Adjustable Frequency AC Drive: FRN 1.xx

Adjustable
Frequency AC
Drive
FRN 1.xx
User Manual
www.abpowerflex.com
Important User Information
Solid state equipment has operational characteristics differing from those of
electromechanical equipment. Safety Guidelines for the Application, Installation
and Maintenance of Solid State Controls (Publication SGI-1.1 available from your
local Rockwell Automation sales office or online at
http://www.rockwellautomation.com/literature) describes some important
differences between solid state equipment and hard-wired electromechanical
devices. Because of this difference, and also because of the wide variety of uses for
solid state equipment, all persons responsible for applying this equipment must
satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or
consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative
purposes. Because of the many variables and requirements associated with any
particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of
information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written
permission of Rockwell Automation, Inc. is prohibited.
Throughout this manual, when necessary we use notes to make you aware of safety
considerations.
Important: Identifies information that is critical for successful application and
understanding of the product.
PowerFlex is a registered trademark of Rockwell Automation, Inc.
DriveExplorer, DriveExecutive, and SCANport are trademarks of Rockwell Automation, Inc.
PLC is a registered trademark of Rockwell Automation, Inc.
WARNING: Identifies information about practices or circumstances
that can cause an explosion in a hazardous environment, which may
lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances
that can lead to personal injury or death, property damage, or economic
loss. Attentions help you:
identify a hazard
avoid the hazard
recognize the consequences
Shock Hazard labels may be located on or inside the equipment (e.g.,
drive or motor) to alert people that dangerous voltage may be present.
Burn Hazard labels may be located on or inside the equipment (e.g.,
drive or motor) to alert people that surfaces may be at dangerous
temperatures.
Table of Contents
Preface Overview
Who Should Use this Manual? . . . . . . . . . P-1
Reference Materials . . . . . . . . . . . . . . . . . P-1
Manual Conventions . . . . . . . . . . . . . . . . . P-2
Drive Frame Sizes . . . . . . . . . . . . . . . . . . . P-2
General Precautions . . . . . . . . . . . . . . . . . P-3
Catalog Number Explanation . . . . . . . . . . P-4
Chapter 1 Installation/Wiring
Opening the Cover . . . . . . . . . . . . . . . . . . 1-1
Mounting Considerations . . . . . . . . . . . . . 1-2
AC Supply Source Considerations . . . . . . 1-3
General Grounding Requirements . . . . . . 1-5
Fuses and Circuit Breakers . . . . . . . . . . . . 1-7
Power Wiring . . . . . . . . . . . . . . . . . . . . . . 1-9
I/O Wiring Recommendations . . . . . . . . 1-13
Start and Speed Reference Control . . . . . 1-19
EMC Instructions . . . . . . . . . . . . . . . . . . 1-21
Chapter 2 Start Up
Prepare For Drive Start-Up . . . . . . . . . . . . 2-1
Integral Keypad. . . . . . . . . . . . . . . . . . . . . 2-3
Viewing and Editing Parameters . . . . . . . . 2-4
Chapter 3 Programming and Parameters
About Parameters . . . . . . . . . . . . . . . . . . . 3-1
Parameter Organization. . . . . . . . . . . . . . . 3-2
Display Group. . . . . . . . . . . . . . . . . . . . . . 3-3
Basic Program Group . . . . . . . . . . . . . . . . 3-8
Terminal Block Group. . . . . . . . . . . . . . . 3-13
Communications Group . . . . . . . . . . . . . 3-17
Advanced Program Group. . . . . . . . . . . . 3-19
Parameter Cross Reference by Name. . 3-31
Chapter 4 Troubleshooting
Drive Status . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Fault Descriptions . . . . . . . . . . . . . . . . . . . 4-3
Common Symptoms and
Corrective Actions . . . . . . . . . . . . . . . . 4-5
Appendix A Supplemental Drive Information
Drive, Fuse & Circuit Breaker Ratings . . . A-1
Specifications . . . . . . . . . . . . . . . . . . . . . . A-2
Appendix B Accessories and Dimensions
Product Selection . . . . . . . . . . . . . . . . . . . B-1
Product Dimensions . . . . . . . . . . . . . . . . . B-6
ii
Appendix C RS485 (DSI) Protocol
Network Wiring. . . . . . . . . . . . . . . . . . . . . C-1
Parameter Configuration . . . . . . . . . . . . . . C-2
Supported Modbus Function Codes . . . . . C-2
Writing (06) Logic Command Data. . . . . . C-3
Writing (06) Reference . . . . . . . . . . . . . . . C-4
Reading (03) Logic Status Data. . . . . . . . . C-4
Reading (03) Feedback . . . . . . . . . . . . . . . C-4
Reading (03) Drive Error Codes . . . . . . . . C-5
Reading (03) and Writing (06)
Drive Parameters . . . . . . . . . . . . . . . . . C-5
Additional Information . . . . . . . . . . . . . . . C-5
Appendix D RJ45 DSI Splitter Cable
Connectivity Guidelines . . . . . . . . . . . . . . D-1
DSI Cable Accessories . . . . . . . . . . . . . . . D-2
Connecting an RS-485 Network . . . . . . . . D-3
Index
Preface
Overview
The purpose of this manual is to provide you with the basic information
needed to install, start-up and troubleshoot the PowerFlex 4M
Adjustable Frequency AC Drive.
This manual is intended for qualified personnel. You must be able to
program and operate Adjustable Frequency AC Drive devices. In
addition, you must have an understanding of the parameter settings and
functions.
The following manuals are recommended for general drive information:
For information on See page
Who Should Use this Manual? P-1
Reference Materials P-1
Manual Conventions P-2
Drive Frame Sizes P-2
General Precautions P-3
Catalog Number Explanation P-4
Who Should Use this Manual?
Reference Materials
Title Publication Available Online at
Wiring and Grounding
Guidelines for Pulse Width
Modulated (PWM) AC Drives
DRIVES-IN001
www.rockwellautomation.com/
literature
Preventive Maintenance of
Industrial Control and Drive
System Equipment
DRIVES-SB001
Safety Guidelines for the
Application, Installation and
Maintenance of Solid State
Control
SGI-1.1
A Global Reference Guide for
Reading Schematic Diagrams
0100-2.10
Guarding Against Electrostatic
Damage
8000-4.5.2
P-2 Overview
In this manual we refer to the PowerFlex 4M Adjustable Frequency
AC Drive as: drive, PowerFlex 4M or PowerFlex 4M Drive.
Parameter numbers and names are shown in this format:
The following words are used throughout the manual to describe an
action:
Similar PowerFlex 4M drive sizes are grouped into frame sizes to
simplify spare parts ordering, dimensioning, etc. A cross-reference of
drive catalog numbers and their respective frame sizes is provided in
Appendix B.
Manual Conventions
P101 [Motor NP Volts]
Name
Number
Group
d = Display Group
P = Basic Program Group
t = Terminal Block Group
C = Communications Group
A = Advanced Program Group
Word Meaning
Can Possible, able to do something
Cannot Not possible, not able to do something
May Permitted, allowed
Must Unavoidable, you must do this
Shall Required and necessary
Should Recommended
Should Not Not Recommended
Drive Frame Sizes
Overview P-3
General Precautions
!
ATTENTION: To avoid an electric shock hazard, verify that the
voltage on the bus capacitors has discharged before performing any
work on the drive. Measure the DC bus voltage at the DC and +DC
terminals on the Power Terminal Block (refer to Chapter 1 Power
Terminal descriptions). The voltage must be zero.
Darkened LEDs or a darkened LCD display is not an indication that
capacitors have discharged to safe voltage levels.
!
ATTENTION: Only qualified personnel familiar with adjustable
frequency AC drives and associated machinery should plan or
implement the installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury and/or
equipment damage.
!
ATTENTION: This drive contains ESD (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not
followed. If you are not familiar with static control procedures,
reference A-B publication 8000-4.5.2, Guarding Against Electrostatic
Damage or any other applicable ESD protection handbook.
!
ATTENTION: An incorrectly applied or installed drive can result in
component damage or a reduction in product life. Wiring or application
errors, such as, undersizing the motor, incorrect or inadequate AC
supply, or excessive ambient temperatures may result in malfunction of
the system.
!
ATTENTION: The bus regulator function is extremely useful for
preventing nuisance overvoltage faults resulting from aggressive
decelerations, overhauling loads, and eccentric loads. However, it can
also cause either of the following two conditions to occur.
1. Fast positive changes in input voltage or imbalanced input voltages
can cause uncommanded positive speed changes;
2. Actual deceleration times can be longer than commanded
deceleration times.
However, a Stall Fault is generated if the drive remains in this state
for 1 minute. If this condition is unacceptable, the bus regulator must be
disabled (see parameter A441). In addition, installing a properly sized
dynamic brake resistor will provide equal or better performance in most
cases.
P-4 Overview
Catalog Number Explanation
Code Voltage Ph.
V 120V AC 1
A 240V AC 1
B 240V AC 3
D 480V AC 3
Code Version
3 No Brake IGBT
4 Standard
Code Interface Module
1 Fixed Keypad
Code Enclosure
N Panel Mount - IP 20 (NEMA Type Open)
1-3 4 5 6-8 9 10 11 12 13-14
22F - D 8P7 N 1 1 3 AA
Drive Dash Voltage Rating Rating Enclosure HIM Emission Class Type Optional
Code
22F PowerFlex 4M
Code Purpose
AA Reserved for
thru custom firmware
ZZ
Output Current @ 380-480V Input
Code Amps kW (HP)
1P5 1.5 0.4 (0.5)
2P5 2.5 0.75 (1.0)
4P2 4.2 1.5 (2.0)
6P0 6.0 2.2 (3.0)
8P7 8.7 3.7 (5.0)
013 13.0 5.5 (7.5)
018 18.0 7.5 (10.0)
024 24.0 10.0 (15.0)
Code Amps kW (HP)
1P6 1.6 0.2 (0.25)
2P5 2.5 0.4 (0.5)
4P5 4.5 0.75 (1.0)
6P0 6.0 1.1 (1.5)
Code Amps kW (HP)
1P6 1.6 0.2 (0.25)
2P5 2.5 0.4 (0.5)
4P2 4.2 0.75 (1.0)
8P0 8.0 1.5 (2.0)
011 11.0 2.2 (3.0)
012 12.0 2.2 (3.0)
017 17.5 3.7 (5.0)
025 25.0 5.5 (7.5)
033 33.0 7.5 (10.0)
Code Rating
0 Not Filtered
1 Filtered
Additional accessories, options and adapters are available. See Appendix B for details.
Chapter 1
Installation/Wiring
This chapter provides information on mounting and wiring the
PowerFlex 4M Drive.
Most start-up difficulties are the result of incorrect wiring. Every
precaution must be taken to assure that the wiring is done as instructed.
All items must be read and understood before the actual installation
begins.
1. Press and hold in the tabs on each side of the cover.
2. Pull the cover out and up to release.
For information on See page For information on See page
Opening the Cover 1-1 Fuses and Circuit Breakers 1-7
Mounting Considerations 1-2 Power Wiring 1-9
AC Supply Source Considerations 1-3 I/O Wiring
Recommendations
1-13
General Grounding Requirements 1-5 EMC Instructions 1-21
!
ATTENTION: The following information is merely a guide for proper
installation. Rockwell Automation, Inc. cannot assume responsibility
for the compliance or the noncompliance to any code, national, local or
otherwise for the proper installation of this drive or associated
equipment. A hazard of personal injury and/or equipment damage
exists if codes are ignored during installation.
Opening the Cover
1-2 Installation/Wiring
Mount the drive upright on a flat, vertical and level surface.
Install on 35 mm DIN Rail (for frames A and B).
or
Install with screws.
Table 1.A Screw Mounting Recommendations
Protect the cooling fan by avoiding dust or metallic particles.
Do not expose to a corrosive atmosphere.
Protect from moisture and direct sunlight.
Minimum Mounting Clearances
Refer to Appendix B for mounting dimensions.
Ambient Operating Temperatures
Drive enclosure is rated IP20, NEMA/UL Type Open.
Mounting Considerations
Minimum Panel Thickness Screw Size Mounting Torque
1.9 mm (0.0747 in.) M4 (#8-32) 1.56-1.96 N-m (14-17 lb.-in.)
Table 1.B Enclosure and Clearance Requirements
Horizontal Clearance between drives
Ambient Temperature
Minimum Maximum
0 mm and greater -10C (14F) 40C (104F)
25 mm and greater -10C (14F) 50C (122F)
76.2 mm (3.0 in.)
76.2 mm (3.0 in.)
Closest object that
may obstruct air flow
through the drive
heat sink and chassis
76.2 mm (3.0 in.)
76.2 mm (3.0 in.)
Airflow
See Table 1.B
Installation/Wiring 1-3
Storage
Store within an ambient temperature range of -40 to +85C.
Store within a relative humidity range of 0% to 95%,
non-condensing.
Do not expose to a corrosive atmosphere.
Ungrounded Distribution Systems
Disconnecting MOVs
To prevent drive damage, the MOVs connected to ground shall be
disconnected if the drive is installed on an ungrounded distribution
system where the line-to-ground voltages on any phase could exceed
125% of the nominal line-to-line voltage. To disconnect these devices,
remove the jumper shown in the Figures 1.1 and 1.2.
1. Turn the screw counterclockwise to loosen.
2. Pull the jumper completely out of the drive chassis.
3. Tighten the screw to keep it in place.
Figure 1.1 Jumper Location (Frame A shown)
AC Supply Source Considerations
!
ATTENTION: PowerFlex 4M drives contain protective MOVs that
are referenced to ground. These devices must be disconnected if the
drive is installed on an ungrounded or resistive grounded distribution
system.
Important:
Tighten screw after
jumper removal.
Figure 1.2 Phase to Ground MOV Removal
Input Power Conditioning
The drive is suitable for direct connection to input power within the rated
voltage of the drive (see Appendix A). Listed in Table 1.C are certain
input power conditions which may cause component damage or
reduction in product life. If any of the conditions exist, as described in
Table 1.C, install one of the devices listed under the heading Corrective
Action on the line side of the drive.
Important: Only one device per branch circuit is required. It should be
mounted closest to the branch and sized to handle the total
current of the branch circuit.
Table 1.C Input Power Conditions
Input Power Condition Corrective Action
Low Line Impedance (less than 1% line reactance) Install Line Reactor
(1)
or Isolation Transformer
(1)
Refer to Appendix B for accessory ordering information.
Greater than 120 kVA supply transformer
Line has power factor correction capacitors
Line has frequent power interruptions
Line has intermittent noise spikes in excess of
6000V (lightning)
Phase to ground voltage exceeds 125% of normal
line to line voltage
Remove MOV jumper to ground.
or Install Isolation Transformer
with grounded secondary if
necessary.
Ungrounded distribution system
R/L1
S/L2
T/L3
1 2 3 4
Three-Phase
AC Input
Jumper
The drive Safety Ground - (PE) must be connected to system ground.
Ground impedance must conform to the requirements of national and
local industrial safety regulations and/or electrical codes. The integrity
of all ground connections should be periodically checked.
Figure 1.3 Typical Grounding
Ground Fault Monitoring
If a system ground fault monitor (RCD) is to be used, only Type B
(adjustable) devices should be used to avoid nuisance tripping.
Safety Ground - (PE)
This is the safety ground for the drive that is required by code. One of
these points must be connected to adjacent building steel (girder, joist), a
floor ground rod or bus bar. Grounding points must comply with national
and local industrial safety regulations and/or electrical codes.
Motor Ground
The motor ground must be connected to one of the ground terminals on
the drive.
General Grounding Requirements
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
SHLD
Shield Termination - SHLD
Either of the safety ground terminals located on the power terminal
block provides a grounding point for the motor cable shield. The motor
cable shield connected to one of these terminals (drive end) should also
be connected to the motor frame (motor end). Use a shield terminating or
EMI clamp to connect the shield to the safety ground terminal. The
conduit box option may be used with a cable clamp for a grounding point
for the cable shield.
When shielded cable is used for control and signal wiring, the shield
should be grounded at the source end only, not at the drive end.
RFI Filter Grounding
Using single phase drives with integral filter, or an external filter with
any drive rating, may result in relatively high ground leakage currents.
Therefore, the filter must only be used in installations with grounded
AC supply systems and be permanently installed and solidly
grounded (bonded) to the building power distribution ground. Ensure
that the incoming supply neutral is solidly connected (bonded) to the
same building power distribution ground. Grounding must not rely on
flexible cables and should not include any form of plug or socket that
would permit inadvertent disconnection. Some local codes may require
redundant ground connections. The integrity of all connections should be
periodically checked.
The PowerFlex 4M does not provide branch short circuit protection. This
product should be installed with either input fuses or an input circuit
breaker. National and local industrial safety regulations and/or electrical
codes may determine additional requirements for these installations.
Fusing
The PowerFlex 4M has been UL tested and approved for use with input
fuses. The ratings in the table that follows are the maximum
recommended values for use with each drive rating. The devices listed in
this table are provided to serve as a guide.
Bulletin 140M (Self-Protected Combination Controller)/UL489
Circuit Breakers
When using Bulletin 140M or UL489 rated circuit breakers, the
guidelines listed below must be followed in order to meet the NEC
requirements for branch circuit protection.
Bulletin 140M can be used in single and group motor applications.
Bulletin 140M can be used up stream from the drive without the
need for fuses.
Fuses and Circuit Breakers
!
ATTENTION: To guard against personal injury and/or equipment
damage caused by improper fusing or circuit breaker selection, use only
the recommended line fuses/circuit breakers specified in this section.
Table 1.D Minimum Recommended Branch Circuit Protective Devices
Voltage
Rating
Drive Rating
kW (HP)
Fuse Rating
(1)

Amps
(1)
Recommended Fuse Type: UL Class J, RK1, T or Type BS88; 600V (550V) or
equivalent.
140M
(2)
Catalog No.
(2)
Refer to the selection guide for Bulletin 140M motor protectors for AIC ratings suitable
for your particular application.
Recommended
MCS Contactors
Catalog No.
120V AC
1-Phase
0.2 (0.25)
0.4 (0.5)
0.75 (1.0)
1.1 (1.5)
10
15
30
40
140M-C2E-C10
140M-C2E-C16
140M-D8E-C20
140M-F8E-C32
100-C09
100-C12
100-C23
100-C30
240V AC
1-Phase
0.2 (0.25)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
10
10
15
35
40
140M-C2E-B63
140M-C2E-C10
140M-C2E-C16
140M-D8E-C25
140M-F8E-C32
100-C09
100-C09
100-C12
100-C23
100-C30
240V AC
3-Phase
0.2 (0.25)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
3.7 (5.0)
5.5 (7.5)
7.5 (10.0)
3
6
10
15
25
35
45
60
140M-C2E-B25
140M-C2E-B40
140M-C2E-B63
140M-C2E-C16
140M-D8E-C20
140M-F8E-C25
140M-F8E-C32
140M-F8E-C45
100-C09
100-C09
100-C09
100-C12
100-C23
100-C23
100-C37
100-C60
480V AC
3-Phase
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
3.7 (5.0)
5.5 (7.5)
7.5 (10.0)
11.0 (15.0)
3
6
10
10
15
25
30
50
140M-C2E-B25
140M-C2E-B40
140M-C2E-C10
140M-C2E-C10
140M-C2E-C16
140M-D8E-C20
140M-F8E-C25
140M-F8E-C32
100-C09
100-C09
100-C09
100-C09
100-C12
100-C23
100-C23
100-C30
Motor Cable Types Acceptable for 200-600 Volt Installations
General
A variety of cable types are acceptable for drive installations. For many
installations, unshielded cable is adequate, provided it can be separated
from sensitive circuits. As an approximate guide, allow a spacing of 0.3
meters (1 foot) for every 10 meters (32.8 feet) of length. In all cases,
long parallel runs must be avoided. Do not use cable with an insulation
thickness less than 15 mils (0.4 mm/0.015 in.). Do not route more than
three sets of motor leads in a single conduit to minimize cross talk. If
more than three drive/motor connections per conduit are required,
shielded cable must be used.
UL installations in 50C ambient must use 600V, 75C or 90C wire.
UL installations in 40C ambient should use 600V, 75C or 90C wire.
Use copper wire only. Wire gauge requirements and recommendations
are based on 75 degree C. Do not reduce wire gauge when using higher
temperature wire.
Unshielded
THHN, THWN or similar wire is acceptable for drive installation in dry
environments provided adequate free air space and/or conduit fill rates
limits are provided. Do not use THHN or similarly coated wire in wet
areas. Any wire chosen must have a minimum insulation thickness of
15 mils and should not have large variations in insulation concentricity.
Power Wiring
!
ATTENTION: National Codes and standards (NEC, VDE, BSI, etc.)
and local codes outline provisions for safely installing electrical
equipment. Installation must comply with specifications regarding wire
types, conductor sizes, branch circuit protection and disconnect
devices. Failure to do so may result in personal injury and/or equipment
damage.
!
ATTENTION: To avoid a possible shock hazard caused by induced
voltages, unused wires in the conduit must be grounded at both ends.
For the same reason, if a drive sharing a conduit is being serviced or
installed, all drives using this conduit should be disabled. This will help
minimize the possible shock hazard from cross coupled power leads.
Shielded
Reflected Wave Protection
The drive should be installed as close to the motor as possible.
Installations with long motor cables may require the addition of external
devices to limit voltage reflections at the motor (reflected wave
phenomena). See Table 1.E for recommendations.
The reflected wave data applies to all frequencies 2 to 10 kHz.
For 240V ratings, reflected wave effects do not need to be considered.
Table 1.E Maximum Cable Length Recommendations
Output Disconnect
The drive is intended to be commanded by control input signals that will
start and stop the motor. A device that routinely disconnects then
reapplies output power to the motor for the purpose of starting and
stopping the motor should not be used. If it is necessary to disconnect
power to the motor with the drive outputting power, an auxiliary contact
should be used to simultaneously disable drive control run commands.
Location Rating/Type Description
Standard
(Option 1)
600V, 75C or 90C (167F
or 194F) RHH/RHW-2
Belden 29501-29507 or
equivalent
Four tinned copper conductors with XLPE insulation
Foil shield and tinned copper drain wire with 85% braid
coverage
PVC jacket
Standard
(Option 2)
Tray rated 600V, 75C or
90C (167F or 194F)
RHH/RHW-2
Shawflex 2ACD/3ACD or
equivalent
Three tinned copper conductors with XLPE insulation
5 mil single helical copper tape (25% overlap min.)
with three bare copper grounds in contact with shield
PVC jacket
Class I & II;
Division I & II
Tray rated 600V, 75C or
90C (167F or 194F)
RHH/RHW-2
Three tinned copper conductors with XLPE insulation
5 mil single helical copper tape (25% overlap min.)
with three bare copper grounds in contact with shield
PVC copper grounds on #10 AWG and smaller
Reflected Wave
380-480V Ratings Motor Insulation Rating Motor Cable Only
(1)
(1)
Longer cable lengths can be achieved by installing devices on the output of the drive.
Consult factory for recommendations.
1000 Vp-p 15 meters (49 feet)
Power Terminal Block
The drive utilizes a finger guard over the power wiring terminals.
To remove:
1. Press in and hold the locking tab.
2. For the finger guard on the top of the drive, slide it down and out.
For the finger guard at the bottom of the drive, slide it up and out.
Replace the finger guard when wiring is complete.
Figure 1.4 Power Terminal Block
T/L3 S/L2 R/L1 P1 P2
Frame C
Frame A and B
T/L3 S/L2 R/L1
W/T3 V/T2 U/T1 DC- BR-
BR+
DC+
Frame C
W/T3 V/T2 U/T1 DC+ DC-
Frame A and B
Terminal Description
R/L1, S/L2 1-Phase Input
R/L1, S/L2, T/L3 3-Phase Input
P1
(1)
, P2
(1)
DC Bus Inductor Connection (Frame C drives only.)
The Frame C drive is shipped with a jumper between Terminals P1
and P2. Remove this jumper only when a DC Bus Inductor will be
connected. Drive will not power up without a jumper or inductor
connected.
U/T1 To Motor U/T1
=
Switch any two motor
leads to change forward
direction.
V/T2 To Motor V/T2
W/T3 To Motor W/T3
Table 1.F Power Terminal Block Specifications
Motor Start/Stop Precautions
DC+
(2)
, DC-
(2)
DC Bus Connection
BR+
(1)
, BR-
(1)
Dynamic Brake Resistor Connection
Safety Ground - PE
(1)
For Frame C only [5.5 kW (7.5 HP) ratings and higher].
(2)
Not applicable to 120 V, 1-Phase drives.
Terminal Description
Frame Maximum Wire Size
(1)
(1)
Maximum/minimum sizes that the terminal block will accept - these are not
recommendations.
Minimum Wire Size
(1)
Torque
A 3.3 mm
2
(12 AWG) 0.8 mm
2
(18 AWG) 1.4-1.6 N-m (12-14 lb.-in.)
B 8.4 mm
2
(8 AWG) 0.8 mm
2
(18 AWG) 1.6-1.9 N-m (14-17 lb.-in.)
C 13.3 mm
2
(6 AWG) 3.3 mm
2
(12 AWG) 2.7-3.2 N-m (24-28 lb.-in.)
!
ATTENTION: A contactor or other device that routinely disconnects
and reapplies the AC line to the drive to start and stop the motor can
cause drive hardware damage. The drive is designed to use control input
signals that will start and stop the motor. If used, the input device must
not exceed one operation per minute or drive damage can occur.
!
ATTENTION: The drive start/stop control circuitry includes
solid-state components. If hazards due to accidental contact with
moving machinery or unintentional flow of liquid, gas or solids exist,
an additional hardwired stop circuit may be required to remove the AC
line to the drive. When the AC line is removed, there will be a loss of
any inherent regenerative braking effect that might be present - the
motor will coast to a stop. An auxiliary braking method may be
required.
Important points to remember about I/O wiring:
Always use copper wire.
Wire with an insulation rating of 600V or greater is recommended.
Control and signal wires should be separated from power wires by at
least 0.3 meters (1 foot).
Important: I/O terminals labeled Common are not referenced to the
safety ground (PE) terminal and are designed to greatly
reduce common mode interference.
Control Wire Types
Table 1.G Recommended Control and Signal Wire
(1)

I/O Terminal Block
Table 1.H I/O Terminal Block Specifications
Maximum Control Wire Recommendations
Do not exceed control wiring length of 30 meters (100 feet). Control
signal cable length is highly dependent on electrical environment and
installation practices. To improve noise immunity, the I/O terminal block
Common must be connected to ground terminal/protective earth. If using
the RS485 (DSI) port, I/O Terminal 16 should also be connected to
ground terminal/protective earth.
I/O Wiring Recommendations
!
ATTENTION: Driving the 4-20mA analog input from a voltage
source could cause component damage. Verify proper configuration
prior to applying input signals.
Wire Type(s) Description Minimum
Insulation Rating
Belden 8760/9460
(or equiv.)
0.8 mm
2
(18 AWG), twisted pair, 100%
shield with drain.
(1)
(1)
If the wires are short and contained within a cabinet which has no sensitive circuits,
the use of shielded wire may not be necessary, but is always recommended.
300V
60 degrees C
(140 degrees F)
Belden 8770
(or equiv.)
0.8 mm
2
(18 AWG), 3 conductor, shielded for
remote pot only.
Maximum Wire Size
(1)
(1)
Maximum/minimum sizes that the terminal block will accept - these are not
recommendations.
Minimum Wire Size
(1)
Torque
1.3 mm
2
(16 AWG) 0.2 mm
2
(24 AWG) 0.5-0.8 N-m (4.4-7 lb.-in.)
Figure 1.5 Control Wiring Block Diagram
No. Signal Default Description Param.
R1 Relay N.O. Fault Normally open contact for output relay. t221
R2 Relay Common Common for output relay.
R3 Relay N.C. Fault Normally closed contact for output relay. t221
Sink/Source DIP Switch Source (SRC)
Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch
setting.
01 Stop
(1)
Coast
The factory installed jumper or a normally closed input
must be present for the drive to start.
P106
(1)
02 Start/Run FWD Not Active
Command comes from the integral keypad by default. To
disable reverse operation, see A095 [Reverse Disable].
P106, P107
03 Direction/Run REV Not Active
P106, P107,
A434
04 Digital Common
For digital inputs. Electronically isolated with digital inputs
from analog I/O.
05 Digital Input 1 Preset Freq Program with t201 [Digital In1 Sel]. t201
06 Digital Input 2 Preset Freq Program with t202 [Digital In2 Sel]. t202
11 +24V DC
Drive supplied power for digital inputs.
Maximum output current is 100mA.
01
02
03
04
05
06
11
12
13
14
15
16
Stop
(1)
Start/Run FWD
(2)
Direction/Run REV
Digital Common
Digital Input 1
Digital Input 2
R1
R2
R3
Relay N.O.
Relay Common
Relay N.C.
+24V DC
+10V DC
0-10V In
Analog Common
4-20mA In
RS485 Shield
+24V
+10V
SRC SNK
Typical
SNK Wiring
Typical
SRC Wiring
R1 R2 R3
1 8
RS485
(DSI)
SNK
SRC
01 02 03 04 05 06
11 12 13 14 15 16
(1)
Potentiometer
must be
1-10k ohm
2 Watt Min.
30V DC 125V AC 240V AC
Resistive 3.0A 3.0A 3.0A
Inductive 0.5A 0.5A 0.5A
(1)
Important: I/O Terminal 01 is always a coast to stop input except
when P106 [Start Source] is set to 3-Wire control. In three wire
control, I/O Terminal 01 is controlled by P107 [Stop Mode]. All other
stop sources are controlled by P107 [Stop Mode].
Important: The drive is shipped with a jumper installed between I/O
Terminals 01 and 11. Remove this jumper when using I/O Terminal
01 as a stop or enable input.
(2)
Two wire control shown. For three wire control use a momentary
input on I/O Terminal 02 to command a start. Use a
maintained input for I/O Terminal 03 to change direction.
P106
[Start Source]
Stop
I/O Terminal 01
Stop
Keypad Per P107 Coast
3-Wire Per P107 Per P107
2-Wire Per P107 Coast
RS485 Port Per P107 Coast
I/O Wiring Examples
12 +10V DC
Drive supplied power for 0-10V external potentiometer.
Maximum output current is 15mA.
P108
13 0-10V In
(3)
Not Active
For external 0-10V input supply
(input impedance = 100k ohm) or potentiometer wiper.
P108
14 Analog Common
For 0-10V In or 4-20mA In. Electronically isolated with
analog inputs from digital I/O.
15 4-20mA In
(3)
Not Active
For external 4-20mA input supply
(input impedance = 250 ohm).
P108
16 RS485 (DSI) Shield
Terminal should be connected to safety ground - PE
when using the RS485 (DSI) communications port.
(3)
Only one analog frequency source may be connected at a time. If more than one reference is connected at the same
time, an undetermined frequency reference will result.
No. Signal Default Description Param.
Input Connection Example
Potentiometer
1-10k Ohm Pot.
Recommended
(2 Watt minimum)
P108 [Speed Reference] = 2 0-10V Input
Analog Input
0 to +10V, 100k ohm
impedance
4-20 mA, 100 ohm
impedance
Voltage
P108 [Speed Reference] = 2 0-10V
Input
Current
P108 [Speed Reference] = 3
4-20mA Input
Analog Input, PTC
For Drive Fault
Wire the PTC and External Resistor (typically matched to the PTC Hot
Resistance) to I/O Terminals 12, 13, 14.
Wire R2/R3 Relay Output (SRC) to I/O Terminals 5 & 11.
t201 [Digital In1 Sel] = 3 Aux Fault
t221 [Relay Out Sel] = 10 Above Anlg V
t222 [Relay Out Level] = % Voltage Trip
12
13
14
13
14
+
Common
14
15
Common
+
11
12
13
14
R2
R3
05
V
Trip
= 100
R
PTC (hot)
R
PTC (hot)
+ R
e
R
e
R
PTC
2 Wire SRC Control -
Non-Reversing
P106 [Start Source] = 2, 3
or 4
Input must be active for
the drive to run. When
input is opened, the drive
will stop as specified by
P107 [Stop Mode].
If desired, a User Supplied
24V DC power source can
be used. Refer to the
External Supply (SRC)
example.
Internal Supply (SRC) External Supply (SRC)
2 Wire SNK Control -
Non-Reversing
Internal Supply (SNK)
Run FWD/Run REV
P106 [Start Source] = 2, 3
or 4
Input must be active for
the drive to run. When
input is opened, the drive
will stop as specified by
P107 [Stop Mode].
If both Run Forward and
Run Reverse inputs are
closed at the same time,
an undetermined state
could occur.
Run FWD/Run REV
11 01
02
Stop-Run
+24V Common
01
02
04
Stop-Run
01
02
04
Stop-Run
11 01
02
03
Stop-Run
Forward
Stop-Run
Reverse
Common
01
02
03
04
Stop-Run
Forward
Stop-Run
Reverse
+24V
Each digital input draws 6 mA.
Stop-Run
Forward
Stop-Run
Reverse
01
02
03
04
Non-Reversing
P106 [Start Source] = 1
A momentary input will
start the drive. A stop
input to I/O Terminal 01
will stop the drive as
specified by P107 [Stop
Mode].
Non-Reversing
Reversing
P106 [Start Source] = 1
A momentary input will
start the drive. A stop
input to I/O Terminal 01
will stop the drive as
specified by P107 [Stop
Mode]. I/O Terminal 03
determines direction.
Reversing
11 01
02
Stop
Start
01
02
04
+24V Common
Stop
Start
Stop
Start
01
02
03
04
11 01
02
03
Stop
Start
Direction
+24V Common
Stop
Start
Direction
01
02
03
04
Stop
Start
Direction
01
02
03
04
Typical Multiple Drive Connection Examples
Multiple Digital
Input Connections
Customer Inputs can
be wired per
External Supply
(SRC) or Internal
Supply (SNK)
examples on
page 1-16.
When connecting a single input such as Run, Stop, Reverse or Preset Speeds
to multiple drives, it is important to connect I/O Terminal 04 common together
for all drives. If they are to be tied into another common (such as earth ground
or separate apparatus ground) only one point of the daisy chain of I/O Terminal
04 should be connected.
Multiple Analog
Connections
When connecting a single potentiometer to multiple drives it is important to
connect I/O Terminal 14 common together for all drives. I/O Terminal 14
common and I/O Terminal 13 (potentiometer wiper) should be daisy-chained to
each drive. All drives must be powered up for the analog signal to be read
correctly.
04
Customer Inputs Optional Ground Connection
02 04 02 04 02 04 02
!
ATTENTION: I/O Common terminals should not be tied
together when using SNK (Internal Supply) mode. In SNK mode,
if power is removed from one drive, inadvertent operation of
other drives that share the same I/O Common connection may
occur.
Remote Potentiometer Optional Ground Connection
12 13 14 13 14 13 14 13 14
The drive speed command can be obtained from a number of different
sources. The source is normally determined by P108 [Speed Reference].
However, when t201 or t202 Digital Inx Sel is set to option 2, 4, 5 or 6,
and the digital input is active, t201 or t202 will override the speed
reference commanded by P108 [Speed Reference]. See the chart below
for the override priority.
Start and Speed Reference Control
Jog Input
Enabled and Active:
t201 or t202 = 2
Yes
Drive will Start and Run at Jog Speed.
Direction comes from
Terminal 03 Dir/Run REV
Local/Remote Input
Enabled and Active:
t201 or t202 = 5
Yes
Start, Speed and Direction commands
come from Integral Keypad.
Comm Select Input
Enabled and Active:
t201 or t202 = 6
Yes
Start, Speed and Direction commands
come from RS485 (DSI) port.
P108 [Speed Reference]
= 4 or 5
Yes
Run as specified by
P108 [Speed Reference].
Start and Direction commands come
from P106 [Start Source].
t201 / t202
Preset Inputs Active
Yes
Run as specified by
A411-A413 [Preset Freq 1-3].
Start and Direction commands come
from P106 [Start Source].
Run as specified by
Start and Direction commands
come from P106 [Start Source].
No
No
No
No
No
Accel/Decel Selection
The selection of Accel/Decel rates can be made through digital inputs,
RS485 (DSI) communications and/or parameters.
Jog Input
Enabled and Active:
t201 or t202 = 2
Yes
A405 [Jog Accel/Decel] used.
P109 [Accel Time 1]/P110 [Decel Time 1]
are used.
RS485 (DSI) Port
Controls Speed
Active when
A401 [Accel Time 2]/A402 [Decel Time 2]
is selected by RS485 (DSI) port.
Input is programmed
as Accel 2 & Decel 2
t201 or t202 = 1
is active when input is active.
Speed is controlled
by [Preset Freq x]
t201 or t202 = 4
P109 [Accel Time 1]/P110 [Decel Time 1];
determined by the active Preset Frequency.
See A410-A413 [Preset Freq 0-3]
on page 3-21.
No
No
Yes
Yes
Yes
No
No
CE Conformity
Conformity with the Low Voltage (LV) Directive and Electromagnetic
Compatibility (EMC) Directive has been demonstrated using
harmonized European Norm (EN) standards published in the Official
Journal of the European Communities. PowerFlex Drives comply with
the EN standards listed below when installed according to the User
Manual.
CE Declarations of Conformity are available online at:
http://www.ab.com/certification/ce/docs.
Low Voltage Directive (73/23/EEC)
EN50178 Electronic equipment for use in power installations
EMC Directive (89/336/EEC)
EN61800-3 Adjustable speed electrical power drive systems Part 3:
EMC product standard including specific test methods.
General Notes
The motor cable should be kept as short as possible in order to avoid
electromagnetic emission as well as capacitive currents.
Use of line filters in ungrounded systems is not recommended.
Conformity of the drive with CE EMC requirements does not
guarantee an entire machine installation complies with CE EMC
requirements. Many factors can influence total machine/installation
compliance.
EMC Instructions
Essential Requirements for CE Compliance
Conditions 1-3 listed below must be satisfied for PowerFlex drives to
meet the requirements of EN61800-3.
1. Grounding as described in Figure 1.6. Refer to page 1-6 for
additional grounding recommendations.
2. Output power, control (I/O) and signal wiring must be braided,
shielded cable with a coverage of 75% or better, metal conduit or
equivalent attenuation.
3. Allowable cable length in Table 1.I is not exceeded.
Table 1.I Allowable Cable Length
(1)
Refer to Appendix B for details on optional external filters.
(2)
Equivalent to EN55011 Class A.
(3)
Equivalent to EN55011 Class B.
Figure 1.6 Connections and Grounding
(1)
First Environment Unrestricted Distribution installations require a shielded enclosure.
Keep wire length as short as possible between the enclosure entry point and the EMI
filter.
(2)
Integral EMI filters are available on 240V, 1-Phase drives and 380V, 3-Phase drives.
Filter Type EN61800-3
Second
Environment
(2)
EN61800-3 First
Environment
Restricted
Distribution
(2)
EN61800-3 First
Environment
Unrestricted
Distribution
(3)
Integral, 240V 5 meters (16 feet) 5 meters (16 feet) 1 meter (3 feet)
Integral, 480V 10 meters (33 feet)
External - S Type
(1)
5 meters (16 feet) 5 meters (16 feet) 1 meter (3 feet)
External - L Type
(1)
100 meters (328 feet) 100 meters (328 feet) 25 meters (82 feet)
U/T1
V/T2
W/T3
EMI Fittings and Metal Conduit
Shielded Enclosure
(1)
Building Structure Steel
Enclosure Ground Connection
R/L1
S/L2
T/L3
(2)
EMI Filter
L1'
L2'
L3'
L1
L2
L3
Shielded Motor Cable
Esc Sel
EN61000-3-2
0.75 kW (1 HP) 240V 1-Phase and 3-Phase drives and
0.4 kW (0.5 HP) 240V 1-Phase drives are suitable for installation on
a private low voltage power network. Installations on a public low
voltage power network may require additional external harmonic
mitigation.
Other drive ratings meet the current harmonic requirements of
EN61000-3-2 without additional external mitigation.
Notes:
Chapter 2
Start Up
This chapter describes how to start up the PowerFlex 4M Drive. To
simplify drive setup, the most commonly programmed parameters are
organized in a single Basic Program Group.
Important: Read the General Precautions section before proceeding.
Before Applying Power to the Drive
1. Confirm that all inputs are connected to the correct terminals and are
secure.
2. Verify that AC line power at the disconnect device is within the rated
value of the drive.
3. Verify that any digital control power is 24 volts.
4. Verify that the Sink (SNK)/Source (SRC) Setup DIP Switch is set to
match your control wiring scheme. See Figure 1.5 on page 1-14 for
location.
Important: The default control scheme is Source (SRC). The Stop
terminal is jumpered (I/O Terminals 01 and 11) to allow
starting from the keypad. If the control scheme is changed
to Sink (SNK), the jumper must be removed from I/O
Terminals 01 and 11 and installed between I/O Terminals
01 and 04.
5. Verify that the Stop input is present or the drive will not start.
Important: If I/O Terminal 01 is used as a stop input, the jumper
between I/O Terminals 01 and 11 must be removed.
!
ATTENTION: Power must be applied to the drive to perform the
following start-up procedures. Some of the voltages present are at
incoming line potential. To avoid electric shock hazard or damage to
equipment, only qualified service personnel should perform the
following procedure. Thoroughly read and understand the procedure
before beginning. If an event does not occur while performing this
procedure, Do Not Proceed. Remove All Power including user
supplied control voltages. User supplied voltages may exist even when
main AC power is not applied to the drive. Correct the malfunction
before continuing.
Prepare For Drive Start-Up
2-2 Start Up
Applying Power to the Drive
6. Apply AC power and control voltages to the drive.
7. Familiarize yourself with the integral keypad features (see page 2-3)
before setting any Program Group parameters.
Start, Stop, Direction and Speed Control
Factory default parameter values allow the drive to be controlled from
the integral keypad. No programming is required to start, stop, change
direction and control speed directly from the integral keypad.
Important: To disable reverse operation, see A434 [Reverse Disable].
If a fault appears on power up, refer to Fault Descriptions on page 4-3
for an explanation of the fault code.
Variable Torque Fan/Pump Applications
For improved motor tuning performance when using a premium efficient
motor on a variable torque load, set A453 [Boost Select] to option 2
35.0, VT.
Start Up 2-3
Integral Keypad
Menu Description
Display Group (View Only)
Consists of commonly viewed drive operating
conditions.
Basic Program Group
Consists of most commonly used programmable
functions.
Terminal Block Group
Consists of programmable functions for control
terminals.
Communications Group
Consists of programmable functions for
communications.
Advanced Program Group
Consists of remaining programmable functions.
Fault Designator
Consists of list of codes for specific fault
conditions. Displayed only when fault is present.
No. LED LED State Description
Run/Direction
Status
Steady Red Indicates drive is running and commanded motor direction.
Flashing Red Drive has been commanded to change direction. Indicates
actual motor direction while decelerating to zero.
Alphanumeric
Display
Steady Red Indicates parameter number, parameter value, or fault code.
Flashing Red Single digit flashing indicates that digit can be edited.
All digits flashing indicates a fault condition.
Displayed Units Steady Red Indicates the units of the parameter value being displayed.
Program Status Steady Red Indicates parameter value can be changed.
Fault Status Flashing Red Indicates drive is faulted.
Pot Status Steady Green Indicates potentiometer on Integral Keypad is active.
Start Key Status Steady Green Indicates Start key on Integral Keypad is active.
The Reverse key is also active unless disabled by A434
[Reverse Disable].
No. Key Name Description
Escape Back one step in programming menu.

Cancel a change to a parameter value and exit Program Mode.
Select Advance one step in programming menu.
Select a digit when viewing parameter value.
Up Arrow
Down Arrow
Scroll through groups and parameters.
Increase/decrease the value of a flashing digit.
Enter Advance one step in programming menu.
Save a change to a parameter value.
2-4 Start Up
The last user-selected Display Group parameter is saved when power is removed and is displayed by
default when power is reapplied.
The following is an example of basic integral keypad and display functions. This example provides basic
navigation instructions and illustrates how to program the first Program Group parameter.
Speed
Potentiometer
Used to control speed of drive. Default is active.
Controlled by parameter P108 [Speed Reference].
Start Used to start the drive. Default is active.
Controlled by parameter P106 [Start Source].
Reverse Used to reverse direction of the drive. Default is active.
Controlled by parameters P106 [Start Source] and A434
[Reverse Disable].
Stop Used to stop the drive or clear a fault. This key is always
active. Controlled by parameter P107 [Stop Mode].
No. LED LED State Description
Viewing and Editing Parameters
Step Key(s) Example Displays
1. When power is applied, the last user-selected
Display Group parameter number is briefly
displayed with flashing characters. The display
then defaults to that parameters current value.
(Example shows the value of d001 [Output
Freq] with the drive stopped.)
2. Press Esc once to display the Display Group
parameter number shown on power-up. The
parameter number will flash.
3. Press Esc again to enter the group menu. The
group menu letter will flash.

4. Press the Up Arrow or Down Arrow to scroll
through the group menu (d, P, t, C and A).

Press Enter or Sel to enter a group. The
rightmost digit of the last viewed parameter in
that group will flash.

5. Press the Up Arrow or Down Arrow to scroll
through the parameters in the group.

or
or
or
VOLTS
AMPS
HERTZ
FAULT PROGRAM
VOLTS
AMPS
HERTZ
FAULT PROGRAM
VOLTS
AMPS
HERTZ
FAULT PROGRAM
VOLTS
AMPS
HERTZ
FAULT PROGRAM
VOLTS
AMPS
HERTZ
FAULT PROGRAM
Start Up 2-5
The Basic Program Group (page 3-8) contains the most commonly changed parameters.
Step Key(s) Example Displays
6. Press Enter or Sel to view the value of a
parameter. If you do not want to edit the value,
press Esc to return to the parameter number.
7. Press Enter or Sel to enter program mode to
edit the parameter value. The rightmost digit will
flash and the Program LED will illuminate if the
parameter can be edited.
8. Press the Up Arrow or Down Arrow to change
the parameter value.

If desired, press Sel to move from digit to digit
or bit to bit. The digit or bit that you can change
will flash.
9. Press Esc to cancel a change. The digit will
stop flashing, the previous value is restored and
the Program LED will turn off.

Or

Press Enter to save a change. The digit will stop
flashing and the Program LED will turn off.
10. Press Esc to return to the parameter list.

Continue to press Esc to back out of the
programming menu.
If pressing Esc does not change the display,
then d001 [Output Frequency] is displayed.
Press Enter or Sel to enter the group menu
again.
or
or
or
VOLTS
AMPS
HERTZ
FAULT PROGRAM
VOLTS
AMPS
HERTZ
FAULT PROGRAM
VOLTS
AMPS
HERTZ
FAULT PROGRAM
VOLTS
AMPS
HERTZ
FAULT PROGRAM
VOLTS
AMPS
HERTZ
FAULT PROGRAM
VOLTS
AMPS
HERTZ
FAULT PROGRAM
VOLTS
AMPS
HERTZ
FAULT PROGRAM
2-6 Start Up
Notes:
Chapter 3
Programming and Parameters
Chapter 3 provides a complete listing and description of the PowerFlex
4M parameters. Parameters are programmed (viewed/edited) using the
integral keypad. As an alternative, programming can also be performed
using DriveExplorer or DriveExecutive software, a personal
computer and a serial converter module. Refer to Appendix B for catalog
numbers.
To configure a drive to operate in a specific way, drive parameters may
have to be set. Three types of parameters exist:
ENUM
ENUM parameters allow a selection from 2 or more items. Each item
is represented by a number.
Numeric Parameters
These parameters have a single numerical value (i.e. 0.1 Volts).
Bit Parameters
Bit parameters have four individual bits associated with features or
conditions. If the bit is 0, the feature is off or the condition is false. If
the bit is 1, the feature is on or the condition is true.
Some parameters are marked as follows.
About Parameters 3-1
Parameter Organization 3-2
Display Group 3-3
Basic Program Group 3-8
Terminal Block Group 3-13
Communications Group 3-17
Advanced Program Group 3-19
Parameter Cross Reference by Name 3-31
About Parameters
= Stop drive before changing this parameter.
= 32 bit parameter. Parameters marked 32 bit will have two
parameter numbers when using RS485 communications and
programming software.
32
3-2 Programming and Parameters
Parameter Organization
Group Parameters
Basic Display Output Freq d001
Commanded Freq d002
Output Current d003
Output Voltage d004
DC Bus Voltage d005
Drive Status d006
Fault 1 Code d007
Fault 2 Code d008
Fault 3 Code d009
Process Display d010
Control Source d012
Contrl In Status d013
Dig In Status d014
Comm Status d015
Control SW Ver d016
Drive Type d017
Elapsed Run Time d018
Testpoint Data d019
Analog In 0-10V d020
Analog In 4-20mA d021
Drive Temp d022
Basic Program Motor NP Volts P101
Motor NP Hertz P102
Motor OL Current P103
Minimum Freq P104
Maximum Freq P105
Start Source P106
Stop Mode P107
Speed Reference P108
Accel Time 1 P109
Decel Time 1 P110
Motor OL Ret P111
Reset To Defalts P112
Terminal Block Digital In1 Sel t201
Digital In2 Sel t202
Analog In 0-10V Lo t211
Analog In 0-10V Hi t212
Analog In 4-20mA Lo d213
Analog In 4-20mA Hi d214
Relay Out Sel t221
Relay Out Level t222
Communications Language C301
Comm Data Rate C302
Comm Node Addr C303
Comm Loss Action C304
Comm Loss Time C305
Comm Format C306
Comm Write Mode C307
Advanced Program Accel Time 2 A401
Decel Time 2 A402
S Curve % A403
Jog Frequency A404
Jog Accel/Decel A405
Internal Freq A409
Preset Freq 0 A410
Preset Freq 1 A411
Preset Freq 2 A412
Preset Freq 3 A413
Skip Frequency A418
Skip Freq Band A419
DC Brake Time A424
DC Brake Level A425
DB Resistor Sel A427
DB Duty Cycle A428
Start At PowerUp A433
Reverse Disable A434
Flying Start En A435
Compensation A436
Slip Hertz @ FLA A437
Process Time Lo A438
Process Time Hi A439
Process Factor A440
Bus Reg Mode A441
Current Limit A442
Motor OL Select A444
PWM Frequency A446
SW Current Trip A448
Fault Clear A450
Auto Rstrt Tries A451
Auto Rstrt Delay A452
Boost Select A453
Maximum Voltage A457
Program Lock A458
Testpoint Sel A459
Motor NP FLA A461
Display G
roup
Basic Program
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Advanced Program
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Advanced Program
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Advanced Program
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Programming and Parameters 3-3
Display Group
d001 [Output Freq] Related Parameter(s): d002, d010, P104, P105, P108
Output frequency present at T1, T2 & T3 (U, V & W).
Values Default Read Only
Min/Max: 0.0/P105 [Maximum Freq]
Display: 0.1 Hz
d002 [Commanded Freq] Related Parameter(s): d001, d013, P104, P105, P108
Value of the active frequency command. Displays the commanded frequency even if the drive is not
running.
Important: The frequency command can come from a number of sources. Refer to Start and Speed
Reference Control on page 1-19 for details.
Display: 0.1 Hz
d003 [Output Current]
The output current present at T1, T2 & T3 (U, V & W).
Min/Max: 0.00/(Drive Rated Amps 2)
Display: 0.01 Amps
d004 [Output Voltage] Related Parameter(s): P101, A453, A457
Output voltage present at terminals T1, T2 & T3 (U, V & W).
Min/Max: 0/Drive Rated Volts
Display: 0.1 VAC
d005 [DC Bus Voltage]
Present DC bus voltage level.
Min/Max: Based on Drive Rating
Display: 1 VDC
Display Group (continued)
d006 [Drive Status] Related Parameter(s): A434
Present operating condition of the drive.
Min/Max: 0/1
Display: 1
1 = Condition True, 0 = Condition False
Running Bit 0
Forward Bit 1
Accelerating Bit 2
Decelerating Bit 3
d007 [Fault 1 Code]
d008 [Fault 2 Code]
d009 [Fault 3 Code]
A code that represents a drive fault. The codes will appear in these parameters in the order they occur
(d007 [Fault 1 Code] = the most recent fault). Repetitive faults will only be recorded once.
Refer to Chapter 4 for fault code descriptions.
Min/Max: F2/F122
Display: F1
d010 [Process Display] Related Parameter(s): d001, A440, A438, A439
32 bit parameter.
The output frequency scaled by A440 [Process Factor] or by A438 [Process Time Lo] and A439
[Process Time Hi].
Min/Max: 0.00/9999
Display: 0.01 1
32
Output
Freq
Process
Factor
Process
Display
= x
d012 [Control Source] Related Parameter(s): P106, P108, t201, t202
Displays the active source of the Start Command and Speed Command which are normally defined
by the settings of P106 [Start Source] and P108 [Speed Reference] but may be overridden by digital
inputs. Refer to the flowcharts on pages 1-19 and 1-20 for details.
Min/Max: 0/9
Display: 1
Start Command Digit 0
0 = Keypad
1 = 3-Wire
2 = 2-Wire
3 = 2-Wire Level Sensitive
4 = 2-Wire High Speed
5 = RS485 (DSI) Port
9 = Jog
Speed Command Digit 1
0 = Drive Potentiometer
1 = A409 [Internal Freq]
2 = 0-10V Input/Remote Potentiometer
3 = 4-20mA Input
4 = A410 - A413 [Preset Freq x]
(t201 - t202 [Digital Inx Sel] must be set to 4)
5 = RS485 (DSI) Port
9 = Jog Freq
Reserved Digit 2
Reserved Digit 3
d013 [Contrl In Status] Related Parameter(s): d002, P104, P105
Status of the control terminal block control inputs.
Important: Actual control commands may come from a source other than the control terminal block.
Min/Max: 0/1
Display: 1
1 = Input Present, 0 = Input Not Present
Start / Run FWD Input (I/O Terminal 02) Bit 0
Direction / Run REV Input (I/O Terminal 03) Bit 1
Stop Input
(1)
(I/O Terminal 01) Bit 2
(1)
The stop input must be present in order to start the drive.
When this bit is a 1 the drive can be started.
When this bit is a 0 the drive will stop.
Dynamic Brake Transistor ON (Frame C only) / Reserved (Other Frames) Bit 3
d014 [Dig In Status] Related Parameter(s): t201, t202
Status of the control terminal block digital inputs.
Min/Max: 0/1
Display: 1
1 = Input Present, 0 = Input Not Present
Digital In1 Sel (I/O Terminal 05) Bit 0
Digital In2 Sel (I/O Terminal 06) Bit 1
Reserved Bit 2
Reserved Bit 3
d015 [Comm Status] Related Parameter(s): C302 - C306
Status of the communications ports.
Min/Max: 0/1
Display: 1
1 = Condition True, 0 = Condition False
Receiving Data Bit 0
Transmitting Data Bit 1
RS485 (DSI) Based Option Connected Bit 2
(Allen-Bradley devices only.)
Communication Error Occurred Bit 3
d016 [Control SW Ver]
Main Control Board software version.
Min/Max: 1.00/99.99
Display: 0.01
d017 [Drive Type]
Used by Rockwell Automation field service personnel.
Min/Max: 1001/9999
Display: 1
d018 [Elapsed Run Time]
Accumulated time drive is outputting power. Time is displayed in 10-hour increments.
Min/Max: 0/9999 Hrs
Display: 1 (= 10 Hrs)
d019 [Testpoint Data] Related Parameter(s): A459
The present value of the function selected in A459 [Testpoint Sel].
Min/Max: 0/FFFF
Display: 1 Hex
d020 [Analog In 0-10V] Related Parameter(s): t211, t212
The present value of the voltage at I/O Terminal 13 (100.0% = 10 volts).
Min/Max: 0.0/100.0%
Display: 0.1%
d021 [Analog In 4-20mA] Related Parameter(s): t213, t214
The present value of the current at I/O Terminal 15 (0.0% = 4mA, 100.0% = 20mA).
Min/Max: 0.0/100.0%
Display: 0.1%
d022 [Drive Temp]
Present operating temperature of the drive power section.
Min/Max: 0/120 degC
Display: 1 degC
Basic Program Group
P101 [Motor NP Volts] Related Parameter(s): d004, A453
Stop drive before changing this parameter.
Set to the motor nameplate rated voltage.
Values Default Based on Drive Rating
Min/Max: 20/Drive Rated Voltage
Display: 1 VAC
P102 [Motor NP Hertz] Related Parameter(s): A453, A444
Set to the motor nameplate rated frequency.
Values Default 60 Hz
Min/Max: 10/400 Hz
Display: 1 Hz
P103 [Motor OL Current] Related Parameter(s): P111, t221, A441, A444, A448, A437
Set to the maximum allowable motor current.
The drive will fault on an F7 Motor Overload if the value of this parameter is exceeded by 150% for 60
seconds or 200% for 3 seconds.
Values Default Based on Drive Rating
Display: 0.1 Amps
P104 [Minimum Freq] Related Parameter(s): d001, d002, d013, P105, t211, t213, A438
Sets the lowest frequency the drive will output continuously.
Values Default 0.0 Hz
Min/Max: 0.0/400.0 Hz
Display: 0.1 Hz
P105 [Maximum Freq]
Related Parameter(s): d001, d002, d013, P104, A404,
t212, t214, A438
Sets the highest frequency the drive will output.
Values Default 60 Hz
Min/Max: 0/400 Hz
Display: 1 Hz
Basic Program Group (continued)
P106 [Start Source] Related Parameter(s): d012, P107
Sets the control scheme used to start the drive.
Refer to Start and Speed Reference Control on page 1-19 for details about how other drive settings
can override the setting of this parameter.
Important: For all settings except option 3, the drive must receive a leading edge from the start input
for the drive to start after a stop input, loss of power or fault condition.
Options 0 Keypad (Default) Integral keypad controls drive operation.
I/O Terminal 1 Stop = coast to stop.
When active, the Reverse key is also active unless
disabled by A434 [Reverse Disable].
1 3-Wire I/O Terminal 1 Stop = stop according to the value set in
P107 [Stop Mode].
2 2-Wire I/O Terminal 1 Stop = coast to stop.
3 2-W Lvl Sens Drive will restart after a Stop command when:
Stop is removed
and
Start is held active
4 2-W Hi Speed Important: There is greater potential voltage on the output
terminals when using this option.
Outputs are kept in a ready-to-run state. The drive will
respond to a Start command within 10 ms.
5 Comm Port Remote communications. Refer to Appendix C for details.
!
ATTENTION: Hazard of injury exists due to unintended operation. When
P106 [Start Source] is set to option 3, and the Run input is maintained, the
Run inputs do not need to be toggled after a Stop input for the drive to run
again. A Stop function is provided only when the Stop input is active (open).
P107 [Stop Mode] Related Parameter(s): P106, A418, A425, A427, C304
Active stop mode for all stop sources [e.g. keypad, run forward (I/O Terminal 02), run reverse (I/O
Terminal 03), RS485 port] except as noted below.
Important: I/O Terminal 01 is always a coast to stop input except when P106 [Start Source] is set for
3-Wire control. When in three wire control, I/O Terminal 01 is controlled by P107 [Stop Mode].
Hardware Enable Circuitry
By default, I/O Terminal 01 is a coast to stop input. The status of the input is interpreted by drive
software. If the application requires the drive to be disabled without software interpretation, a dedicat-
ed hardware enable configuration can be utilized. This is accomplished by removing the ENBL
enable jumper on the control board. In this case, the drive will always coast to a stop regardless of the
settings of P106 [Start Source] and P107 [Stop Mode].
Options 0 Ramp, CF
(1)
(Default) Ramp to Stop. Stop command clears active fault.
1 Coast, CF
(1)
Coast to Stop. Stop command clears active fault.
2 DC Brake, CF
(1)
DC Injection Braking Stop. Stop command clears active
fault.
3 DCBrkAuto,CF
(1)
DC Injection Braking Stop with Auto Shutoff.
Standard DC Injection Braking for value set in A424 [DC
Brake Time].
OR
Drive shuts off if the drive detects that the motor is
stopped.
Stop command clears active fault.
4 Ramp Ramp to Stop.
5 Coast Coast to Stop.
6 DC Brake DC Injection Braking Stop.
7 DC BrakeAuto DC Injection Braking Stop with Auto Shutoff.
Standard DC Injection Braking for value set in A424 [DC
Brake Time].
OR
Drive shuts off if current limit is exceeded.
(1)
Stop input also clears active fault.
P108 [Speed Reference] Related Parameter(s): d001, d002, d012, P109, P110, t201, t202,
A409, A410-A413, t211, t212, t213, t214
Sets the source of the speed reference to the drive.
The drive speed command can be obtained from a number of different sources. The source is
normally determined by P108 [Speed Reference]. However, when t201 - t202 [Digital Inx Sel] is set to
option 2, 4, 5, 6, 11, 12, 13, 14 and the digital input is active, the speed reference commanded by
P108 [Speed Reference] will be overridden. Refer to the flowchart on page 1-19 for more information
on speed reference control priority.
Options 0 Drive Pot (Default) Internal frequency command from the potentiometer on the
integral keypad.
1 InternalFreq Internal frequency command from A409 [Internal Freq].
2 0-10V Input External frequency command from the 0-10V analog input or
remote potentiometer.
3 4-20mA Input External frequency command from the 4-20mA analog input.
4 Preset Freq External frequency command as defined by A410 - A413
[Preset Freq x] when t201 and t202 [Digital Inx Sel] are
programmed as Preset Frequencies and the digital inputs
are active.
5 Comm Port External frequency command from the communications port.
P109 [Accel Time 1] Related Parameter(s): P108, P110, t201, t202, A401, A410-A413
Sets the rate of acceleration for all speed increases.
Values Default 10.0 Secs
Min/Max: 0.0/600.0 Secs
Display: 0.1 Secs
Maximum Freq
Accel Time
Accel Rate =
Speed
0
Time
P105 [Maximum Freq]
P109 or A401
[Accel Time x]
P110 or A402
[Decel Time x]
0
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P110 [Decel Time 1] Related Parameter(s): P108, P109, t201, t202, A402, A410-A413
Sets the rate of deceleration for all speed decreases.
Display: 0.1 Secs
Maximum Freq
Decel Time
Decel Rate =
Speed
0
Time
P105 [Maximum Freq]
P109 or A401
[Accel Time x]
P110 or A402
[Decel Time x]
0
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P111 [Motor OL Ret] Related Parameter(s): P103
Enables/disables the Motor Overload Retention function. When Enabled, the value held in the motor
overload counter is saved at power-down and restored at power-up. A change to this parameter
setting resets the counter.
Options 0 Disabled (Default)
1 Enabled
P112 [Reset To Defalts]
Resets all parameter values to factory defaults.
Options 0 Idle State (Default)
1 Reset Defaults After the reset function is complete, this parameter will set
itself back to 0.
Causes an F48 Params Defaulted fault.
Terminal Block Group
t201 [Digital In1 Sel]
(I/O Terminal 5)
t202 [Digital In2 Sel]
(I/O Terminal 6)
Related Parameter(s): d012, d014, P108, P109, P110,
t211-t214, A401, A402, A404, A405, A410-A413
Selects the function for the digital inputs. Refer to the flowchart on page 1-19 for more information on
speed reference control priority.
Options 0 Not Used Terminal has no function but can be read over network
communications via d014 [Dig In Status]
1 Acc 2 & Dec 2 When active, A401 [Accel Time 2] and A402 [Decel Time
2] are used for all ramp rates except Jog.
Can only be tied to one input.
Refer to the flowchart on page 1-20 for more information on
Accel/Decel selection.
2 Jog When input is present, drive accelerates according to the
value set in A405 [Jog Accel/Decel] and ramps to the
value set in A404 [Jog Frequency].
When input is removed, drive ramps to a stop according to
the value set in A405 [Jog Accel/Decel].
A valid Start command will override this input.
3 Aux Fault When enabled, an F2 Auxiliary Input fault will occur when the
input is removed.
4 Preset Freq (Default) Refer to A410 - A413 [Preset Freq x].
Important: Digital Inputs have priority for frequency control
when programmed as a Preset Speed and are active. Refer
to the flowchart on 1-19 for more information on speed
reference control priority.
5 Local When active, sets integral keypad as start source and
potentiometer on the integral keypad as speed source.
6 Comm Port When active, sets communications device as default start/
speed command source.
Can only be tied to one input.
7 Clear Fault When active, clears an active fault.
8 RampStop,CF Causes drive to immediately ramp to a stop regardless of how
P107 [Stop Mode] is set.
9 CoastStop,CF Causes drive to immediately coast to a stop regardless of
how P107 [Stop Mode] is set.
10 DCInjStop,CF Causes drive to immediately begin a DC Injection stop
regardless of how P107 [Stop Mode] is set.
11 Jog Forward Drive accelerates to A404 [Jog Frequency] according to A405
[Jog Accel/Decel] and ramps to stop when input becomes
inactive. A valid start will override this command.
12 Jog Reverse Drive accelerates to A404 [Jog Frequency] according to A405
[Jog Accel/Decel] and ramps to stop when input becomes
inactive. A valid start will override this command.
t201 &
t202
Options
(Cont.)
13 10V In Ctrl Selects 0-10V or 10V control as the frequency reference.
Start source is not changed.
14 20mA In Ctrl Selects 4-20mA control as the frequency reference. Start
source is not changed.
15 Anlg Invert Inverts the scaling of the analog input levels set in
t211 [Anlg In 0-10V Lo] and t212 [Anlg In 0-10V Hi] or
t213 [Anlg In4-20mA Lo] and t214 [Anlg In4-20mA Hi].
16-27 Reserved
t211 [Anlg In 0-10V Lo] Related Parameter(s): d020, P104, P108, t201, t202
Sets the analog input level that corresponds to P104 [Minimum Freq] if a 0-10V input is used by P108
[Speed Reference].
Analog inversion can be accomplished by setting this value larger than t212 [Anlg In 0-10V Hi] or by
setting t201 - t202 [Digital Inx Sel] to option 15 Anlg Invert.
Values Default 0.0%
Min/Max: 0.0/ 100.0%
Display: 0.1%
0
P105 [Maximum Freq]
P104 [Minimum Freq]
t211 [Anlg In 0-10V Lo] t212 [Anlg In 0-10V Hi]
0
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t212 [Anlg In 0-10V Hi] Related Parameter(s): d020, P105, P108, t201, t202
Sets the analog input level that corresponds to P105 [Maximum Freq] if a 0-10V input is used by P108
[Speed Reference].
Analog inversion can be accomplished by setting this value smaller than t211 [Anlg In 0-10V Lo] or by
Values Default 100.0%
Min/Max: 0.0/ 100.0%
Display: 0.1%
t213 [Anlg In4-20mA Lo] Related Parameter(s): d021, P104, P108, t201, t202
Sets the analog input level that corresponds to P104 [Minimum Freq] if a 4-20mA input is used by
Analog inversion can be accomplished by setting this value larger than t214 [Anlg In4-20mA Hi] or by
Values Default 0.0%
Min/Max: 0.0/ 100.0%
Display: 0.1%
Terminal Block Group (continued)
t214 [Anlg In4-20mA Hi] Related Parameter(s): d021, P105, P108, t201, t202
Sets the analog input level that corresponds to P105 [Maximum Freq] if a 4-20mA input is used by
Analog inversion can be accomplished by setting this value smaller than t213 [Anlg In4-20mA Lo] or
by setting t201 - t202 [Digital Inx Sel] to option 15 Anlg Invert.
Values Default 100.0%
Min/Max: 0.0/ 100.0%
Display: 0.1%
t221 [Relay Out Sel]
Related Parameter(s): P103, t222, A451
Sets the condition that changes the state of the output relay contacts.
Options 0 Ready/Fault
(Default)
Relay changes state when power is applied. This indicates
that the drive is ready for operation. Relay returns drive to
shelf state when power is removed or a fault occurs.
1 At Frequency Drive reaches commanded frequency.
2 MotorRunning Motor is receiving power from the drive.
3 Reverse Drive is commanded to run in reverse direction.
4 Motor Overld Motor overload condition exists.
5 Ramp Reg Ramp regulator is modifying the programmed accel/decel
times to avoid an overcurrent or overvoltage fault from
occurring.
6 Above Freq Drive exceeds the frequency (Hz) value set in t222 [Relay Out
Level].
7 Above Cur Drive exceeds the current (% Amps) value set in t222 [Relay
Out Level].
Important: Value for t222 [Relay Out Level] must be entered
in percent of drive rated output current.
8 Above DCVolt Drive exceeds the DC bus voltage value set in t222 [Relay
Out Level].
9 Retries Exst Value set in A451 [Auto Rstrt Tries] is exceeded.
10 Above Anlg V Analog input voltage (I/O Terminal 13) exceeds the value
set in t222 [Relay Out Level].
This parameter setting can also be used to indicate a PTC
trip point when the input (I/O Terminal 13) is wired to a
PTC and external resistor.
Use t222 to set threshold.
11 ParamControl Enables the output to be controlled over network
communications by writing to t222 [Relay Out Level].
(0 = Off, 1 = On.)
12 NonRec Fault Value set in A451 [Auto Rstrt Tries] is exceeded.
13-22 Reserved
Terminal Block Group (continued)
t222 [Relay Out Level] Related Parameter(s): t221
32 bit parameter.
Sets the trip point for the digital output relay if the value of t221 [Relay Out Sel] is 6, 7, 8, 10 or 11.
Values Default 0.0
Min/Max: As above
Display: 0.1
32
t221 Setting t222 Min/Max
6
7
8
10
11
0/400 Hz
0/180%
0/815 Volts
0/100%
0/1
Communications Group
C301 [Language]
Selects the language displayed by the remote communications option.
Options 1 English (Default)
2 Second Lang (Reserved)
C302 [Comm Data Rate] Related Parameter(s): d015
Sets the serial port rate for the RS485 (DSI) port.
Important: Power to drive must be cycled before any changes will affect drive operation.
Options 0 1200
1 2400
2 4800
3 9600 (Default)
4 19.2K
5 38.4K
C303 [Comm Node Addr] Related Parameter(s): d015
Sets the drive node address for the RS485 (DSI) port if using a network connection.
Values Default 100
Min/Max: 1/247
Display: 1
C304 [Comm Loss Action] Related Parameter(s): d015, P107, C305
Selects the drives response to a loss of the communication connection or excessive communication
errors.
Options 0 Fault (Default) Drive will fault on an F81 Comm Loss and coast to stop.
1 Coast to Stop Stops drive via coast to stop.
2 Stop Stops drive via P107 [Stop Mode] setting.
3 Continu Last Drive continues operating at communication commanded
speed saved in RAM.
Communications Group (continued)
C305 [Comm Loss Time] Related Parameter(s): d015, C304
Sets the time that the drive will remain in communication loss before implementing the option selected
in C304 [Comm Loss Action].
Min/Max: 0.1/ 60.0 Secs
Display: 0.1 Secs
C306 [Comm Format]
Selects the protocol (RTU only), data bits (8 data bits only), parity (None, Even, Odd), and stop bits (1
stop bit only) used by the RS485 port on the drive.
Refer to Appendix C for details on using the drive communication features.
Options 0 RTU 8-N-1 (Default)
1 RTU 8-E-1
2 RTU 8-O-1
3 RTU 8-N-2
4 RTU 8-E-2
5 RTU 8-O-2
C307 [Comm Write Mode]
Determines whether parameter changes made over communication port are saved and stored in
Non-Volatile Storage (NVS) or RAM only. If they are stored in RAM, the values will be lost at
power-down.
Options 0 Save (Default)
1 RAM Only
!
ATTENTION: Risk of equipment damage exists. If a controller is programmed to
write parameter data to Non-Volatile Storage (NVS) frequently, the NVS will quickly
exceed its life cycle and cause the drive to malfunction. Do not create a program that
frequently uses configurable outputs to write parameter data to NVS unless C307
[Comm Write Mode] is set to option 1.
A401 [Accel Time 2] Related Parameter(s): P109
When active, sets the rate of acceleration for all speed increases except jog. Refer to the flowchart on
page 1-20 for details.
Display: 0.1 Secs
Maximum Freq
Accel Time
Accel Rate =
Speed
0
Time
P105 [Maximum Freq]
P109 or A401
[Accel Time x]
P110 or A402
[Decel Time x]
0
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A402 [Decel Time 2] Related Parameter(s): P110
When active, sets the rate of deceleration for all speed decreases except jog. Refer to the flowchart
on page 1-20 for details.
Display: 0.1 Secs
Maximum Freq
Decel Time
Decel Rate =
Speed
0
Time
P105 [Maximum Freq]
P109 or A401
[Accel Time x]
P110 or A402
[Decel Time x]
0
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Advanced Program Group (continued)
A403 [S Curve %]
Sets the percentage of acceleration or deceleration time that is applied to the ramp as S Curve. Time
is added, 1/2 at the beginning and 1/2 at the end of the ramp.
Values Default 0% (Disabled)
Min/Max: 0/100%
Display: 1%
Example:
Accel Time = 10 Seconds
S Curve Setting = 50%
S Curve Time = 10 0.5 = 5 Seconds
Total Time = 10 + 5 = 15 Seconds
1/2 S Curve Time
2.5 Seconds
Total Time to Accelerate = Accel Time + S Curve Time
50% S Curve
Target
Target/2
Accel Time
10 Seconds
1/2 S Curve Time
2.5 Seconds
A404 [Jog Frequency] Related Parameter(s): P105, t201, t202, A405
Sets the output frequency when a jog command is issued.
Display: 0.1 Hz
A405 [Jog Accel/Decel] Related Parameter(s): t201, t202, A404
Sets the acceleration and deceleration time when a jog command is issued.
Display: 0.1 Secs
A409 [Internal Freq] Related Parameter(s): P108
Provides the frequency command to the drive when P108 [Speed Reference] is set to 1 Internal
Freq. When enabled, this parameter will change the frequency command in real time using the
integral keypad Up Arrow or Down Arrow when in program mode.
Important: Once the desired command frequency is reached, the Enter key must be pressed to store
this value to EEPROM memory. If the ESC key is used before the Enter key, the frequency will return
to the original value following the normal accel/decel curve.
Min/Max: 0.0/400.0 Hz
Display: 0.1 Hz
A410 [Preset Freq 0]
(1)
Related Parameter(s): P108, P109, P110, t201, t202,
A401, A402
Values A410 Default
A411 Default
A412 Default
A413 Default
0.0 Hz
5.0 Hz
10.0 Hz
20.0 Hz
Min/Max: 0.0/400.0 Hz
Display: 0.1 Hz
Provides a fixed frequency command value when t201 - t202 [Digital Inx Sel] is set to 4 Preset
Frequencies.
An active preset input will override speed command as shown in the flowchart on page 1-20.
(1)
To activate A410 [Preset Freq 0] set P108 [Speed Reference] to option 4 Preset Freq 0-3.
Input State of Digital In 1
(I/O Terminal 05)
Input State of Digital In 2
(I/O Terminal 06) Frequency Source Accel / Decel Parameter Used
(2)
0 0 A410 [Preset Freq 0] [Accel Time 1] / [Decel Time 1]
(2)
When a Digital Input is set to Accel 2 & Decel 2, and the input is active, that input overrides the settings in
this table.
A418 [Skip Frequency] Related Parameter(s): A419
Sets the frequency at which the drive will not operate.
A setting of 0 disables this parameter.
Values Default 0 Hz
Min/Max: 0/400 Hz
Display: 1 Hz
A419 [Skip Freq Band] Related Parameter(s): A418
Determines the bandwidth around A418 [Skip Frequency]. A419 [Skip Freq Band] is applied above
and below the actual skip frequency. See the diagram below.
A setting of 0.0 disables this parameter.
Values Default: 0.0 Hz
Min/Max: 0.0/30.0 Hz
Display: 0.1 Hz
Frequency
Time
Skip Frequency
Command
Frequency
Drive Output
Frequency
2x Skip
Frequency Band
A424 [DC Brake Time] Related Parameter(s): P107, A425
Sets the length of time that DC brake current is injected into the motor. Refer to parameter A425 [DC
Brake Level].
Min/Max: 0.0/99.9 Secs (A setting of 99.9 = Continuous)
Display: 0.1 Secs
A425 [DC Brake Level] Related Parameter(s): P107, A418
Defines the maximum DC brake current, in amps, applied to the motor when P107 [Stop Mode] is set
to either Ramp or DC Brake.
Values Default Drive Rated Amps 0.05
Min/Max: 0.0/(Drive Rated Amps 1.8)
Display: 0.1 Amps
DC Injection Braking Mode
V
o
l
t
s
/
S
p
e
e
d
Voltage
Time
Stop Command
Speed
[DC Brake Level]
[DC Brake Time]
V
o
l
t
s
/
S
p
e
e
d
Ramp-to-Stop Mode
Time
Stop Command
[DC Brake Level]
[DC Brake Time]
V
o
lt
a
g
e
S
p
e
e
d
!
ATTENTION: If a hazard of injury due to movement of equipment or material exists,
an auxiliary mechanical braking device must be used.
!
ATTENTION: This feature should not be used with synchronous or permanent
magnet motors. Motors may be demagnetized during braking.
A427 [DB Resistor Sel] Related Parameter(s): A428
Enables/disables external dynamic braking. This parameter applies only to Frame C drives.
The drive is able to provide full braking indefinitely. Braking power is limited by the external DB
resistor. When this parameter is set to 1 Normal RA Res and an appropriate RA resistor is used (see
selection Table B.C), the drive provides calculated resistor overload protection. However, the drive
cannot protect against a brake IGBT failure.
Values Default 0
Min/Max: 0/3
Display: 1
Setting Min/Max
0
1
2
3
Disabled
Normal RA Res (5% Duty Cycle) - Refer to Table B.C on page B-2
No Protection (100% Duty Cycle)
% Duty Cycle Limited (1% 99% of Duty Cycle) - see A428
!
ATTENTION: A risk of fire exists if external braking resistors are not protected. The
external resistor package must be self-protected from over temperature or the protective
circuit shown in Figure B.3 on page B-7, or equivalent, must be supplied.
A428 [DB Duty Cycle] Related Parameter(s): A427
Selects the duty cycle allowed for an external dynamic braking resistor when A427 [DB Resistor Sel]
is set to 3. This parameter applies only to Frame C drives.
Values Default 5%
Min/Max: 1/99%
Display: 1%
A433 [Start At PowerUp]
Enables/disables a feature that allows a Start or Run command to automatically cause the drive to
resume running at commanded speed after drive input power is restored. Requires a digital input
configured for Run or Start and a valid start contact.
1 Enabled
!
ATTENTION: Equipment damage and/or personal injury may result if this parameter
is used in an inappropriate application. Do not use this function without considering
applicable local, national and international codes, standards, regulations or industry
guidelines.
A434 [Reverse Disable] Related Parameter(s): d006
Enables/disables the function that allows the direction of motor rotation to be changed. The reverse
command may come from a digital command, the keypad or a serial command. All reverse inputs
including two-wire Run Reverse will be ignored with reverse disabled.
Options 0 Rev Enabled (Default)
1 Rev Disabled
A435 [Flying Start En]
Sets the condition that allows the drive to reconnect to a spinning motor at actual RPM.
1 Enabled
A436 [Compensation]
Enables/disables correction options that may improve problems with motor instability.
Options 0 Disabled
1 Electrical (Default) Some drive/motor combinations have inherent instabilities
which are exhibited as non-sinusodial motor currents. This
setting attempts to correct this condition.
2 Mechanical Some motor/load combinations have mechanical resonances
which can be excited by the drive current regulator. This
setting slows down the current regulator response and
attempts to correct this condition.
3 Both
A437 [Slip Hertz @ FLA] Related Parameter(s): P103
Compensates for the inherent slip in an induction motor. This frequency is added to the commanded
output frequency based on motor current.
Min/Max: 0.0/ 10.0 Hz
Display: 0.1 Hz
A438 [Process Time Lo] Related Parameter(s): d010, P104
Scales the time value when the drive is running at P104 [Minimum Freq]. When set to a value other
than zero, d010 [Process Display] indicates the duration of the process.
Values Default 0.00
Min/Max: 0.00/ 99.99
Display: 0.01
A439 [Process Time Hi] Related Parameter(s): d010, P105
Scales the time value when the drive is running at P105 [Maximum Freq]. When set to a value other
than zero, d010 [Process Display] indicates the duration of the process.
Values Default 0.00
Min/Max: 0.00/ 99.99
Display: 0.01
A440 [Process Factor] Related Parameter(s): d010
Scales the value displayed by d010 [Process Display].
Values Default 30.0
Min/Max: 0.1/999.9
Display: 0.1
Output
Freq
Process
Factor
Process
Display
= x
A441 [Bus Reg Mode]
Controls the operation of the drive voltage regulation, which is normally operational at deceleration or
when the bus voltage rises.
Refer to the Attention statement on page P-3 for important information on bus regulation.
Values 0 Disabled
1 Enabled (Default)
A442 [Current Limit]
Maximum output current allowed before current limiting occurs.
Values Default Drive Rated Amps 1.5
Min/Max: 0.1/(Drive Rated Amps 1.8)
Display: 0.1 Amps
A444 [Motor OL Select] Related Parameter(s): P102, P103
Drive provides Class 10 motor overload protection. Settings 0-2 select the derating factor for the I
2
t
overload function.
Options 0 No Derate (Default)
1 Min Derate
2 Max Derate
Min Derate
0
80
100
60
40
20
%

o
f

P
1
0
3

[
M
o
t
o
r

O
L

C
u
r
e
n
t
]
No Derate
0
80
100
60
40
20
% of P102 [Motor NP Hertz]
%

o
f

P
1
0
3

[
M
o
t
o
r

O
L

C
u
r
e
n
t
]
%

o
f

P
1
0
3

[
M
o
t
o
r

O
L

C
u
r
e
n
t
]
Max Derate
0
80
100
60
40
20
0 200 175 150 125 100 75 50 25 0 200 175 150 125 100 75 50 25 0 200 175 150 125 100 75 50 25
A446 [PWM Frequency]
Sets the carrier frequency for the PWM output waveform. The chart below provides derating
guidelines based on the PWM frequency setting.
Important: Ignoring derating guidelines can cause reduced drive performance.
Values Default 4.0 kHz
Min/Max: 2.0/10.0 kHz
Display: 0.1 kHz
%

O
u
t
p
u
t

C
u
r
e
n
t

(
A
)
68
84
88
80
76
96
100
92
72
64
60
56
52
Carrier Frequency (kHz)
8 7 6 5 4 3 2 1 10 9
A448 [SW Current Trip] Related Parameter(s): P103
Enables/disables a software instantaneous (within 100 ms) current trip.
Values Default 0.0 (Disabled)
Display: 0.1 Amps
A450 [Fault Clear]
Resets a fault and clears the fault queue. Used primarily to clear a fault over network communications.
Options 0 Ready/Idle (Default)
1 Reset Fault
2 Clear Buffer (Parameters d007-d009 [Fault x Code])
A451 [Auto Rstrt Tries]
Sets the maximum number of times the drive attempts to reset a fault and restart.
Clear a Type 1 fault and restart the drive.
1. Set A451 [Auto Rstrt Tries] to a value other than 0.
2. Set A452 [Auto Rstrt Delay] to a value other than 0.
Clear an OverVoltage, UnderVoltage or Heatsink OvrTmp fault without restarting the drive.
2. Set A452 [Auto Rstrt Delay] to 0.
Values Default 0
Min/Max: 0/9
Display: 1
!
ATTENTION: Equipment damage and/or personal injury may result if this parameter
is used in an inappropriate application. Do not use this function without considering
applicable local, national and international codes, standards, regulations or industry
guidelines.
A452 [Auto Rstrt Delay] Related Parameter(s): A451
Sets the time between restart attempts when A451 [Auto Rstrt Tries] is set to a value other than zero.
Display: 0.1 Secs
A453 [Boost Select] Related Parameter(s): d004, P101, P102
Sets the boost voltage (% of P101 [Motor NP Volts]) and redefines the Volts per Hz curve.
(1)
(1)
Drive may add additional voltage unless option 5 is selected.
Options 1 30.0, VT
Variable Torque
2 35.0, VT
3 40.0, VT
4 45.0, VT
5 0.0 no IR
Constant Torque
6 0.0
7 2.5, CT
[Default for
3.7, 5.5, 7.5 & 11.0 kW
(5.0, 7.5, 10.0 & 15.0 HP) Drives]
8 5.0, CT (Default)
9 7.5, CT
10 10.0, CT
11 12.5, CT
12 15.0, CT
13 17.5, CT
14 20.0, CT
% P102 [Motor NP Hertz]
%

P
1
0
1

[
M
o
t
o
r

N
P

V
o
l
t
s
]
100
50
1/2 [Motor NP Volts]
1
/
2
[
M
o
t
o
r

N
P

H
e
r
t
z
]
4
3
2
1
0 50 100
Settings
5-14
A457 [Maximum Voltage]
Sets the highest voltage the drive will output.
Values Default Drive Rated Volts
Min/Max: 20/Drive Rated Volts
Display: 1 VAC
A458 [Program Lock]
Protects parameters against change by unauthorized personnel.
Options 0 Unlocked (Default)
1 Locked
A459 [Testpoint Sel]
Used by Rockwell Automation field service personnel.
Values Default 400
Min/Max: 0/FFFF
Display: 1 Hex
A461 [Motor NP FLA]
Set to the motor nameplate rated full load amps.
Values Default Drive Rated Amps
Display: 0.1 Amps
Parameter Cross Reference by Name
Parameter Name Number Group Page
Accel Time 1 P109 Basic Program 3-11
Accel Time 2 A401 Advanced Program 3-19
Analog In 0-10V d020 Display 3-7
Analog In 4-20mA d021 Display 3-7
Anlg In 0-10V Hi t212 Terminal Block 3-14
Anlg In 0-10V Lo t211 Terminal Block 3-14
Anlg In4-20mA Hi t214 Terminal Block 3-15
Anlg In4-20mA Lo t213 Terminal Block 3-14
Auto Rstrt Delay A452 Advanced Program 3-28
Auto Rstrt Tries A451 Advanced Program 3-28
Boost Select A453 Advanced Program 3-29
Bus Reg Mode A441 Advanced Program 3-26
Comm Data Rate C302 Communications 3-17
Comm Format C306 Communications 3-18
Comm Loss Action C304 Communications 3-17
Comm Loss Time C305 Communications 3-18
Comm Node Addr C303 Communications 3-17
Comm Status d015 Display 3-6
Comm Write Mode C307 Communications 3-18
Commanded Freq d002 Display 3-3
Compensation A436 Advanced Program 3-25
Contrl In Status d013 Display 3-5
Control Source d012 Display 3-5
Control SW Ver d016 Display 3-6
Current Limit A441 Advanced Program 3-26
DB Duty Cycle A428 Advanced Program 3-24
DB Resistor Sel A427 Advanced Program 3-23
DC Brake Level A425 Advanced Program 3-23
DC Brake Time A424 Advanced Program 3-21
DC Bus Voltage d005 Display 3-3
Decel Time 1 P110 Basic Program 3-12
Decel Time 2 A402 Advanced Program 3-19
Dig In Status d014 Display 3-6
Digital In1 Sel t201 Terminal Block 3-13
Digital In2 Sel t202 Terminal Block 3-13
Drive Status d006 Display 3-4
Drive Temp d022 Display 3-7
Drive Type d017 Display 3-6
Elapsed Run Time d018 Display 3-7
Fault 1 Code d007 Display 3-4
Fault Clear A450 Advanced Program 3-28
Flying Start En A435 Advanced Program 3-24
Internal Freq A409 Advanced Program 3-20
Jog Accel/Decel A405 Advanced Program 3-20
Jog Frequency A404 Advanced Program 3-20
Language C301 Communications 3-17
Maximum Freq P105 Basic Program 3-8
Maximum Voltage A457 Advanced Program 3-30
Minimum Freq P104 Basic Program 3-8
Motor NP FLA A461 Advanced Program 3-30
Motor NP Hertz P102 Basic Program 3-8
Motor NP Volts P101 Basic Program 3-8
Motor OL Current P103 Basic Program 3-8
Motor OL Ret P111 Basic Program 3-12
Motor OL Select A444 Advanced Program 3-26
Output Current d003 Display 3-3
Output Freq d001 Display 3-3
Output Voltage d004 Display 3-3
Preset Freq 0 A410 Advanced Program 3-21
Process Display d010 Display 3-4
Process Factor A440 Advanced Program 3-26
Process Time Hi A439 Advanced Program 3-25
Process Time Lo A438 Advanced Program 3-25
Program Lock A458 Advanced Program 3-30
PWM Frequency A446 Advanced Program 3-27
Relay Out Level t222 Terminal Block 3-16
Relay Out Sel t221 Terminal Block 3-15
Reset To Defalts P112 Basic Program 3-12
Reverse Disable A434 Advanced Program 3-24
S Curve % A403 Advanced Program 3-20
Skip Freq Band A419 Advanced Program 3-22
Skip Frequency A418 Advanced Program 3-21
Slip Hertz @ FLA A437 Advanced Program 3-25
Speed Reference P108 Basic Program 3-11
Start At PowerUp A433 Advanced Program 3-24
Start Source P106 Basic Program 3-9
Stop Mode P107 Basic Program 3-10
SW Current Trip A448 Advanced Program 3-27
Testpoint Data d019 Display 3-7
Testpoint Sel A459 Advanced Program 3-30
Parameter Name Number Group Page
Notes:
Chapter 4
Troubleshooting
Chapter 4 provides information to guide you in troubleshooting the
PowerFlex 4M drive. Included is a listing and description of drive faults
(with possible solutions, when applicable).
The condition or state of your drive is constantly monitored. Any
changes will be indicated through the integral keypad.
LED Indications
See page 2-3 for information on drive status indicators and controls.
A fault is a condition that stops the drive. There are two fault types.
For information on See page For information on See page
Drive Status 4-1 Fault Descriptions 4-3
Faults 4-1 Common Symptoms and
Corrective Actions
4-5
Drive Status
Faults
Type Fault Description
Auto-Reset/Run When this type of fault occurs, and A451 [Auto Rstrt Tries] is
set to a value greater than 0, a user-configurable timer, A452
[Auto Rstrt Delay], begins. When the timer reaches zero, the
drive attempts to automatically reset the fault. If the condition
that caused the fault is no longer present, the fault will be reset
and the drive will be restarted.
Non-Resetable This type of fault may require drive or motor repair, or is

caused by wiring or programing errors. The cause of the fault
must be corrected before the fault can be cleared.
4-2 Troubleshooting
Fault Indication
Manually Clearing Faults
Automatically Clearing Faults
Auto Restart (Reset/Run)
The Auto Restart feature provides the ability for the drive to
automatically perform a fault reset followed by a start attempt without
user or application intervention. This allows remote or unattended
operation. Only certain faults are allowed to be reset. Certain faults
(Type 2) that indicate possible drive component malfunction are not
resettable.
Caution should be used when enabling this feature, since the drive will
attempt to issue its own start command based on user selected
programming.
Condition Display
Drive is indicating a fault.
The integral keypad provides visual
notification of a fault condition by
displaying the following.
Flashing fault number
Flashing fault indicator
Press the Escape key to regain control
of the integral keypad.
Step Key(s)
1. Press Esc to acknowledge the fault. The fault information will be
removed so that you can use the integral keypad.
Access d007 Fault 1 Code to view the most recent fault information.
2. Address the condition that caused the fault.
The cause must be corrected before the fault can be cleared.
See Table 4.A.
3. After corrective action has been taken, clear the fault by one of these
methods.
Press Stop if P107 [Stop Mode] is set to a value between 0 and 3.
Cycle drive power.
Set A450 [Fault Clear] to 1 or 2.
Cycle digital input if t201 - t202 [Digital Inx Select] is set to option 7
Clear Fault.
Option / Step
Clear a Type 1 fault and restart the drive.
2. Set A452 [Auto Rstrt Delay] to a value other than 0.
Clear an OverVoltage, UnderVoltage or Heatsink OvrTmp fault
without restarting the drive.
2. Set A452 [Auto Rstrt Delay] to 0.
Troubleshooting 4-3
Table 4.A Fault Types, Descriptions and Actions
Fault Descriptions
No. Fault
T
y
p
e
(
1
)
Description Action
F2 Auxiliary Input
Auxiliary input interlock is open. 1. Check remote wiring.

2. Verify communications
programming for intentional fault.
F3 Power Loss

DC bus voltage remained below
85% of nominal.
1. Monitor the incoming AC line for
low voltage or line power
interruption.
2. Check input fuses.
F4 UnderVoltage

DC bus voltage fell below the
minimum value.
Monitor the incoming AC line for low
voltage or line power interruption.
F5 OverVoltage
DC bus voltage exceeded

maximum value.
Monitor the AC line for high line
voltage or transient conditions. Bus
overvoltage can also be caused by
motor regeneration. Extend the
decel time or install dynamic brake
option.
F6 Motor Stalled
Drive is unable to accelerate

motor.
Increase P109 and/or A402 [Accel
Time x] or reduce load so drive
output current does not exceed the
current set by parameter A441
[Current Limit].
F7 Motor Overload

Internal electronic overload trip. 1. An excessive motor load exists.
Reduce load so drive output
current does not exceed the
current set by parameter P103
[Motor OL Current].
2. Verify A453 [Boost Select]
setting
F8 Heatsink
OvrTmp
Heatsink temperature exceeds a

predefined value.
1. Check for blocked or dirty heat
sink fins. Verify that ambient
temperature has not exceeded
40C (104F) for IP 30/NEMA 1/UL
Type 1 installations or 50C (122F)
for IP20/Open type installations.
2. Check fan.
F12 HW OverCurrent
The drive output current has

exceeded the hardware current
limit.
Check programming. Check for
excess load, improper A453 [Boost
Select] setting, DC brake volts set
too high or other causes of excess
current.
F13 Ground Fault
A current path to earth ground

has been detected at one or
more of the drive output
terminals.
Check the motor and external wiring
to the drive output terminals for a
grounded condition.
(1)
See page 4-1 for a description of fault types.
4-4 Troubleshooting
No. Fault
T
y
p
e
(
1
)
Description Action
F33 Auto Rstrt Tries
Drive unsuccessfully attempted

to reset a fault and resume
running for the programmed
number of A451 [Auto Rstrt
Tries].
Correct the cause of the fault and
manually clear.
F38 Phase U to Gnd
A phase to ground fault has been

detected between the drive and
motor in this phase.
1. Check the wiring between the
drive and motor.
2. Check motor for grounded
phase.
3. Replace drive if fault cannot be
cleared.
F39 Phase V to Gnd
F40 Phase W to Gnd
F41 Phase UV Short
Excessive current has been

detected between these two
output terminals.
1. Check the motor and drive output
terminal wiring for a shorted
condition.
cleared.
F42 Phase UW Short
F43 Phase VW Short
F48 Params
Defaulted
The drive was commanded to
write default values to EEPROM.
1. Clear the fault or cycle power to
the drive.
2. Program the drive parameters as
needed.
F63 SW OverCurrent
Programmed A448 [SW Current

Trip] has been exceeded.
Check load requirements and A448
[SW Current Trip] setting.
F64 Drive Overload
Drive rating of 150% for 1 minute

or 200% for 3 seconds has been
exceeded.
Reduce load or extend Accel Time.
F70 Power Unit
Failure has been detected in the

drive power section.
1. Cycle power.
cleared.
F71 Net Loss The communication network has
faulted.
1. Cycle power.
2. Check communications cabling.
3. Check network adapter setting.
4. Check external network status.
F81 Comm Loss
RS485 (DSI) port stopped

communicating.
1. If adapter was not intentionally
disconnected, check wiring to the
port. Replace wiring, port
expander, adapters or complete
drive as required.
2. Check connection.
3. An adapter was intentionally
disconnected.
4. Turn off using C304 [Comm Loss
Action].
F100 Parameter
Checksum
The checksum read from the

board does not match the
checksum calculated.
Set P112 [Reset To Defalts] to
option 1 Reset Defaults.
F122 I/O Board Fail
Failure has been detected in the

drive control and I/O section.
1. Cycle power.
cleared.
(1)
See page 4-1 for a description of fault types.
Troubleshooting 4-5
Motor does not Start.
Drive does not Start from Integral Keypad.
Common Symptoms and Corrective Actions
Cause(s) Indication Corrective Action
No output voltage to the motor. None Check the power circuit.
Check the supply voltage.
Check all fuses and disconnects.
Check the motor.
Verify that the motor is
connected properly.
Check the control input signals.
Verify that a Start signal is
present. If 2-Wire control is used,
verify that either the Run
Forward or Run Reverse signal is
active, but not both.
Verify that I/O Terminal 01 is
active.
Verify that P106 [Start Source]
matches your configuration.
Verify that A434 [Reverse
Disable] is not prohibiting
movement.
Improper boost setting at initial
start-up.
None Set A453 [Boost Select] to option 2
35.0, VT.
Drive is Faulted Flashing red status light Clear fault.
Press Stop
Cycle power
Set A450 [Fault Clear] to option 1
Clear Faults.
Cycle digital input if t201 - t202
[Digital Inx Sel] is set to option 7
Clear Fault.
Integral keypad is not enabled. Green LED above Start key is
not illuminated.
Set parameter P106 [Start
Source] to option 0 Keypad.
Set parameter t201 - t202 [Digital
Inx Select] to option 5 Local
and activate the input.
I/O Terminal 01 Stop input is
not present.
None Wire inputs correctly and/or install
jumper.
4-6 Troubleshooting
Drive does not Start from Start or Run Inputs wired to the terminal block.
Drive does not respond to changes in speed command.
Drive is Faulted Flashing red status light Clear fault.
Press Stop
Cycle power
Set A450 [Fault Clear] to option 1
Clear Faults.
Cycle digital input if t201 - t202
[Digital Inx Select] is set to option
7 Clear Fault.
Incorrect programming.
P106 [Start Source] is set to
option 0 Keypad or option 5
RS485 (DSI) Port.
t201 - t202 [Digital Inx Select] is
set to option 5 Local and the
input is active.
None Check parameter settings.
Incorrect input wiring.
See 1-15 for wiring examples.
2 wire control requires Run
Forward, Run Reverse or Jog
input.
3 wire control requires Start and
Stop inputs
Stop input is always required.
None Wire inputs correctly and/or install
jumper.
Incorrect Sink/Source DIP switch
setting.
None Set switch to match wiring scheme.
No value is coming from the
source of the command.
The drive Run indicator is lit
and output is 0 Hz.
Check d012 [Control Source] for
correct source.
If the source is an analog input,
check wiring and use a meter to
check for presence of signal.
Check d002 [Commanded Freq]
to verify correct command.
Incorrect reference source is
being selected via remote
device or digital inputs.
None Check d012 [Control Source] for
correct source.
Check d014 [Dig In Status] to
see if inputs are selecting an
alternate source. Verify settings
for t201 - t202 [Digital Inx Select].
Check P108 [Speed Reference]
for the source of the speed
reference. Reprogram as
necessary.
Review the Speed Reference
Control chart on page 1-19.
Troubleshooting 4-7
Motor and/or drive will not accelerate to commanded speed.
Motor operation is unstable.
Drive will not reverse motor direction.
Drive does not power up.
Acceleration time is excessive. None Reprogram P109 [Accel Time 1] or
A401 [Accel Time 2].
Excess load or short
acceleration times force the
drive into current limit, slowing
or stopping acceleration.
None Compare d003 [Output Current] with
A441 [Current Limit].
Remove excess load or reprogram
P109 [Accel Time 1] or A401 [Accel
Time 2].
Check for improper A453 [Boost
Select] setting.
Speed command source or
value is not as expected.
None Verify d002 [Commanded Freq].
Check d012 [Control Source] for the
proper Speed Command.
Programming is preventing the
drive output from exceeding
limiting values.
None Check P105 [Maximum Freq] to
insure that speed is not limited by
programming.
Motor data was incorrectly
entered.
None 1. Correctly enter motor nameplate
data into P101, P102 and P103.
2. Enable A436 [Compensation].
3. Use A453 [Boost Select] to
reduce boost level.
Digital input is not selected for
reversing control.
None Check [Digital Inx Sel] (See
page 3-13). Choose correct input
and program for reversing mode.
Digital input is incorrectly
wired.
None Check input wiring. (See page 1-14)
Motor wiring is improperly
phased for reverse.
None Switch two motor leads.
Reverse is disabled. None Check A434 [Reverse Disable].
No input power to drive. None Check the power circuit.
Check the supply voltage.
Check all fuses and disconnects.
Jumper between I/O Terminals
P2 and P1 not installed and/or
DC Bus Inductor not
connected.
None Install jumper or connect DC Bus
Inductor.
4-8 Troubleshooting
Notes:
Appendix A
Supplemental Drive Information
The tables on the following pages provide drive ratings and
recommended AC line input fuse and circuit breaker information. Both
types of short circuit protection are acceptable for UL and IEC
requirements. Sizes listed are the recommended sizes based on 40 degree
C and the U.S. N.E.C. Other country, state or local codes may require
different ratings.
Fusing
If fuses are chosen as the desired protection method, refer to the
recommended types listed below. If available amp ratings do not match
the tables provided, the next lower fuse rating that exceeds the drive
input rating should be chosen.
IEC BS88 (British Standard) Parts 1 & 2
(1)
, EN60269-1, Parts 1 &
2, type gG or equivalent should be used.
UL UL Class RK1, T or J must be used.
(2)
Circuit Breakers
Refer to listings in the following tables for recommended circuit
breakers (inverse time or instantaneous trip) and 140M Self-Protecting
Motor Starters.
Drive, Fuse & Circuit Breaker Ratings A-1
Specifications A-2
Drive, Fuse & Circuit Breaker Ratings
(1)
Typical designations include, but may not be limited to the following; Parts 1 & 2: AC,
AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.
(2)
Typical designations include; Type J - JKS, LPJ, DFJ
Type T - JJS, JJN
Type RK1 - LPS, KTS, KTN
A-2 Supplemental Drive Information
Specifications
Drive Ratings
Catalog
Number
Output Ratings Input Ratings Branch Circuit Protection
kW (HP) Amps
Voltage
Range kVA Amps Fuses
140M Motor
Protectors
(2)
Contactors
100 - 120V AC (10%) 1-Phase Input, 0 - 230V 3-Phase Output
22F-V1P6N103 0.2 (0.25) 1.6 90-126 0.8 6.4 10 140M-C2E-C10 100-C09
22F-V2P5N103 0.4 (0.5) 2.5 90-126 1.1 9.0 15 140M-C2E-C16 100-C12
22F-V4P5N103 0.75 (1.0) 4.5 90-126 2.2 18.0 30 140M-D8E-C20 100-C23
22F-V6P0N103 1.1 (1.5) 6.0 90-126 2.9 24.0 40 140M-F8E-C32 100-C30
22F-A1P6N103 0.2 (0.25) 1.6 180-265 0.7 5.3 10 140M-C2E-B63 100-C09
22F-A2P5N103 0.4 (0.5) 2.5 180-265 1.6 6.5 10 140M-C2E-C10 100-C09
22F-A4P2N103 0.75 (1.0) 4.2 180-265 2.0 8.2 15 140M-C2E-C16 100-C12
22F-A8P0N103 1.5 (2.0) 8.0 180-265 5.4 22.3 35 140M-D8E-C25 100-C23
22F-A011N103 2.2 (3.0) 11.0 180-265 5.9 24.3 40 140M-F8E-C32 100-C30
200 - 240V AC (10%) 1-Phase Input, 0 - 230V 3-Phase Output, with Filter
22F-A1P6N113 0.2 (0.25) 1.6 180-265 1.3 5.3 10 140M-C2E-B63 100-C09
22F-A2P5N113 0.4 (0.5) 2.5 180-265 1.6 6.5 10 140M-C2E-C10 100-C09
22F-A4P2N113 0.75 (1.0) 4.2 180-265 2.0 8.2 15 140M-C2E-C16 100-C12
22F-A8P0N113 1.5 (2.0) 8.0 180-265 5.4 22.3 35 140M-D8E-C25 100-C23
22F-A011N113 2.2 (3.0) 11.0 180-265 5.9 24.3 40 140M-F8E-C32 100-C30
22F-B1P6N103 0.2 (0.25) 1.6 180-265 0.8 1.9 3 140M-C2E-B25 100-C09
22F-B2P5N103 0.4 (0.5) 2.5 180-265 1.2 2.7 6 140M-C2E-B40 100-C09
22F-B4P2N103 0.75 (1.0) 4.2 180-265 2.1 4.9 10 140M-C2E-C63 100-C09
22F-B8P0N103 1.5 (2.0) 8.0 180-265 4.0 9.5 15 140M-C2E-C16 100-C12
22F-B012N103 2.2 (3.0) 12.0 180-265 6.3 15.0 25 140M-C2E-C20 100-C23
22F-B017N103 3.7 (5.0) 17.5 180-265 8.8 21.1 35 140M-F8E-C25 100-C23
22F-B025N104
(1)
5.5 (7.5) 25.0 180-265 11.4 27.2 45 140M-F8E-C32 100-C37
22F-B033N104
(1)
7.5 (10.0) 33.0 180-265 16.1 38.5 60 140M-F8E-C45 100-C60
22F-D1P5N103 0.4 (0.5) 1.5 340-528 1.5 1.8 3 140M-C2E-B25 100-C09
22F-D2P5N103 0.75 (1.0) 2.5 340-528 3.0 3.5 6 140M-C2E-B40 100-C09
22F-D4P2N103 1.5 (2.0) 4.2 340-528 5.0 6.0 10 140M-C2E-C10 100-C09
22F-D6P0N103 2.2 (3.0) 6.0 340-528 5.2 6.2 10 140M-C2E-C10 100-C09
22F-D8P7N103 3.7 (5.0) 8.7 340-528 7.0 8.3 15 140M-C2E-C16 100-C12
22F-D013N104
(1)
5.5 (7.5) 13.0 340-528 12.9 15.4 25 140M-D8E-C20 100-C23
22F-D018N104
(1)
7.5 (10.0) 18.0 340-528 16.3 19.5 30 140M-F8E-C25 100-C23
22F-D024N104
(1)
11.0 (15.0) 24.0 340-528 21.7 26.1 40 140M-F8E-C32 100-C30
380 - 480V AC (10%) 3-Phase Input, 0 - 460V 3-Phase Output, with Filter
22F-D1P5N113 0.4 (0.5) 1.5 340-528 1.5 1.8 3 140M-C2E-B25 100-C09
22F-D2P5N113 0.75 (1.0) 2.5 340-528 3.0 3.5 6 140M-C2E-B40 100-C09
22F-D4P2N113 1.5 (2.0) 4.2 340-528 5.0 6.0 10 140M-C2E-C10 100-C09
22F-D6P0N113 2.2 (3.0) 6.0 340-528 5.2 6.2 10 140M-C2E-C10 100-C09
22F-D8P7N113 3.7 (5.0) 8.7 340-528 7.0 8.3 15 140M-C2E-C16 100-C12
22F-D013N114
(1)
5.5 (7.5) 13.0 340-528 12.9 15.4 25 140M-D8E-C20 100-C23
22F-D018N114
(1)
7.5 (10.0) 18.0 340-528 16.3 19.5 30 140M-F8E-C25 100-C23
22F-D024N114
(1)
11.0 (15.0) 24.0 340-528 21.7 26.1 40 140M-F8E-C32 100-C30
(1)
Catalog suffix ending with 4, such as N104 and N114, indicate that an internal brake IGBT is supplied.
(2)
Refer to the selection guide for Bulletin 140M motor protectors to determine the frame and breaking capacity required for
your application.
Supplemental Drive Information A-3
Input/Output Ratings
Approvals
Output Frequency: 0-400 Hz (Programmable)
Efficiency: 97.5% (Typical)
Digital Control Inputs (Input Current = 6mA) Analog Control Inputs
SRC (Source) Mode:
18-24V = ON
0-6V = OFF
SNK (Sink) Mode:
0-6V = ON
18-24V = OFF
4-20mA Analog: 250 ohm input impedance
0-10V DC Analog: 100k ohm input impedance
External Pot: 1-10k ohms, 2 Watt minimum
Control Output (Programmable Output, form C relay)
Resistive Rating: 3.0A at 30V DC, 125V AC and 240V AC Inductive Rating: 0.5A at 30V DC, 125V AC, and 240V AC
Recommended Fuses and Circuit Breakers
Fuse: UL Class J, RK1, T or Type BS88; 600V (550V) or equivalent. Circuit Breakers: HMCP or Bulletin 140M or equivalent.
Protective Features
Motor Protection: I
2
t overload protection - 150% for 60 Secs, 200% for 3 Secs (Provides Class 10 protection)
Overcurrent: 200% hardware limit, 300% instantaneous fault
Over Voltage: 100-120V AC Input Trip occurs at 405V DC bus voltage (equivalent to 150V AC incoming line)
200-240V AC Input Trip occurs at 405V DC bus voltage (equivalent to 290V AC incoming line)
Under Voltage: 100-120V AC Input Trip occurs at 210V DC bus voltage (equivalent to 75V AC incoming line)
Control Ride Through: Minimum ride through is 0.5 Secs - typical value 2 Secs
Faultless Power Ride Through: 100 milliseconds
Dynamic Braking
Internal brake IGBT included with power ratings 5.5 kW (7.5 HP) and 7.5 kW (10.0 HP) for 240V, 3-phase drives and 5.5 kW
(7.5 HP), 7.5 kW (10.0 HP) and 11.0 kW (15.0 HP) for 480V, 3-phase drives. See Appendix B for ordering information.
U
L
UL508C
CSA 22.2
No. 14 C US
EMC Directive 89/336/EEC, LV Dir. 73/23/EEC
LV: EN 50178
EMC: EN 61800-3
Category Specification
Environment Altitude: 1000 m (3300 ft) max. without derating
Maximum Surrounding Air
Temperature without derating:
IP20:
IP20 zero stacking:
10 to 50 C (14 to 122 F)
10 to 40 C (14 to 104 F)
Cooling Method
Convection:
Fan:
120V, 1-Phase, 0.75 kW (1 HP) and below
240V, 1-Phase, 0.4 kW (0.5 HP) and below
All other drive ratings.
Storage Temperature: 40 to 85 degrees C (40 to 185 degrees F)
Atmosphere: Important: Drive must not be installed in an
area where the ambient atmosphere contains
volatile or corrosive gas, vapors or dust. If the
drive is not going to be installed for a period of
time, it must be stored in an area where it will not
be exposed to a corrosive atmosphere.
Relative Humidity: 0 to 95% non-condensing
Shock (operating): 15G peak for 11ms duration (1.0ms)
Vibration (operating): 1G peak, 5 to 2000 Hz
Control Carrier Frequency 2-10 kHz. Drive rating based on 4 kHz.
Frequency Accuracy
Digital Input:
Analog Input:
Within 0.05% of set output frequency.
Within 0.5% of maximum output frequency.
Speed Regulation - Open Loop
with Slip Compensation:
2% of base speed across a 40:1 speed range.
Stop Modes: Multiple programmable stop modes including -
Ramp, Coast, DC-Brake, Ramp-to-Hold and
S Curve.
Acceleration/Deceleration: Two independently programmable acceleration
and deceleration times. Each time may be
programmed from 0 - 600 seconds in 0.1 second
increments.
Intermittent Overload: 150% Overload capability for up to 1 minute
200% Overload capability for up to 3 seconds
Electronic Motor Overload
Protection
Class 10 protection with speed sensitive
response and power-down overload retention
function.
Supplemental Drive Information A-5
PowerFlex 4M Estimated Watts Loss (Rated Load, Speed & PWM)
Voltage kW (HP) Watts Loss
100120V, 1-Phase 0.2 (0.25)
0.4 (0.5)
0.75 (1.0)
1.1 (1.5)
17
28
50
76
200240V, 1-Phase 0.2 (0.25)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
14
25
43
82
109
200240V, 3-Phase 0.2 (0.25)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
3.7 (5.0)
5.5 (7.5)
7.5 (10)
16
26
44
84
115
159
239
329
380480V, 3-Phase 0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
3.7 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
24
41
74
92
135
190
294
378
Notes:
Appendix B
Accessories and Dimensions
Table B.A Catalog Number Description
Table B.B PowerFlex 4M Drives
Product Selection B-1
Product Dimensions B-6
Product Selection
22F - D 8P7 N 1 1 3
Drive Voltage Rating Rating Enclosure HIM Emission Class Type
Drive Ratings Catalog Number
Frame
Size Input Voltage kW HP
Output
Current (A) Panel Mount
120V 50/60 Hz
1-Phase
0.2 0.25 1.6
22F-V1P6N103
A
0.4 0.5 2.5
22F-V2P5N103
A
0.75 1.0 4.5
22F-V4P5N103
B
1.1 1.5 6.0
22F-V6P0N103
B
240V 50/60 Hz
1-Phase
0.2 0.25 1.6
22F-A1P6N103
A
0.4 0.5 2.5
22F-A2P5N103
A
0.75 1.0 4.2
22F-A4P2N103
A
1.5 2.0 8.0
22F-A8P0N103
B
2.2 3.0 11.0
22F-A011N103
B
240V 50/60 Hz
1-Phase
With Integral EMC Filter
(1)
0.2 0.25 1.6
22F-A1P6N113
A
0.4 0.5 2.5
22F-A2P5N113
A
0.75 1.0 4.2
22F-A4P2N113
A
1.5 2.0 8.0
22F-A8P0N113
B
2.2 3.0 11.0
22F-A011N113
B
240V 50/60 Hz
3-Phase
0.2 0.25 1.6
22F-B1P6N103
A
0.4 0.5 2.5
22F-B2P5N103
A
0.75 1.0 4.2
22F-B4P2N103
A
1.5 2.0 8.0
22F-B8P0N103
A
2.2 3.0 12.0
22F-B012N103
B
3.7 5.0 17.5
22F-B017N103
B
5.5 7.5 25.0
22F-B025N104
(3)
C
7.5 10.0 33.0
22F-B033N104
(3)
C
480V 50/60 Hz
3-Phase
0.4 0.5 1.5
22F-D1P5N103
A
0.75 1.0 2.5
22F-D2P5N103
A
1.5 2.0 4.2
22F-D4P2N103
A
2.2 3.0 6.0
22F-D6P0N103
B
3.7 5.0 8.7
22F-D8P7N103
B
5.5 7.5 13.0
22F-D013N104
(3)
C
7.5 10.0 18.0
22F-D018N104
(3)
C
11.0 15.0 24.0
22F-D024N104
(3)
C
B-2 Accessories and Dimensions
Table B.C Dynamic Brake Modules
480V 50/60 Hz
3-Phase
With Integral EMC Filter
(2)
0.4 0.5 1.5
22F-D1P5N113
A
0.75 1.0 2.5
22F-D2P5N113
A
1.5 2.0 4.2
22F-D4P2N113
A
2.2 3.0 6.0
22F-D6P0N113
B
3.7 5.0 8.7
22F-D8P7N113
B
5.5 7.5 13.0
22F-D013N114
(3)
C
7.5 10.0 18.0
22F-D018N114
(3)
C
11.0 15.0 24.0
22F-D024N114
(3)
C
(1)
This filter is suitable for use with a cable length of up to 5 meters (16 feet) for EN55011 class A
and 1 meter (3 feet) for EN55011 class B environment.
(2)
This filter is suitable for use with a cable length of up to 10 meters (33 feet) for EN55011 class A
environment.
(3)
Catalog suffix ending with 4, such as N104 and N114, indicate that an internal brake IGBT is supplied.
Drive Ratings
Catalog Number
(1)

(2)
(1)
The resistors listed in this table are rated for 5% duty cycle.
(2)
Use of Rockwell resistors is always recommended. The resistors listed have been carefully
selected for optimizing performance in a varity of applications. Alternative resistors may be used,
however care must be taken when making a selection. Refer to the PowerFlex Dynamic Braking
Resistor Calculator, publication PFLEX-AT001.
Input Voltage kW HP
Minimum
Resistance
240V 50/60 Hz
3-Phase
5.5 7.5 18 AK-R2-030P1K2
7.5 10.0 12 AK-R2-030P1K2
480V 50/60 Hz
3-Phase
5.5 7.5 60 AK-R2-120P1K2
7.5 10.0 39 AK-R2-120P1K2
11.0 15.0 36 AK-R2-120P1K2
(3)
(3)
Requires two resistors wired in parallel.
Drive Ratings Catalog Number
Frame
Size Input Voltage kW HP
Output
Current (A) Panel Mount
Accessories and Dimensions B-3
Table B.D Bulletin 1321-3R Series Line Reactors
Table B.E DC Bus Inductors
Input Voltage kW HP
Fundamental
Amps
Maximum
Continuous
Amps Inductance
Watts
Loss
Catalog
Number
(1)
(1)
Catalog numbers listed are for 3% impedance open style units. NEMA Type 1 and 5% impedance
reactor types are also available. Refer to publication 1321-TD001.
240V 50/60 Hz
3-Phase
0.2 0.25 2 3 12.0 mh 7.5 W 1321-3R2-A
0.4 0.5 4 6 12.0 mh 21 W 1321-3R4-D
0.75 1.0 8 12 3.0 mh 29 W 1321-3R8-B
1.5 2.0 8 12 1.5 mh 19.5 W 1321-3R8-A
2.2 3.0 12 18 1.25 mh 26 W 1321-3R12-A
3.7 5.0 18 27 0.5 mh 36 W 1321-3R18-A
5.5 7.5 25 37.5 0.5 mh 48 W 1321-3R25-A
7.5 10.0 35 52.5 0.4 mh 49 W 1321-3R35-A
480V 50/60 Hz
3-Phase
0.4 0.5 2 3 20.0 mh 11.3 W 1321-3R2-B
0.75 1.0 4 6 9.0 mh 20 W 1321-3R4-C
1.5 2.0 4 6 6.5 mh 20 W 1321-3R4-B
2.2 3.0 8 12 5.0 mh 25.3 W 1321-3R8-C
3.7 5.0 12 18 2.5 mh 31 W 1321-3R12-B
5.5 7.5 12 18 2.5 mh 31 W 1321-3R12-B
7.5 10.0 18 27 1.5 mh 43 W 1321-3R18-B
11.0 15.0 25 37.5 1.2 mh 52 W 1321-3R25-B
Input Voltage kW HP Amps
Inductance
mh MTE Catalog Number
(2)
240V 50/60 Hz
3-Phase
5.5 7.5 32 0.85 32RB001
7.5 10.0 40 0.5 40RB001
480V 50/60 Hz
3-Phase
5.5 7.5 18 3.75 18RB004
7.5 10.0 25 4.0 25RB005
11.0 15.0 32 2.68 32RB003
(2)
Use MTE RB Series or equivalent inductors.
Table B.F EMC Line Filters
Drive Ratings
S Type Filter
Catalog Number
(1)

(1)
This filter is suitable for use with a cable length up to 5 meters (16 feet) for Class A and
1 meter (3 feet) for Class B environments.
L Type Filter
Catalog Number
(3)
(3)
This filter is suitable for use with a cable length up to 100 meters (328 feet) for Class A and
25 meters (82 feet) for Class B environments.
Input Voltage kW HP
120V 50/60 Hz
1-Phase
0.2 0.25 22F-RF010-AL
0.4 0.5 22F-RF010-AL
0.75 1.0 22F-RF018-BL
1.1 1.5 22F-RF025-BL
240V 50/60 Hz
1-Phase
0.2 0.25
(2)
(2)
These ratings can be ordered with internal S Type filters. Refer to the Catalog Number
explanation on page P-4 and Table B.B for details.
22F-RF010-AL
0.4 0.5
(2)
22F-RF010-AL
0.75 1.0
(2)
22F-RF010-AL
1.5 2.0
(2)
22F-RF018-BL
2.2 3.0
(2)
22F-RF025-BL
240V 50/60 Hz
3-Phase
0.2 0.25 22F-RF9P5-AS 22F-RF9P5-AL
0.4 0.5 22F-RF9P5-AS 22F-RF9P5-AL
0.75 1.0 22F-RF9P5-AS 22F-RF9P5-AL
1.5 2.0 22F-RF9P5-AS 22F-RF9P5-AL
2.2 3.0 22F-RF021-BS 22F-RF021-BL
3.7 5.0 22F-RF021-BS 22F-RF021-BL
5.5 7.5 22F-RF039-CS 22F-RF039-CL
7.5 10.0 22F-RF039-CS 22F-RF039-CL
480V 50/60 Hz
3-Phase
(2)
0.4 0.5 22F-RF6P0-AS 22F-RF6P0-AL
0.75 1.0 22F-RF6P0-AS 22F-RF6P0-AL
1.5 2.0 22F-RF6P0-AS 22F-RF6P0-AL
2.2 3.0 22F-RF012-BS 22F-RF012-BL
3.7 5.0 22F-RF012-BS 22F-RF012-BL
5.5 7.5 22F-RF026-CS 22F-RF026-CL
7.5 10.0 22F-RF026-CS 22F-RF026-CL
11.0 15.0 22F-RF026-CS 22F-RF026-CL
Table B.G Human Interface Module (HIM) Option Kits and Accessories
Table B.H Communication Option Kits

Item Description Catalog Number
LCD Display, Remote Panel
Mount
Digital speed control
CopyCat capable
IP66 (NEMA Type 4X/12) indoor use only
22-HIM-C2 includes 2.9 meter cable.
22-HIM-C2S includes 2 meter cable.
22-HIM-C2
22-HIM-C2S
(1)
(1)
The 22-HIM-C2S is smaller than the 22-HIM-C2 and cannot be used as a direct replacement.
LCD Display, Remote Handheld Digital speed control
Full numeric keypad
CopyCat capable
IP30 (NEMA Type 1)
Includes 1.0 meter cable
Panel mount with optional Bezel Kit
22-HIM-A3
Bezel Kit Panel mount for LCD Display, Remote
Handheld unit, IP30 (NEMA Type 1)
22-HIM-B1
DSI HIM Cable
(DSI HIM to RJ45 cable)
1.0 Meter (3.3 Feet)
2.9 Meter (9.51 Feet)
22-HIM-H10
22-HIM-H30
Item Description Catalog Number
(2)
(2)
For pricing information, refer to the PowerFlex 4-Class Price List, Publication 22-PL001.
External DSI
Communications Kit
External mounting kit for 22-COMM-C, -D, -E, -P. 22-XCOMM-DC-BASE
External Comms Power
Supply
Optional 100-240V AC Power Supply for External
DSI Communications Kit.
20-XCOMM-AC-PS1
Compact I/O Module Three channel. 1769-SM2
Serial Converter Module
(RS485 to RS232)
Provides serial communication via DF1 protocol
for use with DriveExplorer and DriveExecutive
software. Includes:
DSI to RS232 serial converter (1)
1203-SFC serial cable (1)
22-RJ45CBL-C20 cable (1)
DriveExplorer Lite CD (1)
22-SCM-232
DSI Cable 2.0 meter RJ45 to RJ45 cable, male to male
connectors.
22-RJ45CBL-C20
Serial Cable 2.0 meter serial cable with a locking low profile
connector to connect to the serial converter and a
9-pin sub-miniature D female connector to
connect to a computer.
1203-SFC
Null Cable Converter For use when connecting the serial converter to
DriveExplorer on a handheld PC.
1203-SNM
Splitter Cable RJ45 one to two port splitter cable AK-U0-RJ45-SC1
Terminating Resistors RJ45 120 Ohm resistors (2 pieces) AK-U0-RJ45-TR1
Terminal Block RJ45 Two position terminal block (5 pieces) AK-U0-RJ45-TB2P
DriveExplorer Software
(CD-ROM) Version 3.01
or later
Windows based software package that provides
an intuitive means for monitoring or configuring
Allen-Bradley drives and communication adapters
online.
Compatibility:
Windows 95, 98, ME, NT 4.0 (Service Pack 3 or
later), 2000, XP and CE
(1)
(1)
See www.ab.com/drives/driveexplorer.htm for supported devices.
9306-4EXP01ENE
DriveExecutive software
(CD-ROM) Version 1.01
or later
Windows based software package that provides
an intuitive means for monitoring or configuring
Allen-Bradley drives and communication adapters
online and offline.
Compatibility:
Windows 98, ME, NT 4.0 (Service Pack 3 or
later), 2000 and XP
9303-4DTE01ENE
Table B.I PowerFlex 4M Panel Mount Drives Ratings are in kW and (HP)
Figure B.1 PowerFlex 4M Panel Mount Drives
Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).
Product Dimensions
F
r
a
m
e
120V AC 1-Phase 240V AC 1-Phase 240V AC 3-Phase 480V AC 3-Phase
A 0.2 (0.25)
0.4 (0.5)
0.2 (0.25)
0.4 (0.5)
0.75 (1.0)
0.2 (0.25)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
B 0.75 (1.0)
1.1 (1.5)
1.5 (2.0)
2.2 (3.0)
2.2 (3.0)
3.7 (5.0)
2.2 (3.0)
3.7 (5.0)
C 5.5 (7.5)
7.5 (10.0)
5.5 (7.5)
7.5 (10.0)
11.0 (15.0)
a
c
b
d
e
g
h
f
j
i
k*
Note:
DIN rail mounting is not applicable to Frame C.
Frame a b c d e f g h i j k
Shipping
Weight
A 72.0
(2.83)
59.0
(2.32)
174.0
(6.85)
151.6
(5.97)
5.4
(0.21)
5.4
(0.21)
5.2
(0.20)
136.0
(5.35)
90.9
(3.58)
81.3
(3.20)
1.6 (3.5)
B 100
(3.94)
89.0
(3.50)
174.0
(6.85)
163.5
(6.44)
5.4
(0.21)
5.4
(0.21)
5.2
(0.20)
0.5
(0.02)
136.0
(5.35)
90.9
(3.58)
81.3
(3.20)
2.1 (4.6)
C 130.0
(5.12)
116.0
(4.57)
260.0
(10.24)
247.5
(9.74)
5.5
(0.22)
5.5
(0.22)
6.0
(0.24)
1.0
(0.04)
180.0
(7.09)
128.7
(5.07)
4.8 (10.6)

Figure B.2 Dynamic Brake Modules Dimensions are in millimeters and (inches)
Figure B.3 Recommended External Brake Resistor Circuitry
Frame Catalog Number
B AK-R2-030P1K2, AK-R2-120P1K2
59.0
(2.32)
405.0
(15.94)
386.0
(15.20)
61.0
(2.40)
31.0
(1.22)
R
O
C
K
W
E
L
L
A
U
T
O
M
A
T
IO
N
C
US
Frame B
Power On
Power Source DB Resistor Thermostat
Power Off
M
M
R (L1)
S (L2)
T (L3)
Three-Phase
AC Input
Note: Applicable to Frame C drives only.
Figure B.4 Bulletin 1321-3R Series Line Reactors
Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).
Catalog Number A B C D E Weight
1321-3R2-A 112 (4.40) 104 (4.10) 70 (2.75) 50 (1.98) 37 (1.44) 1.8 (4)
1321-3R2-B 112 (4.40) 104 (4.10) 70 (2.75) 50 (1.98) 37 (1.44) 1.8 (4)
1321-3R4-B 112 (4.40) 104 (4.10) 76 (3.00) 50 (1.98) 37 (1.44) 1.8 (4)
1321-3R4-C 112 (4.40) 104 (4.10) 86 (3.38) 60 (2.35) 37 (1.44) 2.3 (5)
1321-3R4-D 112 (4.40) 104 (4.10) 92 (3.62) 66 (2.60) 37 (1.44) 2.7 (6)
1321-3R8-A 152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00) 3.1 (7)
1321-3R8-B 152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00) 3.6 (8)
1321-3R8-C 152 (6.00) 127 (5.00) 85 (3.35) 63 (2.48) 51 (2.00) 4.9 (11)
1321-3R12-A 152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00) 4.1 (9)
1321-3R12-B 152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00) 4.5 (10)
1321-3R18-A 152 (6.00) 133 (5.25) 79 (3.10) 54 (2.13) 51 (2.00) 4.1 (9)
1321-3R18-B 152 (6.00) 135 (5.30) 89 (3.50) 63 (2.48) 51 (2.00) 5.5 (12)
1321-3R25-A 183 (7.20) 146 (5.76) 85 (3.35) 60 (2.35) 76 (3.00) 4.9 (11)
1321-3R25-B 183 (7.20) 147 (5.80) 89 (3.50) 60 (2.35) 76 (3.00) 6.4 (14)
1321-3R35-A 193 (7.60) 146 (5.76) 91 (3.60) 66 (2.60) 76 (3.00) 6.3 (14)
D
C
B
A
E
Figure B.5 Frame A EMC Line Filters Dimensions are in millimeters and (inches)
Catalog Numbers: 22F-RF010-AL; 22F-RF9P5-AS, 22F-RF9P5-AL; 22F-RF6P0-AS,
22F-RF6P0-AL
19.0
(0.75)
229.0
(9.02)
54.0
(2.13)
72.0
(2.83)
5
.5
(0
.2
2
)
218.5
(8.60)
31.0
(1.22)
50.0
(1.97)
218.5
(8.60)
24.0
(0.94)
5.5 (0.22)
Figure B.6 Frame B EMC Line Filters Dimensions are in millimeters and (inches)
Catalog Numbers: 22F-RF018-BL; 22F-RF025-BL; 22F-RF021-BS, 22F-RF021-BL;
22F-RF012-BS, 22F-RF012-BL
229.0
(9.02)
101.0
(3.98)
74.0
(2.91)
216.0
(8.50)
5.5 (0.22)
50.0
(1.97)
27.0
(1.06)
216.0
(8.50)
24.0
(0.94)
15.0
(0.59)
5
.5
(0
.2
2
)
Figure B.7 Frame C EMC Line Filters Dimensions are in millimeters and (inches)
Catalog Number: 22F-RF039-CS, 22F-RF039-CL; 22F-RF026-CS, 22F-RF026-CL
32.0
(1.26)
60.0
(2.36)
309.0
(12.17)
90.0
(3.54)
130.0
(5.12)
30.0
(1.18)
297.0
(11.69)
297.0
(11.69)
309.0
(12.17)
17.0
(0.67)
5.5 (0.22)
5
.5
(0
.2
2
)
Figure B.8 Remote (Panel Mount) HIM Dimensions are in millimeters and (inches)
Catalog Number: 22-HIM-C2
104
(4.09)
17.6
(0.69)
2.9m
220
(8.66)
194
(7.64)
125
(4.92)
60.5
(2.38)
38
(1.50)
78
(3.07)
66
(2.60)
19.1
(0.75)
4.8
(0.19)
Figure B.9 Remote (Panel Mount) Small HIM Dimensions are in millimeters and
(inches) Catalog Number: 22-HIM-C2S
Important: The 22-HIM-C2S is smaller than the 22-HIM-C2 and
cannot be used as a direct replacement.
93
(3.66)
25
(0.98)
2m
180
(7.09)
154
(6.06)
77
(3.03)
23.5
(0.93)
67
(2.64)
60
(2.36)
19.1
(0.75)
4.8
(0.19)
Figure B.10 NEMA Type 1 Bezel Dimensions are in millimeters and (inches)
Catalog Number: 22-HIM-B1
93
(3.66)
25.2
(0.99)
2m
180
(7.09)
11.1
(0.44)
154
(6.06)
77
(3.03)
23.5
(0.93)
67
(2.64)
60
(2.36)
19.1
(0.75)
4.8
(0.19)
Appendix C
RS485 (DSI) Protocol
PowerFlex 4M drives support the RS485 (DSI) protocol to allow
efficient operation with Rockwell Automation peripherals. In addition,
some Modbus functions are supported to allow simple networking.
PowerFlex 4M drives can be multi-dropped on an RS485 network using
Modbus protocol in RTU mode.
For information regarding DeviceNet or other communication protocols,
refer to the appropriate usr manual.
Network Wiring
Network wiring consists of a shielded 2-conductor cable that is
daisy-chained from node to node.
Figure C.1 Network Wiring Diagram
Only pins 4 and 5 on the RJ45 plug should be wired. The other pins on
the PowerFlex 4M RJ45 socket contain power, etc. for other Rockwell
Automation peripheral devices and must not be connected.
Wiring terminations on the master controller will vary depending on the
master controller used and TxRxD+ and TxRxD- are shown for
illustration purposes only. Refer to the master controllers user manual
for network terminations. Note that there is no standard for the + and
- wires, and consequently Modbus device manufacturers interpret
them differently. If you have problems with initially establishing
communications, try swapping the two network wires at the master
controller.
Controller
Master
PowerFlex 4M
Node 1
4
5
PowerFlex 4M
Node 2
4
5
PowerFlex 4M
Node "n"
4
5
TxRxD+
TxRxD-
TxRxD+
TxRxD-
TxRxD+
TxRxD-
NOTE: The shield is connected at ONLY ONE end of each cable segment.
Shield Shield Shield
120 ohm resistor
120 ohm resistor
X X X
FRONT
PIN 8
PIN 1
C-2 RS485 (DSI) Protocol
Standard RS485 wiring practices apply. Termination resistors need to be
applied at each end of the network cable. RS485 repeaters may need to
be used for long cable runs, or if greater than 32 nodes are needed on the
network.
Control Terminal 16 on the PowerFlex 4M must also be connected to PE
ground (there are two PE terminals on the drive). See Figure 1.5 for more
information.
Parameter Configuration
The following PowerFlex 4M parameters are used to configure the drive
to operate on a network.
Supported Modbus Function Codes
The peripheral interface (DSI) used on PowerFlex 4M drives supports
some of the Modbus function codes.
Important: Modbus devices can be 0-based (registers are numbered
starting at 0) or 1-based (registers are numbered starting at
1). Depending on the Modbus Master used, the register
addresses listed on the following pages may need to be
offset by +1. For example, Logic Command may be register
address 8192 for some master devices (e.g. ProSoft
3150-MCM SLC Modbus scanner) and 8193 for others
(e.g. PanelViews).
Parameter Details Reference
P106 [Start Source] Set to 5 RS485 (DSI) Port if Start is controlled from
the network.
Page 3-9
P108 [Speed Reference] Set to 5 RS485 (DSI) Port if the Speed Reference is
controlled from the network.
Page 3-11
C302 [Comm Data Rate] Sets the data rate for the RS485 (DSI) Port. All nodes
on the network must be set to the same data rate.
Page 3-17
C303 [Comm Node Addr] Sets the node address for the drive on the network.
Each device on the network requires a unique node
address.
Page 3-17
C304 [Comm Loss Action] Selects the drives response to communication
problems.
Page 3-17
C305 [Comm Loss Time] Sets the time that the drive will remain in
communication loss before the drive implements A105
[Comm Loss Action].
Page 3-18
C306 [Comm Format] Sets the transmission mode, data bits, parity and stop
bits for the RS485 (DSI) Port. All nodes on the network
must be set to the same setting.
Page 3-18
Modbus Function Code (Decimal) Command
03 Read Holding Registers
06 Preset (Write) Single Register
16 (10 Hexadecimal) Preset (Write) Multiple Registers
RS485 (DSI) Protocol C-3
Writing (06) Logic Command Data
The PowerFlex 4M drive can be controlled via the network by sending
Function Code 06 writes to register address 8192 (Logic Command).
P106 [Start Source] must be set to 5 RS485 (DSI) Port in order to
accept the commands.
Logic Command
Address (Decimal) Bit(s) Description
8192
0 1 = Stop, 0 = Not Stop
1 1 = Start, 0 = Not Start
2 1 = Jog, 0 = No Jog
3 1 = Clear Faults, 0 = Not Clear Faults
5,4
00 = No Command
01 = Forward Command
10 = Reverse Command
11 = No Command
6 Not Used
7 Not Used
9,8
00 = No Command
01 = Accel Rate 1 Enable
10 = Accel Rate 2 Enable
11 = Hold Accel Rate Selected
11,10
00 = No Command
01 = Decel Rate 1 Enable
10 = Decel Rate 2 Enable
11 = Hold Decel Rate Selected
14,13,12
000 = No Command
001 = Freq. Source = P036 [Start Source]
010 = Freq. Source = A069 [Internal Freq]
011 = Freq. Source = Comms (Addr 8193)
100 = A410 [Preset Freq 0]
15 Not Used
Writing (06) Reference
The Speed Reference to a PowerFlex 4M drive can be controlled via the
network by sending Function Code 06 writes to register address 8193
(Reference). P108 [Speed Reference] must be set to 5 RS485 (DSI)
Port in order to accept the Speed Reference.
Reading (03) Logic Status Data
The PowerFlex 4M Logic Status data can be read via the network by
sending Function Code 03 reads to register address 8448 (Logic Status).
Reading (03) Feedback
The Feedback (Output Frequency) from the PowerFlex 4M drive can be
read via the network by sending Function Code 03 reads to register
address 8451 (Feedback).
Reference
Address (Decimal) Description
8193
A decimal value entered as xxx.x where the decimal point is fixed. For
example, a decimal 100 equals 10.0 Hz and 543 equals 54.3 Hz.
Logic Status
Address (Decimal) Bit(s) Description
8448
0 1 = Ready, 0 = Not Ready
1 1 = Active (Running), 0 = Not Active
2 1 = Cmd Forward, 0 = Cmd Reverse
3 1 = Rotating Forward, 0 = Rotating Reverse
4 1 = Accelerating, 0 = Not Accelerating
5 1 = Decelerating, 0 = Not Decelerating
6 1 = Alarm, 0 = No Alarm
7 1 = Faulted, 0 = Not Faulted
8 1 = At Reference, 0 = Not At Reference
9 1 = Reference Controlled by Comm
10 1 = Operation Cmd Controlled by Comm
11 1 = Parameters have been locked
12 Digital Input 1 Status
13 Digital Input 2 Status
14 Not Used
15 Not Used
Feedback
(1)
(1)
Returns the same data as Reading (03) Parameter d001 [Output Freq].
Address (Decimal) Description
8451
A xxx.x decimal value where the decimal point is fixed. For example, a decimal
123 equals 12.3 Hz and 300 equals 30.0 Hz.
RS485 (DSI) Protocol C-5
Reading (03) Drive Error Codes
The PowerFlex 4M Error Code data can be read via the network by
sending Function Code 03 reads to register address 8449 (Drive Error
Codes).
Reading (03) and Writing (06) Drive Parameters
To access drive parameters, the Modbus register address equals the
parameter number. For example, a decimal 1 is used to address
Parameter d001 [Output Freq] and decimal 39 is used to address
Parameter P109 [Accel Time 1].
Additional Information
Refer to http://www.ab.com/drives/ for additional information.
Logic Status
Address (Decimal) Value (Decimal) Description
8449
0 No Fault
2 Auxiliary Input
3 Power Loss
4 Undervoltage
5 Overvoltage
6 Motor Stalled
7 Motor Overload
8 Heatsink Overtemperature
12 HW Overcurrent (300%)
13 Ground Fault
29 Analog Input Loss
33 Auto Restart Tries
38 Phase U to Ground Short
39 Phase V to Ground Short
40 Phase W to Ground Short
41 Phase UV Short
42 Phase UW Short
43 Phase VW Short
63 Software Overcurrent
64 Drive Overload
70 Power Unit Fail
80 AutoTune Fail
81 Communication Loss
100 Parameter Checksum Error
122 I/O Board Fail
Notes:
Appendix D
RJ45 DSI Splitter Cable
The PowerFlex 4M drive provides a RJ45 port to allow the connection of
a single peripheral device. The RJ45 DSI Splitter Cable can be used to
connect a second DSI peripheral device to the drive.
Connectivity Guidelines
Two peripherals maximum can be attached to a drive.
If a single peripheral is used, it must be connected to the Master port
(M) on the splitter and configured for Auto (default) or Master.
Parameter 9 [Device Type] on the DSI keypads and Parameter 1
[Adapter Cfg] on the Serial Converter are used to select the type
(Auto / Master / Slave).
If two peripherals will be powered up at the same time, one must be
configured as the Master and connected to the Master port (M) and
the other must be connected as the Slave and connected to the
Slave port (S).
!
ATTENTION: Risk of injury or equipment damage exists. The
peripherals may not perform as intended if these Connectivity
Guidelines are not followed. Precautions should be taken to follow
these Connectivity Guidelines.
D-2 RJ45 DSI Splitter Cable
DSI Cable Accessories
RJ45 Splitter Cable Catalog Number: AK-U0-RJ45-SC1
RJ45 Two-Position Terminal Block Adapter
Catalog Number: AK-U0-RJ45-TB2P
RJ45 Adapter with Integrated Termination Resistor
Catalog Number: AK-U0-RJ45-TR1
Slave Port
Master Port
PIN 8 PIN 1
M
S
TB2
(PIN 5)
TB1
(PIN 4)
PIN 8
PIN 1
PIN 8
PIN 1
RJ45 DSI Splitter Cable D-3
Connecting an RS-485 Network
AK-U0-RJ45-TR1
Terminating Resistor
(end of network)
AK-U0-RJ45-TB2P
Two-position
Terminal Block
DSI Drives
or or
Customer supplied RJ45 male-to-RJ45 male
cables with wires connected at pins 4 and 5 only.
Both the Master (M) and Slave (S) ports on the RJ45 Splitter
Cable operate as standard RS-485 ports in this configuration.
D-4 RJ45 DSI Splitter Cable
Notes:
Index
A
AC Supply
Ground, 1-5
Source, 1-3
Ungrounded, 1-3
Parameters, 3-19
Ambient Temperatures, 1-2
Armored Cable, 1-10
Auto Rstrt Tries Fault, 4-4
Auxiliary Input Fault, 4-3
B
Before Applying Power, 2-1, 2-2
C
Cable Length, 1-13
Cable, Power, 1-9
Catalog Number Explanation, P-4
CE Conformity, 1-21
Checklist, Start-Up, 2-1, 2-2
Circuit Breakers
Input, 1-7
Comm Loss Fault, 4-4
Command Sources for Start and
Speed, 1-19
Communications Group Parameters,
3-17
Contactors, Input, 1-12
Control, 2 and 3 Wire, 1-15, 1-18
Conventions, Manual, P-2
Cover, Opening, 1-1
Cross Reference, Parameter
by Name, 3-31
D
Dimensions
Drive, B-6
Minimum Clearances, 1-2
Display, 2-3
Display Group Parameters, 3-3
Distribution Systems, Ungrounded,
1-3
Drive Frame Size, P-2, B-6
Drive Grounding, 1-5
Drive Overload Fault, 4-4
Drive Ratings, P-4, A-1
DriveExecutive, 3-1
DriveExplorer, 3-1
E
Earthing, see Grounding
EMC/RFI
Grounding, Filter, 1-6
Interference, 1-21
Enclosure Rating, Changing, 1-2
ESD, Static Discharge, P-3
F
Faults
Auto Rstrt Tries, 4-4
Auxiliary Input, 4-3
Comm Loss, 4-4
Drive Overload, 4-4
Ground Fault, 4-3
Heatsink OvrTmp, 4-3
HW OverCurrent, 4-3
I/O Board Fail, 4-4
Motor Overload, 4-3
Motor Stalled, 4-3
OverVoltage, 4-3
Parameter Checksum, 4-4
Phase Short, 4-4
Phase to Ground Short, 4-4
Power Loss, 4-3
Power Unit, 4-4
SW OverCurrent, 4-4
UnderVoltage, 4-3
Filter, RFI, 1-6
Frame Designations, P-2, A-1, B-6
Fuses
Input, 1-7
Ratings, A-1
G
General Precautions, P-3
Ground Fault, 4-3
Index-2
Grounding
Filter, 1-6
General, 1-5
H
Heatsink OvrTmp Fault, 4-3
HW OverCurrent Fault, 4-3
I
I/O
Wiring, 1-13
Wiring Examples, 1-15, 1-18
I/O Board Fail Fault, 4-4
Input Contactor, 1-12
Input Fusing, 1-7
Input Potentiometer, 1-15
Input Power Conditioning, 1-4
Installation, 1-1
Integral Keypad, 2-3
Interference, EMC/RFI, 1-21
K
Keypad, 2-3
L
LEDs, 2-3
M
Minimum Clearances, 1-2
Motor Cable Length, 1-10
Motor Overload Fault, 4-3
Motor Stalled Fault, 4-3
motor starter, 1-7
Mounting Options and Clearances,
1-2
MOVs, 1-3
O
Opening the Cover, 1-1
Operating Temperatures, 1-2
Operator Interface, 2-3
OverVoltage Fault, 4-3
P
Parameter
Descriptions, 3-1
Types, 3-1
Viewing and Editing, 2-4
Parameter Checksum Fault, 4-4
Parameter Cross Reference
by Name, 3-31
Parameters
Advanced Program Group, 3-19
Communications Group, 3-17
Display Group, 3-3
Program Group, 3-8
Terminal Block Group, 3-13
PE Ground, 1-5
Phase Short Fault, 4-4
Phase to Ground Fault, 4-4
Potentiometer, Wiring, 1-15
Power Cables/Wiring, 1-9
Power Conditioning, Input, 1-4
Power Loss Fault, 4-3
Power Unit Fault, 4-4
Powering Up the Drive, 2-1, 2-2
Precautions, General, P-3
Product Selection, B-1
Program Group Parameters, 3-8
Programming, 3-1
PTC Analog Input Wiring, 1-15
R
Ratings, A-1
Reflective Wave Protection, 1-10
Removing Cover, 1-1
Repeated Start/Stop, 1-12
Repeated Start/Stop Precautions,
1-12
RFI, see EMC/RFI
RWR (Reflective Wave Reducer),
1-10
S
Safety Ground, 1-5
Shielded Power Cables, 1-10
Short Circuit Protection, 1-7
Software, 3-1
Index-3
Start and Speed Reference Selection
and Control, 1-19, 1-20
Start/Stop, Repeated, 1-12
Start-Up Checklist, 2-1, 2-2
Static Discharge, ESD, P-3
Status LEDs, 2-3
Supply Source, AC, 1-3
SW OverCurrent Fault, 4-4
System Grounding, 1-5
T
Terminal Block
I/O, 1-13
Power, 1-12
Terminal Block Group Parameters,
3-13
Three Wire Control, 1-15, 1-18
Two Wire Control, 1-15, 1-18
U
UnderVoltage Fault, 4-3
Ungrounded Supply, 1-3
Unshielded Power Cables, 1-9
W
Watts Loss, A-5
Wiring, 1-1
Block Diagram, 1-14
I/O, 1-13
I/O Examples, 1-15, 1-18
Potentiometer, 1-15
Power, 1-9
PTC Example, 1-15
Index-4
Publication 22F-UM001A-EN-E February 2007
Copyright 2007 Rockwell Automation, Inc. All rights reserved.
www.rockwellautomation.com
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640
Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846
Power, Control and Information Solutions Headquarters

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Adjustable

No. LED LED State Description

Program Status Steady Red Indicates parameter value can be changed.

Fault Status Flashing Red Indicates drive is faulted.

Pot Status Steady Green Indicates potentiometer on Integral Keypad is active.

Escape Back one step in programming menu.

Non-Resetable This type of fault may require drive or motor repair, or is

Auxiliary input interlock is open. 1. Check remote wiring.

DC bus voltage exceeded

Drive is unable to accelerate

Heatsink temperature exceeds a

The drive output current has

A current path to earth ground

Drive unsuccessfully attempted

A phase to ground fault has been

Excessive current has been

Programmed A448 [SW Current

Drive rating of 150% for 1 minute

Failure has been detected in the

RS485 (DSI) port stopped

The checksum read from the

Failure has been detected in the

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