B-36, M.I.D.C.

,
SHIROLI,
KOLHAPUR- 416122.
(INDIA)

Tel: 0230 - 2468233 / 2468733
Fax: 0230 - 2469222
E-mail: [email protected]
[email protected]

Website: www.arjayalloys.com













COMPANY OVERVIEW:

Established in 1988 and located in Kolhapur Maharashtra, Arjay Alloys is a
leading, TUV Certified ISO 9001, Organization in the foundry business with
specialties in all types of Steels and Cast Iron grades.

With excellent manufacturing facility and Equipments, technically skilled &
experienced manpower and International Standard Quality Control norms, Arjay
Alloys emphasizes on complete Customer Satisfaction by providing world class
castings at the most competitive rates focusing primarily on Quality and On-
Time Delivery (OTD).

We, at Arjay Alloys, constantly strive to meet the ever increasing expectations of
our customers for reliable and highest Quality Castings.

With annual tonnage capacity of 900 tones, we manufacture Alloy Steel,
Manganese Steel, Stainless Steel, & Alloy C.I. Castings of different grades in
various shapes and sizes. Our casting range is from 1 Kg to 500 Kgs single piece
and for certain special type of castings, the range is up to 550 Kgs per piece.

Our Customers are widely spread in the fields of Oil and Gas Industry, Boiler
Manufacturing, Aluminum Extraction, Marine Engineering, Sugar
Manufacturing, Heavy Equipment Manufacturing, Construction, Material
Handling Equipment Manufacturing, Valve Manufacturing, Chemical Pumps
Manufacturing, Earth Moving Equipments and many more.












OUR MISSION:

Complete dedication towards 100 % Customer Satisfaction by continuous
research and development of new manufacturing techniques, better materials
and more stringent Quality Control norms, to improve the product quality, On
Time Delivery performance and provide our Customers with World Class
products at the most competitive rates.


QUALITY POLICY:

We shall ensure 100 % Customer Satisfaction by
Producing world class products,
Maintaining Highest levels of Quality,
Providing most Competitive Rates,
Achieving 100 % On Time Delivery performance.

We shall take appropriate actions to minimize the ill effect of our operations on
the environment.


QUALITY OBJECTIVES:

1. Continuous Process Improvement.
2. Minimize Customer Complaints.
3. Reduce Rejection Percentage.
4. 100 % on time delivery.
5. Need based training to all employees.
6. Improve Housekeeping in factory premises.









QUALITY CERTIFICATIONS:

AN ISO 9001 2000 COMPANY






FACILITIES AND EQUIPMENTS:

Arjay Alloys has an excellent 22000 square feet manufacturing facility with an
Annual Tonnage capacity of 1200 Metric Tons.

MANUFACTURING FACILITIES:

MEDIUM FREQUENCY INDUCTION MELTING FURNACE:
Capacity:
650 Kgs Pot - Qty 1. Melting approx. 4.00 MT/shift.
350 Kgs Pot - Qty 1.

HEAT TREATMENT FURNACE: API Standards Calibration
Oil fired type:
Capacity 0.75 Tons (with Graph Recorder) 1200 C max: Qty 1
Oil fired type: Capacity 2.5 Tons: Qty 1
Quenching Tank: 1.5m x 3.0m x 2.5m
Quenching Medium: water

SAND MIXING AND MOLDING EQUIPMENT:

SHELL MOLDING MACHINES:
Match Plate Size: 11. 14, 6KW Qty 2
Match Plate Size: 14. 18, 9KW Qty 1

AIR COMPRESSOR:
30 Hp, Kirloskar Make.

SAND MULLERS:
Capacity per mix: 100 Kgs Qty 2

SAND MIXER: Qty 1.







CORE OVEN:
12 KW,Volume: 60 Cft. Qty 1

SAND RIDDLE:
Motor 1 hp. Qty 1

PIN LIFT TYPE MOULDING MACHINES
Max. Flask size 24 x 24: Qty 4

MOULDING BOXES:
Available in various sizes suitable for full range of castings.

FETTLING EQUIPMENT:
Pneumatic Chipper - Qty 2
Pedestal grinder - Qty 1
Swing Frame Grinder - Qty 1
Hand grinders - Qty 3
Welding Transformers - Qty 2

QUALITY CONTROL:

QUALITY CONTROL AND TESTING EQUIPMENTS:
Spectrometer for Chemical Composition testing.
Sand testing Equipments
Mould Testing Equipments
Hardness Testing Machine

TESTING AND INSPECTION ACTIVITIES:
Inward Inspection for raw materials & patterns
Sand Testing
Mould Testing
Temperature Control for molten metal & heat treatment
Chemical composition control through wet analysis & spectrometer.
Physical Testing & microstructure analysis wherever applicable





MANUFACTURING PRACTICES:

POURING PRACTICES:
Line pouring with 1 Ton capacity crane

MOULDING PRACTICES:
Green sand molding.
CO2 molding
No-Bake cores
Shell sand cores
CO2 cores.

MACHINING AND OTHER FACILITIES AVAILABLE:
Shot Blasting.
Ultrasonic / DP / Radiography Testing.
Proof Machining or Finish Machining























IS GRADES AND EQUIVALENTS REGULARLY MANUFACTURED:



IS Standard Equivalent BS
Standard
Equivalent ASTM
Standard
Equivalent
DIN
Standard
Heat Treatment Application
in Industries
IS 1030 Gr 200 400 N/W BS 3100 A1 ASTM A 27 60 30 GS 45 Annealing General
Engineering
castings
IS 1030 Gr 230 450 N/W BS 3100 A1 Sprockets,
trunions,
railway and
general
engineering
purpose
IS 1030 Gr 280 520 N/W BS 3100 A2
IS 1030 Gr 340 570 N/W BS 3100 A3
IS 4491 Gr I BS 3100 AM1 ASTM A 108 1.0419 Annealing Castings of
High Magnetic
permeability
IS 4491 Gr II BS 3100 AM2
IS 2708 Gr I BS 3100 A4 ASTM A 304 1.5 % Mn steel
castings
IS 2708 Gr II BS 3100 A5 ASTM A 29 M 1.117 Normalizing and
Tempering
Gear wheels,
sprockets,
railway parts
IS 2708 Gr III BS 3100 A6
IS 2707 Gr I BS 3100 AW2 C 40 Castings for
surface
hardening
purpose
IS 2707 Gr II BS 3100 AW3 C 45 ASTM A 29 / A 1.1192 Normalizing and
Tempering
Gear wheel,
roller.
IS 2644 CS 65 High Tensile
castings
IS 2644 CS 71 BS 3100 BT 1 ASTM 148 A 105-85 1.6523 Normalizing and
Tempering

IS 2644 CS 85 BS 3100 BT 2 ASTM 148 A 120-95
IS 4896 Gr I BS 3100 BW 2 ASTM 148 A 120-95 1.7212 Normalizing and
Tempering
1 % Cr casting
for abrasion
resistance


IS GRADES AND EQUIVALENTS REGULARLY MANUFACTURED:

IS Standard Equivalent BS
Standard
Equivalent
ASTM
Standard
Equivalent
DIN Standard
Heat Treatment Application in
Industries
IS 4896 Gr II BS 3100 BW 4
IS 3038 Gr I BS 3100 A4 ASTM A 29 1.1155 Annealing For high temperature
IS 3038 Gr II BS 1504 245 ASTM A 322 1.5419 Normalizing
IS 3038 Gr III BS 1504 660 ASTM A 331 1.7511 Normalizing
IS 3038 Gr IV BS 1504 621 Normalizing and
Tempering

IS 3038 Gr V BS 1504 622 Normalizing and
Tempering

IS 276 Gr I BS 3100 BW 10 ASTM A 216 GR
WCA
Water Quenching Austentic Mn steel
(Hadfield steel) , work
hardening steel used in
cement mill, ball mill,
crushers and earth
moving equipments
IS 276 Gr II Water Quenching
IS 276 Gr III ASTM A 128 Normalizing
IS 276 Gr IV Water Quenching
IS 276 Gr V Water Quenching
IS 276 Gr VI Water Quenching
IS 1570 Gr I EN 19 Normalizing and
Tempering
Low alloy steel castings
IS 3444 Gr I Chrome Steel
IS 3444 Gr 6 ASTM A 743 CA
15
1.4006 Hardened and
Tempered
Stainless Steel
IS 1570/5 EN 10088/3 ASTM A 743 CF
8
1.4301 Solution
Quenching at 1050
- 1100

IS 3444 Gr11 ASTM A 743 CF
3
1.4306 Solution
Quenching at 1050
- 1100












IS GRADES AND EQUIVALENTS REGULARLY MANUFACTURED:


IS Standard Equivalent BS
Standard
Equivalent ASTM
Standard
Equivalent
DIN
Standard
Heat Treatment Application in
Industries
IS 3444 Gr ASTM A 743 CF 8M
1.4401
Solution Quenching
at 1050 - 1100
ASTM A 743 CF 3M
1.4404
Solution Quenching
at 1050 - 1100
Alloy 20
Monel ASTM A 494 Gr M 35
- 1
2.436 Solution Quenching
at 1050 - 1100

Hastelloy B ASTM A 494 Gr N 7
M
2.4615 Solution Quenching
at 1050 - 1100

Haselloy C ASTM A 494 Gr CW
2M
2.4819 Solution Quenching
at 1050 - 1100

Inconel ASTM Gr CY 40 2.4816 Solution Quenching
at 1050 - 1100

Ni- Resist CW12M
IS 3444 AFG1B
IS 3444 AFG2B
H.R. Steel
IS 4522-Gr 10 A 299 HL Ageing treatment for
24 hrs at 760 c furnace
cooled

IS 4522-Gr 11 A 27 HN Ageing treatment for
24 hrs at 760 c furnace
cooled

IS 4522-Gr 12 BS 3100 330C11 A 297 HT 1.4865 Ageing treatment for
24 hrs at 760 c furnace
cooled

IS 4522-Gr 13 BS 3100 331C40 A 297 HU 1.4849 Ageing treatment for
24 hrs at 760 c furnace
cooled












RANGE OF PRODUCTS:

2 1/16 Gate Valve 5000 Class as per API Standards

Tooth points and adaptors for Earth Moving Equipments in low alloy steel
and manganese steel

Rotating and stationary shredder in NI Hard grade

Anode repair used in Aluminum industries

Spares and Testing equipments for Indian Railways

Outer bearing housing used in mining industry

Bearing Housing used in Material Handling Equipments

Pulleys used in Material Handling Equipments

Electrode holder used in Aluminum Industry

Heat Resistant Steel castings suitable for applications upto 800 C for
furnace parts
















LIST OF OUR ESTEEMED CUSTOMERS:

Anode Repair ( used in Aluminum Industries)
EXPORTS:
Super Grip Corporation, U.S.A.
Electrode Holder
Inner and Outer Bearing Housing for KAWASAKI INC.

Hitec Marine Engineering Services, Dubai, U.A.E.
Sacrificial Anode

Equatorial International Pvt. Ltd., Pune
Excavator Bucket Tooth & Shank for Fabco Inc. USA

Indimet, U.S.A,
Rotating and Stationery Shredder in Ni-hard Grade.

Ghatage Patil Industries Ltd.
Exporter of Gate Valves as per API Standards.

Beech Block, Pressure Pad, Wedges, Turn Beam Brackets, Trash Plates,
Sprockets, Knife Holders , Pedestal Bearings, TRPF mill Brackets, TRPF
mill Bearings, Centrifugal M/C Parts.
SUGAR MACHINERY SPARE PARTS:
Krupp Industries Ltd., N.H.E.C., S.S. Engineers, Pune.

Boiler component in Alloy C.I. & Alloy Steel grades.
BOILER MANUFACTURERS:
Thermax Babcock & Wilcox Ltd. Pune

Alloy Steel & Alloy C.I. castings.
CEMENT MACHINERY MANUFACTURER:
Krupp Industries (India) Ltd. -Pune






Alloy Steel castings for fertilizer & Chemical Industry machinery.
CHEMICAL PUMPS:
Bel Pumps Pvt. Ltd. Mumbai

Chemlin Pumps & Valves Pvt. Ltd. Kolhapur
Chemical Process Pumps & Valves.

Shri Industries Sangli
Chemical Process Pumps & Valves.

VALVES MANUFACTURERS:
Dalson Valves Miraj - Exporter of Gate valves.

Unique Valves Ltd. Shirval - Manufacturer of Butterfly valves.

G. D. Works Pune

Castings for Ash Handling Equipment.
MATERIAL HANDLING EQUIPEMENT MANUFACTURERS:
Deccan Mechanical & Chemical Industries Ltd. Pune

Mukund Ltd, Kalwe.

Mega Drives Pvt. Ltd.

Concord Steel Works, Bangalore.

Tata Hitachi Ex-60, Ex-100, Ex-200 Tooth Points, Adaptors & side cutters.
EARTH MOVING EQUIPMENTS:
We regularly supply following items to Local End Users: -
L & T - Tooth Points & Adaptors.
BEML - Tooth Points & Adaptors.
Rippers Points.
Material - Low Alloy Steel, Manganese Steel





Bridge Bearings.
CONSTRUCTION ENGINEERING:
Sneha Bearings Pvt.Ltd. Pune

Poly-Meta Bearings - Nashik
Bridge Bearings.

Alloy Steel Castings (Cobalt Alloy).
OTHERS:
Sesa Industries Ltd.

The Indian Seamless Metal Tubes Ltd., A Nagar - Piercing Point

S. B. Reshellers Ltd. Kolhapur
Steel Castings for Sugar Mill Rollers.

The Special Electric & Engineering Co., Mumbai
Steel Castings for Railways.

CTR Manufacturing Ind. Ltd.
High Tensile Steel Castings for Testing Equipment for Railways.

Hydropack India Pvt. Ltd.
Hydraulic Equipment.

IEC Dusterloh Pvt. Ltd.

Machweld Engineers

Raviraj Marketing Systems








CONTACT PERSONS:

DILIP D MANE
C.E.O.
(B. E. Elect.)
Tel. (Res.): 0231 - 2657633
Mobile: +91 97640 03633

SANGRAM J GHATAGE
General Manager (Operations)
(B.E. Mech.)
Tel (Res.) 0231-2533633
Mobile: + 91 97644 23633