Conforms to EN 50047, EN 1088, EN
60947--5--1, EN 292 and EN
60204--1
Safety Limit Switches
Product Selection page 5--117 . . . . . . . .
Wiring page 5--119 . . . . . . . . . . . . . . . . . .
Dimensions page 5--120 . . . . . . . . . . . . .
440P Safety Limit Switches
22mm Plastic Position Switches
EN954--1, ISO13849--1, IEC/EN60204--1, NFPA79, EN1088, ISO14119,
IEC/ EN60947--5--1, ANSI B11.19, AS4024.1
Cat. 1 Device per EN954--1 Dual channel interlocks suitable for Cat. 3 or 4
systems
cULus, TV, CCC and CE Marked for all applicable directives
1 N.C. snap acting, 2 N.C., 3 N.C. or 4 N.C. slow acting
1 N.O. (with 2 N.C.)
600 V 500 V 240 V 120 V
1.2 A 1.4 A 3 A 6 A
600 V 500 V 250 V 125 V
0.4 A 0.55 A 1.1 A 2.2 A
5 V, 5 mA, DC
10 A
600 V AC
2500 V
Various (see Product Selection table)
250 mm/s
100 mm/min
6000 operation per hour
UL approved glass-filled polybutylene terephthalate
Various polymers
IP 66
Min --25C (--18F) Max 80C (+176F)
3
1 x 10
7
M20 or 1/2 inch NPT
2 x M4
Any position
Red
Standards
Category
Approvals
Safety Contacts
Auxiliary Contacts
Designation/Utilization Cat.
A600/AC- 15 (Ue)
(Ie)
Q600/DC- 13 (Ue)
(Ie)
Min Current
Thermal Current (lth)
Rated Insulation Voltage
Rated Impulse withstand Volt
Travel for Positive Opening
Max Switching Speed
Min Switching Speed
Max Switching Frequency
Case Material
Roller Material
Enclosure Protection
Operating Temperature
Pollution Degree
Mechanical. Life Expectancy
Conduit Entry
Fixing
Mounting
Color
Limit Switches
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
5--117
Product Selection
Operator Type
Contact
Contact
Type
Typical
Force/
Torque to
Operate
Contact Opening
Characteristics Cat. No.
Safety Aux. Positive Opening Point
Open Closed 1/2 inch NPT
Conduit M20 Conduit Quick Disconnect
Roller Plunger
1 N.C. 1 N.O.
Snap
Acting
5 N
2.7
8N 0mm
23-- 24
11-- 12
2.4
11-- 12
23-- 24
6.2
4.0
440P--CRPS11E 440P- CRPS11B 440P--CRPS11D4
2 N.C. 1 N.O. BBM 6 N
2.1
5N
6.2 0mm
11-- 12
33-- 34
21-- 22
3.0
3.3
440P--CRPB12E 440P--CRPB12B 440P--CRPB12R6
3 N.C. 5 N
0mm
11-- 12
21-- 22
31--32
1.9
5N
6.2 3.3
440P--CRPB03E 440P--CRPB03B 440P--CRPB03R6
2 N.C. 1 N.O. MBB 6 N
2.1
5N
6.2 0mm
11-- 12
33-- 34
21-- 22
1.3
3.3
440P--CRPM12E 440P--CRPM12B 440P--CRPM12R6
Dome Plunger
1 N.C. 1 N.O.
Snap
Acting
5 N
2.7
7N 0mm
23-- 24
11-- 12
2.1
11-- 12
23-- 24
6.4
4.0
440P--CDPS11E 440P--CDPS11B 440P--CDPS11D4
2 N.C. 1 N.O. BBM 6 N
2.0
5N
6.4
0mm
0N
11-- 12
33-- 34
21-- 22
3.0
7N
3.3
440P--CDPB12E 440P--CDPB12B 440P--CDPB12R6
3 N.C. 5 N
0mm
0N
11-- 12
21--22
31-- 32
2.1
5N
6.4 3.3
440P--CDPB03E 440P--CDPB03B 440P--CDPB03R6
2 N.C. 1 N.O. MBB 6 N
1.9
6.4
0mm
0N
11-- 12
33-- 34
21--22
1.3
5N
3.3
440P--CDPM12E 440P--CDPM12B 440P--CDPM12R6
Hinge Lever
1 N.C. 1 N.O.
Snap
Acting
5 N
3.5
6N 0mm
23-- 24
11-- 12
2.6
11-- 12
23-- 24
10.0
6.5
440P--CHLS11E 440P- CHLS11B 440P--CHLS11D4
2 N.C. 1 N.O. BBM 6 N
3.1
2N
10.0 0mm
11-- 12
33--34
21--22
4.6
5. 3
440P--CHLB12E 440P--CHLB12B 440P--CHLB12R6
3 N.C. 5 N
0mm
11-- 12
21--22
31-- 32
2.9
2N
10.0 5.3
440P--CHLB03E 440P--CHLB03B 440P--CHLB03R6
2 N.C. 1 N.O. MBB 6 N
3.0
10.0 0m m
11 --12
33--34
21 --22
2. 5
2N
5. 3
440P--CHLM12E 440P--CHLM12B 440P--CHLM12R6
Recommended standard cordset, 2 m, 4-pin, DC micro (M12) connector (see page 8--1 for additional lengths). 889D--F4AC--2
Recommended standard cordset, 2 m, 6-pin AC micro connector (see page 8--1 for additional lengths). 889R--F6ECA--2
D4 suffix uses a 4--pin DC micro (M12) connector.
R6 suffix uses a 6--pin AC micro (dual keyway) connector.
440P Safety Limit Switches
22mm Plastic Position Switches
Limit Switches
5--118
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Product Selection (continued)
Operator Type
Contact
Contact
Type
Typical
Force/
Torque to
Operate
Contact Opening
Characteristics Cat. No.
Safety Aux. Positive Opening Point
Open Closed 1/2 inch NPT
Conduit M20 Conduit Quick Disconnect
Short Lever
1 N.C. 1 N.O.
Snap
Acting
0.15 NSm
16_ 16_
0_
31_
cNm 15cNm
23--24
11 --12
11 --12
23--24
31_
50_ 50_
15 88_ 88_
440P--CSLS11E 440P- CSLS11B 440P--CSLS11D4
2 N.C. 1 N.O. BBM 0.14 NSm
0_ 10cNm 10cNm
21--22
33-- 34
11-- 12
37_ 37_
27_ 27_
47_ 47_
88_ 88_
440P--CSLB12E 440P--CSLB12B 440P--CSLB12R6
3 N.C. 0.14 NSm
10cNm 10cNm
0_
27_
47_
27_
47_
11-- 12
21-- 22
31-- 32
88_ 88_
440P--CSLB03E 440P--CSLB03B 440P--CSLB03R6
2 N.C. 1 N.O. MBB 0.14 NSm
10cNm 10cNm
26_ 26_
37_ 37_
0_
47_ 47_
88_ 88_
21--22
33-- 34
11-- 12
440P--CSLM12E 440P--CSLM12B 440P--CSLM12R6
Short Lever
Metal Roller
1 N.C. 1 N.O.
Snap
Acting
0.15 NSm
16_ 16_
0_
31_
cNm 15cNm
23--24
11 --12
11 --12
23--24
31_
50_ 50_
15 88_ 88_
440P--CMHS11E 440P--CMHS11B 440P--CMHS11D4
2 N.C. 1 N.O. BBM 0.14 NSm
0_ 10cNm 10cNm
21--22
33-- 34
11-- 12
37_ 37_
27_ 27_
47_ 47_
88_ 88_
440P--CMHB12E 440P--CMHB12B 440P--CMHB12R6
3 N.C. 0.14 NSm
10cNm 10cNm
0_
27_
47_
27_
47_
11-- 12
21-- 22
31-- 32
88_ 88_
440P--CMHB03E 440P--CMHB03B 440P--CMHB03R6
2 N.C. 1 N.O. MBB 0.14 NSm
10cNm 10cNm
26_ 26_
37_ 37_
0_
47_ 47_
88_ 88_
21--22
33-- 34
11-- 12
440P--CMHM12E 440P--CMHM12B 440P--CMHM12R6
Offset Hinge
1 N.C. 1 N.O.
Snap
Acting
5 N
4.2
5N 0mm
23-- 24
11-- 12
3.0
11-- 12
23-- 24
9.0
6.5
440P--COHS11E 440P--COHS11B 440P--COHS11D4
2 N.C. 1 N.O. BBM 6 N
3.9
2N
9.0 0mm
11-- 12
33-- 34
21-- 22
5.6
5.3
440P--COHB12E 440P--COHB12B 440P--COHB12R6
3 N.C. 5 N
0mm
11-- 12
21--22
31-- 32
3.8
2N
9.0 5.3
440P--COHB03E 440P--COHB03B 440P--COHB03R6
2 N.C. 1 N.O. MBB 6 N
0mm
11-- 12
21--22
31-- 32
3.8
2N
9.0 5.3
440P--COHM12E 440P--COHM12B 440P--COHM12R6
Recommended standard cordset, 2 m, 4-pin, DC micro (M12) connector (see page 8--1 for additional lengths) 889D--F4AC--2
Recommended standard cordset, 2 m, 6-pin AC micro connector (see page 8--1 for additional lengths) 889R--F6ECA--2
D4 suffix uses a 4--pin DC micro (M12) connector.
R6 suffix uses a 6--pin AC micro (dual keyway) connector.
440P Safety Limit Switches
22mm Plastic Position Switches
Limit Switches
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
5--119
Product Selection (continued)
Operator Type
Contact
Contact
Type
Typical
Force/
Torque to
Operate
Contact Opening
Characteristics Cat. No.
Safety Aux. Positive Opening Point
Open Closed 1/2 inch NPT
Conduit M20 Conduit Quick Disconnect
Adjustable
Lever
1 N.C. 1 N.O.
Snap
Acting
0.15 NSm
16_
31_ 31_
50_ 50_
88_ 88_ 15
23 --24
11 --12
11 --12
23--24
16_
0_ cNm 15cNm
440P- CALS11E 440P--CALS11B 440P--CALS11D4
2 N.C. 1 N.O. BBM 0.14 NSm
37_ 37_
0_
27_ 27_
47_ 47_
88_ 88_ 10cNm 10cNm
21-- 22
33--34
11-- 12
440P--CALB12E 440P--CALB12B 440P--CALB12R6
3 N.C. 0.14 NSm
10cNm 88_ 10cNm
11-- 12
21--22
31--32
0_
27_ 27_
47_ 47_
88_
440P--CALB03E 440P--CALB03B 440P--CALB03R6
2 N.C. 1 N.O. MBB 0.14 NSm
10cN 10cNm
17_ 17_
0_ 26_ 26_ 47_ 47_ 88_ 88_
m
21-- 22
33--34
11-- 12
440P--CALM12E 440P--CALM12B 440P--CALM12R6
Rubber Roller
1 N.C. 1 N.O.
Snap
Acting
0.15 NSm
50_
31_
0_
31_
50_
15cNm 15cNm
16_ 16_
88_ 88_
23-- 24
11-- 12
23-- 24
11-- 12
440P--CRRS11E 440P--CRRS11B 440P--CRRS11D4
2 N.C. 1 N.O. BBM 0.14 NSm
10cNm 10cNm 0_
27_ 27_
47_ 47_
88_ 88_
37_ 37_
21-- 22
33-- 34
11-- 12
440P--CRRB12E 440P--CRRB12B 440P--CRRB12R6
3 N.C. 0.14 NSm
10cNm
47_
27_
10cNm
47_
27_
11-- 12
21-- 22
31-- 32
37_ 37_
0_
88_ 88_
440P--CRRB03E 440P--CRRB03B 440P--CRRB03R6
2 N.C. 1 N.O. MBB 0.14 NSm
37_ 37_
0_ 26_ 26_ 47_ 47_ 88_ 88_
21--22
33-- 34
11-- 12
10cNm 10cNm
440P--CRRM12E 440P--CRRM12B 440P--CRRM12R6
Recommended standard cordset, 2 m, 4-pin, DC micro (M12) connector (see page 8--1 for additional lengths) 889D--F4AC--2
Recommended standard cordset, 2 m, 6-pin AC micro connector (see page 8--1 for additional lengths) 889R--F6ECA--2
Typical Wiring Diagrams
Two-Circuit Type D4 4-Pin Micro Connector
Connector Pinout
1 N.C. + 1 N.O.
Terminal Contact
12 11
24 23
1 11
N.C.
3 12
2 23
N.O.
4 24
D4 suffix uses a 4-pin DC Micro (M12) connector.
R6 suffix uses a 6-pin AC Micro (dual keyway) connector.
Not positive opening
See Product Selection tables for positive opening points.
440P Safety Limit Switches
22mm Plastic Position Switches
Limit Switches
5--120
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Typical Wiring Diagrams (continued)
Three-Circuit Type R6 6-Pin Micro Connector
Same Polarity Connector Pinout
2 N.C. + 1 N.O. 3 N.C.
Terminal Contact Terminal Contact
11 12
21 22
33 34
11 12
21 22
31 32
1 11
N.C.
11
N.C.
5 12 12
2 21
N.C.
21
N.C.
6 22 22
3 33
N.O.
31
N.C.
4 34 32
See Product Selection tables for positive opening points.
Approximate Dimensions [mm (in.)]
Dimensions are not intended to be used for installation purposes.
9.3 (0.36) Dia.
28
(1.10)
4.0
(0.15)
90
(3.54)
Max
31 (1.22) 31 (1.22)
11.5
(0.45)
20
(0.78)
22 (0.86)
Roller Plunger Dome Plunger
17
(0.66)
4.0
(0.15)
79
(3.11)
Max
31 (1.22) 31 (1.22)
12
(0.47)
15 (0.59) Dia.
38
(1.49)
4.0
(0.15)
100
(3.93)
Max
31 (1.22) 31 (1.22)
5
(0.19)
Hinge Lever
17.5 (0.68) Dia.
50
(1.96)
4.0
(0.15)
112
(4.4)
31 (1.22) 31 (1.22)
Short Lever
(Metal & Plastic Roller)
41 (1.61)
20
(0.78)
22 (0.86)
20
(0.78)
22 (0.86)
20
(0.78)
22 (0.86)
440P Safety Limit Switches
22mm Plastic Position Switches
Limit Switches
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
5--121
Approximate Dimensions [mm (in.)]
Dimensions are not intended to be used for installation purposes.
12 (0.47) Dia.
42
(1.65)
4.0
(0.15)
103
(4.05)
31 (1.22) 31 (1.22)
12
(0.47)
20
(0.78)
22
(0.86)
Offset Hinge
Adjustable Lever
4.0
(0.15)
106
(4.17)
Min
31 (1.22) 31 (1.22)
20
(0.78)
22
(0.86)
4.0
(0.15)
133
(5.23)
Min
31 (1.22) 31 (1.22)
Rubber Roller
50
(1.96)
Dia.
17
(0.66)
17.5 (0.68) Dia.
45--90
(1.77--3.54)
40 (1.57)
20
(0.78)
22
(0.86)
45--77
(1.77--3.03)
40.7 (1.60)
440P Safety Limit Switches
22mm Plastic Position Switches
Limit Switches
5--122
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
The 30mm metal safety limit switches
conform to EN 50041 and have been
developed to provide a range of options
including metal or plastic cases in
various sizes, a choice of snap acting,
slow break/make with 2, 3 or 4 contact
configurations and a choice of actuator
heads. The distance between the
horizontal mounting holes is 30 mm.
The Senator range offers the option of
rotating the head in 90 increments
before installation to allow ease of
mounting.
Allen--Bradley/Guardmaster limit
switches can be used in other
applications other than guard doors, for
example on moving machine beds,
crane arms, lifts, elevators, etc.
Operation of these limit switches is
achieved by the sliding action of the
guard or other moving object deflecting
the plunger or lever.
ATTENTION For safety applications
it is important that
upon actuation, the
guard or other moving
objects should not
pass completely over
the switch and allow
the plunger or lever to
return to its original
position.
Specifications
Features
S Large selection of actuator heads
S Positive operation, forced
disconnection of contacts
S Snap-acting, slow make before break
or slow break before make contact
blocks
S Contacts 1 N.C. + 1 N.O., 2 N.C. +
1 N.O. 3 N.C., 2 N.C. + 2 N.O.,
3 N.C. + 1 N.O., or 4 N.C.
S Conforms to EN 50041, EN 1088, EN
60947--5--1, EN 292 and EN
60204--1
Safety Limit Switches
Product Selection page 5--123 . . . . . . . .
Wiring page 5--126 . . . . . . . . . . . . . . . . . .
Dimensions page 5--126 . . . . . . . . . . . . .
440P Safety Limit Switches
30mm Metal Position Switches
EN954--1, ISO13849--1, IEC/EN60204--1, NFPA79, EN1088, ISO14119,
IEC/ EN60947--5--1, ANSI B11.19, AS4024.1
Cat. 1 Device per EN954--1 Dual channel interlocks suitable for Cat. 3 or 4
systems
cULus, TV, CE and CCC Marked for all applicable directives
1 N.C. snap acting, 2 N.C., 3 N.C. or 4 N.C. slow acting
1 N.O. (with 2 N.C.)
600 V 500 V 240 V 120 V
1.2 A 1.4 A 3 A 6 A
600 V 500 V 250 V 125 V
0.1 A 0.13 A 0.27 A 09.55 A
5 V, 5 mA, DC
8 A
600 V AC
2500 V
Various (see Product Selection table)
250 mm/s
100 mm/min
6000 operation per hour
Die cast alloy
See Product Selection table
IP66
Min --25C (--18F) Max 80C (+176F)
3
1 x 107
M20 or 1/2 inch NPT
2 x M5
Any position
Red
Standards
Category
Approvals
Safety Contacts
Auxiliary Contacts
Designation/Utilization Cat.
A600/AC- 15 (Ue)
(Ie)
Q600/DC- 13 (Ue)
(Ie)
Min Current
Thermal Current (lth)
Rated Insulation Voltage
Rated Impulse withstand Volt
Travel for Positive Opening
Max Switching Speed
Min Switching Speed
Max Switching Frequency
Case Material
Actuator Material
Enclosure Protection
Operating Temperature
Pollution Degree
Mechanical Life Expectancy
Conduit Entry
Fixing
Mounting
Color
Conductive pollution occurs, or dry, nonconductive pollution occurs which becomes conductive due to condensation.
Limit Switches
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
5--123
Product Selection
Operator Type
Contacts
Contact
Type
Typical
Force/
Torque to
Operate
Contact Opening
Characteristics Cat. No.
Safety Aux. Positive Opening Point
Open Closed 1/2 inch NPT
Conduit M20 Conduit Quick Disconnect
Metal Roller
Plunger
1 N.C. 1 N.O.
Snap
Acting
13 N
2.3
10N 0mm
23-- 24
11-- 12
1.3
11-- 12
23-- 24
7.5
4.5
440P--MRPS11E 440P- MRPS11B 440P--MRPS11N5
4 N.C. 11 N
1.4
10N 0mm
21-- 22
11-- 12
31-- 32
41-- 42
7.5
4.0
440P--MRPB04E 440P--MRPB04B 440P--MRPB04M9
3 N.C. 1 N.O. BBM 11 N
1.4
10N 0mm
21-- 22
11-- 12
31-- 32
43-- 44
7.5
4.0
1.9
440P--MRPB13E 440P--MRPB13B 440P--MRPB13M9
2 N.C. 2 N.O. BBM 11 N
1.5
10N 0mm
21-- 22
11-- 12
33-- 34
43-- 44
7.5
4.0
1.9
440P- MRPB22E 440P--MRPB22B 440P--MRPB22M9
Metal Dome
Plunger
1 N.C. 1 N.O.
Snap
Acting
13 N
2.7
10N 0mm
23-- 24
11-- 12
1.6
11-- 12
23-- 24
7.5
4.5
440P--MDPS11E 440P--MDPS11B 440P--MDPS11N5
4 N.C. 11 N
1.7
10N 0mm
21-- 22
11-- 12
31-- 32
41-- 42
7.5
4.0
440P--MDPB04E 440P--MDPB04B 440P--MDPB04M9
3 N.C. 1 N.O. BBM 11 N
1.6
10N 0mm
21-- 22
11-- 12
31-- 32
43-- 44
7.5
4.0
2.0
440P--MDPB13E 440P--MDPB13B 440P--MDPB13M9
2 N.C. 2 N.O. BBM 11 N
1.5
10N 0mm
21-- 22
11-- 12
33-- 34
43-- 44
7.5
4.0
2.0
440P--MDPB22E 440P--MDPB22B 440P--MDPB22M9
Metal Short
Lever
1 N.C. 1 N.O.
Snap
Acting
0.34 NSm
83_ 83_ 35 cNm 35cNm
23--24
11 --12
11 --12
23--24
15_ 15_
0_
35_ 35_
54_ 54_
440P- MSLS11E 440P- MSLS11B 440P--MSLS11N5
4 N.C. 0.20 NSm
10cNm
21_ 21_
11-- 12
21-- 22
31-- 32
35cNm
41-- 42
0_ 44_ 44_
83_ 83_
440P--MSLB04E 440P--MSLB04B 440P--MSLB04M9
3 N.C. 1 N.O. BBM 0.34 NSm
0_ 35cNm 35cNm
21-- 22
31-- 32
11-- 12
43-- 44
26_ 26_
20_ 20_
44_ 44_
83_ 83_
440P--MSLB13E 440P--MSLB13B 440P--MSLB13M9
2 N.C. 2 N.O. BBM 0.34 NSm
35cNm 35cNm
21-- 22
33-- 34
11-- 12
43-- 44
26_ 26_
20_ 20_
44_ 44_
83_ 83_
0_
440P--MSLB22E 440P--MSLB22B 440P--MSLB22M9
Recommended standard cordset, 2 m, 5-pin mini connector (see page 8--1 for additional lengths). 889N--F5AE--6F
Recommended standard cordset, 2 m, 12-pin 9 wire (see page 8--1 for additional lengths). 889M--F12X9AE--2
N5 = 5--pin mini connector.
M9 = 12--pin M23 connector (use 9 wire).
440P Safety Limit Switches
30mm Metal Position Switches
Limit Switches
5--124
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Product Selection (continued)
Operator Type
Contacts
Contact
Type
Typical
Force/
Torque to
Operate
Contact Opening
Characteristics Cat. No.
Safety Aux. Positive Opening Point
Open Closed 1/2 inch NPT
Conduit M20 Conduit Quick Disconnect
Metal Short
Lever, Metal
Roller
1 N.C. 1 N.O.
Snap
Acting
0.34 NSm
83_ 83_ 35 cNm 35cNm
23--24
11 --12
11 --12
23--24
15_ 15_
0_
35_ 35_
54_ 54_
440P--MMHS11E 440P--MMHS11B 440P--MMHS11N5
4 N.C. 0.20 NSm
10cNm
21_ 21_
11-- 12
21-- 22
31-- 32
35cNm
41-- 42
0_ 44_ 44_
83_ 83_
440P--MMHB04E 440P--MMHB04B 440P--MMHB04M9
3 N.C. 1 N.O. BBM 0.34 NSm
0_ 35cNm 35cNm
21-- 22
31-- 32
11-- 12
43-- 44
26_ 26_
20_ 20_
44_ 44_
83_ 83_
440P--MMHB13E 440P--MMHB13B 440P--MMHB13M9
2 N.C. 2 N.O. BBM 0.34 NSm
35cNm 35cNm
21-- 22
33-- 34
11-- 12
43-- 44
26_ 26_
20_ 20_
44_ 44_
83_ 83_
0_
440P--MMHB22E 440P--MMHB22B 440P--MMHB22M9
Metal
Adjustable
Lever
1 N.C. 1 N.O.
Snap
Acting
0.34 NSm
35cNm 35cNm
23--24
11 --12
11 --12
23--24
15_ 15_
0_
35_ 35_
54_ 54_
83_ 83_
440P- MALS11E 440P--MALS11B 440P--MALS11N5
4 N.C. 0.20 NSm
21_
83_
21_
83_ 10cNm
11-- 12
21-- 22
31-- 32
35cNm
41-- 42
44_ 0_ 44_
440P--MALB04E 440P--MALB04B 440P--MALB04M9
3 N.C. 1 N.O. BBM 0.34 NSm
26_ 26_
35cNm 35cNm
21-- 22
31-- 32
11-- 12
43-- 44
0_
20_
83_
20_
83_
44_ 44_
440P--MALB13E 440P--MALB13B 440P--MALB13M9
2 N.C. 2 N.O. BBM 0.34 NSm
35cN 0_ 35cNm m
21-- 22
33-- 34
11-- 12
43-- 44
20_ 20_
26_ 26_
83_ 83_
44_ 44_
440P- MALB22E 440P--MALB22B 440P--MALB22M9
Metal Rod
Lever
1 N.C. 1 N.O.
Snap
Acting
0.34 NSm
35cNm 35cNm
23--24
11 --12
11 --12
23--24
54_
0_
54_
15_ 15_
35_ 35_
83_ 83_
440P--MARS11E 440P--MARS11B 440P--MARS11N5
4 N.C. 0.20 NSm
10cNm 0_
11-- 12
21-- 22
31-- 32
35cNm
41-- 42
21_ 21_
83_ 83_
44_ 44_
440P--MARB04E 440P--MARB04B 440P--MARB04M9
3 N.C. 1 N.O. BBM 0.34 NSm
35cNm 35cNm
21-- 22
31-- 32
11-- 12
43-- 44
20_ 20_
26_ 26_
0_
83_ 83_
44_ 44_
440P--MARB13E 440P--MARB13B 440P--MARB13M9
2 N.C. 2 N.O. BBM 0.34 NSm
35cNm 35cNm
21-- 22
33-- 34
11-- 12
43-- 44
20_ 20_
26_ 26_
0_
83_ 83_
44_ 44_
440P--MARB22E 440P--MARB22B 440P--MARB22M9
Recommended standard cordset, 2 m, 5-pin mini connector (see page 8--1 for additional lengths). 889N--F5AE--6F
Recommended standard cordset, 2 m, 12-pin 9 wire (see page 8--1 for additional lengths). 889M--F12X9AE--2
N5 = 5--pin mini connector.
M9 = 12--pin M23 connector (use 9 wire).
Not positive opening
440P Safety Limit Switches
30mm Metal Position Switches
Limit Switches
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
5--125
Product Selection (continued)
Operator Type
Contacts
Contact
Type
Typical
Force/
Torque to
Operate
Contact Opening
Characteristics Cat. No.
Safety Aux. Positive Opening Point
Open Closed 1/2 inch NPT
Conduit M20 Conduit Quick Disconnect
Metal Spring
Rod
1 N.C. 1 N.O.
Snap
Acting
0.20 NSm
0_ 20cNm 20cNm
23-- 24
11-- 12
11-- 12
23-- 24
10_ 10_
32_ 32_
90_ 90_
440P--MSRS11E 440P--MSRS11B 440P--MSRS11N5
4 N.C. 0.20 NSm
20cNm
8
11-- 12
21-- 22
31-- 32
41-- 42
20cNm
0_
17_ 17_
90_ 90_
440P--MSRB04E 440P--MSRB04B 440P--MSRB04M9
3 N.C. 1 N.O. BBM 0.20 NSm
19_ 19_
20cNm 20cNm
21-- 22
31-- 32
43-- 44
11-- 12
24_ 24_
0_
90_ 90_
440P--MSRB13E 440P--MSRB13B 440P--MSRB13M9
2 N.C. 2 N.O. BBM 0.20 NSm
20cNm 20cNm
11-- 12
43-- 44
33-- 34
21-- 22
26_ 26_
19_ 19_
0_
90_ 90_
440P--MSRB22E 440P--MSRB22B 440P--MSRB22M9
Telescope
Arm
1 N.C. 1 N.O.
Snap
Acting
0.20 NSm
20cNm 20cNm
23-- 24
11-- 12
11-- 12
23-- 24
10_ 10_
18_ 18_
0_
90_ 90_
440P--MTAS11E 440P--MTAS11B 440P--MTAS11N5
4 N.C. 0.20 NSm
20cNm
8
11-- 12
21-- 22
31-- 32
41-- 42
20cNm
24_ 24_
0_
90_ 90_
440P--MTAB04E 440P--MTAB04B 440P--MTAB04M9
3 N.C. 1 N.O. BBM 0.20 NSm
20cNm 20cNm
21-- 22
31-- 32
43-- 44
11-- 12
23_ 23_
0_
90_ 90_
30_ 30_
440P--MTAB13E 440P--MTAB13B 440P--MTAB13M9
2 N.C. 2 N.O. BBM 0.20 NSm
20cNm 20cNm
11-- 12
43-- 44
33-- 34
21-- 22
24_ 24_
0_
90_ 90_
31_ 31_
440P--MTAB22E 440P--MTAB22B 440P--MTAB22M9
Recommended standard cordset, 2 m, 5-pin mini connector (see page 8--1 for additional lengths). 889N--F5AE--6F
Recommended standard cordset, 2 m, 12-pin 9 wire (see page 8--1 for additional lengths). 889M--F12X9AE--2
N5 = 5--pin mini connector.
M9 = 12--pin M23 connector (use 9 wire).
Not positive opening
440P Safety Limit Switches
30mm Metal Position Switches
Limit Switches
5--126
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Typical Wiring Diagram
24
23 11
12 42 32 22 12
41 31 21 11
44 32 22 12
43 31 21 11
44 34 22 12
43 33 21 11
4 N.C. 1 N.O. 1 N.C. 1 N.O. 3 N.C. 2 N.O. 2 N.C.
Same Polarity
N5 Connector 2 Circuit 5-Pin Mini Connector
1 N.C.
Auxiliary Circuit
11 12
23 24
M9 12-Pin M23 Connector
Connector Pinout
4 N.C. 3 N.C. 1 N.O. 2 N.C. 2 N.O.
Terminal Contact Terminal Contact Terminal Contact
2
3
4 5
6
1
11
10
9
8
7
12
1 11
N.C.
11
N.C.
11
N.C.
3 12 12 12
4 21
N.C.
21
N.C.
21
N.C.
6 22 22 22
7 31
N.C.
31
N.C.
33
N.O.
8 32 32 34
9 41
N.C.
43
N.O.
43
N.O.
10 42 44 44
12 Ground
Approximate Dimensions [mm (in.)]
Dimensions are not intended to be used for installation purposes.
133
(5.23)
60
(2.36)
17 (0.66)
Dia.
48
(1.88)
118
(4.64)
43 (1.69) 40 (1.57)
21
(0.82)
30
(1.18)
Roller Plunger
60
(2.36)
33 (1.29)
34
(1.33)
105
(4.13)
43 (1.69) 40 (1.57)
19
(0.74)
30
(1.18)
Dome Plunger
60
(2.36)
33 (1.29)
18 (0.70)
Dia.
63
(2.48)
43 (1.69) 40 (1.57)
7 (0.27)
30
(1.18)
Short Lever
(Metal & Plastic Roller)
64 (2.51)
440P Safety Limit Switches
30mm Metal Position Switches
Limit Switches
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
5--127
Approximate Dimensions [mm (in.)]
Dimensions are not intended to be used for installation purposes.
240 (9.44)
Max
Extension
60
(2.36)
85
(3.34)
Max
Adjustable Lever
60
(2.36)
103
(4.05)
43 (1.69)
16
(0.62)
Spring Rod
7 (0.27)
30
(1.18)
Rod Lever
64 (2.51) 17 (0.66)
Dia.
43 (1.69)
40 (1.57)
5 (0.19)
Dia.
30
(1.18)
33 (1.29)
40 (1.57)
1
0
3
(
4
.
0
5
)
1
7
2
(
6
.
7
7
)
M
a
x
E
x
t
e
n
s
i
o
n
57 (2.24)
211
(8.3)
60
(2.36)
11 (0.43)
43 (1.69)
40 (1.57)
30
(1.18)
Telescopic Arm
303 (11.92) Min
Extends to
900 (35.43) Max
60
(2.36)
11 (0.43)
43 (1.69) 40 (1.57)
30
(1.18)
10 (0.39)
Dia.
440P Safety Limit Switches
30mm Metal Position Switches
Limit Switches
5--128
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Imp 1
Imp 2
Description
The Imp offers safety switch
performance of bigger units in the most
compact case available. Designed with
two mounting hole options and a choice
of actuator positions, the Imp will fit in
the most confined spaces.
Features
S Positive operation, forced
disconnection of contacts
S Contacts, 1 N.C. & 1 N.O.
Specifications
Position Interlock Switch
Selection Guide page 5--129 . . . . . . . . .
Dimensions page 5--129 . . . . . . . . . . . . .
Wiring Diagram page 5--129 . . . . . . . . . .
Operating Levers page 5--130 . . . . . . . .
440P Safety Limit Switches
15mm Plastic Position Interlock Switches
Standards
Certifications
Safety Contacts
Utilization Category
AC (Ue)
(le)
DC
Max. Switched Current/
Voltage/Load
Thermal Current (lth)
Minimum Current
Safety Contact Gap
Rated Insulation Voltage
Rated Impulse Withstand
Voltage
Auxiliary Contacts
Pollution Degree
Actuator Travel for
Positive Opening
Break Contact Min. Force
Maximum Actuator Travel
Maximum Actuation Speed
Maximum Actuation
Frequency
Case Material
Actuator Material
Protection
Conduit Entry
Operating Temperature [C (F)]
Mounting
Mechanical Life
Electrical Life
Color
EN60947--5--1,EN292--1, EN60204--1, EN1088
CE Marked for all applicable directives and CSA NRTL/C
1 N.C. positive break
AC 15
500 V 250 V 100 V
1 A 2 A 5 A
250 V 0.5 A, 24 V 2 A
500 V/500 VA
10 A
5 V 5 mA DC
>2 x 2 mm (0.079 in.)
(Ui) 500 V
(Uimp) 2500 V
1 N.O.
3
2.5 mm (0.098 in.)
10 N (2.25 lb)
5 mm (0.197 in.)
160 mm (6.29 in.) per sec
2 Cycle per sec
UL approved glass filled polyester
Acetal
IP30
3x breakouts
--25+80 (--13+176)
2 x M3 front or 2 x M4 top
10,000,000 operations
1,000,000 operations
Red
Limit Switches
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
5--129
Range of Operation
Imp 1 Imp 2
Selection Guide
Contact Action
Contact Open Contact Closed Conduit Contact Type Operator Type Cat. No.
11/12
23/24
2.5
0 mm 5 1
3x breakouts
Slow break
before
make
1 N.O. &
1 N.C.
Imp 1
(roller parallel to
switch front)
Top Push
Roller
440P--M18001
Imp 2
(roller
perpendicular to
switch front)
Top Push
Cross Roller
440P--M18002
Approximate Dimensions [mm (in.)]
5
(0.20)
Roller
Travel
11 (0.43)
54
(2.13)
37.7
(1.48)
4
(0.16)
2xM4
15
(0.59)
25
(0.98)
4
(0.16)
15.2
(0.6)
23.3
(0.92)
20
(0.79)
2xM4
2.4
(0.09)
10.3 (0.41)
6 (0.24)
sq.
Wiring Diagram
11 12
23 24
1 N.O. & 1 N.C.
440P Safety Limit Switches
15mm Plastic Position Interlock Switches
Limit Switches
5--130
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Roller Levers
Type
Roller
Cat. No. Material Dia. Width
Non-Adj. Cast Lever
0.75I Radius
Metal 0.75I 0.27I 802T--W9A
Non-Adj. Cast Lever
1.5I Radius
Roller on Front
Nylon 0.75I 0.28I 802T- W1
Nylon 0.75I 1I 802T- W1H
Dual Nylon 0.75I 1I each 802T--W1HH
Steel 0.75I 0.25I 802T- W1A
Steel 0.75I 0.75I 802T--W1N
Ball Bearing 0.75I 0.23I 802T- W1B
Beryllium Copper
(Nonsparking)
0.75I 0.28I 802T--W1J
Nylon 0.75I 0.75I 802T--W1L
Non-Adj. Cast Lever
1.5I Radius
Roller on Rear
Nylon 0.75I 0.28I 802T--W1E
Nylon 0.75I 1I 802T- W1D
Nylon 1.5I 0.28I 802T--W1G
Steel 0.75I 0.25I 802T- W1F
Steel 0.75I 0.75I 802T- W1C
Nylon 0.75I 0.75I 802T--W1M
Non-Adj. Steel Lever
2.0I Radius
Roller on Front
Nylon 0.75I 0.28I 802T--W20
Nylon 0.75I 1I 802T--W20D
Steel 0.75I 0.25I 802T--W20A
Steel 0.75I 0.75I 802T--W20B
Ball Bearing 0.75I 0.23I 802T--W20C
Beryllium Copper 0.75I 0.28I 802T--W20E
Non-Adj. Steel Lever
2.0I Radius
Roller on Rear
Nylon 0.75I 0.28I 802T--W20J
Nylon 0.75I 1I 802T--W20K
Steel 0.75I 0.25I 802T--W20L
Steel 0.75I 0.75I 802T--W20M
Ball Bearing 0.75I 0.23I 802T--W20N
Beryllium Copper 0.75I 0.28I 802T--W20P
Non-Adj. Steel Lever
2 1/8I Radius
Roller on Front
Nylon 0.75I 0.75I 802T--W18
Nylon 0.75I 1I 802T--W18A
Approximate DimensionsSee page 5--133.
Type
Roller
Cat. No.
Material Dia. Width
Non-Adj. Steel Lever
2.5I Radius
Roller on Front
Nylon 0.75I 0.28I 802T--W25
Nylon 0.75I 1I 802T--W25D
Steel 0.75I 0.25I 802T--W25A
Steel 0.75I 0.75I 802T--W25B
Ball Bearing 0.75I 0.23I 802T--W25C
Beryllium Copper 0.75I 0.28I 802T--W25E
Non-Adj. Steel Lever
2.5I Radius
Roller on Rear
Nylon 0.75I 0.28I 802T--W25J
Nylon 0.75I 1I 802T--W25K
Steel 0.75I 0.25I 802T--W25L
Steel 0.75I 0.75I 802T--W25M
Ball Bearing 0.75I 0.23I 802T--W25N
Beryllium Copper 0.75I 0.28I 802T--W25P
Non-Adj. Steel Lever
3.0I Radius
Roller on Front
Nylon 0.75I 0.28I 802T--W30
Nylon 0.75I 1I 802T--W30D
Steel 0.75I 0.25I 802T--W30A
Steel 0.75I 0.75I 802T--W30B
Ball Bearing 0.75I 0.23I 802T--W30C
Beryllium Copper 0.75I 0.28I 802T--W30E
Non-Adj. Steel Lever
3.0I Radius
Roller on Rear
Nylon 0.75I 0.28I 802T--W30J
Nylon 0.75I 1I 802T--W30K
Steel 0.75I 0.25I 802T--W30L
Steel 0.75I 0.75I 802T--W30M
Ball Bearing 0.75I 0.23I 802T--W30N
Beryllium Copper 0.75I 0.28I 802T--W30P
Adjustable Lever
1.19I to 3I Radius
Nylon 0.75I 0.28I 802T- W2
Nylon 0.75I 1I 802T- W2D
Nylon 1.5I 0.28I 802T- W2A
Steel 0.75I 0.25I 802T- W2B
Ball Bearing 0.75I 0.23I 802T- W2C
Steel 1.4I 0.27I 802T--W2E
Rubber 1.5I 0.5I 802T--W2R
Beryllium Copper 0.75I 0.28I 802T--NX94
Adjustable Lever
1.19I to 3.5I Radius
Nylon
0.75I
0.28I
802T- W17
Metal 802T--W17B
Nylon 1.5I 802T--W17A
Operating Levers
For use with 802T, 802M, 802MC, 802X, 802XR
Limit Switches
5--131
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Roller Levers (continued)
Type
Roller
Cat. No. Material Dia. Width
Fork Lever
1.5I Radius
Nylon; L.H. Roller on
Front; R.H. Roller on
Back
0.75I 0.28I 802T--W4
Steel; L.H. Roller on
Front; R.H. Roller on
Back
0.75I 0.25I 802T--W4B
Nylon; Both
Rollers on Front
0.75I 0.28I 802T- W4A
Nylon; Both
Rollers on Rear
0.75I 0.28 802T--NX115
Nylon; Both
Rollers on Front
0.75I 1I 802T--W4F
Steel; Both
Rollers on Front
0.75I 0.25I 802T- W4C
Nylon; L.H. Roller on
Back; R.H. Roller on
Front
0.75I 0.28I 802T--W4D
Micrometer
Adjustment Lever
1.5I Radius
Nylon R.H. Adj. 0.75I 0.28I 802T--W6
Steel R.H. Adj. 0.75I 0.25I 802T- W6A
Ball Bearing
R.H. Adj.
0.75I 0.23I 802T--W6B
Nylon L.H. Adj. 0.75I 0.28I 802T--W6C
Steel L.H. Adj. 0.75I 0.25I 802T--W6D
Ball Bearing
L.H. Adj.
0.75I 0.23I 802T--W6E
Nylon R.H. Adj. 0.75I 1I 802T--W6F
Non-Adj. One-Way
Lever
1.5I Radius
Nylon 0.75I 0.28I 802T--W7
Steel 0.75I 0.25I 802T--W7A
Ball Bearing 0.75I 0.23I 802T--W7B
Non-Adj. Offset Lever
1.44I Radius
Roller on Front
Nylon 0.75I 0.28I 802T--W12
Steel 0.75I 0.25I 802T- W12A
Bearing Roller 0.75I 0.23I 802T--W12B
Non-Adj. Offset Lever
1.44I Radius
Roller on Rear
Nylon 0.75I 0.28I 802T--W12E
Steel 0.75I 0.25I 802T--W12F
Approximate DimensionsSee page 5--133.
Do not use on maintained contact limit switches.
When mounted on Plug-In devices, the offset lever provides equivalent cam tracking to the
NonPlug-In devices using catalog number 802T--W1 levers.
TUFRAM is a synergistic coating which combines the advantages of anodizing with a
controlled infusion of PTFE for added corrosion resistance.
The micrometer adjustment roller lever is designed especially for installations where the
position of the roller is a critical factor. This lever has a pivoted roller which can be turned
laterally. After clamping the lever to the switch shaft, the position of the roller can be
precisely adjusted through an arc of 7.5 on either side of the center or straight-line position.
Roller LeversCorrosion-Resistant
Type Material
Roller
Cat. No. Dia. Width
1.5I Radius
Roller on Front
Type 316 stainless
steel roller, roller pin
and clamp pin
One--piece cast
aluminum arm is
protected with
TUFRAMR
0.75I 0.25I 802MC- W1A
1.5I Radius
Roller on Rear
Nylon Roller
One-piece cast
aluminum arm is
protected with
TUFRAMR
1.5I 0.28I 802MC--W1G
Non-Adj. Offset Lever
1.44I Radius
Roller on Front
Nylon Roller
One-piece cast
aluminum arm is
protected with
TUFRAMR
0.75I 0.28I 802MC--W12
Adjustable
1.19I--3I
Radius
Type 316
stainless steel roller,
roller pin,
clamp pin and
adjustable
lever arm
Block is cast
aluminum
protected with
TUFRAMR
0.75I 0.25I 802MC- W2B
Operating Levers
For use with 802T, 802M, 802MC, 802X, 802XR
Limit Switches
5--132
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Rod Levers
Type Material Dia. Cat. No.
Stainless Steel Rod
5I Long
0.13I 802T- W3
Stainless Steel Rod
8.5I Long
0.13I 802T- W3B
Stainless Steel Rod
12I Long
0.13I 802T--NX50
Stainless Steel Rod
11.5I Long
0.13I 802T- W3A
0.08I 802T- W3F
Stainless Steel Rod
14I Long
0.13I 802T--NX159
Nylon Rod
12I Long
0.25I
802T- W3C
802T--NX142
Stainless Steel Rod
5I Long
0.06I 802T- W5
Stainless Steel Rod
5I Long One-Way
0.06I 802T--W8
Nylatron Looped Rod 6I
Long 2I Wide Loop
0.18I 802T- W14
Nylatron Looped Rod 9I
Long 2I Wide Loop
0.18I 802T--NX119
Steel Rod
9I Long
0.25I 802T--W16
Nylon Rod
9I Long
0.25I 802T--W16A
Approximate DimensionsSee page 5--133.
Do not use on maintained contact limit switches.
Recommended for use with low operating torque switches.
Not for use with 802M--NPY5 or 802M--ASY5 type switches.
TUFRAMR is a synergistic coating which combines the advantages of anodizing with a
controlled infusion of PTFE for added corrosion resistance.
Recommended for high impact applications.
Rod LeversCorrosion-Resistant
Type Material Dia. Cat. No.
Type 316 stainless steel
rod 5I long
Block is cast
aluminum protected with
TUFRAMR
0.13I 802MC- W3
Type 316 stainless steel
rod 11.5I long
Block is cast
aluminum protected with
TUFRAMR
0.08I 802MC- W3A
Nylon Rod
12I long
Block is cast
aluminum protected with
TUFRAMR
0.25I 802MC- W3C
Nylon Rod
Only 0.25I WF25507
Operating Levers
For use with 802T, 802M, 802MC, 802X, 802XR
Limit Switches
5--133
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)]
3.05
(0.12)
19 D
(0.75)
19
(0.75)
802T--W1C (Dim. A = 0.81);
802T--W1E and 802T--W1F (Dim. A = 1.03)
Shipping Wt. 57g (2oz). (W1C), 1 oz. (W1E),
43g (1.5oz) (W1F)
802T--W1D
Shipping Wt. 43g (1.5oz)
19
(0.75)
12.7
(0.5)
17.463
(0.69)
19
(0.75)
12.7
(0.5)
802T--W2 & 802T--W2B (Dim. A = 1.78);
802T--W2C (Dim. A = 1.81)
Shipping Wt. 57g (2oz)
23.88
(0.94)
802T--W2A
Shipping Wt. 57g (2oz)
12.7
(0.5)
802T--W2D
Shipping Wt. 57g (2oz)
19 D
(0.75)
19
(0.75)
30.23
(1.19) Min.
12.7
(0.5)
12.7
(0.5)
802T--W3
Shipping Wt. 43g (1.5oz)
12.7
(0.5)
for 802T--W3F
for 802T--W3A
802T--W3A and 802T--W3F
Shipping Wt. 57g (2oz)
12.7
(0.5)
802T--W3B and 802T--W3F
Shipping Wt. 43g (1.5oz)
6.35
(0.25)
12.7
(0.5)
802T--W3C
Shipping Wt. 57g (2oz)
3.18
(0.125)
12.7
(0.5)
26.90
(1.06)
802T--W1G
Shipping Wt. 28g (1oz)
802T--W1H
Shipping Wt. 43g (1.5o )
1.98
(0.080)
3.05
(0.12)
12.7
(0.5)
65.02
(2.56)
52.32
(2.06)
A
50.8
(2)
39.62
(1.56)
85.7
(3.375)
Max
76.2
(3)
Max
39.62
(1.56)
Min
38.1
(1.5)
45.21
(1.78)
50.8
(2)
39.62
(1.56)
76.2
(3) Max
85.7
(3.375) Max
70.61
(2.78)
56.39
(2.22)
58.67
(2.31)
Min
38.86
(1.53)
127
(5)
292.5
(11.5)
50.8
(2)
50.8
(2)
215.9
(8.5)
50.8
(2)
304.8
(12)
42.16
(1.66)
38.1
(1.5)
38.1
(1.5)
45.24
(1.78)
38.1
(1.5)
45.21
(1.78)
38.1
(1.5)
50.8
(2)
45.21
(1.78)
38.86
(1.53)
42.16
(1.66)
19
(0.75)
38.1
(1.5)
12.7
(0.5)
95.25
(3.75)
Max
76.2
(3)
Max
30.23
(1.19)
A
19 Dia
(0.75)
19 Dia
(0.75)
13.46
(0.53)
26.16
(1.03)
802T--W4 and 802T--W4D
Shipping Wt. 43g (1.5oz) 802T--W4B
Shipping Wt. 57g (2oz)
38.1
(1.5)
12.7
(0.5)
45.21
(1.78)
Operating Levers
Limit Switches
5--134
Visit our website: www.ab.com/catalogs.
Preferred availability cat. nos. are printed in bold.
Approximate Dimensions [mm (in.)] (continued)
50.8
(2.0)
12.7
(0.5)
19 Dia
(0.75)
19 Dia
(0.75)
12.7
(0.5)
802T--W4F
Shipping Wt. 57g (2oz)
802T--W4A and 802T--W4C
Shipping Wt. 57g (2oz)
1.52
(0.6)
12.7
(0.5)
802T--W5
Shipping Wt. 28g (1oz)
19 Dia
(0.75)
802T--W6, 802T--W6A,
802T--W6B, 802T--W6E
Shipping Wt. 57g (2oz)
19 Dia
(0.75)
12.7
(0.5)
802T--W6F
Shipping Wt. 57g (2oz)
19 Dia
(0.75)
12.7
(0.5)
802T--W7, 802T--W7A
and 802T--W7B
Shipping Wt. 57g (2oz)
11.18
(0.44)
12.7
(0.5)
802T--W8
Shipping Wt. 43g (1.5oz)
19 Dia
(0.75)
19
(0.75)
12.7
(0.5)
802T--W9
Shipping Wt. 28g (1oz)
19 Dia
(0.75)
12.7
(0.5)
802T--W12 Shipping Wt. 1 oz. and
802T--W12A 802T--W6B, 802T--W6E
Shipping Wt. 43g (1.5oz)
802T--W14
Shipping Wt. 43g (1.5oz)
53.97
(2.125)
45.21
(1.78)
38.1
(1.5)
38.1
(1.5)
49.28
(1.94)
61.98
(2.44)
12.7
(0.5)
19 Dia
(0.75)
D D
127
(5)
44.45
(1.75)
38.1
(1.5)
45.21
(1.78)
50.8
(2)
69.85
(2.75)
57.15
(2.25)
38.1
(1.5)
38.1
(1.5)
36.58
(1.44)
127
(5)
45.21
(1.78)
152.4
(6)
50.8
(2)
36.58
(1.44)
45.21
(1.78)
39.62
(1.56)
19 Dia
(0.75)
45.21
(1.78)
50.8
(2)
39.62
(1.56)
45.21
(1.78)
36.58
(1.44)
36.83
(1.45)
30.99
(1.22)
71.88
(2.83)
19.05
(0.75)
11.43
(0.45)
5.84
(0.23)
17.02
(0.67)
7.11
(0.28)
19.05
(0.75)
7.11
(0.28)
71.88
(2.83)
50.8
(2.0)
11.43
(0.45)
802T--W20
Shipping Wt. 57g (2oz)
802T--W20J
Shipping Wt. 57g (2oz)
11.1
(0.43)
6.35
(0.25)
7.98 (0.31) Dia.
+0.002
--0.000
228.6 0.05
(9.0)
802T--W16
802T--W16A
Operating Levers

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