Vemag 500 Bakery Brochure

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Vemag ROBOT 500

The most versatile machine in the baker y industr y.

Vemag ROBOT 500


Highest level of flexibility

The Vemag ROBOT 500 is an


incredibly versatile machine that
combines the highest levels of
portioning accuracy, speed and
product quality.
The ROBOT 500 is a single machine
that incorporates a number of
innovative attachments to produce
a variety of different bakery products.
The Vemag offers you the highest
levels of portioning accuracy, production
efficiency and versatility, while
consistently delivering a superior
product. Its modular construction allows
the Vemag to be configured for virtually
any application and reconfigured as the
application or requirements change.
The ROBOT 500 provides bakers
with:
n The highest level of flexibility and

versatility through the use of a wide


range of attachments.
n The highest level of reliability for all of

your bakery production processes.


n The highest level of efficiency.
n The highest level of hygiene.

The ROBOT 500 will prove to be the


most versatile machine in your bakery,
providing efficient, high-speed
production of all types of bakery
products. The ROBOT 500 is a single
machine that incorporates many
innovative attachments specifically
designed for bakery applications.
The ROBOT 500 sets the standard for
portioning accuracy, speed and product
quality. Each attachment is carefully
designed to produce consistent,
high-quality bakery items. Attachments
can be easily swapped out in minutes
so that you can produce a variety of
different products.
Highest level of reliability
With almost 4,000 Robot 500s installed
worldwide, the robust Vemag has
proven itself as a true workhorse. It has
been designed for use in the toughest
working conditions. All components are
designed to have a long service life, a
low level of wear, and low maintenance.
Highest level of efficiency
At the heart of the ROBOT 500 lies its
double-screw pumping system. The
double-screw system provides the
highest levels of portioning accuracy
and virtually eliminates giveaway. High
outputs are easily achieved.

The positive displacement


double-screw assures gentle
handling of product and
exact-weight portions.
The ROBOT 500 features a unique
pumping system the patented
double-screw. The double-screws
positive displacement assures gentle
and consistent handling of your product
without overworking itand exactweight portions. The double-screw
transports the product from the hopper
to the machine outlet without damaging
the product. Large inclusions and heavy
doughs are handled with ease. The
double-screw is available in a variety of
configurations to handle virtually any
type of product.
The Vemag ROBOT 500 is the
perfect solution as a:
n Dough divider
n Cookie dough depositor
n Batter depositor

Highest level of hygiene

n Filling depositor

The ROBOT 500 has been designed


for the highest levels of cleanliness and
hygiene. The machines housing is
constructed entirely of stainless steel.
Smooth surfaces prevent accumulation
of product residues. Its split hopper is
easy to open and quick to clean. The
double-screws can be quickly removed.
The entire system can be cleaned
quickly and easily with low-pressure
cleaning equipment.

n Bar extruder
n Coextruder
n Portioner
n Dough sheeter
n Fats and margarine sheeter
n Pie shell dough divider
n Pie shell filler
n Cup and pail filler

The Vemag ROBOT 500 is an economical solution for a wide variety of bakery applications.

Guillotine Cut-off Attachment

Dripless Valve Attachment

Rotary Sheeter Attachment

The Guillotine Cut-off produces precise


weight and size portions of the most
fluid or viscous products. Simply swap
out the insert to change the portion
shape. Depositing consistent portions
onto lines moving or stationary is
easily accomplished. Ideal for dividing
all types of breads, rolls, biscotti, muffins
and gourmet cookie doughs. Accurately
places and deposits all types of fillings.

The Dripless Valve deposits exact-weight


portions into pie shells, pans and other
containers. It deposits accurately and
gently without mess or container
contamination. Depositing precise and
consistent portions onto moving lines
with exact placement is easily
accomplished. This is a great solution
for depositing cream cheese, frosting,
pie fillings, quiche and all liquid products.

The Rotary Sheeter extrudes smooth,


uniform sheets of brownie batter and
cookie dough with consistent thickness
and width. For panning applications,
the Sheeter is equipped with a rotary
cut-off device to ensure clean, even
edges with no mess. This system can
also be used to precisely sheet
margarine and fats onto a make-up line.

Vemag Dough Divider


The Vemag ROBOT 500 Dough Divider with a single-lane cut-off adds versatility
to every production line and is perfect for all types of breads, buns and rolls.
The Vemag is easily adjusted to consistently
produce exact-weight portions of any dough
absorption or crumb structure. It can
produce a wide range of portion sizes
from 5g to 20kg. It is perfect for the baker
who needs 60 - 100 portions
per minute.

Depositor Attachment
The Depositor attachment provides
exact-weight portions of cookie dough
into cups, tubs and bulk containers. It
deposits accurately and gently without
mess or container contamination. Large
inclusions are not damaged or crushed.
Depositing precise and consistent
portions onto moving lines is easily
accomplished.

Vemag ROBOT 500 Technical Data

965 mm (38")
680 (26.8")

Vacuum system:

16m3/h

Hopper capacity:

110 liter / 230 liter optional


(200 lb. / 400 lb. optional)

Weight:

Approximately 400 kg
(880 lbs.)

Power requirement:

4.9 kW at 50/60 Hz

Phase

Cycles

Power
Consumption

220 - 240 V

50/60 Hz

23A

400 - 480 V

50/60 Hz

13A

575 V

60 Hz

9A

85 mm
(3.3")

720 mm (28.3")

465 mm (18.3")

Reiser 725 Dedham Street, Canton, MA 02021


Telephone (781) 821-1290 Fax (781) 821-1316
Reiser Canada 1549 Yorkton Court, Unit #4, Burlington, ON L7P 5B7
Telephone (905) 631-6611 Fax (905) 631-6607
Reiser UK Maidstone Road, Kingston, Milton Keynes MK10 0BD
Telephone (01908) 585300 Fax (01908) 585400
Visit us at www.reiser.com

116 mm
(4.5")

550 mm

965 mm (38")

Voltage

1610 mm (63.4")

Up to 450 portions/minute
(depending on product and
portion size)

(21.6")

Portioning speed:

65 mm (2.5")

5 - 30,000 g, adjustable in
increments of 0.1 g or 1 g

980 mm (38.6")

Portion weights:

1025 mm (40.4")

Infinitely adjustable up to
2,500 kg/h (5,500 lbs./h)

1195 mm (47")

Filling rate:

1791 mm (70.5")

ROBOT 500

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