Clcss Technical Guidelines

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GOVERNMENT OF INDIA

Revised Guidelines on
Credit Linked Capital Subsidy Scheme (CLCSS)
for
Technology Upgradation
of
Small Scale Industries (SSI)
(As on April 20, 2006)


Office of the Development Commissioner (MSME)
Ministry of MSME
Government of India
Nirman Bhavan, New Delhi-110011



These guidelines can also be
downloaded from the following Websites :
www.smallindustryindia.com
www.laghu-udyog.com

INDEX


Sl.
No.
CONTENTS
1. Guidelines of the Credit Linked Capital Subsidy Scheme(CLCSS)
2 Appendices:-
a) Approved list of Well Established and Improved Technologies under the CLCSS (Appendix - I )

i) Bio-tech Industry
ii) Common Effluent Treatment Plant
iii) Corrugated Boxes
iv) Drugs and Pharmaceuticals
v) Dyes and Intermediates
vi) Industry based on Medicinal and Aromatic plants
vii) Plastic Moulded/ Extruded Products and Parts/ Components
viii) Rubber Processing including Cycle/ Rickshaw Tyres
ix) Food Processing (including Ice Cream manufacturing)
x) Poultry Hatchery & Cattle Feed Industry
xi) Dimensional Stone Industry (excluding Quarrying and Mining)
xii) Glass and Ceramic Items including Tiles
xiii) Leather and Leather Products including Footwear and Garments
xiv) Electronic equipment viz test, measuring and assembly/ manufacturing, Industrial
process control; Analytical, Medical, Electronic Consumer & Communication equipment etc.
xv) Fans & Motors Industry
xvi) General Light Service(GLS) Lamps
xvii) Information Technology (Hardware)
xviii) Mineral Filled Sheathed Heating Elements
xxix) Transformer/ Electrical Stampings/ Laminations /Coils/Chokes including Solenoid coils
xx) Wires & Cable Industry
xxi) Auto Parts and Components
xxii) Bicycle Parts
xxiii) Combustion Devices/ Appliances
xxiv) Forging & Hand Tools
xxv) Foundries Steel and Cast Iron
xxvi) General Engineering Works
xxvii) Gold Plating and Jewellery
xxviii) Locks
xxix) Steel Furniture
xxx) Toys
xxxi) Non-Ferrous Foundry
xxxii) Sport Goods
xxxiii) Cosmetics
xxxiv) Readymade Garments
xxxv) Wooden Furniture
xxxvi) Mineral Water Bottle
xxxvii) Paints, Varnishes, Alkyds and Alkyd products
xxxviii) Agricultural Implements and Post Harvest Equipment
xxxix) Beneficiation of Graphite and Phosphate
xxxx) Khadi and Village Industries
xxxxi) Coir and Coir Products
xxxxii) Steel Re-rolling and /or Pencil Ingot making Industries
xxxxiii) Zinc Sulphate
xxxxiv) Welding Electrodes
xxxxv) Sewing Machine Industry
xxxxvi) Industrial Gases
xxxxvii) Printing Industry
xxxxviii) Machine Tools
b) List of Primary Lending Institutions (PLI) (Scheduled Commercial Banks, State Financial
Corporation (SFC) & the NSIC Ltd, Cooperative Banks, Regional Rural Banks and North Eastern
Development Financial Institution, other nodal banks / agencies participating in the scheme
(Appendix II).

c) Agreement for Financial Assistance under the CLCSS (Appendix III)

d) Application Form for Assistance under the CLCSS (Appendix IV).

e) Addresses of the SIDBI Head Office and its branches.
f) Addresses of the NABARD Head office and its field offices.




Credit Linked Capital Subsidy Scheme (CLCSS) for Technology Upgradation of the Small Scale Industries

1. Background


1.1 The Ministry of Small Scale Industries (SSI) is operating a scheme for technology upgradation of Small
Scale Industries (SSI) called the Credit Linked Capital Subsidy Scheme (CLCSS). The Scheme aims at
facilitating technology upgradation by providing upfront capital subsidy to SSI units, including tiny, khadi,
village and coir industrial units, on institutional finance (credit) availed of by them for modernisation of
their production equipment (plant and machinery) and techniques. The Scheme (pre-revised) provided for
12 per cent capital subsidy to SSI units, including tiny units, on institutional finance availed of by them for
induction of well established and improved technology in selected sub-sectors/products approved under
the Scheme. The eligible amount of subsidy calculated under the pre-revised scheme was based on the
actual loan amount not exceeding Rs.40 lakh.



1.2 Due to insufficient investment and lack of awareness of both the quality standards and access to modern
technologies, a large percentage of SSI units continue with outdated technology and plant & machinery.
With increasing competition due to liberalisation of the economy, the survival and growth of the SSI units
are critically dependent on their modernisation and technological upgradation. Upgradation of both the

process of manufacture and corresponding plant and machinery is necessary for the small enterprises to
reduce the cost of production and remain price competitive at a time when cheaper products are easily
available in the global market.

1.3 It is in this background that the Finance Minister made an announcement in the Budget Speech of 2004-05 to
raise the ceiling for loans under the Scheme from Rs. 40 lakh to Rs. 1 crore and rate of subsidy from 12 per
cent to 15 per cent. Further, in the light of the experience gathered in implementing the Scheme, certain other
modifications were also required to make it more useful to the SSI units, including tiny, khadi, village and coir
industrial units, in taking up technology upgradation on a larger scale.


1.4 After considering these issues, the CLCSS has been amended as follows :
(a). the ceiling on loans under the Scheme has been raised from Rs. 40 lakh to Rs. 1 crore;
(b). the rate of subsidy has been enhanced from 12 per cent to 15 per cent;
(c). the admissible capital subsidy is to be calculated with reference to the purchase price of plant and
machinery, instead of the term loan disbursed to the beneficiary unit;
(d). the practice of categorisation of SSI units in different slabs on the basis of their present investment
for determining the eligible subsidy has been done away with ; and
(e). the operation of the Scheme has been extended upto 31 st March, 2007.

The above amendments are effective from September 29, 2005.



2. Objective


2.1 The revised scheme aims at facilitating technology upgradation by providing 15 per cent upfront capital
subsidy with effect from the 29 th September, 2005 (12 per cent prior to 29.09.2005) to SSI units, including
tiny, khadi, village and coir industrial units (hereinafter referred to as SSI units), on institutional finance
availed of by them for induction of well established and improved technologies in the specified sub-sectors /
products approved under the scheme.

3. Scope of the Scheme


3.1 The scheme would cover the following technology needs / products/sub - sectors:


i) Bio-tech Industry
ii) Common Effluent Treatment Plant
iii) Corrugated Boxes
iv) Drugs and Pharmaceuticals
v) Dyes and Intermediates
vi) Industry based on Medicinal and Aromatic plants
vii) Plastic Moulded/ Extruded Products and Parts/ Components
viii) Rubber Processing including Cycle/ Rickshaw Tyres
ix) Food Processing (including Ice Cream manufacturing)
x) Poultry Hatchery & Cattle Feed Industry
xi) Dimensional Stone Industry (excluding Quarrying and Mining)
xii) Glass and Ceramic Items including Tiles
xiii) Leather and Leather Products including Footwear and Garments
xiv)
Electronic equipment viz test, measuring and assembly/ manufacturing, Industrial process control;
Analytical, Medical, Electronic Consumer & Communication equipment etc.
xv) Fans & Motors Industry
xvi) General Light Service(GLS) lamps
xvii) Information Technology (Hardware)
xviii) Mineral Filled Sheathed Heating Elements
xix) Transformer/ Electrical Stampings/ Laminations /Coils/Chokes including Solenoid coils
xx) Wires & Cable Industry
xxi) Auto Parts and Components
xxii) Bicycle Parts
xxiii) Combustion Devices/ Appliances
xxiv) Forging & Hand Tools
xxv) Foundries Steel and Cast Iron
xxvi) General Engineering Works
xxvii) Gold Plating and Jewellery
xxviii) Locks
xxix) Steel Furniture
xxx) Toys
xxxi) Non-Ferrous Foundry
xxxii) Sport Goods
xxxiii) Cosmetics
xxxiv) Readymade Garments
xxxv) Wooden Furniture
xxxvi) Mineral Water Bottle
xxxvii) Paints, Varnishes, Alkyds and Alkyd products
xxxviii) Agricultural Implements and Post Harvest Equipment
xxxix Beneficiation of Graphite and Phosphate
xxxx) Khadi and Village Industries
xxxxi) Coir and Coir Products
xxxxii) Steel Re-rolling and /or Pencil Ingot making Industries
xxxxiii) Zinc Sulphate
xxxxiv) Welding Electrodes
xxxxv) Sewing Machine Industry
xxxxvi) Industrial Gases
xxxxvii) Printing Industry
xxxxviii) Machine Tools

A list of Well Established and Improved Technologies is enclosed at Appendix-I. The cost of plant and
machinery mentioned in Appendix I is only indicative. Actual cost may be taken for the purpose of
calculation of subsidy

3.2 As the Scheme progresses, the list of products / sub-sectors may be expanded by inducting new technologies
/ products / sub-sectors with the approval of the Competent Authority, i.e. the Governing and Technology
Approval Board (GTAB) / Technical Sub-Committee(TSC) of the CLCSS.


4. Nodal Agencies

4.1 The Small Industries Development Bank of India (SIDBI) and the National Bank for Agriculture and Rural
Development (NABARD) will continue to act as the Nodal Agencies for the implementation of this scheme.


4.2 As decided in the 5 th meeting of the Governing and Technology Approval Board (GTAB) of the Credit Linked
Capital Subsidy Scheme (CLCSS) held on February 17, 2006 the following nine Public Sector Banks/
Government Agencies have also been inducted as nodal banks/agencies for implementation and release of
capital subsidy under the CLCSS:



S. No. Name of Bank/Agencies
1. State Bank of India
2. Canara Bank
3. Bank of Baroda
4. Punjab National Bank
5. Bank of India
6. Andhra Bank
7. State Bank of Bikaner & Jaipur
8. Tamil Nadu Industrial Investment Corporation
9. The National Small Industries Corporation Ltd.



4.3 The inclusion of above-mentioned nodal banks/agencies will be in addition to the existing nodal agencies,
namely, the Small Industries Development Bank of India (SIDBI) and the National Bank for Agriculture and
Rural Development (NABARD) under the CLCSS. These nodal banks/ agencies would consider proposals only
in respect of credit approved by their respective branches, whereas, for other Primary Lending Institutions
(PLI), the SIDBI and the NABARD would continue to be the nodal agencies for release of subsidy under this
scheme.


4.4 The cut-off date for implementing the above decision is April 04, 2006 . No proposals after this cut off date
will be sent to the SIDBI or the NABARD, as the case may be, by these banks/agencies and the new nodal
banks/agencies would start processing proposals directly after this cut-off date for release of subsidy under
the CLCSS.

4.5 Other modalities for implementing the above decision will remain the same as are currently in practice in the
case of the SIDBI and the NABARD.

5. Eligible Primary Lending Institutions (PLI)



5.1 All Scheduled Commercial Banks , Scheduled Cooperative Banks [including the urban cooperative banks co-
opted by the SIDBI under the Technological Upgradation Fund Scheme(TUFS) of the Ministry of Textiles],
Regional Rural Banks (RRBs), State Financial Corporations (SFCs) and North Eastern Development Financial
Institution (NEDFi) are eligible as PLI under this scheme after they execute a General Agreement (GA) with
any of the nodal agencies, i.e., the Small Industries Development Bank of India (SIDBI) and National Bank
for Agriculture and Rural Development (NABARD).


5.2 Details of eligible Scheduled Commercial Banks, SFC, Cooperative Banks [including urban cooperative banks
co-opted by the SIDBI under the Technological Upgradation Fund Scheme(TUFS) of the Ministry of Textiles]/
and RRBs under this scheme are provided at Appendix II.

6. Eligible Beneficiaries


6.1 The eligible beneficiaries include sole Proprietorships, Partnerships, Co-operative societies, Private and
Public limited companies in the SSI sector. Priority shall be given to Women entrepreneurs.

7. Types of units to be covered under the Scheme


i). Existing SSI units registered with the State Directorate of Industries, which upgrade their existing plant and
machinery with the state- of -the -art technology, with or without expansion.

ii). New SSI units which are registered with the State Directorate of Industries and which have set up their
facilities only with the appropriate eligible and proven technology duly approved by the GTAB/TSC.

8. Eligibility Criteria


i). Capital subsidy at the revised rate of 15 per cent of the eligible investment in plant and machinery under the
Scheme shall be available only for such projects, where terms loans have been sanctioned by the eligible PLI on
or after September 29, 2005 . Machinery purchased under Hire Purchase Scheme of the NSIC are also eligible
for subsidy under this Scheme .

ii). Industry graduating from small scale to medium scale on account of sanction of additional loan under CLCSS
shall be eligible for assistance.

iii). Eligibility for capital subsidy under the Scheme is not linked to any refinance Scheme of the Nodal Agency (ies).
Hence, it is not necessary that the PLI will have to seek refinance in respect of the term loans sanctioned by
them from any of the refinancing Nodal Agencies.

iv).Labour intensive and/or export oriented new sectors/ activities will be considered for inclusion under the scheme.

9. Definition of Technology Upgradation


9.1 Technology upgradation would ordinarily mean induction of state-of-the-art or near state-of-the-art
technology. In the varying mosaic of technology obtaining in more than 7500 products in the Indian small
scale sector, technology upgradation would mean a significant step up from the present technology level to a
substantially higher one involving improved productivity, and/or improvement in the quality of products
and/or improved environmental conditions including work environment for the unit. It would also include
installation of improved packaging techniques as well as anti-pollution measures and energy conservation
machinery. Further, the units in need of introducing facilities for in-house testing and on-line quality control
would qualify for assistance, as the same is a case of technology upgradation.

9.2 Replacement of existing equipment/technology with the same equipment/technology will not qualify for
subsidy under this scheme, nor would the scheme be applicable to units upgrading with second hand
machinery.

10. Duration of the Scheme


Presently, the scheme is in operation up to March 31, 2007 or till the time sanctions of aggregate capital subsidy
disbursed by the Nodal Agencies reaches Rs.600 crore, whichever is earlier.

11. Ceiling on eligible loan amount and capital subsidy


11.1The maximum limit of eligible loan under the revised scheme is Rs. 100 lakh. Accordingly, the ceiling on
subsidy would be Rs.15 lakh or 15 per cent of the investment in eligible plant and machinery, whichever is
lower.
i). In calculating the value of plant & machinery, the following shall be excluded, namely :

the cost of equipments such as tools, jigs, dies, moulds and spare parts for maintenance and the cost
of consumable stores;
the cost of installation of plant & machinery;
the cost of research & development equipment and pollution control equipment ( except where these
have been approved for specific product/sub sector by the GTAB ;
the cost of generation sets and extra transformer installed by the undertaking as per the regulations of
the State Electricity Board; (except where gas based generation sets have been approved for specific
product/sub- sector by the GTAB).
the bank charges and service charges paid to the National Small Industries Corporation Ltd or the
State Small Industries Corporation;
the cost involved in procurement or installation of cables, wiring, bus bars, electrical control panels
(not those mounted on individual machines), oil circuit breakers or miniature circuit breakers which are
necessarily to be used for providing electrical power to the plant & machinery or for safety measures;
the cost of gas producer plants ( except where these have been approved for specific product/sub
sector by the GTAB) ;
transportation charges (excluding of sales-tax and excise) for indigenous machinery from the place of
manufacturing to the site of the factory;
charges paid for technical know-how for erection of plant & machinery;
cost of such storage tanks which store raw materials, finished products only and are not linked with the
manufacturing process; and
cost of fire fighting equipment.


ii). The amendments to the existing CLCSS are applicable with effect from 29.9.2005. The revised rates are
applicable only in cases where the loans have been sanctioned/ approved on or after September 29,
2005 . Cases where the loans were sanctioned/ approved prior to September 29, 2005 will be governed
by the pre-revised guidelines regarding ceiling on subsidy (Rs.4.80 lakh), method of calculation of
subsidy, etc.


iii). Units which have already availed subsidy under the pre-revised CLCSS scheme (before 29.9.2005),
cannot claim additional subsidy on account of difference in the rate of subsidy which is now permissible
under the revised guidelines.

12. Working Capital Requirements


12.1Since success of the technology upgradation scheme, to a large extent, depends upon the availability of
adequate working capital, lending institutions would like to be assured that the borrowing units have made
adequate arrangements for meeting the working capital requirements. Commercial banks should also accord
priority in providing adequate working capital support to the assisted units.

13. Other conditions for loans


i). Promoters' contribution, security, debt-equity ratio, up-front fee, etc. will be determined by the lending agency
as per its existing norms.

ii). Units availing subsidy under the CLCSS shall not avail any other subsidy for technology upgradation from the
Central/State/UT Government. However, cases covered under National Equity Fund (NEF) Scheme, which are
otherwise eligible under the CLCSS can also be covered under this scheme.

iii). Units in the North-Eastern Region which are availing financial incentives/subsidy under any other
scheme from the Government in the Region would, however, be eligible for subsidy under the CLCSS.

iv). One of the main requirements for sanction of assistance under the technology upgradation scheme will be
availability of competent management in the unit concerned to carry out the upgradation programme and to
manage the operation of the unit efficiently. Towards this end, the lending agencies may stipulate conditions as
may be considered necessary.


14. Procedural Aspects


i). All the eligible PLI (excluding the new nodal banks / agencies) will have to execute a General Agreement
(GA) for availing capital subsidy under the scheme, irrespective of the fact whether refinance is availed by
them or not.

ii). The PLI may have the flexibility to execute the GA with either of the nodal agencies or with both the nodal
agencies for providing subsidy to the eligible beneficiaries under the scheme. However, in the latter case, while
claiming the subsidy from one nodal agency, the PLIs will have to give the undertaking to the nodal agency that
they have not claimed subsidy under CLCSS in respect of the beneficiary unit from the other nodal agency (as
the case may be).

iii). After sanction of the assistance, the eligible PLI will get an agreement executed with the concerned SSI unit on
behalf of Government of India (GoI). Format of the agreement to be executed by the eligible PLI with the SSI
unit is provided in Appendix III.

iv). The eligible PLI would obtain application for assistance under the CLCSS in the prescribed form provided in
Appendix IV.

v). The eligible PLI shall furnish subsidy forecast on quarterly basis, through their Head Office (HO), which will act
as a nodal office, to the Regional Office (RO)/Branch Office (BO) of the SIDBI or the NABARD (as the case may
be) located in the region. The subsidy forecast information for every quarter on or before 1 st March for April-
June quarter, on or before 1 st June for July-September quarter, on or before 1 st September for October-
December quarter and on or before 1 st December for January-March quarter, may be furnished as per
prescribed format.

vi). The eligible PLI would release the subsidy amount with each installment of loan in a manner proportionate
to the amount of term loan disbursed (on pro- rata basis), subject to the ceiling of the term loan/ subsidy
amount as per applicable guidelines of the CLCSS.

vii). The eligible PLI shall furnish details of release of subsidy to the beneficiary units, together with the request for
replenishing advance money placed with PLI for release of subsidy, on quarterly basis on March 1, June 1,
September 1 and December 1. The requests of PLI for replenishment of advance money for subsidy, however,
would be entertained by the nodal agencies only on receipt of complete details of subsidy released to the
beneficiary units.

viii). The eligible PLI shall be responsible for ensuring eligibility for sanction of subsidy to the SSI units in terms of
Government of India guidelines under this scheme and also for disbursal and monitoring of the assisted units.

15. Other Parameters

i). The Governmental assistance cannot be utilised for the purposes other than for which it has been
sanctioned. The eligible PLI shall have to strictly follow this norm and no deviation would be permitted.

ii). In case, it is found that capital subsidy from the Government has been availed of on the basis of any false
information, the industrial unit shall be liable to refund the Government the capital subsidy availed, along
with interest to be charged from the date of disbursal to the date of refund. The rate of interest shall be the
prime lending rate of the PLIs concerned at the time of invoking this penal clause.

iii). The eligible PLI shall, therefore, incorporate suitable conditions in respect of point at (ii) above in their
security documents entered into with the unit, which would give necessary authorisation to proceed legally
in such eventualities.

iv). The credit risk under the Scheme will be borne by the eligible PLI and as such, they will have to make their own
commercial judgement while appraising the project. The credit decision of the eligible PLI will be final.

v). There shall not be any binding obligation on the part of the nodal banks/ agencies to obtain sanction from GoI
for the government assistance in respect of the proposals which are covered under the CLCSS.

vi). Both the SIDBI and the NABARD shall have the right to inspect the books of eligible PLI and the loan accounts
irrespective of whether refinance is availed or not from the Nodal Agency (ies) under this Scheme and/ or call
for any other information as may be required by GoI from time to time.

vii). Both the SIDBI and the NABARD shall have the right to recall from eligible PLI the entire amount of the
capital subsidy in respect of their assisted units irrespective of whether or not the eligible PLI have
recovered the said subsidy from their units, if they come to the conclusion that any of the accounts do not
conform to the policies, procedures and guidelines laid down under the CLCSS guidelines and as stipulated
by the GoI/the Nodal Agencies from time to time.

viii). The beneficiary unit shall remain in commercial production for a period of at least three years after installation of
eligible plant and machinery on which subsidy under CLCSS has been availed.

16. Monitoring of the scheme


16.1The scheme is monitored by the Governing and Technology Approval Board (GTAB of the CLCSS. The
Secretary (SSI) is the Chairperson of the Board and the Additional Secretary & Development Commissioner
(SSI) is its Member-Secretary. The GTAB would also periodically review the functioning of the scheme.
There is a Technical Sub-Committee under the GTAB to consider inclusion of new sub-sectors/products and
Well Established and Improved Technologies under the Scheme

APPENDIX-I

i. Bio-tech Industry.
(Cost mentioned is only indicative)

Sl. No. Activity Technology Need Cost (Rs. in
lakh)
Advantages
1 Manufacturing &
Processing.
Fermentation or
Bioreactor.
50 Technology for new
emerging area.
Lyophilizer. 15
Refrigerated centrifuge. 5
Thermocycler.. 20
DNA/Micro organism
synthesizers/sequencer.
50 -80
Sterlisation and autoclave
equipment.

Incubators. Variable as per
actuals.

High Pressure Liquid
Chromatography/(HPLC).
-do-

Spectrophotometers(UV
Spectrometer).
-do-


ii. Common Effluent Treatment Plant.

iii. Corrugated Boxes.


Sl.
No.
Activity Technology Need Cost (Rs. in
lakh)
Advantages
Automatic corrugated making plant 35 for 3 ply
and 60 for 5
ply
3 5 ply can be made
without any manual pasting
on automatic machine,
automatic drying facilities,
improves productivity and
quality of board.
Thermic fluid boiler or steam boiler
using agri residue.
7 - 10 Heats up entire length of the
roll uniformly, more thermal
efficient
Web based coating machine for
water based coating
75
(Imported)
Larger size of printing and
faster drying of the printed
material.
1 Manufacturing
& Processing.
Folder gluer - semi-automatic/-
automatic.
4 - 10 Rust free pasting suitable for
packaging of food
2. Printing. Multi colour flexo printer slotter for
flexographic printing
7 processed products.Web
based coating is echo-
friendly, food grade,
recyclable and being water
based, free from fire hazard.
Micro processor based bursting
strength tester
2 Equipment for testing
strength of the box.
Micro processor based
compression strength tester.
3 Equipment for testing
compression strength of the
box.
3. Testing &
Quality
Control.
Micro processor based crust tester. 1.75 Equipment for testing edge
crush, flat crush and pin
adhesion strength of the box.


iv) Drugs and Pharmaceuticals.


Sl.
No.
Activity Technology Need Cost (Rs. in
lakh)
Advantages
Tablet and capsule section .
1. Dispensing. Reverse laminar flow equipment. 1.50 Safety of personnel.
2. Weighing. Automatic electronic balance 300
kg.; 150 kg. and 1 kg.
0.50-2.depending
on the model.
Accurate weighing of
raw materials;
Increased productivity.
3. Mixing and
granulation .
Rapid mixer granulator 200 L
capacity.
3 to 4 Increased productivity;
better quality product.
4. Dry granulation. Roller compactor. 1.50 to 3 Increased productivity.
5. Drying. Fluidized bed dryer 200 L capacity. 3 -50 Increased productivity.
Clitzmill or Cadmill. 0.40 Increased productivity. 6. Size reduction.
Oscillating granulator. 0.15 Increased productivity.
7. Sifter. Vibrating sifter 24 inches diameter Increased productivity.
8. Coating suspension. Colloid mill 0.80 Increased productivity.
10. Compression. 16 station rotary tablet machine. 2 Increased productivity.
27 station rotary tablet machine. 3.25 Increased productivity.
11. De-dusting of
tablets.
On-line de-duster. 0.25 Improved product
quality.
12 Capsule filling. Semi-automatic capsule filling
machine.
6 Increased productivity.
13. Capsule polishing. Automatic polishing machine. 2 Increased productivity.
14. Printing of
packaging cartons.
Semi-automatic. 2 Increased productivity.
Liquid oral section
15. Water generation. RO water plant. 6
16. Mixing vessel. Variable speed stirrer. 0.50 Increased productivity.
17. Homogenization.. Colloid mill. 0.75 Increased productivity;
Better product quality.
18. Bottle washing. Automatic rotary line. 4 Increased productivity,
better product quality.
19. Liquid transfer. Transfer pump. 0.20 Increased productivity.
20. Filling machine. 4- head automatic filling machine. 2 Accurate fill volumes.
Injectable Section
21. Filtration. Filter cartridges. 0.50 to 1 Increased productivity.
22. Integrity of the
membrane filter.
Bubble point apparatus. 0.75 Better product quality.
23. Vial filling machine. Automated filling machine with
sealing facility.
5 Increased productivity;
better control on
product sterility.
24 Equipment for
Sterilisation by
Moist Heat.
S.S. Horizontal Autoclaves
(Steam, Sterilizers), Double Door
with automated control and
monitoring systems as electronic
timer with Digital indicator,
automatic Low Water cut off
device, temperature recorder
(Thermograph) and pressure
gauges.
1.70 Increased productivity
better control on the
product quality and
sterility.
25 Equipment for
Sterilisation by dry
Heat.
S.S. Dry Heat Sterilizer (Class 100
with HEPA filter, Fully automatic
S.S. Control Panel with Printer
memory circuit, fixed probes and
Thermo-graph for recording each
sterilization cycle S.S. Cooling
system, sealed Dampers,
motorized internal Baffles, S.S.
Loading trolley, S.S. Carriage.
10 -11 Increased productivity
better control on the
product quality and
sterility.
Dry Syrup Section
26. Filling machine. Automated auger filling machine. 2 Increased
productivity.
27. Labeling. Automated labeling machine. 2 Increased productivity.
Lactum Tab/Cap Machine .
28. Acetum Tab/Cap
Machine.
1)Blister Pack Machine.
2) Strip Packing Machine.
3.80
2
These machines are
required to avoid
contamination with
other non-B-Lactum
group products.
Quality Control Department
29. Drug assay. High performance liquid
chromatograph.
12 Accurate drug
analysis.
30 Pollution control. Effluent Treatment Pollution
Control machinery.
10 15 Biochemical treatment
of effluent removes 90
to 95% of soluble
organic matter in the
waste.
31. Microbiological Lab
in Quality Control
Department.
1) B.O.D. Incubators.
2) Incubators.
3) Laminar Air Flow.
1
0.45
0.75
These machines are
required to improve
the quality of the
finished products by
way of testing.
Environment Control Devices.
32 Air conditioning and
humidity control of
all types of areas.
Air conditioning. Humidity control
equipment (Dehumidifier).
0.20 0.30 per
ton 0.10 -0.25
per ton for
Desiccant based;
0.06 to 0. 10 per
ton for Chiller
based.
Improve product
stability, enhance
personal comfort.
Air handling for
parenteral (
Sterile)area.
Air handling unit with HEPA filters,
Ducting with insulation; Chilled
water piping; electrical cabling
and panels; chilled water pump;
chilled water control.
0.20 per ton 0.
30 - 0.35 per ton.
Improves product
quality, enhanced
personal safety.
Air handling other
for parenteral area.
Air handling unit with 5 micron
filters.
0.15 per ton Improves product
quality, enhanced
personal safety.
Miscellaneous
fittings.
Ducting with insulation; chilled
water piping electrical cabling and
panels; chilled water pump;
chilled water control.
0.20 - 0.25 per
ton.

. General 1) Reverse Laminar Air Flow.
2) Dust Extractors.
3) Non A.C.-A.H.U. in Terms of
C.F.M.
0.60
1
0.50 per unit.
To avoid
contamination during
dispensing of raw
materials.
To control
environment at
manufacturing section
where dust is
generated.
To control
environment at
manufacturing section
where dust is
generated and Air
conditioning is not
required, only filtered
air is required.
N 2 O Gas for Hospital use.
33. Testing and quality
control.
Gas Chromatograph and Moisture
Meter for On-line Quality Control
for Purity of N 2 O Gas used for
anesthetic purpose.
Variable as per
actual.
For controlling the
purity of N 2 O gas.



b).Antacid Bulk Drugs like Aluminum Hydroxide Gel, Magnesium Hydroxide, Magnesium
Trisilicate etc .

Sl. No. Activity Technology Need Cost (Rs. in
lakh)
Advantages
1 Reaction. S.S. Reactor. 4 for capacity
of 15000 litre.
1.Tremendous improvement
in the quality.
2. Teak wood trees are
saved resulting in better
environment & atmosphere.
2 Reaction. Glass lined Reactor. 40 for capacity
of 10000 litre.
1.Tremendous improvement
in the quality.
2. Teak wood trees are
saved resulting in better
environment.
3 Filtration. P.P. Filter Press. 8 for 60 pairs. 1. Quality improvement.
2. Time saving Device.
3.Saving of water
consumption.
4.Quantitative improvement.
4. Drying. S.S. Dryer with modern
facilities Spray/Flash.
40 1. Anti Air pollution device.
2. Improves the quality of the
product.
3.Free from foreign
contamination.
5. Centrifugation. Centrifuge (S.S. or Rubber
Lined).
10 1. Quality of the product
improves.
2. No corrosion.
3. Saving of time.
4. Saving of labour.
6. Raw material
and finished
product
weighing.
Electronic Weighing
Machine.
0.15 1. Saving of time.
2. Saving of labour.
3. No loss of material.
4.Increase in the profitability.
7. Quality control. Laboratory Equipment of
latest technology,
spectrophotometer, Gas
Chromatograph & others.
10 1. To get the best possible
precise results.
2. Less time consuming &
immediate results display.
8. Pulverisation. Latest technology
pulverisers Impact Type.
4 1.Quality of products
improves due to finest
particles.
2.Physical loss of material is
very less.




v). Dyes & Intermediates.


Sl. No. Activity Technology Need Cost (Rs.in
lakh)
Advantages
1. Filtration System. Membrane Filtration
System.
10.-12 Improved filtration system prevents
formation of hard cake and
improves filtration by reducing total
dissolved solids (TDS) .
2. Ice Flaker. Flaker with Silo and Screw
conveyer.
8 -10 -Ice could be made from soft water
so that less insoluble in products
has better solubility.
-Ease in charging ice since it is
automatic.
-No spillage and loss of energy.
-No water losses and latent heat
loss as compared to present
practice.
-Better process control.
3. Reactors. Closer vessels with
planetary gears and high
speed turbine stirrers.
Depends
on the
batch size.
-Better mixing of reactants,
-Low power consumption,
-Better yields.
4. Product Drying
System.
Flash dryers or Rotary
Vacuum Dryers-RVD.
10 -12 -Low cost drying with minimum or
no handling.
-Instant drying with no pulverizing.
-RVD effective for heat sensitive
products.
Low initial investment as compared
to the Spray Dryer.
5. Incinerator. Use of Gasifier with slurry
economizer.
5 -7 -Alternate fuel like rice husk, saw
mill waste etc. could be used so
cheaper.
-Heat recovery leads to low
temperature emissions and less
cost and no corrosions to the
chimney .
6. Blenders. Nauta Mixers. 12 -13 -Energy Efficient, No breaking of
Grains.
Less dusting and no manual
charging and discharging.


vi). Industry based on medicinal and Aromatic Plants.


Sl. No. Activity Technology Need Cost (Rs. in
lakh)
Advantages
1. Extraction of
resinoid from
refused material .
Solvent extraction unit
attached with stripping unit
Extractor capacity 500 kg.
Stripping unit Capacity 100
kg.
40 Proper utilization of refuse
waste material for
improving, economy of the
process.
2. Menthol Bold
Crystal.
Deep freezers and extraction
unit deep freezer cap. 250
kg. Extraction unit cap 180
kg.
25 Used bulk drugs, pan
massala, Tobacco &
Flavour products.
3. Manufacturing of
Aroma
chemicals.
Hydroxycit-
Ronellal.
2.Ionones.
3.Rose crystals .
4.Orange
crystals.
1.Glass lined reactor cap 60
liters.
2. Chilling plant cap 2.5
tones.
3. Fractionation unit cap 180
kg.
30 Used in Fragrance &
Flavour industries.
4. Extraction of
Good Quality
Neem oil using
cold press
expeller.
Cold press expeller for
extraction of Neem oil with
higher Azadirachtin content.
(Capacity of expeller 9
Bolts).
2.50 To obtain Neem oil of
improved quality for
preparation of pesticide
and other pharmaceutical
preparation.
5. Quality
assessment of
Establishment of modern
(accreditated) equipped with
10 Proper quality assessment
of essential oils.
essential oils. sophisticated equipment lab.


vii).
Plastic Moulded/ Extruded Products and Parts/ Components including reinforced plastic/composite
material.


(a) Plastic Moulded/ Extruded Products and Parts/ Components.


Sl. No. Activity Technology Need Cost (Rs. in lakh) Advantages
1. Moulding. a) fully automatic Micro
processor controlled
Plastic Injection Moulding
machines.
10 - 20 Very high rate of
production , cost
effective, no wastage,
better and consistent
quality.
2. Tool making. b) CNC Milling Machine
for In- house Tool room.
33 For production of quality
dies and moulds.


b).
Plastic Moulded /Extruded products and Parts/components ( products based on reinforced
plastic/composite material).


Sl.
No.
Activity Technology Need Cost
(Rs. in lakh)
Advantages
1 Manufacturing. Hydraulic Press. 45 PLC controlled-for
constant and fast
cycle time. Unit can
get 8 batches instead
of 6 batches per day.
2 Filament winding
machine.
0.50 This is advanced
technology for
making FRP pipes by
using low cost
material. Rovings are
used instead of
woven fabrics to
save cost.
3 Pultrosen machine. 1. 50 Latest technology
machine with
reverse of extrusion-
Pultrosen moulding
for continuous
moulding of section
for structural
application provided
with 3 production
stations.
3 times product can
be made with 3
different dies at a
time.
4 Impregnating machine. 3. 50 To make B' stage
prepeg impregnated
material for constant
quality of industrial
plastic laminates.
5









Boiler. 13. 50 High pressure 250
psi-3.0 ton integral
furnace boiler with
fuel efficiency
condensate recovery
system.
6 Oven. 1 Infra red heaters to
save electrical energy
30%-40%.
7 Resin Kettle. 0.50 Normal good plant for
making resins.
8 Guillotine Jointer. 2 Hydraulic clamping
and hydraulic cutting
to avoid rejection
while cutting.
9 Plastic extruder
machine with cutter.
1.64
10 Plastic pulviriser with
screen.
1.65
Increased production
capacity, efficiency,
less rejection rate
and less cost of
production.


c). Fibre glass Reinforced Products.


Sl. No. Activity Technology Need Cost
(Rs. in lakh)
Advantages
1. Trimming of formed
plastic components.
Pneumatic hand tools.




Receiver, Pneumatic
piping & Dehumidifier.
0.05





6.20
Less maintenance and
breakdown cost.
Uninterrupted warming
less rejection since
operating at higher
speed than electrical
tools.
Energy conservation.
2 Plastic components
bonding.
Electronic vibration welding
& pressing machine.
2.25 Friendly environment,
less cycle time, cost
saving.
3 Slots for
components.
Power press with
interchangeable dies
Press.
0.85 Cost saving due to less
rejection.
4 Painting on plastic
& FRP product.
Air handling equipment.
Dehumidifier.
0.90
0.20
Superior finish with
glass.


d). Thermocol packaging.


Sl.
No.
Activity Technology Need Cost
(Rs. in lakh)
Advantages
1 Manufacturing. Fully automatic PLC
hydraulically operated
Moulding machine.
As per prevalent
market rate.
Increased productivity
and efficiency.


viii). Rubber Processing including Cycle/ Rickshaw Tyres.


Sl. No. Activity Technology Need Cost
(Rs. in lakh)
Advantages
1 Small Rubber
Mouldings, such as,
oil seals, washers
etc.
Injection moulding
Machine.
25 Very high rate of
production, minimum
wastage, better and
consistent quality.
2 Continuous
vulcanisation
system.
Roto-cure machine. 75 -100 Continuous production
of high quality rubber
mats. Wastage is
minimum, output high.
3 Rubber mixing. Kneader/ Banbury internal
mixer.
10- 15 Suggested for the units
where soft compounds
are used for the
manufacture of products
like hawai sheets, mats
etc. Relatively high
output, less pollution
due to avoidance flying
chemicals.
4 Extruded products. Clod feed extruder. 20 - 25 By using this
machinery, the
additional operation of
warming of rubber
compound prior to
extrusion can be
avoided. This increases
out put of the unit as
this eliminates one
intermediate operation.
5 Rubber bands. Multi channel extruder. 8-10 Presently the rubber
bands are being
manufactured from latex
by dipping technology.
By using multi channel
extruder, rubber bands
can be manufactured
from dry rubber.
Advantages are high
out put, no pollution,
minimum cost of
production.
6 Items such as hawai
sheet/rubber mats.
etc.
Sheeting line. 20-30 High out put, minimum
wastage, uniform
quality.
7 Rubber mouldings. De flashing system. 15-20 High output, minimum
rejection.
8 Heating system. Thermic fluid . 5 - 10 Uniform heating and
more thermal efficiency.
9 Hydraulic press. Vacuum chamber type
hydraulic moulding
machine.
30 - 40 Eliminate bumbing
operation for the
removal of entrapped
air in the product.
Minimum rejection high
output.
10 Testing equipment. 1.Rheometer.
2.Tensile testing machine.
3.Mooney viscometer.
4.DIN/Abrader.
5.De-Mattia Flexing
20- 25
15.- 20
15 - 20
5
Introducing state-of-the
art testing facility for in-
house testing and
online quality control.
Machine.
6.Goodrich Flexometer.
7.Ross Flexing Machine.
8.MST Apparatus for latex.
9.Viscometer for latex.
4

10
5
4

3



b). Latex Based Male Condoms.


Sl.
No.
Activity Technology Need Cost
(Rs. in lakh)
Advantages
1. Sealing &
packaging.
Sealing Machine with facility
for sealing both square and
rectangular type formats with
on line printing and v notch
cutting facility.
5.50 Saving in laminate
consumption, higher yield, on
line printing of individual
stripes by means of hot foil
stamping as per statutory
requirement for exports.
2. Testing. Burst Volume Burst Pressure
Equipment fully automatic
with electronic sensors
software and computer with
2 testing stations.
5 Increase of efficiency in
testing, accurate results ,
batch results are generated
by the system automatically.
3 Testing. Conductivity Tester with
software.
5.50 Products are tested
electronically and test results
are recorded in the computer
with accuracy.
4 Pollution
Control.
Pressurized Ventilation
System with filtered air,
temperature and humidity
control.
12 Reduction in pollution by
reducing dust in
manufacturing area, better
working conditions. To obtain
required humidity for
improvement in quality of
product.


c) Rubber Processing Crumb Rubber.


Sl. No. Activity Technology Cost
(Rs. in lakh)
Advantages
1 Rubber
processing-
crumb rubber
units.
Bio-mass Gasifier
based drying
furnace.
8 to 10 1 Saving of conventional fuel
(diesel/electricity).
2 Reduction of wood
consumption up to 50%.
3. Environment friendly
technology.
4 Easy to operate and
maintain.


ix). Food Processing (including Ice cream Manufacturing).

a). Food Processing.


Sl. No. Activity Technology Need Cost
(Rs. in
lakh)
Advantages
1. Pickles, Sauces
and Chutney
manufacturing.
Automatic fruits and bottles
washing machine with
conveyor, blower, pump and
agitator, fruit and vegetable
cutting machine, stainless
steel double walled steam
jacketed kettles (tilting type),
boiler, pulper/crusher,
sterilizing tank/retort, mixer-
cum-blender, spice roaster-
cum-grinder, filling and
sealing machine (crown and
corking machine), shrink
wrapping,, strapping
machine, laboratory
equipment, effluent
treatment system.
20 Improvement in sanitary
and hygienic conditions,
micro contamination,
quality and productivity.
2. Spice grinding. Cryogenic grinding, automatic
FFS packaging.
20 Improves sensory qualities,
productivity as well as shelf
life of the product.
3. Bakery products
Manufacturing.
Shifting from semi-
mechanisation to
mechanisation, replacement of
coal/wood fired oven to oil
fired/electric oven, Bio mass
fired multipurpose drier,
energy efficient low cost
bakery oven (wood fired)
installation of quality testing
instruments.
40 Improves quality and shelf
life of the product, reduces
smoke nuisance.
4. Cashew
Processing .
Boiler, heat exchanger with
complete accessories,
packaging machine, electronic
weighing machine, etc.
20 Recovery of cashew nut
shell liquid, enhancement
of shelf life of cashew nuts,
less pollution.
5. Rice Milling with
rubber roller cum
sheller (without
parboiling) and
modern rice milling
with parboiling
system.
Paddy cleaner, destoner,
rubber roller cum Sheller,
paddy separator, boiler, par
boiling system, dryer, colour
sorter, cone polisher, quality
control lab and pollution
control.
90 to 100 Better polished, less
breakage and high yield of
rice, bran suitable for oil
recovery, good export
opportunity for
scented/Basmati rice.
Wheat Flour Mill
1. a) Cleaning
Section.
1) All Metal Aspirator Vibro
Separator.
2) Scourer with Aspiration
Channel.
3) D'Stoner with Fan &
Cyclone.
4) Water Wheel Damper.
0.70
0.55
1.20
0.08
0.30
Modern mill producing atta,
maida, suji and bran.
5) Low Pressure Fan.
6) Air Lock with Glass &
Stand.
7) Cyclone.
8) Warm Conveyor.
9) Elevator-Bucket size.
10) Air Ducting.
11) Gravity Spouting Cleaning
System.
0.11
0.15
0.70
1.80
0.42
0.80
b) Milling Section. 12) Roller Mills including
Grooving & Grinding.
13) Wooden Plan Sifter &
Feed 16 Sieves.
14) All Metal Purifiers.
15) Bran Finisher.
16) Low Pressure Fan.
17) Low Pressure Cyclone.
18) Air Lock with Stand.
19) Air Conducting for
Pnumatic & Purifier.
20) Warm Conveyor 8'size for
Milling Section Pneumatic
System including Cyclone,
Feeder, Rubber, Glasses, H.P.
Fan, Lifet.
21) Pipe Bend etc.
22) Gravity Spouting of Milling
Section with Hoopers, Packing
, Stand etc.
23) Magnets.
24) Reduction Gear Box.
25) Swiss Bolting Cloth, Sifter,
Purofier, Pad, Nam.
26) V'Belt for complete
Mill(Fenner/Dunlop).
27) V'Belt Motor, Pully for all
6.80

1.70
0.50
0.22
0.15
0.15
0.04
0.40
0.70


1.95
1.40

0.16
0.24
0.70


0.40
0.30
0.15


1.50

machines.
28) Motor Rail Fabricated
Fabrication Material-Plan
Sifter, Cyclone, Air Ducting,
Warms, H.P. Fan, Stand,
Pneumatic.
29) System Fitting etc.
7. Ice cream
Manufacturing.
1. Homogeniser.
2.Continous freezers.
3. Automatic ice cream bar
freezer.
4. Automatic rotary fillers.
5. Hardening Chamber.
6. Automatic wrapping
machine.
Quality control lab.
Variable as
per actual.
Improved quality and
productivity of ice cream
and maintenance of
sanitary and hygienic
conditions.


b). Namkeen.


Sl. No. Activity Technology Need Cost (Rs.in
lakh)
Advantages
1 Namkeen
making.
Bio-mass Gasifier based
furnace.
3 -4 1. Replacement of 10-15
litre/hour diesel with local
biomass.
2 Eco-friendly.
3 Cost effective.


c). Sweet meat .


Sl. No. Activity Technology Need Cost (Rs.
in lakh)
Advantages
1 Sweet meat
making.
Bio-mass Gasifier based
Furnace.
1 1. Replacement of 5-6
litre/hour diesel with local
biomass.
2. Eco-friendly.
3. Cost effective.


x). Poultry Hatchery & Cattle Feed Industry.


Sl. No. Activity Technology Need Cost
(Rs.in lakh)
Advantages
1 Poultry
Hatching.
1. Fully controlled sanitation and
hygienic conditions of employees
and premises.
2. Vaccination to new hatched
Variable as
per actuals.
Quality hatched with more
disease resistance capacity.
Better value addition
through export of day old
chicks.
chicks (automation).
3.Fully automatic and controlled
incubation system with quality
control labs .
4.Pollution control equipment.
2 Cattle feed
manufacturing.
1.Cleaning operation of raw
material by using machine.
2.Automatic control grinding of raw
material.
3. Fully automatic controlled
blender for mixing of vitamins and
minerals.
4. Complete Palletising unit.
5 .Automatic packaging system.
6. Quality control testing lab.
7. Pollution control equipment.
8. Energy conservation/energy
saving system based on energy
audit report.
Variable as
per actuals.
More demand of
cattle/poultry and fish feed in
palletized form.
High value addition and
export opportunities.


xi). Dimensional Stone Industry ( excluding quarrying and mining)


Sl. No. Activity Technology Need Cost
(Rs. in
lakh )
Advantages
Blocks Cutting Technology:
(Block squaring machine, block
cutters).
20 Capacity Enhancement,
Uniform quality.
Slab Cutting Technology: (Gang
saws, Granite cutters,
Sandstone cutters).
85 Capacity Enhancement,
Uniform quality.
Tile cutting Technology: (Tiling
Plant, Splitting Machines).
95 Better quality Capacity
Enhancement.
Surface Finish Technology
(Automatic Polishing Lines,
Continuous Polishing Lines,
Bush Hammers, Flame Jets,
Ageing machines, Edge
Polishing Machines, Grinding
and Lapping Machines.
95 Better quality, Capacity
Enhancement.
Resin Impregnation Technology
for stone strength
enhancement (resin coating
plants, ovens, compressors,
resin guns etc.).
65 Higher recovery percentage
capability to process newer
varieties to international
norms.
1. Stone Processing.
Technology for Integrated
manufacturing : (CNC operated
Work Centres, sculpting
machines).
90 Capability to mass-produce
intricate product patterns,
high precision.
2. Products Design. Laser Technology Duplicating
Machines, Pantographs, etc. for
sculpting and duplicating
artwork and monuments.
90 Capability to mass-produce
intricate product patterns,
maintain high precision and
introduce new product
lines.
3. Edge Profiling. Chamfering machines, profiling
machines, contouring
machines.
75 Capability to mass-produce
intricate. profiles and
introduce new product
lines.
4. Packaging. Tile Packaging Machines
Segregation & Sorting
Machines, Foam Packaging
machines.
20 Packaging for export
market so as to enhance
value and reduce breakage
in transit.
5. Environment
Conservation &
Management.
Water Recovery & Waste
Disposal Technologies
(including filter press,
sedimentation tank, overhead/
underground tank, piping and
channeling etc.).
20 Recovery of water,
reduction in waste volume,
improvement in ambient air,
soil and water quality.
6. Waste Utilization. Machines using slurry as a raw
material.
50 Reduction in environmental
degradation.
7. Testing and
Standardization
In house Testing Technology
(sizing & calibration equipment.
10 Quality control.


xii). Glass and Ceramic Items (Insulator ceramic, electrical ceramics, porcelain, Bone china ware, Stone
ware, earthen ware, Terra-cotta ceramic ) including Tiles
a). Glass Products


Sl. No. Activity Technology Need Cost (Rs. in
lakh)
Advantages
1. Melting. Improved Gas Fired 12-
Pot Furnace.
30 The improved version will
have better fuel efficiency and
longer life as compared to the
conventional one.
Day Tank Furnace. 15 Operation of Day Tank
Furnace is intermittent like that
of a Pot Furnace without the
hassles of Pot breakage. It
may be employed in case of
demand of a particular kind of
glass is 500 kg. to 5 T/day.
2. Pot-Preheating. Improved Single Pot Arch. 1.50 In the conventional Pot Arch,
pots can be preheated
properly and also the
maximum achievable
temperature is 950C as
against the required
temperature (1200C) chances
of developing cracks in pot are
higher. The improved version
of Pot Arch overcomes these
difficulties.
3. Pot making. Set up of different
machines.
10 The improved Pot making
facility will have the machines
like Jaw Crusher, Blender,
Pug Mill, Edge Runner etc.
for processing of raw materials
and also temperature and
humidity controlled room for
molding and drying of Pot.
Conventional Pot making
facilities lack these things and
do not yield good quality Pots.
4. Glass Forming. IS-Machine (10-12
Tons/day).
50 IS-Machines have much
higher productivity than Press
Machines and Mouth Blowing.
Product. Quality will be much
better.
5. Testing & Quality
Contro
Small Scale Laboratory. 15 A small in house laboratory to
meet the need for simple and
routine tests will prove very
helpful in quality control and
improve productivity.
6. Energy
Conservation and
Improvement in
working
condition.
Insulation, heat Recovery
System, Modification of
Furnace.
15 Its implementation will improve
thermal efficiency of the
furnace along with the working
environment by reducing heat
losses through furnace
structure, recycling waste heat
and improving furnace life and
ease of furnace operation.
7. Heat Treatment. Improved Muffle Furnace. 1 Gas fired muffle furnace will
improve productivity, the
working condition and the
working environment.
8. Raw material
handling.
Improved Batch House
and Batch handling
system.
10 Conventional system of
Firozabad Glass Industry
creates lot of dusting and
health hazards to the workers.
A properly designed system
will be free from dusting and
will reduce health hazards by
providing improved working
conditions.
9. Combustion
Control for gas
fired furnaces.
Automatic Controllers &
Recorders for Furnace
Temperature. On-Line
Oxygen Analyzer.
50 Automatic Control will improve
energy/efficiency and
productivity by optimizing the
Combustion process and
minimizing the energy and
production losses.
10. Glass Forming
Techniques.
Spinning Machine
1-Head,
2-Head,
4-Head.
1.50
2
3
Flat and round items like
Bowls, Plates etc. can be
produced in this machine with
better surface finish than the
same products of Press
Machines. Presently, in
Firozabad, these are produced
mostly by Press machine.
11. Glass Forming
Techniques.
Injection Molding Machine. 2 Solid items like stem wares,
which are produced manually,
can be produced in this
machine with much better
accuracy & control.
12. Glass Beads
making.
LPG fired Bead making
Furnace.
0.50 Multi coloured Glass Beads
have very good export value.
These are mostly produced
domestically in rural areas
using Coal fired ovens which
create very dirty and
unhygienic atmosphere. LPG
fired Bead making furnace
developed by CGCRI, Khurja
is clean, simple and easy to
operate. It consumes 250 to
300 grams of LPG/hr.


b). Ceramic Items (Insulator ceramic, electrical ceramics, porcelain, Bone china ware, Stone ware,
earthen ware, Terra-cotta ceramic ) including Tiles.


Sl. No. Activity Technology Need Cost
(Rs. in lakh)
Advantages
1.
2.
3.
4.
5.
Raw material
processing.
Fabrication.
Drying.
Glazing.
Firing Section.
Ball mill with high alumina tile
lining, high alumina balls of
different size.
Ball Mill with silex stone /
porcelain lining of different size.
Blunger/Agitator of different size.
Magnet of different size.
Filter press different si ze.
Pug Mill different Size.
Vibro energy mill for colur
grinding. (different size).
Vibro finishing mill.
De-airing pug mill, capacity, 250-
350 Kg/hr.
Isostatic Press, Fettling machine,
Stacking equipment.
Fully automatic vertical copying
m/c for Insulator.
Roller Head machine for cup &
saucer.
Pressure casting plant..
Piller Jolley
Semi automatic Jigger Jolly.
Universal jigger jolly.
2 -10
0.50-3
0.50-1.50
0.25-2
0.80-1.50
0.70-1.80
0.75-2.50
2-5
3-5
60-80.
7-18
8-15
45-60
0.50-1.0
0.50-1
0.40-1
31
16-25
0.50-1
3-10
Improve grinding.
Reduce time of
grinding.
Lower contamination
in the batch.
High abrasion
resistance of tiles &
balls.
Longer life.
Suitable for very fine
grinding below 10
micron.
Saving of colour.
Uniform contrast.
Easy in application.
Lower wastage.
Lower pollution due to
washing as all the
washing may be easily
collected where as in the
ball mill the washing is
left in the drainage.
To remove air pockets
inside the body.
Helpful to improve
strength.
Reduce Breakage &
Cracking.
Humidity Driver Chamber.
Glazing plant.
Spray gun & compressor.
Spray dryer plant
Gas/Oil fired roller hearth kiln.
80-100
35-40
Improve quality.
Reduce rejection &
wastage.
Homogeneous
pressing.
Defect free product.
Complicated shapes
can be made.
No requirement of
Plaster of Paris mould.
Higher strength and
quality product.
Higher handling
strength.
Low rejection and
wastage.
Easy operation.
Suitable for long size
Insulator.
Low wastage of
material and time.
Higher strength.
Easy operation.
Quality product.
Low wastage.
Large Production.
Time saving.
Uniformity.
Thin & Thick Section.
Tested technology,
Indigenously developed,
quality of tiles much
better, less drying time,
less warpage and
breakage of tiles.
Homogeneous
glazing.
Time saving.
Uniformity.
Thin & thick section.
Easy Operation.
Quality product.
Low Wastage.
Large Production.
Quality Product.
Lower breakage.
Easy handling.
Low wastage.
Time saving.
Uniform temperature
distribution.
Fast production.
Low fuel consumption.
6. Firing Section. Gas/oil fired tunnel kiln.
Gas/oil fired shuttle kiln.
Queen Coal/ Wood fired pottery
kiln.
Temperature indicator (radiation
type).
Temperature Thermo couple &
indicator.
a. Refractory decker plat/kiln
furniture etc for Tunnel Kiln.
b. Shuttle Kiln.
Auto On/ Off burner.
Electric furnace, 1400C, size 1
cft.
20-25
0.1 0.25
2-4
0.10-0.30
8-20
3-8
3-5
2-4
17-25
5 -8
3 -5
Low rejection.
Easy operation.
Lower maintenance
required.
Continuous type
furnace.
Low pollution.
Energy efficient kiln.
Large production.
Batch type furnace.
Medium fuel
consumption.
Easy operation.
Queen pottery kiln
Electric furnace /1600C
Gas fired 1600C, 1 Cu. ft.
Granulating machine
Automatic Tile pressing unit
Hydraulic / friction Press
Generator Set of diff. capacity.
Distill water plant.
Control instruments for firing
system.
Instrument for routine test
(Balance, B.D. Balance, hot plate
sieves, viscometer etc.).
Sanitary / drainage system in
industry
20-25
2-4
1.50 -7
2
2-3
1.50
0.50-2.50
sinters all kinds of
pottery and terracotta at
uniform temperature of
800 to 900 celsius using
low grade coal or wood.
It is low cost permanent
structure kiln made of
red brick and clay.
Accurate
measurement.
Lead/wire less.
Can be used like torch
for measurement of
temperature.
No requirement for
fixing the indicator.
Easy operation &
maintenance.
Suitable for inside
Temperature
measurement.
Easy judgment.
Productivity increased.
Fuel consumption
decreased
Long life.
Easy for loading of
ware.
Easy in replacement
of setting homogeneous
heat flow.
Lower wastage of
refractory material.
Lower fuel
consumption.
Easy operation.
Reduction in pollution.
Suitable for testing of
sample.
Quality control for
body & glaze.
Measurement of firing
range.
Testing of raw material
& product.
Easy operation.
Lower pollution.
Easy operation for
making of granules.
Higher production.
Homogeneous
granules size.
Lower wastage.
Fast production.
Easy making of
granules.
Quality granules
product.
Easy operation.
Low wastage.
Time saving.
Lower wastage due to
pre-checking.
Homogenous
pressing.
Higher green strength.
Lower rejection.
Drying not required.
Back up power supply.
Quality product.
Lower wastage.
High production.
Time saving.
Better control over
furnace performance.
Better quality control.
Better working
environment.


Note : Price of the machines depend upon the quality, capacity, company, model etc. and also
variable from time to time.

c). Interlocking pavement blocks and cement concrete blocks


S. No. Activity Technology Need Cost
(Rs. in lakh)
Advantages
1 Interlocking
pavement blocks
HDM-1000 DLX machine high
density stationery type
interlocking block making
machine with 4 nos. vibrators
(5 hp each) hydraulic pump (5
hp) along with conveyor belt,
penal board etc.
6.60
2 Cement concrete
blocks
a) 10/7 CFT capacity cement
concrete mixture
b) 75 kg capacity face mixture
c) Earth compactor (2 Nos.)
d) Block cutting machine (2
nos.)
e) Pallet truck
f) Laboratory equipment for
in-house testing like
measuring equipments,
verniner, caliper, micrometer,
screw gauges, compression
testing machine
0.42
0.42
0.84
0.28
0.25
1.25



d). Building Bricks Clay & Flyash.


S. No. Activity Technology Need Cost
(Rs. in
lakh)
Advantages
1 Building bricks
Clay and Fly ash
manufacture.
1. Vertical Shaft Brick Kiln
(VSBK) 2 Shafts.
2. Jaw Crusher.
3. Auger Mill.
4. Pug Mill/Extruder.
9
0.40
3
4.50
0.80
The building brick industry in
the small scale is using
traditional bull trench kiln
and clamp kiln which are
highly energy intensive and
polluting, poor in providing
uniform temperature and
occupy lot of space. The
Vertical Shaft Brick Kiln is
highly energy efficient and
consumes less than 50%
5. Wire cutting table.
6. Shaping press
0.20 fuel. Dried bricks can be
fired and taken out in 24
hours. The land requirement
for one kiln is only 2000 sq.
meters.
Jaw crusher is used for
crushing coal to size 0-15
mm and also used for
crushing large size clay
bolder. It is essential for
crushing the clay and also
reducing the size of the coal
for charging in the kiln.
Mixing clay and other raw
materials (waste material
like fly ash etc.) intimately
with clay to produce a
homogeneous mass.
The mixer from auger mill is
passed on to pug mill for
pugging and for mixing and
extruding the material in
required size.
The equipment is used for
cutting the extruded mass in
to required length for
thickness.
The machine is used for
repressing the wire cut clots
in to required final size and
shape.


xiii). Leather and Leather Products including Footwear and Garments.

a). Leather Products including Footwear and Garments.


Sl.
No.
Activity Technology Need Cost (Rs. in
lakh)
Advantages
Designing Department.
1. Pattern Grading
machine.
Mechanical
pantograph/grading machine.
10 - 12 Faster and more
accurate grading.
Cutting Department.
1. Clicking press of all
types including
traveling head/
sewing arm/ fixed
head.
Hydraulic press of all types. 1 -7 depending
on model and
origin.
Accuracy and higher
productivity will offset
the cost.
2. Cutting machine for
textile.
Multi layer reciprocating knife
textile cutting machine.
1 Very high production
& productivity.
3. Skiving. Electronically/computerised
controlled automatic skiving
machine.
1 No need to adjust
manually the types of
skiving again and
again. Very fast
production with
tremendous accuracy.
4. Stamping. All types of Automatic stamping
& printing machine.
1-3 Clean, accurate &
fast.
5. Textile attaching. a. Textile fusing press. 1-2 Gives control over the
temperature and
pressure at which the
clothes are attached
resulting in strong
bonding and better
quality.

b. Latex spray booth. 1 Same as above but
applicable to clothes
which does not have
self adhesion.
6. Stitch Marking. Automatic marking machine. 1 Faster production.
7. Splitting, Automatic band knife splitting
machine.
2-5 Accurate and bulk
production.
8. Clicking board
leveling.
Electronically controlled board
leveling machine.
10-15 Accurate thickness
increases the life of
clicking dies and
clicking machine
head.
9. Strap cutting. Electrical machine for cutting
and slanting straps.
1-2 Better utilisation of
raw materials and
faster production.
10. Leather Weaving. Electro-pneumatic weaving
machine for leather.
3-6 For mass production
of leather weaving.
11. Embossing. Automatic embossing machine. 3-4 For mass production.
12. Strap folding . Automatic strap folder. 1-3 Accurate mass
production.
13. Box stamping. Box stamping machine. 0.50-1 For mass production.
Closing Department.
1. Conveyor. F.O.F/F.O.O. 1-3 For better supervision
/ bulk production.
2. All types of post, flat
and cylindrical bed,
single/double needle
sewing machine for
upper stitching.
Automatic/Computer controlled
sewing machine.
0.05-3.
depending upon
origin and
advancement.
Faster, uniform,
accurate and easy
operation.
3. Hand stitching. Automatic hand stitching/
apachi/ san-crispino and
moccasin stitching machine.
10-12 High productive, less
labour intensive and
accurate production.
4. Strobling. Strobling machine. 2.50-4 Can eliminate lasting
operation and gives
very flexible shoe.
5. Toe forming. Automatic/Hydraulic/ pneumatic
toe moulding machine.
1-4.50 Quality improvement
and productivity
enhancement is
apparent.
6. Toe-puff attaching. Hydraulic/pneumatic automatic
machine.
2-3 Faster production and
less messy.
7. Counter moulding Hydraulic/pneumatic automatic 5-10 Faster production and
machine with or
without flanging.
machine. less messy.
8. Eyeleting. Automatic eyeleting machine. 1-3 Faster and secured
eyeleting.
9. Folding machine with
or without hammering
attachment.
Automatic folding machine. 3-4 Very quick production.
Less messy. Gives
clean look.
10. Upper / topline
Hammering.
Automatic hammering machine. 2-3 Effective and uniform
hammering improves
the look of upper.
11. Crimping. Automatic crimping machine. 5-6 Quality improvement
and faster production.
12. Boot-leg ironing. Automatic boot leg ironing
machine.
4-5 Essential for bootie
shoe. Improves the
quality.
13. Bar tacking. Automatic bar tacking machine. 1.50-2 Clean and accurate
operation. Faster and
less messy.
Lasting & Finishing Department.
1. Forepart lasting
machine.
Automatic toe lasting machine
with or without micro-processor.
10-25 Most important
machine for shoe
making. Accurate,
faster, and less
spacey. Requires less
people and also
environment friendly.
2. Combined Seat and
side lasting .
Automatic seat & side lasting
machine with or without
microprocessor.
10-25 Most important
machine for shoe
making. Accurate,
faster, and less
spacey. Requires less
people and also
environment friendly.
3. Side lasting machine
of various types.
Automatic seat lasting machine
both tack and combodian types.
3-7 Accurate, faster and
less spacey. Requires
less people and also
environment friendly
friendly.
4. Heal seat lasting. Automatic seat lasting machine. 4-8 Accurate, faster, and
less spacey. Requires
less people and also
environment friendly.
5. Pounding. Automatic pounding machine. 3-5 Improves quality of
the final products.
6. Heel-Seat crowning. Automatic crowning machine. 4-6 Improves quality of
the final products.
7. Forepart humidifier. Automatic humidifier. 1-2 Far superior method,
faster and restore the
quality of leather.
8. Backpart humidifier. Automatic backpart humidifier. 1-2 Far superior method,
faster and restore the
quality of leather.
9. Lasting conveyor. Automatic running conveyor. 1-2 for faster production,
better control
10. Buffing. Automatic Buffing & roughing 5-10 Precision buffing and
machine with microprocessor
control mechanism.
faster production.
11. Heat setter. Heat setter with steam equipped
with conveyor belt.
2-3 Correct heat setting,
reduces the
production time
dramatically.
12. Buffing and adhesive
application.
Automatic combined rougher
and cementer.
10-12 Both the operations
are done by one
machine, results in
less messy and faster
production. Also
reduce the adhesive
wastage.
13. Last pulling machine. Automatic last puller. 3-4 Reduces the damage
during de-lasting of
shoe. Increases the
speed of production.
14. Drying and
reactivation.
Cement dryer & flash activator
machine.
7-8 Reduce the space
required of the
workshop. Increases
the production by
several fold.
15. Cementing machine
for upper & sole.
Thermo cementing machine
with or without brush.
7-8 Reduce the wastage
of adhesive, accurate
application.
16. Chiller. Chiller. 4-5 Increase the sole
bonding. Reduce the
sole delasting time.
17. Side wall roughing. Side wall roughing machine. 1-2 Accurately bond the
sole with high side
wall.
18. Heel nailing . Heel nailing machine. 7-8 Accurately nail the
heel. Increases the
quality of bonding.
19. Mackey sole
stitching.
Mackey sole stitcher 10-11 Faster production.
20. Top line forming. Top-line forming machine. 4-5 Correctly set the top-
line. Increase the
value of the final
product.
21. Adhesive re-
activators.
Adhesive re-activators with time
and temperature controller.
2-3 Precisely reactivates
both the upper and
sole. Sole bonding
increases.
22. Entire upper
humidifier.
Steaming machine of the upper. 2-3 Humidifies entire
upper. Enhance the
speed of production.
23. Performing. Moccasin performing machine. 1-2 Humidifies and gives
the shape of
moccasin types of
shoe. Enhance the
quality and
productivity of
moccasin.
24. Air blast dust
removing.
Air blast removing machine. 1-1.50 Clean technology.
25. Insole attaching. Insole attaching machine. 1-1.50 Faster and accurate
production.
26. Insole covering. Insole covering machine. 1-1.50 Faster and accurate
production.
27. Upper roughing. Upper roughing machine. 1-20 Faster and accurate
production.
Last & Other Components.
1. Chain slotting . Chain slotting machine. 2-3 Add to the speed of
production of last
2. Rough turning
machine for last.
Rough turning machine. 10-15 Increase the
production of last
3. Fine turning machine
for last.
Fine turning machine. 10-15 Increase the
production of last
4. Roughing machine
for plastic blocks.
Roughing machine for plastic
blocks.
3-5 Increase the
production of last
5. Computerised last
turning machine
including software.
Last making CAD/CAM CNC
controlled turning machine
including designing and
interface software.
30-40 Essential for last
development,
accurately copy of
any last sampling. A
major boon to new
product development.
6. CNC sole mould
development.
Sole mould making software,
CNC MILLING MACHINE with
3/5 Axis & EDM.
120-150 Essential for right
quality sole mould.
7. Insole moulding. Automatic/hydraulic insole
moulding machine.
2-3 Without this machine
the moulding of insole
can never be correct.
Increase the rate of
production.
8. Edge beveling. Automatic edge beveling
machine.
3-4 Gives Accurate edge
beveling. Also
increase the pace of
production.
9. Shank attachment. Automatic shank attacher. 10-15 Increases the
accuracy and
production
tremendously.
10. Automatic insole &
shank pasting.
Conveyor assembly and
automatic combined insole &
shank attaching machine.
5-8 Clean production not
to be mentioned that
it increases the
production by almost
ten folds.
11. Shank grooving. Shank grooving machine 1-2 Increase the
production and
accurate grooving.
12. Injection moulding for
sole.
8/12/16/20/24/32 workstation
injection moulding machine for
PU/TPU/PVC/TPR/EVA.
15 - 300 Essential machine for
huge production.
Latest demand of the
market. New breed of
technology.
13. Finishing. Multi finisher. 2-4 Enhance the appeal
of the shoe and in
turn the salability.
14. Spray booth. Spray booth with spray gun 2-4 Enhance the appeal
of the shoe and in
turn the salability.
15. Last finishing Last finishing machine. 8-10 Accurately finish and
polish the last.
Production rate
improves.
16. Channel closing Channel closing machine. 2-3 Automatically closer
the sole channel.
Improves the look and
also enhance the
production.
17. Channeling and
grooving.
Channeling machine. 2-3 Faster and accurate
production. Uniform
channeling.
18. Coupling and edge
pre-trimming.
Edge pre-trimming machine. 2-3 Accurate and clean
production. Less time
consuming
19. Edge buffing . Edge buffing machine. 1-2 Accurate and faster
buffing.
20. Edge inking. Edge inking machine. 1-2 Clean and accurate
production. Improves
quality dramatically.
21. Edge setting. Edge setting machine. 1-2 Faster production.
Also accurately sets
the edge and thus
improves the look.
22. Edge trimming.. Edge trimming machine. 2-3 Accurate final
trimming. Gives even
and uniform look.
Improves the quality.
23. Heel attaching . Heel attaching machine. 3-5 Faster production.
24. Heel breast roughing. Heel breast roughing machine. 3-5 Faster and accurate
production.
25. Heel breasting. Heel breasting machine. 4-6 Faster production.
26. Heel building. Heel building machine. 3-5 Faster and accurate
production.
27. Heel covering . Heel covering machine. 5-6 Faster and accurate
production.
28. Recessing and
roughing of soles.
Recessing and roughing soles
machine.
3-4 Faster production.
29. Recessing welt. Recessing welt machine. 3-4 Faster production.
30. Sole stamping and
embossing .
Sole stamping and embossing
machine.
3-4 Faster production.
Standardisation Machine.
1. Testing &
standardization.
Soling Abrasion Machine
Complete.
3-10 Standardise the
process/ product and
materials used.
2. Testing &
standardization.
Drum Abrasion/Snag Tester. 3 -10 Standardise the
process/ product and
materials used.
3. Testing &
standardization.
Martindale Abrasion Machine. 3-10 Standardise the
Process/ product and
materials used.
4. Testing & Shoe Lace Abrasion Machine 3-10 Standardise the
standardization. Lace to Eyelet. process/ product and
materials used.
5. Testing &
standardization.
Shoe lace Abrasion Machine. 3-10 Standardise the
process/ product and
materials used.
6. Testing &
standardization.
Leather Soling Materials
Abrasion Machine.
3-10 Standardise the
process/ product and
materials used.
7. Testing &
standardization.
Creep Cabinet/Adhesive Test. 3-10 Standardise the
process/ product and
materials used.
8. Testing &
standardization.
Dome Heat Reactivator. 3-10 Standardise the
process/ product and
materials used.
9. Testing &
standardization.
Compression Apparatus-Stress. 3-10 Standardise the
process/ product and
materials used.
10. Testing &
standardisation .
Dynamic compression Tester. 3-10 Standardise the
process/ product and
materials used.
11. Testing &
standardization.
Conductivitay Tester. 3-10 Standardise the
process/ product and
materials used
12. Testing &
standardization.
Thermal Conductivity-Less Disc. 3-10 Standardise the
process/ product and
materials used
13. Testing &
standardization.
State of Cure Apparatus. 3-10 Standardise the
process/ product and
materials used
14. Testing &
standardization.
Repeat Extension Set
Apparatus.
3-10 Standardise the
process/ product and
materials used
15. Testing &
standardization.
Eyelet Security Test-PM 150. 3-10 Standardise the
process/ product and
materials used.
16. Testing &
standardization.
Slide Fastener Testing Machine. 3-10 Standardise the
process/ product and
materials used.
17. Testing &
standardization.
Velcro Closing Machine. 3-10 Standardise the
process/ product and
materials used.
18. Testing &
standardization.
Crockometer. 3-10 Standardise the
process/ product and
materials used.
19. Testing &
standardization.
Rub Fastness Tester (Veslic). 3-10 Standardise the
process/ product and
materials used.
20. Testing &
standardization.
Rub Fastness Tester-Circular. 3-10 Standardise the
process/ product and
materials used.
21. Testing &
standardization.
Backpart Fatigue-M/S Type. 3-10 Standardise the
process/ product and
materials used.
22. Testing &
standardization.
Velcro Fatigue Tester. 3-10 Standardise the
process/ product and
materials used.
23. Testing &
standardization.
Shank Fatigue Tester. 3-10 Standardise the
process/ product and
materials used.
24. Testing &
standardization.
Universal Fatigue Flexing
Machine.
3-10 Standardise the
process/ product and
materials used.
25. Testing &
standardization.
Finish Heat Resistance Tester. 3-10 Standardise the
process/ product and
materials used.
26. Testing &
standardization.
Bally Style Flexometer-NStn. 3-10 Standardise the
process/ product and
materials used.
27. Testing &
standardisation .
BATA Belt Flexing Machine. 3-10 Standardise the
process/ product and
materials used.
28. Testing &
standardization.
Fibreboard Flexing M/C-6 Stn 3-10 Standardise the
process/ product and
materials used.
29. Testing &
standardization.
Midsole Flexing Machine. 3-10 Standardise the
process/ product and
materials used.
30. Testing &
standardization.
Ross Flexing Machine. 3-10 Standardise the
process/ product and
materials used.
31. Testing &
standardization.
Rubber Material Flexing
Machine.
3-10 Standardise the
process/ product and
materials used.
32. Testing &
standardization.
Upper Material Flexing M/C N
stn
3-10 Standardise the
process/ product and
materials used.
33. Testing &
standardisation .
Whole Shoe Flexing Machine. 3-10 Standardise the
process/ product and
materials used.
34. Testing &
standardization.
Whole Sole Flexing Machine
(PFI).
3-10 Standardise the
process/ product and
materials used.
35. Testing &
standardization.
Bally Style Flexometer-N stn. 3-10 Standardise the
process/ product and
materials used.
36. Testing &
standardization.
Ross Flex Machine in freezer. 3-10 Standardise the
process/ product and
materials used.
37. Testing &
standardization.
Bata Belt Flexing Machine. 3-10 Standardise the
process/ product and
materials used.
38. Testing &
standardization.
Sole Leather Grain Crack Test. 3-10 Standardise the
process/ product and
materials used.
39. Testing &
standardization.
Plastimeter Without Micrometer. 3-10 Standardise the
process/ product and
materials used.
40. Testing &
standardization.
Heel Impact Tester. 3-10 Standardise the
process/ product and
materials used.
41. Testing &
standardization.
Heel Fatigue Tester. 3-10 Standardise the
process/ product and
materials used.
42. Testing &
standardization.
Heel Pin Pull Out-PM96. 3-10 Standardise the
process/ product and
materials used.
43. Testing &
standardization.
Heel Pull-Off machine. 3-10 Standardise the
process/ product and
materials used.
44. Testing &
standardization.
Impact machine for Rigid Sole
Unit.
3-10 Standardise the
process/ product and
materials used.
45. Testing &
standardization.
Digital lastomotor. 3-10 Standardise the
process/ product and
materials used.
46. Testing &
standardization.
Instant lastometer. 3-10 Standardise the
process/ product and
materials used.
47. Testing &
standardization.
Absorption of surface water. 3-10 Standardise the
process/ product and
materials used.
48. Testing &
standardization.
Permeability/absorption
machine.
3-10 Standardise the
process/ product and
materials used.
49. Testing &
standardization.
Water vapour absorption tester. 3-10 Standardise the
process/ product and
materials used.
50. Testing &
standardization.
Water vapour permeatility. 3-10 Standardise the
process/ product and
materials used.
51. Testing &
standardization.
Break/pipiness scale & mandrel. 3-10 Standardise the
process/ product and
materials used.
52. Testing &
standardization.
Pressure measurement of
presses.
3-10 Standardise the
process/ product and
materials used.
53. Testing &
standardization.
Cold conductivity of footwear. 3-10 Standardise the
process/ product and
materials used.
54. Testing &
standardization.
Heat conductivity of footwear. 3-10 Standardise the
process/ product and
materials used.
55. Testing &
standardization
Lacquer resistance test c/w
Meter.
3-10 Standardise the
process/ product and
materials used.
56. Testing &
standardization.
Nail penetration apparatus. 3-10 Standardise the
process/ product and
materials used.
57. Testing &
standardization.
Safety footwear impact tester. 3-10 Standardise the
process/ product and
materials used.
58. Testing &
standardization.
Chisel scuff tester. 3-10 Standardise the
process/ product and
materials used.
59. Testing & Impact scuff tester. 3-10 Standardise the
standardization. process/ product and
materials used.
60. Testing &
standardization.
Seam durability testing
machine.
3-10 Standardise the
process/ product and
materials used.
61. Testing &
standardization.
Shock absorption tester. 3-10 Standardise the
process/ product and
materials used.
62. Testing &
standardization.
Leather shrinkage apparatus. 3-10 Standardise the
process/ product and
materials used
63. Testing &
standardization.
Satra slip resistance tester. 3-10 Standardise the
process/ product and
materials used
64. Testing &
standardization.
Sole adhesion tester. 3-10 Standardise the
process/ product and
materials used
65. Testing &
standardization.
Heat resistance tester for sole. 3-10 Standardise the
process/ product and
materials used
66. Testing &
standardization.
Tensile tester. 3-10 Standardise the
process/ product and
materials used
67. Testing &
standardization.
Density determination balance. 3-10 Standardise the
process/ product and
materials used
68. Testing &
standardization.
Grey scale colour. 3-10 Standardise the
process/ product and
materials used
69. Testing &
standardization.
Grey scale staining. 3-10 Standardise the
process/ product and
materials used
70. Testing &
standardization.
Toe puff compression tester. 3-10 Standardise the
process/ product and
materials used
71. Testing &
standardization.
Toe puff dome formers. 3-10 Standardise the
process/ product and
materials used
72. Testing &
standardization.
Toe puff-toggle press. 3-10 Standardise the
process/ product and
materials used
73. Testing &
standardization.
Bally penetrometer. 3-10 Standardise the
process/ product and
materials used
74. Testing &
standardization.
Bally stiffness meter. 3-10 Standardise the
process/ product and
materials used
75. Testing &
standardization.
Maser with water detection. 3-10 Standardise the
process/ product and
materials used
76. Testing &
standardization.
Sole leather water penetration. 3-10 Standardise the
process/ product and
materials used
77. Testing &
standardization .
Wrinklometer. 3-10 Standardise the
process/ product and
materials used
78 Testing &
standardization.
Laboratory Press for Adhesives. 3-10 Standardise the
process/ product and
materials used
79. Testing &
standardization.
Upper leather waterproofness
test.
3-10 Standardise the
process/ product and
materials used


b). Items for Leather Industry:


S. No. Activity Technology Need Cost
(Rs in
lakh)
Advantages
Pre-Tanning Section
1. Aluminum Drum. Aluminum Drum of Different
shapes and Dimensions.
1.50-10 Wood is becoming scarce
and also chemicals leak.
2. Fleshing machine. Single/Double width fleshing
machine.
10 15 Accuracy and higher
productivity will offset the
cost.
3. Unhairing
machine.
Single/double width unhairing
machine.
10 - 15 Accuracy and higher
productivity will offset the
cost.
Tanning Section (Wet Blue & E.I.)
1. Splitting. Double width through feed
splitting machine.
15-35 Split the leather uniformly.
2. Shaving. Through feed double width
machine.
20 25 Speed of production and final
quality of leather improves.
3. Setting. Through feed double width
machine.
20 25 Speed of production and final
quality of leather improves.
Finishing Section
1. Vacuum Dryer. Vacuum Dryer. 20 35 Uniform and quick drying.
Improves the quality of
leather.
2. Toggling machine. Toggling chamber with or
without automation.
5 10 Quick production and also
helps achieving uniform
quality.
3. Molissa type
staking machine.
Molissa staking machine. 10 15 For milder and uniform
action. Also enhance the
safety of workers.
4. Buffing machine. Combined Through feed
single/double width buffing
machine with dusting
operation.
10 15 Accurate buffing action.
5. Contilux. Contilux. 15 20 Uniform and faster glazing
6. Roto-Press. Roto press and Roto Print. 25 30 Uniform pressing
7. Hydraulic press. Hydraulic Press with
Automatic time and
temperature controller..
15 20
8. Polishing. Polishing machine 3 5 Uniform polishing
9. Spray booth . Auto Spray with Dryer 3 5 Uniform spraying & drying.
10. Finiflex. Finiflex. 10 25 Uniform effect.
11. Curtain Coater. Curtain Coater. 10 25 For patent & brush off leather
12 Roller coater. Roller coater. 10 25 For patent & brush off
leather.


xiv). Electronic equipment viz test, measuring and assembly/ manufacturing, Industrial process control;
Analytical, Medical, Electronic Consumer & Communication equipment etc.


Sl. No. Activity Technology Need Cost
(Rs in lakh )
Advantages
1. Testing &
measurement.
Test & Measuring equipments,
Oscilloscope/Digital Storage
Oscilloscope, Spectrum
analysers, Digital Multimeter
High frequency counters &
dedicated microprocessor
based equipment/ software
etc. Test Jigs & fixtures
Up to 15 Long term reliability,
accuracy ensures product
quality, consistency and
improved productivity,
product as per the national
and international
standards.


xv). Fans & Motors.


Sl. No. Activity Technology Need Cost (Rs.
in lakh )
Advantages
1 Manufacturing &
Testing.
Automatic coil winding
machine.
Vacuum Impregnation plant.
Hydraulic press for stacking
and shaft fixing
Surface grinder for finishing
the rotor
Dynamic balancing machine
Testing equipment as per
BIS
Up to 15 Material saving, Improved
insulation, Improved
performance and increased
energy efficiency.


xvi). General Light Service (GLS} Lamps.


Sl. No. Activity Technology Need Cost(Rs. in
lakh)
Advantage
1. Manufacturing &
Testing.
i) Exhaust tube (lead glass
cutting machine).
ii) Flare Machine (Score cut/hot
cut).
iii) Automatic stem making
machine with annealing
facilities.
iv) Filament mounting machine.
v) Sealing machine.
vi) Vacuum and gas filling
20 - 25 Improves productivity
quality and better output.
machine.
vii) Capping machine and
soldering machine.
viii) Base Filling Machine (Fully
automatic).
ix) Cement Mixture machine
with motor.
x) Sleeve making Machine with
motor.
xi) Packing Machine Automatic
with one motor.
(xii) Testing equipment as per
BIS.


xvii). Information Technology (Hardware).


Sl. No. Activity Technology Need Cost (Rs in
lakh)
Advantages
1. IT Hardware. Digital Storage Oscilloscope,
Spectrum analyzers,
Digital multi meters ,
Dedicated microprocessor
based equipment/software,
Test Jigs & Fixtures,
Soldering Equipment.
25- 30 Long term reliability,
accuracy ensures product
quality, Consistency and
improved productivity,
product as per the national
and international
standards.


xviii). Mineral Filled Sheathed heating Element.


Sl. No. Activity Technology Need Cost (Rs. in
lakh )
Advantages
1. Manufacturing. i) Automatic filling machine for
MgO powder .
ii) Swaging machine.
iii)Thermostatically
temperature controlled oven
for annealing.
Up to 15.0 i)Increase in Insulation and
dielectric properties.
ii)Increase in life of the
element.
iii)Reduced rejection.


xix). Transformer/ Electrical Stampings/ Laminations/Coils/Chokes including Solenoid Coils,
Assemblies.


Sl. No. Activity Technology Need Cost (Rs.
in lakh )
Advantages
1. Manufacuring &
Testing.
i) Use of vacuum
impregnated plant,
automatic/CNC coil
winding machine,
temperature control
Up to 10 Improvement in quality
and reliability.
Improvement in
productivity. Product as
per
drying oven, CNC
Winding machine,
Cylindrical Grinding
machine, Pulse welding
machine, Digital Storage
Oscilloscope & Solenoid
Characteristic analyzer
(PLC based) etc.
National/International
Standards. Reduced
rejection.
(ii) Amorphous Metal
Core Transformers
(a) CNC Core Cutting
Machine of high
efficiency to cut brittle
glassy metal of thickness
less than 50 microns.
(b) Annealing furnace
having nitrogen
atmosphere.
(c) Testing equipments
for testing electrical and
magnetic losses, power
supply etc.
34
28
5
Reduction in
transmission loss of
electrical energy.
Reduction in electricity
expenses, man-power
reduction and accurate.
To soften metals during
working.
Improvement in quality
and reliability.
iii) Electrical Stampings/
Laminations.
Natural Gas based oven.
or
Microprocessor based
Electric Furnace
10 Reduction in no load
losses, Increased
efficiency of the end
product material saving
in rejection .


xx). Wires and Cable.


Sl. No. Activity Technology Need Cost (Rs. in
lakh )
Advantages
1. Manufacturing and
Testing.
(i) Extruder with proper
temperature control, pre-
heating etc., speed control ,
spark tester for dielectric
strength control, accurate dies
and proper back up system.
(ii) Testing and quality control
equipments as per BIS mark.
25
10
Improved coating resulting
in better insulation
properties and meeting
other quality parameters.


xxi). Auto parts and components including re-refining of Lubricating oils


Sl. No. Activity Technology Need Cost
(Rs. in lakh )
Advantages
1 Testing. Laboratory Testing equipment.:
a) Metallurgical Microscope with
image analyzer, photographic
attachment. sample preparation


1.50 3.50



Quality assurance &quality
control, Defects analysis,
process control, Greater
machines.
b) Stroh lien apparatus, Muffle
furnace, hot plate, Glassware
etc.
c) U.T.S. Hardness Tester .
d) Izod & Charpy Impact testing
machine.
e) Ultrasonic testing m/c .
f) Manaflux testing m/c
g) Spectrometer .
h) Dimensional control
equipments, surface plate for
marking, Height gauge, Micro-
meter, Verniers & Profile
Projector.
i) CNC operated Brake Shoe
Dynamometer.
j) Brake shoe Dynamometer.


1

5
up to 0.75

up to 3
up to 1.50
12-20
0.50-2.50




7


As per
prevalent
market rates
market acceptability,
quality check, meeting ISO
certification requirement.












A testing equipment to test
the friction behaviour of
disc brake pads/brake
linings, while stimulating
normal to extreme
conditions on a braking
system.

Testing equipment for
testing the friction
behaviour of Disc brake
pads/brake linings.
2. Design &
development.
Computers & CAD Software,
Simulation software with
Printers/Plotter.
1.50 - 15 Computerization of design
& dev. to gain efficient &
fast working, greater
market acceptability, cost
saving, quality assurance,
process simulation.
3. Manufacturing. Productive Equipment : Gas
fired/oil crucible melting furnace,
Drop hammers,
Stamping/Forging Presses,
Electric furnace/Gas based
reheating furnace, Band saw,
Billet shear, CNC wire cut EDM,
CNC Milling, CNC Lathe,
Cylindrical grinding & Hobing
machine, Tool grinder, Surface
Grinder, Radial drill,
Shaper/planner, Vertical turret
boring machine, Special purpose
component machining machine
for high rate of production (SPM),
Polishing & Coating machine,
Heat treatment equipment, Gas
fired/Electric furnace for
annealing, normalizing,
hardening, Tempering, Gas
based Gen set.
2.-50 Upgrading facility &
Modernization on result
and diversification towards
forward & backward
integration to gain
efficiency & higher profit
margin, Greater market
acceptability, skill
improvement and better
working environment.
4. In mould Label
for Automobile
industry
technology.
1) High pressure forming
machine,

18.50


- To form foil of required
shape in imd technique of
decorating 3d surfaces.
2) High pressure compressor.



3) Injection moulding machine.
8


20
- To give 3d shape to the
plain foil which requires
90vars to 300 vars.
Quality products, avoid the
use of adhesive tape for
sticking the component,
recycle level.
5. Surface
treatment.
a) Autophoretic Painting Plant. 46 Better paint durability, cost
saving, consistency in
quality, better productivity
and eco-friendly process.
Re-refining of lubricating oil.
6 Re-refining of
lubricating oil.
Testing and
Quality control.
a) Falling film evaporation
system.
b) Wiped film evaporation
system.
Equipment for testing and quality
control.
As per
prevalent
market rate.
-do-
Eco-friendly technology.
For enhanced quality
control.


* Cross references of technologies approved for Forging, Foundry and General Engineering
Industry under the guidelines can be taken which are also applicable for Auto parts and
components.

xxii). Bicycles Parts.


Sl. No. Activity Technology Need Cost (Rs. in
lakhs)
Advantages
1. B.B. Axle,
B.B. Cup,
Pedal Axle,
Pedal Cone,
Hub Cups,
Pedal Cups,
Hub Cone,
Nuts,
Freewheel,
Centre-Body,
Head Ball Race,
Fittings.
a) Production Machines &
Equipments
Cold Forging Plants and
Forging/Forming Tools for B.B.
Axle, Pedal Axle, Hub Cone,
Head Ball Race Fittings, Pedal
Cone, Five-Station Nut Formers,
Knuckle Joint Presses, ,
Computerized Automatic
Electroplating/Zinc Plants,
Effluent Water Treatment Plant,
Air Pollution Control Equipments
etc.
b) Tool Room Machines :
CNC Wire Cut Machine, CNC
Milling Machine, Hydraulic
Surface Grinder, CNC/Precision
Tool Room Lathe
5-55 Quality Improvement,
Increased durability of the
product, Higher
productivity, Better working
environment, Minimized
air/Water pollution, Better
Market acceptability.
2. Front Fork,
Frame, Handle.
a) Production Machines :
Tube Swaging (Tapering
Machine), Tube Butting Machine,
5-55 Quality Improvement,
Increased durability of the
product, Higher
productivity, Better working
environment, Minimized air
Electric Resistance Brazing
Machine, Cam Operated Profile
MIG Welding Machine, Hydraulic
Pipe Bending Machine, Hydraulic
Fork Blade Bending Machine,
Dip Brazing/ De-brassing Plant,
Computerized Automatic
Electroplating Plant, Powder
Coating Plants, Electrostatic Disc
or Bell Type Paint Plants for
mass production,
Gas/Electrically heated paint
baking ovens including
continuous line production
ovens, Fork Truing &
Straightening Machine, Impact
Test (Frame and Fork Assembly
falling Mass), Impact Test
(Frame & Fork Assembly of
Falling Assembly), Static Load
Test on Frame with Pneumatic
Cylinder, Front Fork Fatique test
with Computer Interface, Handle
fatique and Vibration testing
equipment, Frame Dynamic
Testing Machine.
b) Tool Room machines:
CNC Milling Machine,
CNC/Precision Tool Room
Lathe, CNC Wire Cut Machine,
EDM (Spark Erosion machine),
CAD/ CAM facilities.
pollution, Better market
acceptability.
3. Rims,
Mudguards.
Production Machines &
Equipment : Simultaneous Rim
hole punching Machine
(Mechanical), Simultaneous Rim
Hole Punching Machine
(Hydraulic), Projection
Computerized Electroplating
Plant, Power Coating Plant,
Electrostatic Disc or Bell Type
Painting Plant for mass
production, Gas/Electrically
Operated Paint baking Ovens,
Automatic rim making machine,
profiling machine, Multi head
Seam welding machine and
Semi automatic flash welding
machine.
Tool Room Machines :
CNC Wire Cutting Machine, CNC
Milling Machine, CNC/
Pneumatic Tool Room Lathe,
Spark Erosion Machine (EDM),
CAD/CAM facilities etc.
5-55 Quality Improvement,
Increased durability of the
product, Higher
productivity, Better working
environment, Minimized air
pollution, better market
acceptability.
4. Bicycle life Test, All types of testing equipment for 1 -10 Quality Improvement,
Fatigue Test,
Gadgets/
Equipment.
fatigue test, accelerated life
testing as per IS/ISO/JIS/DIN/
BS/FR Standards.
Increased durability of the
product, Better market
acceptability.


xxiii). Combustion Devices/Appliances.

xxiv). Forging & Hand Tools.


S. No. Activity Technology Need Cost
(Rs.in
lakh)
Advantages
Automatic Band saw machine
with indexing & circular
sawing.
3-5 each. Higher cutting accuracy,
Preferred for Alloy steel
cutting,
Technologically
recommended for upset
forging
1. Stock Cutting.
Mechanical pneumatic clutch
operated Crank type Billet
shearing press
40-70 each High productivity
Low cutting loss.
2. Material handling. Fork lift.
Overhead crane/swing frame
crane.
Automatic conveyor systems.
2-10 each Quick & safe material &
tools movement inside
shop.
Facilitate better house
keeping.
Clean work environment.
3. Heating. Oil/Gas fired energy efficient
furnaces with recuperator &
temperature controls.
2.50-5 Energy efficient.
Consistent Quality.
Eco-friendly.
Continuous Electrical billet
heaters with temperature
control .
10-30 Eco-friendly, Fast & uniform
heating, less space
requirement, automation
possible.
Pneumatic double acting
hammer.
30-80 High production rate,
reduced maintenance cost
High energy forging presses. 20-80 High production rate,
Production of close
tolerance forging, less skill
requirement.
Micro processor based,
Energy controlled, pneumatic
clutch operated, Screw friction
presses.
10-30 High production rate,
controlled blow pattern, low
investment, less skill
requirement.
Knuckle joint presses. 10-25 Improved press stiffness,
less space requirement,
good off ualit loading
capabilities.
4. Forge shop.
Cold and warm forging
mechanical presses with
eccentric drive.
25-80 Precision forging, complete
automation, less tool
changeover time, high
productivity.
Fully automatic electrical
upsetter.
20-35 Suitable for high value items
such as rear axle shaft,
dead axle shaft, etc., high
productivity, less skill
requirement.
Hydraulic double acting
hammer.
50-100 Precision forging with high
production rate & reduced
maintenance cost.
Modified Knuckle joint
presses for cold/warm forging.
40-100 Precision forging with post
forging operations
minimized less raw material
wastage, high production
rate, automation feasible.
Multi station horizontal
formers.
40-100 Cold forging of socket
wrenches, driving,
accessories, screw driver
blades with bolsters.
Precision forging with post
forging operations
minimized, less raw material
wastage, high production
rate, automation feasible.
Material gathering machines
with electrical heaters.
5-20 To reduce the raw material
wastage during
manufacture of items such
as wheel wrenches,
extension bars, handles etc.
Hot Shearing automats
forging presses.
30-60 Microprocessor control, high
productivity.
Wide Ram Trimming,
Presses.
10-20 Allows large ram area
sustain high degree of off
center loading, precision
working.
Reduce rolling machine. 5-15 Higher production rate, less
skill requirement. Capable
of making performs of
various cross sectional
areas and lengths, high
productivity.
Gas fired/High temperature
furnace with automatic
temperature controller &
recorder.
2.50-5 Eco-friendly, reduced scale
losses, facilitate automation,
quality improvement.
5. Heat Treatment
section.
Fludised bed heat treatment
line with controlled
atmospheres and
recuperators for preheating.
20-80 Eco friendly, highly energy
efficient, requiring minimum
time/energy to come on line.
Flexible operations with
adaptability to handle small
batches, controlled
atmosphere minimizing de-
carburisation as well
provides flexibility to carry
out process such as
carburizing, carbonitriding
and cyaniding without use
of polluting salts. No pre-
cleaning/drying required,
post treatment cleaning
minimised.
Medium Frequency Induction
Heaters.
10-20 For controlled depth surface
hardening of tools such as
pipe wrenches jaws,
hammers, pliers teeth etc.
improved quality.
Electrical resistance furnace. 2-5 Eco-friendly uniform
heating, precise control.
Forced air circulation furnace. 1-3 Uniform heating.
Forced air low temperature
furnace.
1-3 Requirement for tempering.
Electrostatic powder coating
plant.
50 Automatic heating spray
and coating chamber.
Electro less plating
equipment.
5-10 For improved flake less,
hard and wear resistance
coating.
6. Electroplating.
Manganese phosphating
plant.
Automatic Electroplating
Plant.
Vibrator/Barrels along with
media.
2-10
90-200
10-15
A hydrogen embrittlement
free process for providing a
corrosion resistant black
finish suitable for impact
tools.
Shot blasting machine. 3-5 Faster scale removal,
Improve surface finish.
Aluminium Oxide Grit Blasting
Machine.
1-5 Hydrogen embrittlement
free pre-cleaning process
required before Mn.
Phosphating of Impact
Tools.
7. Finishing & Cleaning.
Tumb blast machine. As per the
prevailing
market rate.
Low cost, suitable for small
forging, Improved surface
finish.
8. Quality Control &
Testing.
Metallurgical Testing :
Metallurgical Microscope with
image analyzer, photographic
attachment, sample
preparation machines.
a)Strohlien Apparatus, Muffle
furnace, Hot plate, Glass ware
etc.
b) Universal Testing Machine.
c) Spectrometer.
d) Hardness tester.
e) Izod & Charpy Impact


1.50-3.50



1


upto 3
12-20
upto 1
upto 0.75
Quality assurance, Defect
analysis, Diversification e.g.
S.G. Iron production
equipment essential to meet
process control
requirements.




Quality control, Defect
investigation, Quality
assurance, Consistency in
quality, Reduced defective
casting, Cost control.
testing machine.
f)Ultrasonic testing machine.
g)Magnetic particle testing
m/c
h) Tongue testing and life
cycle testing equipment for
hand tools

upto 3.00
upto 1.50
50-100
9. Inspection. Surface plate for marking,
Height gauge, Micrometer,
Vernier.
0.50 Quality assurance, Defect
analysis.
10. Design &
Development.
Computers & CAD Software,
simulation software with
Printers/Plotter.
1.50-15 Computerization of design &
development to gain
efficient & fast working.
11. Utility Section. Gas fired generating set. 15-40 Eco-friendly, low power
cost.
CNC turning center. 10-20 Improved quality, high
productivity, Precision
machining, eco-friendly.
CNC milling machine. 15-50 Improved quality, high
productivity, Precision
machining, eco-friendly.
Electro Discharge machine
(EDM).
3-8 Improved quality, high
productivity, Precision
machining, eco-friendly.
CNC Wire cut machine. 10-20 Improved quality, high
productivity, Precision
machining, eco-friendly.
Profile projector. 0.50-2 Easy to understand drawing
and make modification.
3 D co-ordinating machine. 2-5 Accurate dimensional
inspection.
Plastic Blow Moulding
Machine.
25-75 For manufacturing tool kits.
Fully Automatic CNC Injection
Moulding machine.
15 Modern version , for making
handle of srew drivers and
sleeves of pliers.
Special Purpose machines
Welding Sets (for making
special steel vices).
5-25 Special purpose.
Special Purpose machines for
Machining/
Grinding/Polishing/ finishing
Spanner, Wrenches and other
tools.
50-100 Special Purpose.
12. Tool room.
Packing Machine. 25-50 For packing.


xv). Foundries Steel and Cast Iron .
a). Foundries Steel and Cast Iron.

Sl.
No.
Activity Technology Need Cost (Rs in
lakh)
Advantages
1. Melting Section. Divided blast cupola. 3-5 15 per cent coke saving,
Better melt quality, Higher
tapping temperature,
Lower emissions,
Reduced air pollution.
Gas fired cupola. 12-15 Eco friendly, Higher
tapping temperature,
Better melt quality.
Gas fired Pit furnace. 0.75-1.50 Eco friendly, Higher
tapping temperature,
Better melt quality.
Oil fired rotary furnace. 37 (imported),
3 (indigenous)
Pollution control, Better
quality product, cost
effective.
Induction Furnace with
cooling tower & water
treatment plant.
10 - 25 Flexibility to produce
ferrous castings of all
grades, Flexibility for
charge mix selection, Best
melt quality, Eco friendly.
Induction ladle refining
furnace.
30-40 Value added casting, eco
friendly.
D.C. Arc Furnace. 30-40 Special grade castings,
eco friendly.
Oil fired rotary furnace. 37.40
(imported).
30 indigenous.
It is proven technology,
reduced air. pollution,
better quality product, cost
effective .
Metal Refining Converter. 40 Value added castings, eco
friendly.
Skip charger for cupola. Up o 1.50 Ease of charging, reduced
labour cost, better control.

Pouring/treatment ladles as
per Indian standard 4475,
4476.
Up to 1 Quality assurance,
increased safety for
workmen.
2. Utility Section Gas based Generating set. Up to 30 Reduced air pollution,
energy saving.
Metallurgical Testing:
Metallurgical Microscope
with image analyzer,
photographic attachment,
sample preparation
machines.
1.50-10 Quality assurance, Defect
analysis, Diversification
e.g. SG Iron Production
equipment essential to
meet process control
requirements.
3.

Quality Control Lab.

Laboratory Testing /
Quality Control equipment.
Stroholien Apparatus,
Muffle furnace, Hot Plate,
Glass ware etc.
U.T.S.
Spectrometer / Mass
Spectrometer.
Hardness tester.
1
Up to 3
15-25
Up to 1
Up to 0.75
Up to 3
Up to 1.50
Quality control, defect
investigation, Quality
assurance, Consistency in
quality, Reduced defective
casting, Cost control.
e) Izod & Charpy Impact
testing machine.
Ultrasonic testing machine.
g) Magnaflux testing
machine.
Sand Testing equipment
Moisture Teller, Universal
Sand Strength testing
machine, Sieve shaking
device, Compactability
scale, Rapid Moisture
Teller, Permeability Meter,
Mold Hardness Tester,
Muffle furnace, Wash
bottles, stirrer/Shaker,
Hotplate, Vortex shaker,
Centrifuge etc., Shatter
index machine, Scratch
Hardness Tester, Stick
point, hot tensile, peel back
2 to 8 Reduced defective
casting, consistency in
quality, Reduction in
additives cost, Better as
cast surface finish.
Dimensional Inspection
instruments:
Surface plate for marking,
Height gauge, Micrometer,
Vernier, Profile projector
with Digital Reading
system, Dial & Micro snap
gauges, Floating careage
dia measuring machine, 3-
Co-ordinate measuring
machines.
Up to 10 Quality assurance, Defect
analysis.
Process Control
Equipment:
a) Carbon equivalent
meter.
b) Pyrometer (dip type
immersion).
0.75-1.75
0.20
Consistency in quality,
Reduced defective
casting, Cost saving.
4. Design &
Development
Computers & CAD
Software's, simulation
software with
Printers/Plotter.
1.50 - 15 Computerisation of design
& development to gain
efficient & fast working.
Intensive mixers. 2.50 - 5 Reduced defective
casting, Better as cast
surface finish, Reduction
in additive cost, Reduced
air pollution.
Simultaneous Jolt/Squeeze
moulding machine.
3-10 Higher productivity,
dimensional accuracy,
less skill requirement.
5. Molding/Core.
Shell Moulding Machine. 3-5 Higher productivity,
dimensional accuracy,
less skill requirement.
Centrifugal casting
machine.
1.50-3.50 Liner castings exclusive
process, eco-friendly.
Spun pipe casting
machine.
up to 40 Export potential, higher
productivity, eco friendly.
Wax Injection Machines. up to 10 Requirement for modern
investment casting
process.
Sand Raining Machine. up to 4 Requirement for modern
investment casting
process.
Slurry Mixtures. Up to 2 Requirement for modern
investment casting
process.
Dewaxing Oven. Up to 2 Requirement for modern
investment casting
process.
Burt out furnace. Up to 2 Requirement for modern
investment casting
process.
Belt Polishless. Up to 1 Requirement for modern
investment casting
process.
Sand reclamation system. Up to 20 Cost saving, pollution
control, reduced binders
composition.
Continuous mixer for no
bake sand.
Up to 15 Reduced additive cost,
Quality improvement,
Pollution control,
Improved quality.
Shot blasting machine. Up to 8 Better surface finish &
Quality improvement
CO 2 Gassing machine. Up to 0.50 Cost saving, pollution
control, Quality
improvement.
Moulding boxes as per
Indian Standard 1280 &
10518.
Up to 3 Better dimensional
accuracy, higher
productivity
6 Investment Casting
Core shooter-shell or no
bake sand.
2 - 5 Higher Productivity,
Consistency in quality,
Narrower as cast
dimensions, Excellent
finish.
7. Heat Treatment
Section.
Induction Hardening
Equipment
100 KW, 500Hz to 3KHz.
Removable Hearth type
chamber F/C upto 1200 C
moving with computer
compatible temp.
controller.
Handling equipment-
overhead crane- 2 ton
10 - 15
3 5
1-3
0.75
1.50
0.30
Higher Productivity,
Consistency in quality,
eco friendly.
Cost saving, Consistency
in quality, Better
productivity.
Reduced labour cost,
Higher Productivity,
Consistency in quality.
Process requirement to
capacity.
Quenching.
Water quenching tank-with
Heat exchanger unit.
ii. Oil Quenching tank-fitted
with oil heating & heat
exchanger to obtain
desired & cooling rates for
hardening.
iii. Air quenching fans.
achieve quality.
Process requirement to
achieve quality.
Process requirement to
achieve quality.
8. Machine Shop. CNC Milling machine.
CNC Lathe Machine.
Capstan lathe/Turret lathe.
Radial Drill.
Planner.
Shaper.
Jig Boring Machine.
Hydraulic Hooning
machine.
25-30
10-15
up to 3
up to 5
up to 3
up to 3
up to 5
up to 3
Higher productivity,
dimensional accuracy,
less skill requirement,
Consistency in quality.
9. Pattern Shop. CNC Milling.
Pentograph.
Drilling.
Disc and bobino sand
grinder.
30-50
Up to 2
Up to 1.00
Up to 3
Higher Productivity,
Consistency in quality,
Narrower as cast
dimensions, Excellent
finish, Better productivity.
10. Fettling Section. Shot Blasing Machine.
Pedestal Grinder.
Swing Frame Grinder.
Painting Booth.
up to 5
up to 0.50
up to 0.25
up to 0.50
Higher Productivity,
Process requirement to
achieve quality.


Pollution Control.

S. No. Activity Technology Need Cost
(Rs. in lakh)
Advantages
1 Pollution Control Wet Scrubber, Cyclone,
Ventury Scrubber, Bag
Filter.
Variable up to
15
Reduction of suspended
particulate matter (SPM)
emissions.


b). Foundry chemicals.

S. No. Activity Technology Need Cost Advantages
(Rs. in
lakh)
Stainless steel kettle or
reactor complete plant
assembly.
25 By using SS reactor
vessel replacing Mildseel
vessel eliminates iron
content from resin
improving quality of resin
eliminating casting
defects due to iron
content in the resin which
results into surface
defects, blow holes, pin
holes. It will improve
productivity, quality of
product and work
environment in the unit.
1 Resin.
Thermic Oil Heating
System, 3000 Kcal/hr.
4 It saves energy
considerably and is
absolutely environmental
friendly and there is no
pollution.
2 Exothermic/insulating
Sleeves.
Oven for Baking Sleeves,
Molding Machines,
Vacuum system.
25 It reduces requirement of
molten metal for risers
thus increasing yield of
castings to the level of
sometimes more than
20%. Highly energy
saving, cost reduction
system thus improving
productivity.


xxvi). General Engineering Works.


S. No. Activity Technology Need Cost
(Rs.in lakh)
Advantages
1. General Engineering
for Multiple use:-





Hand tools, Surgical
equipment, Bicycle
parts, Auto parts,
Machine tools.
Precision machined
parts.
General Engineering Works
for Multiple Use.
CNC wire cut machine,
EDM, CNC lathe along with
rotary table attachment,
CNC milling, CNC drilling
machine etc.
b) Inverter based Welding
Machine.
5 - 55






Prevailing
market price.
Modernisation and results
in efficiency gain, greater
market acceptability, skill
improvement and better,
working environment.


Better design, faster
response time, extremely
low ripple, smaller in size
& lighter in weight hence
portable, more efficient
during welding, better weld
quality and energy efficient
operation.
2. Heat treatment. Induction furnaces, Gas
Carborizing furnace, QC &
Testing equipments such as
Vickers hardness testing
equipment etc.
up to 30 Enhancement of
mechanical properties.
3 Skill upgradation. Modern software driven
equipments such as CNC
trainer mill, CAD/CAM
Up to 40
software and modern audio
visual equipment.

xxvii). Gold Plating Industry and jewellery.

a)Gold Plating Industry and jewellery.


Sl.
No.
Activity Technology Need Cost
(Rs. in
lakh)
Advantages
1. Automatic plating
operation.
Automatic Electroplating
unit.
25 Increased production in
conditions safe for handling
and better control of quality.
1. Power supply. Pulse Rectifier. 1- 2 Better Quality in plating.
3. Polishing. Polishing machine. 0.50 Better finish after plating.
4. Cleaning before plating. Ultrasonic cleaner. 1 For effective cleaning of
intricate surfaces.
5. Demineralising. Demineraliser or Deioniser
unit.
0.50 For preparation of plating
solutions of better standard.
6. Lacquering Unit. Electrophoretic Lacquering
Unit.
4 For increased life of plated
product.
7. Baking. Oven with temperature
control.
0.50 For increased life of plated
product.
b) Gold melting and refining.
1. Gold melting. a)Induction Melting furnace
with Crucible.


b)Gas fired melting furnace
with crucible.
5


8
Pollution free, quicker time,
Reduced Melting losses,
reduced consumption of
energy/unit wt. of melting
highest quality
Flexibility of handling
different sizes of crucibles,
less fuel cost/unit wt. of
melting & highest quality
2. Gold refining. High quality Borosilicate
glass reaction Vessel, non-
rusting non corrosive fitting
and joints double fume
condensation columns &
scrubber highly efficient for
absorbing reaction gases,
automatic charging of acid
facility.
49 More superior than existing
plant with highest possible
recovery of gold/totally
environmental friendly
meeting standards.
3. Scrubbing & filtration. High Power water jet
vacuum pump specially built
for chemical plants with
security valves etc.
3.50 High capacity vacuum and
water jet pumps for faster
and efficient water
circulation for heat transfer
and acid fume
neutralization, reduced
pollution free air from
scrubber.
4. Recovery of bye-
products.
Electrolytic silver refining
plant complete with
stabilized power, power
current rectifier, anode
preparation moulds, Hot air
drying and washing
8




Recovery of High Purity Bye
Products, environment
friendly, pollution & dust
free.
centrifuge and accessories
& wheeled filtering unit.
Electrolytic silver refining
tank, recycling tank for silver
solution with pumps.
12
5. Drying. Thermostatic stove dryer for
Gold grains powder crystals.
4 Reduces losses due to
evaporation, reduces
melting losses and hazards,
removes unwanted volatile
matters.
6. Filtration &
Demineralisation.
Dual column automatic
water demineralisers with
holding metallic structure
and inlet filters.
2 In house quality control on
desired purity necessary to
wash refined Gold for
maintaining desired purity.
7. Precipitation / Reduction. Storage & sedimentation
tanks for gold chloride
solution coming from
Aquaregia gold refining plant
after gold Precipitation.
3 Totally Pollution free no
evaporation of gold chloride
solution, reduces losses of
fine gold/particles.
8. Flue gas outlets. Plenum Chamber complete
with hopper & flanged
connection for pipelines
2.50 Sucks heat fumes & fine
particles of gold reduces
temperature in melting area
& improves work
environment.
9. Fume Particles recovery
plant for melting.
Steel cyclone for washing &
recovery of fume particles
coming from melting
furnaces.
3.50 Preventing precious metal
losses improving
profitability.


xxviii). Locks.


Sl. No. Activity Technology need Cost (Rs.
in lakh)
Advantages
Three Axis CNC Drilling
Machine for Multiple Drilling in
Brass Body/ Tumbler.
11.25
Three Axis-CNC Key Indentor
for Dimple Type keys.
12.75
Automatic Key Serial number
Stamping Machine-
Hydro-Pneumatic.
3
Pin Making Machine -
Automatic Pin Cutting.
6.50
Broaching Machine -
Semi Automatic plug keyway
broaching Machine with Auto
loading.
12.50
1. Locks-Lever type &
Pin cylinder type.
Key Slotting Machine -
Auto Key camshaft side milling
Machine for Keyway Milling.
6
Enhance and consistent
quality, improves
productivity.
Key Biting Machine -
Key Biting Face Milling
Machine.
9
Automatic Cutting Machine for
Lock Body.
5
3-Spindle Automatic Drilling
Machine for Lock Body.
21
Automatic Drilling & Tapping
Machine for Lock Body.
21
Automatic Pin-Hole Drilling
Machine for Lock Body.
14.50
Automatic Pin-Hole Drilling
Machine for Plug.
10
Automatic Drilling & Milling
Machine for Plug-End.
9.50
These automatic machines
are designed for assembly
of pin-tumblers, constant
length drivers and spring
into lock cylinders, and
then seal the cylinder.


xxix). Steel furniture.


S. No. Activity Technology Need Cost (Rs. in
lakh)
Advantages
1. Manufacturing. Electrostatic Powder Coating
equipment along with pre
treatment tanks and curing
chamber.
Up to 20 i)Quality improvement.
ii)Reduction in material
wastage (Paint) thus
reduced cost.


xxx). Toys.


Sl.
No.
Activity Technology Need Cost
(Rs. in lakh)
Advantages
Garnetting Machine. 3.50 Avoids bunching of the
fiber fill, increases
fluffiness and softer feel.
2) Metal Detector-
Tunnel type with conveyor
belt
Detection-Ferrous 1.5mm,
Non-ferrous-2.0mm.
3.50 Assists in detecting
ferrous/non-ferrous parts
specially broken needles
from soft toys.
3) Hydraulic Gear/Press
cutting machine Automatic /
Semi automatic type.
5.50 Can cut upto 6 layers of
fur fabric and 30-50
layers of velour fabric.
4) Sewing machines
Type Single needle
lockstitch machine, medium
to heavy type fabrics.
0.12~
0.18

1. Toys-Soft toys.
4) Stuffing machines. Approx. 0.70 for
a single point
machine to 1.25
for a double
point machine.
To increase speed and
consistency of stuffing in
a toy, a stuffing machine
is used. In this the
carded/opened PSF is
filled using blowers.
1) CNC Milling Machine. 18 33
2) CNC Wirecut Machine. 8
3) Electric Discharge
Machine.
10
2. Plastic Moulded /
extruded products &
parts / components
including toys.
4) CAD/CAM Software :
Scanner / Digitiser
10
Improves productivity,
quality and reduces time
in manufacture of dies &
moulds.
3 Making of Board
Games, puzzles and
educational games.
From manual to automatic
operation
15- 20 for
indigenous
machine.
A proven technology
ensures product quality,
consistency, cost
effiectiveness and
productivity
enhancement.


xxxi). Non-ferrous foundries.


Sl.
No.
Activity Technology Need Cost
(Rs. in
lakh)
Advantages
1 Meeting & Casting
section.
i) Oil fired pit furnace/LPG or CNG
fired pit furnace.


ii) Mobile de-gassing unit.

iii) Pressure die casting
machine(Hot/cold chamber).

v) Dip type temp. indicator.



v) Pouring ladles as Indian Standard
4475- 4476
0.75 to 2


up to 15

15- 80

0.20 to 0.25



up to 0.50
Eco-friendly, higher
tapping, temperature
better melt quality, lower
melting losses.
Faster degassing of
molten metal, process
requirement.

i) Faster production rate.
ii) High dimensional
accuracy.

i) Liquid metal
temperature can be
measured quickly.
ii) Better control on
pouring temperature.
Quality assurance,
increased safety for
workmen.
2 Quality control Lab. i) Thermal analyzer for Aluminum.
ii) Electrolytic analyzer.
iii) Met Microscope with image
analyzer, photograph attachment
sample preparation machine
iv) Ultrasonic testing machine.
v) Radiography testing machine
vi) Spectrometer
4 - 10
2 - 10
4 - 10

15 - 25
Quality assurance,
essential to
meet process control
requirement.
Quality control, defect
investigation,

Quality assurance,
Consistency in quality
Reduced defective
casting, cost control.
3 Utility Section. i) Gas fired Gen-set. 10 - 20 Reduced air pollution,
energy saving.
4 Heat Treatment
Section.
i) Forced Air Circulation electric
furnace.
ii) Low temperature electric furnace.
iii) Quenching-water Quenching
tank with heat exchanger unit.
iv) Material handling equipment.
v) Sand testing machine.
3 -10
0.50 - 1
1.-3

3 -5
Eco-friendly, energy
saving furnaces.
Process requirement to
achieve quality safety to
workmen
Higher productivity,
process
requirement to achieve
quality.
5 Design &
development
Section.
Dimensional inspection
instruments. Surface plate for
marking, Height gauge,
Micrometer, Vernier, Profile
projector with Digital Reading
system, Dial & Micro snap gauges,
Floating careage dia measuring
machines, 3 coordinate measuring
machines.
Computers & CAD software's
simulation software with
Printers/Plotter
up to 10 Quality assurance, Defect
analysis. Computerization
of design& development
to gain efficient & fast
working.
6 Machine/Die shop CNC Milling machine
CNC Lathe machine.
Capstan lathe/Turret lathe.
Radial Drill.
Planner.
Shaper.
Jig Boring machine.
Hydraulically Honing machine.
25-3
10-14
3.
up to 5
up to 3
up to 3
up to 5
up to 3
Higher productivity,
dimensional Accuracy,
less skill requirement,
consistency in quality.
7 Pattern Shop. CNC Milling.
Pantograph.
Drilling machine.
Disc and bo bino sand grinder.
30 50
up to 2
up to 1
up to 3
Higher productivity,
consistency in quality,
narrower as cast
dimensions. excellent
finish, better productivity.
8 Cleaning & Fettling
Section.
i) Grit blasting machine
ii) Pedestal Grinder
iii) Belt Grinder
iv) Painting Booth
up to 5
up to 0.50
up to 0.50
up to 0.50
Higher productivity,
Process requirement to
achieve quality.
v) Acid Pickling & cleaning plant 1 -3


xxxii). Sports Goods.

a). Sports Goods.

Sl.
No.
Activity Technology Need Cost (Rs. in
lakhs )
Advantages
1 General
stitching
finishing
purpose
Auto drive conveyors in
finishing,
stitching & packing
1.70 conveyor
for finishing.
For uniform material
movement without
personnel involvement
2 For packaging
& wrapping of
smaller
components.
Auto puch & shrink packaging
machines for
football, tennis ball, hockey
balls.
0.70 conveyor
for packaging.
Electronically controlled
system for uniform &
faster output of
packaging.
3 Printing of all
sports goods
and balls.
1.Conveyors for material
traveling and drying at controlled
temp and speeds.
2. Automated pad printing on
balls and other components.
3. Thermal & foil transfer printing
(PLC
controlled & automated).
4. Pneumatic embossing
machines.
0.70 conveyor
basic type.

4.50 per single
head with full
automation
1.20 per single
platform with
pneumatic
automation.
1.20 per single
platform with
pneumatic
automation .
Man power saving with
uniform quality output.
Improved technology
For printing than
conventional manual
printing with better
productivity.
New concept to match
the final goods with
international style.
New technology of
printing than
conventional manual
printing with better
productivity.
1. Mechanized & specialized
single &
double needled stitching
machines for
leg guards & mat
0.40 per single
needle machine
1.60 per double
needled
machine
Uniform stitch density,
Higher production. More
Versatility on new
machines.
Safer than conventional
4 Leg guards,
gloves & other
sports
protective gears
1. Electronic fabric cutting
machine for
artificial leather. PVC, PU,
cotton and
polyester fabrics
0.03 basic
handy automatic
cutter
Higher output, lower
rejection.
No skill required.
1. Hydraulic checkers for PVC
leather,
rubber sheets for foot balls etc.
instead
of hand cutting for mechanical
1.50 to 2 per
machine
depends
on the area size
of the head
Material saving, Lower
down
time, Non skilled labour
required .
power
cutters.
5. For balls 1. Thermal welding machines as
per
latest technology of balls.
2. Single needled stitching
machines for
ball stitching.
New techno-
logy, can
vary from 1.50
to 3 for PLC
type machine
1.50 per
machine(heavy
durty)
Latest technology in ball
Making.
Latest technology with
more productive method
per man in ball stitching.
6 For moulds &
dies
1. CNC machines for in house
die
making & repairing for balls etc.
2. Imported CNC dies & o
moulds
10 to 12 for
milling type
with 3 axis
machine for in
house working
mould cost for
balls 25000/set
0.75 to 1 for
plastic leg
guards
moulds.
Accurate moulds &
dies as per international
trends & wider
acceptability.
7 Carton
packaging
1.Stitching machines for
packaging
2. Automatic strapping machines
2 to 1.50
depends
on carton size.
Time saving packaging
technique.


b). Rubber, leather, plastic based sports goods


Sl.
No.
Activity Technology Need Cost
(Rs. in
lakh )
Advantages
1. Tensile Testing
Machine (Indian)
0.50 to 10
2. Rheometer(Indian) 0.50
3.Din Abrasion Tester
(Indian)
0.30
4. Ross type Flex
Tester (Indian)
0.30
5. Hot Air Oven
(Indian)
0.15
1 Rubber, Leather Plastic
based Sports goods.
6. Leather Colour 0.90
Testing of raw material
/product. -Better Quality
Control.
-Quality
pgradation/Improvement.
-Indirect contribution in
boosting exports.
Fastness Tester
7.Mini Flexometer 0.75
8.Martindale Abrasion
Tester (Leather)
1
9. Shooting Apparatus
Foot Ball Testing
(Indian)
10. Water-Uptake-
Tester Foot Ball
Testing
(Indian)
2.50
0.75
1. Rubber
compounding Kneeder.
2.50 - 4
2. Rubber Injection
Moulding machine.
4 - 10
3. PID Temperature
controlled
Hydraulic compression
Press.
1 - 2
Higher productivity.
Better quality of product.
2 Rubber based Sports
goods.
4. Thermal
Fluid/Petroleum fuel
boiler
2.50 - 5 To ensure cleaner
environment.
3 Cricket Ball 1. Cricket Ball Panel
Angle Cutting Machine
1 More production 2 or 3 times;
Repeatability;
Low cost of production;
No trained man power
required;
4 Protective equipment for
Cricket and Hockey
1. Foam, Leather &
Cloth etc. Cutting
Clicking
Machine
2 -Low cost of production.
-High production (10 times).
-No damage of dies.
-No trained man power
required.
1. Crack detector
(Ultrasonic)
1 - 1.50 1. Better quality product.
2. Better quality control.
3. Higher productivity.
4. Contribution in boosting
export.
2. Moisture Meter 0.05
5 Wood based Sports
goods
3. Glass Tester for
finish
0.05

4. Wood hardness
tester
5
5. Wood Seasoning
Plant (Non Steam)
6.50
6. Pressure Sensitive
Hydraulic Cricket Bat
Pressing Machine
-
7. Semi Auto
Lacquering Plant
1.50 - 2
8. Wood Boiling Plant
9. Wood Engraving
Pantograph
1 - 2
10. Copying Lathe 1.50 - 3
1. Auto spray coating
machine (Italian)
20 -25 1. Maximum production 5 to 6
times repeatability.
2. Roller Coaster
machine (Italian)
15 - 20 2. Maximum output 5 to 6
times repeatability.
3. Auto Toggling
machine (Italian)
30 - 40 3. Low cost of production.
4. Vacuum Drying
Machine (Incoma
Italian)
25 - 35 4. Better quality of
production.
5.Upgradation
/Improvement.
6. Better quality control.
7. Higher productivity.
6. Leather based sports
goods

8. Contribution in boosting
export.


xxxiii). Cosmetics

xxxiv). Readymade Garments:

a). For Knitting

Sl.
No.
Activity Technology Need Cost (Rs in
lakh)
Advantages
1 Mfg. of Knitted
fabric
High speed circular knitting machine with
a minimum speed of 23 revolutions per
minutes.
20 - 50 Improvement in
quality and
efficiency.
Mfg. of knitted
Seamless
garment
Computerised seamless garment knitting
machine and Gloves knitting machine
different size and gauge for under & outer
garment (New Technology)
20 - 65 -do-
Mfg. of knitted
socks and
gloves
High speed socks knitting machine and
Gloves knitting machine with or without
electronic jacquard.
3 - 7 -do-
Mfg. of Knitted
fabric and
garment panel
Computerized flat bed knitting machine
with minimum speed of 11 revolutions per
minute.
45 - 75 -do-
Mfg. of Knitted
fabric
Warp/Raschel knitting machine
High speed computerized warping M/c
20 - 35
45 -75
-do-
for knitting
Manufacture of
Label
Computerizes label making machine 10 - 18 -do-
Mfg. of Knitted
fabric
Circular knitting machine of different size
and gauge
2 - 4 -do-
2 Controlling
relative humidity
Modern industrial humidification system
for controlling relative humidity &
temperature.
5 - 8 -do-


b). For stitching of knitted/Woven RMG & Made ups:


Sl.
No.
Activity Technology Need Cost (Rs.
in lakh)
Advantages
1 Garment Mfg.
activity
Single/multi needle power operated industrial
lockstitch sewing machine with or without
trimmer overedging/seaming and banding
operation
Improvement in
quality and
efficiency.
2 -do- Blind stitch machine /Chain stitching machine Do
3 -do- Power operated linking/loop making sewing
Machine
Do
4 -do- Power operated flat lock/overlock Machine do
5 -do- Zigzag flat bed sewing machine do
6 -do- Button stitch sewing machine do
7 -do- Label/elastic inserting machine do
8 -do- Button hole sewing machine do
9 -do- Belt attaching machine do
10 -do- Zip attaching machine do
11 -do- Bar tacking machine do
12 -do- Hemstitch machine do
13 -do- Smocking M/c. Automatic multi needle
shirring machine
do
14 -do- Pattern maker/grader/marker machine /laser
marker
do
15 -do- Power driven cloth cutting machine/laser
fabric of label cutting machine
do
16 -do- Band knife-cutting machine do
17 -do- Collar and cuff turning and blocking machine
and pressing machine
do
18 -do- Pocket creasing and welding machine/Auto
pocket making machine
do
19 -do- Industrial steam iron with vacuum table and/or
buck press
do
20 -do- Boiler for steam press/vacuum press, Steam
cabinet/ vacuum press, Steam
cabinet/vacuum table
do
21 -do- Button and revet/snap fasteners fixing
machine
do
22 -do- Fusing press do
23 -do- Collar contour trimmer do
24 -do- Automatic spreading & cutting table with
vacuum and/or air blowing device
do
25 -do- Shoulder pad-attaching machine do
26 -do- Pocket cutting machine do
27 -do- Computerised CAD/CAM/cutting machine do
28 -do- Round knife cutting machine do
29 -do- End cutter with cloth press track
0.15 -10
-do-
30 -do- Cloth drilling machine -do-
31 -do- Collar point trimmer/gear knotcher machine -do-
32 -do- High speed fully fashioned knitting machine -do-
33 -do- Whole garment making M/c for knitting
garment or power operated garment panel
forming knitting machine with linking machine
-do-
34 -do- Power driven socks and gloves knitting
machine
-do-
35 -do- Automatic thread trimming/sucking machine -do-
36 -do- Shirt folding machine -do-
37 -do- Stain/spot removing machine -do-
38 -do- Pear/Beads/Sones/Glassete/Hook and Bar
attaching machine
-do-
39 -do- Quilting machine -do-
40 -do- Fabric inspection/checking machine -do-
41 -do- Needle/Metal detector machine -do-
42 -do- Multi bead computerized embroidery machine -do-
43 -do- CAD/CAM pattern maker with plotter and
software including software equipment for
embroidery machine
-do-
44 -do- Computerised Label making machine /
Computerised Label printing machine
-do-
45 -do- Button wrapping/shanking machine -do-
46 -do- Feed off-the arm industrial sewing machine -do-
47 -do- Automatic dart/pleat making machine -do-
48 -do- Automatic label/ply picking machine -do-
49 -do- Pin tucking machine -do-
50 -do- Mechanised fabric pinning table -do-
51 -do- Single needle basting M/c -do-
52 -do- Single needle post bed sleeve setting
machine
-do-
53 -do- Hanging production conveyor system -do-
54 -do- Crochet machine for laces and bands with
electronic bar operation
-do-
55 -do- Shring thrusting M/c -do-
56 -do- Plastic staple attacher -do-
57 -do- Sand Blasting/Brushing machine -do-
58 -do- Colour matching machine -do-
59 -do- Automatic machine for making knit shirt
center plaits
-do-
60 -do- Belt loop attaching machine -do-
61 -do- Button Packer -do-
62 -do- Collar Heat Notcher -do-
63 -do- Spot welding machine -do-


c). For knit & Woven Process House (Fabric/Garment/Made Up):

Wet processing

Sl.
No.
Activity Technology Need Cost
(Rs. in lakh )
Advantages
1 Dyeing activity Wet fabric spreading and
squeezing machine
Improvement in quality and
efficiency.
2 -do- Knit tubular mercerizing or
bleaching cum mercerizing
machine
0.25-100
-do-
3 -do- Knit fabric continuous
bleaching plant
-do-
4 -do- Soft flow dyeing machine -do-
5 -do- Jet dyeing machine -do-
6 -do- Cabinet type hank yank
dyeing machine
-do-
7 -do- Printing/curing machine for
garments
-do-
8 -do- Automatic flat bed screen
printing machine Rotary
screen printing machine
-do-
9 -do- Ink jet printing machine -do-
10 -do- Star Ager/pressure ager/loop
ager/steam ager
-do-
11 -do- Roller steamer/Polymeriser -do-
12 -do- Washing range with
arrangement of tension free
fabric drying and reduced
water consumption/water
reuse system
-do-
13 -do- Hydro extractor -do-
14 -do- Industrial garment
washing/drying machine
-do-
15 -do- Tumble dryer -do-
16 -do- Rope opening Line with open
width squeeze mangle for
knitted fabric
-do-
Wet Finishing Machines:
Sl.
No.
Activity Technology Need Cost
(Rs. in lakh )
Advantages
1 Finishing Multi chamber stenter
(minimum 4 chambers) with
arrangement of oil/gas heating
Improvement in quality and
efficiency.
2 -do- Radio frequency/infrared
radiant gas fired/micro
wave/loop/relax dryer
-do-
3 -do- Form finisher -do-
4 -do- Sue ding machine -do-
5 -do- Precision flock cutting
machine
-do-
6 -do- Sieving machine
1-50
-do-
Dry processing/Finishing Machines:
Sl.
No.
Activity Technology Need Cost
(Rs. in
lakh )
Advantages
1 Processing/Finishing Fabric reversing machine Improvement in quality
and efficiency.
2 -do- Slit opening machine -do-
3 -do- Pile cutting machine
0.50 - 20
-do-
4 -do- Singeing machine for tubular
fabric
-do-
5 -do- Dry to dry cleaning machine -do-
6 -do- Compacting machine -do-
7 -do- Curing/Polymerising machine -do-
8 -do- Coating/Laminating/Embossing
machine
-do-
9 -do- Computer controlled fabric
inspection machine /Fault
analyzer/Report generator
-do-


Effluent Treatment plant:

Sl.
No.
Activity Technology Need Cost
(Rs. in lakh
)
Advantages
1 Effluent water
treatment
Effluent Treatment plant with
primary secondary and/or
tertiary treatment facilities (for
unit linked to common effluent
treatment plant with primary
treatment system
5 - 25 To save the environment.


Utilities and Others

Sl.
No.
Activity Technology Need Cost (Rs. in
lakh )
Advantages
1 Steam heating
system
Oil fired boiler, coal fired
boiled with pneumatically
controlled filter mechanism
electrostatic precipitator and
micro dust collector
Improvement in quality and
efficiency.
2 -do- Thermo Pac/Other high
temperature heating system
-do-
3 Goods packing Automatic packing machine -do-
4 Weighing and
dispensing
Automatic dye weighing and
dispensing system
-do-
5 Colour matching Computer Colour matching -do-
6 Quality testing Light fastness tester -do-
7 Thin hydro carbon vapors
recovery plant for textile
printing
-do-
8 Power
generation
Diesel Gen set (low fuel
consumption with pollution
control canopy)
2-15
-do-


Quality Control Equipment

Sl.
No.
Activity Technology Need Cost
(Rs. in lakh )
Advantages
1 Quality testing PH Meter 0.10-0.75 To maintain the quality.
2 -do- Wash fastness tester -do-
3 -do- Perspiration fastness tester -do-
4 -do- Rubbing fastness tester -do-
5 -do- Grey scales -do-
6 -do- Electronic balance -do-


Textile Processing.

S. No. Activity Technology Need Cost (Rs.
in lakh)
Advantages
1 Textile
Processing
Bio-mass Gasifier based
water boiler.
1 machine Operated by natural fuel,
advantageous in comparison to
the diesel fired boiler.
Environment friendly and easy
to operate. Small investment
and economic.


xxxv). Wooden furniture

xxxvi). Mineral Water Bottle

xxxvii) Paints, Varnishes, Alkyds and Alkyd products

a) Paints


Sl.
No.
Activity Technology Need Cost
(Rs. in
lakh )
Advantages
1 Manufacturing Basket Mill



Twin Shaft Disperser

Tinter Dispencing System


Electronic balances

Automatic/Semi-Automatic
Filling machines

D.M. Water Plant


Transfer Pumps
1.50



5

7.50


0.75

2.25

0.75


1.65
Faster production;
Fast shades changeover;
Less energy consumption;
Lower maintenance cost;
Faster production;
Less energy consumption;
Quick response to orders;
Consistent quality;
Better shade
reproducibility;
Accurate weighment,
consistent quality improved
yield.
Accurate weighment, faster
production. improved yield.
Improved quality;
Reproducible Quality;
Better shelf-life;
Reduce wastages;
Reduce cost;
Faster production;
2 Technology Powder Coatings


Electrode position
25.00


15.00
Eco-friendly product;
Better corrosion resistance;
No fire/health hazards;
Eco-friendly product;
Better corrosion resistance;
No fire/health hazards;
3 Quality control Computerised Colour matching
system





Electronic balances
Replacement by more accurate
instruments
6.50





0.75
2.50
Consistent quality;
Faster production;
Optimum pigments usage;
Cost reduction;
Faster shade
development;
Better customer service;
Accurate and quicker
weighment.
Overall improved quality
Overall improved quality


b). Varnishes, Alkyds and Alkyd products


Sl.
No.
Activity Technology Cost (Rs.
in lakh )
Advantages
1
2.
Manufacturing &
Process
Settling of un
reacted particles
Reaction kettle (closed) with
temperature controller,
pressure controller & agitator
Settling Tank
2.40
0.60
a) Lower Process Losses.
b) Lower Energy
consumption.
c) Better quality while low
heating avoids decomposition
of material.
d) Economics will be better &
viability increases.
e) Un-reacted material settles
down & separated from
bottom, quality will be better
finally.
f) Product is comparable with
international standards
i.e. low cost of production &
Better quality of product.


xxxviii).Agricultural Implements and Post Harvest Equipment.
Cross-referencing of technology for this sub-sector may be taken from General Engineering Works at Sl.
No. XXVI, Forging and Hand Tools at Sl. no. XXIV, Foundry at Sl. no. XXV and Auto parts and
components at Sl. no. XXI.

xxxix). Beneficiation of Graphite and Phosphate.

xxxx). Khadi & Village Industries.

a) Palm based Industry.
Sl.
No.
Activity Technology Need Cost
(Rs. in lakh )
Advantages
1 Neera Processing Poly-packing and quality control
machines.
14.50 Increase of self-life of
Neera and hygienic
packaging.
To avoid spoilage of
Neera.
To increase the sales
Ready to serve natural
nutritional product of
palm to customers.
To continue the sale of
Neera during off-
season also.
2 Palm sugar Stainless steel crystallisers 3.50 Increase of productivity
and quality/purity of
sugar.
3 Palm confectionery Cutting Dies/auto wrapping
machine
with design intervention
(cylinder
mould)
4.50 Quality improvement,
product diversification,
consumer attraction.
b) Khandsari Industry
Sl.
No.
Activity Technology Need Cost (Rs. in lakh
)
Advantages
1 Jaggery making Boilers/power operated
crushers, temperature sensing
Equipment incorporating
thermocouple, reader and
buzzer.
1.50 Uniform boiling of juice,
time saving, avoid
wastage, and quality
end product.
To know the exact
striking temperature of
the end product and to
avoid spoilage of quality
of product.
2 Cane sugar Boilers (diesel fired), purification
plant, packing machinery
6 Uniform boiling of juice,
time saving, avoid
wastage and quality
end product .
c) Village Oil Industry
Sl.
No.
Activity Technology Need Cost (Rs. in lakh
)
Advantages
1 Edible oil
extraction and oil
cake
manufacturing
(Improved 10 bolt expeller, 20 plates
filtration machine, poly pack
machine with quality control
Laboratory)
10 To increase the oil
extraction production.
To increase shelf life of
oil and sanitary
production, moisture
and fat protection, re-
seal feature and ease of
disposal.
d) Fruit & Vegetable Processing/Milk Based Products Industry
Sl.
No.
Activity Technology Need Cost
(Rs. in
lakh )
Advantages
1 Processing of fruits and
Vegetables, canning, juice
processing Jam, jelly,
tomato products and
dehydration.
Juice pasturizers and deaerators/
evaporation and Aroma recovery
units/exhausting and retorting
equipments/aseptic processing
and filling units /cabinet or
continuous band driers.
18 To improve the
productivity and quality
to compete in the
market.
2 Beverages/preserves Automatic can closing machines,
hydraulic press, reforming unit,
volumetric filter and food
beverages Machineries and colloid
mill and fully automatic packing
and sealing (Pouch/tetra pack)
machines, etc.
24 To improve the
productivity and quality
as well as value
addition of the product.
The packing technique
will satisfy the customer
needs and increase the
self-life of the product.
3. Milk Based products Oil fired boilers, centrifuges
(power operated), auto packing
equipment, pasteurizing unit with
cooling cabinet and quality control
lab
18 To maintain the quality
and purity of the end
products as well as
increase the
productivity and
compete the market
with updated packing
technology.

e) Pulses & Cereals Processing Industry.
Sl.
No.
Activity Technology Need Cost (Rs. in
lakh )
Advantages
1 Papad, Masala
making, dal
processing, spices
and flour mill, etc.
Drier (sun or electrical), Peeling machine,
screen machine and balancing machine
with ab equipment/pulverisers and
packing unit.
10 To serve the product
with 100% purity as
per consumer need
and satisfaction.
f) Consumer and Chemical based Industry.
Sl.
No.
Activity Technology Need Cost (Rs. in
lakh )
Advantages
1 Toilet soap
machinery
Duplex Plodder (125 kg Per hr.-two
Worms in senes)
1.45 Better phase
conversion of soap
with improved
finish-air trapping in
soap is minimized.
g) Mineral- based Industry.
Sl.
No.
Activity Technology Need Cost (Rs. in
lakh )
Advantages
1 Mineral based
industry Brick
manufacturing Units
Pottery/Ceramic
1. Mechanized Brick, making machine
2. Roller, Execution cutter etc.
3. Deairing Pug Mill
4. Ball Mill
5. Filter Press
6. Grinder
7. Blunger
8. Jigger Jolly
9. Kiln, Heavy duty




12




Increased the
production, quality
strength,
durability Socio-
economic
improvement

-do-

10. Hand Opened wheel
11.Electric operated wheels
12. Glaze equipment
13. Air compressor
14. Spray-Gun, Both, Decoration plant
machines
15. Gasfired/Oil fired & Electric Furnance
Tunnel Kiln
16. Stone Crusher Machine
17. Glass cutter, Gas fired kiln etc.
18. Cement Block making machine
19. Brick/Tiles Press Machine
25-30




25
10
15
15
-do-

-do-
h) Forest-based Industry.
Sl.
No.
Activity Technology Need Cost
(Rs. in lakh)
Advantages
1 Beekeeping Bee hive ISI A' type standardized 0.01 For maintaining
Apis cerana bee
colonies in south
India.
2 Beekeeping Bee hive ISI B' type standardized 0.012 For maintaining
Apis cerana bee
colonies in north
India.
3 Beekeeping Bee hive ISI C' type standardized 0.18 For maintaining
Apis mellifera bee
colonies.
4 Honey extraction Honey extractor Tangential type 0.08 To extract honey
from Apis cerana
bee colonies in
south India.
5 Honey extraction Honey extractor Radial type 0.01 To extract honey
from Apis cerana
bee colonies in
north India.
6 Honey extraction Honey extractor Tangential type 0.02 To extract honey
from Apis mellifera
bee colonies.
7 Beekeeping Hive stands folding type 0.0015 To keep the Hive
stands.
8 Honey Processing Modern Honey Processing plant 300
kg per 8 hr shift
1 To process honey
scientifically for
marketing under
Agmark.
9 Honey Processing Honey Processing plant 5 To process honey
scientifically For
marketing under
Agmark.
10 Royal jelly collection Freez drier 2 To dry the Royal
jelly collected from
bee colonies.
11 Royal jelly collection Royal jelly collecting equipments,
frame, cups, spoon, etc.
0.50 To collect Royal
jelly from the bee
colonies.
12 Powder/Churna Supper Mill (size reduction mill)
Multiple application: dry milling,
2 Operator safely
feature;
Easy clean design;
controlled grinding, dry mixing
dispension, wet material
Deduction, raw material milling, wet
granulation sizing, dry granulation
sizing tablet and capsules reclaim.
Sturdy construction
for long life;
Low heat;
Low dust-Low
Noise;
Uniform particular
size;
Production
capacity: 200 to
2000 Kg per hour
Power: 5 HP
Weight: 160 kg
13 Tablet (pills) Mini Tablet Press
Output: 40 Tablets per minutes
Motor: HP 3 phase
Weight: 100 kg. approx
1.70 Operator safely
feature;
Precise product
output;
Automatic pressure
release;
Fine adjustment of
pressure And Tablet
weight.
Easy changeable
and maintenance;
14 Paste/Ointment Single Head
Rotary Tube (Paste filling and
closing (crimping) machine
2.25 25 to 30 tubes per
minutes with one
operator;
No tube-No fill
device;
Clean elegant
sturdy compact
design for all
standard tube size
for different
volumes;
No dropping;
Automatic Injection
of filled and sealed
tube;
Attachment for
cleaning of tube by
vacuum systems for
specific
requirement;
All operations fully
automatic;
i) Rural Engineering and Bio-technology.
Sl.
No.
Activity Technology Need Cost
(Rs. in lakh )
Advantages
1. Wooden product Lacquer Polishing equipment 2 1.Better finishing.
2.Quality
improvement.
3.Labour Intensive.
4.Time saving in
mfg.
2. Wooden furrniture
designing
C.A.D. equipments 0.50 -do-
j) Black Smith.
Sl.
No.
Activity Technology Need Cost (Rs.
in lakh )
Advantages
1 General fabrication Powder coating 5 Better finishing,
quality improvement,
labour intensive, time
saving in
manufacturing.

2 Agriculture Forging machine 2 -do-
k) Copper & Bell Metal.
Sl.
No.
Activity Technology Need Cost (Rs. in
lakh )
Advantages
1 Ethnic products Polishing arrangement machine 1 Improved get up.
Aluminum
1 Utensil and utilities Anodizing machine 5 Improved get up.
m) Electronics
1 Crout designing for
home accouliance
items
Designing software along with
accessories
1 1. Better finishing.
2.Quality
improvement.
3. Labour intensive.
4. Time saving.
n) Paper & Fibre Industry
1. Introduction of
effluent treatment
plant at the existing
handmade paper unit
Individual effluent treatment plant (as
per the design suggested by
NEERI,Nagpur) details of the
machinery and equipments required
for a 3 Cu. Mt./Day
10.75
Cost estimates
given by
NEERI
The pollution
supposed to be
generated by a
handmade paper
unit is treated.
2 Usage of Agro
residues including
the natural fibres in
Handmade Paper
Industry
1. Boiler





2. Digeser




3. Poucher Washer




3






2





1.50
1. New raw materials
such as jute, banana
fibre, grasses, sun
hemp are used in
handmade paper
industry
2. The new types of
papers can be
produced which
have national and
international demand
3. Water utilization
(Banana fibre
extracted from waste
banana trunks) and
making the eco-

4. Hydrapulper






1.50
friendly products
4. Productivity is
increased usage of
agro wastes likely to
bring the cost down.
3. Hot drying process A small drying equipment to dry the
Paper with the help of electricity/small
boiler
8 1. The present major
problem of drying the
paper sheets during
winter and rainy
seasons will be
solved.
2. The quality
(smoothness and
stiffness) of the
paper will be
maintained.
3. The productivity
will be increased.
The paper is dried
and calendared
simultaneously so
that the cost of the
drying and
calendaring will
come down .
4. Solar drying A solar drier 5 1. The present major
problem of drying the
paper sheet during
winter and rainy
season will be
solved.
2. Effective utilization
of freely available
solar energy.
3. The quality
(Smoothness and
stiffness) of the
paper will be
maintained.
4. The productivity
will increase. The
paper is dried and
calendared
simultaneously so
that the cost of the
drying and
calendaring will
come down.
5. Fibre extraction Fibre extraction machine( can be
used for speedy work and in remote
areas also due to which productivity
could be increased @ Rs.25000/- per
0.50 1. Presently fibre is
extracted by hand
methods due to
which it is probably
machine). limited. The machine
will increase the
production and
increase the
earnings of the
artisans engaged in
the fibre extraction.
2. For quantity
production newly
developed fibre
extraction machine
will increase the
productivity.
6 Conversion of Paper
products
Due to in- house conversion facility
for handmade paper products units
could convert the handmade paper in
value added products
2.40 1. Presently
handmade paper
units has to get the
work done from
outside resources for
value added
products like photo
frame, Dairies, etc.
2. Due to in house
as per conversion
facilities it would be
easy for the units to
make value added
items as per
requirements of
customers.
o ) Khadi Industries-Handloom
1. Replacement of
NMCs
8 spindle charkha 1.25 (1 unit of
25 NMC's)
Increased
productivity,
Better quality of yarn,
Increased earnings.
2. Jacquard looms Loom with the Jacquard devices 3 (1 unit of 10
looms)
Better design ,
Extensibility,
Higher productivity,
Reduced
workmanship
Operational ease.
3. Cotton processing
Dyeing
Semi automatic Jigger machines 2 Higher productivity,
Assured quality,
Reduces drudgery,
Low production cost.
4. Cotton processing Screen developing devices 2.50 Inclusion of new
Printing design range,
enhances
acceptance.
5. Pre-spinning
Equipments
(Replacement of
carding machine)
Improved LMW type mini carding 15 Improved quality of
raw material.
Reduces cost of raw
material.
Less overheads
6 Quality Control
Equipments
Quality testing Equipments for
-Fibre testing for maturity, staple
length etc.
-Yarn testing for strength, twist,
count,hairiness etc
-Cloth testing for threads per inch,
strength, fastness etc.
3 Quality assurance at
production level, low
product rejection.
xxxxi. Coir Board
Sl. No. Activity Technology Need Cost (Rs. in lakh ) Advantages
1 Semi automatic
Loom
Semi automatic Loom fitted with a
motor
Bobbin winding machine
cops winding machine
1.5 for one meter, 5 for
four meter wide loom,

1

0.35

Higher production
of improved quality
with least
drudgery.
2 Anugraha Loom Improved mild steel handloom 0.20 for one meter wide
loom
Women can
operate with least
effort.
3 Quality of the raw
material
PH meter, analytical balance,
moisture balance, conditioning
chamber, UTM and glass wares
33.5 To ensure
products with
improved and
uniform quality.
4 Motorized
Traditional Ratts
(MTR)
Traditional Ratts fitted with 0.25 HP
motor
0.35 each Uniform twist with
reduction in
drudgery,
enhanced daily
income.
5 Manufacture of
softened coir
products
Mixing units, compressor, moulds,
stitching equipment
6.5 Diversified uses
like cushioned
seats for school
children and other
new applications.
6 Garden articles
from coir &
natural rubber
Sheeting machine, compressor,
hydraulic press, moulds, mixing
units for latex and chemicals with
ball mill, drier
22.50 Environment
friendly plant
growing media.
7 Coir pith products Coir pith processing machine 4 Large
accumulation of
coir pith gets value
addition.
8 Coir yarn spun on
automatic
spinning machine
Slivering machine, spinning
machine
10 Modernisation of
the spinning
sector.
9 Rubberized Coir
Manufacturing
Rubberized Coir Manufacturing
Machine
100 Value addition in
Rubberized Coir
sector.
10 Curled Coir Hackling machine, curling machine 15 Value addition at
raw material
stage.
xxxxii . Steel Re rolling and/or Pencil Ingot making Industries.
Sl.
No.
Activity Technology Need Cost (Rs. in lakh ) Advantages
1. Reheating Improved design of oil fired pusher
hearth re-heating furnace (RHF)with
high efficiency recuperator using
latest CFD (Computational Fluid
Dynamics) based software.
50-125
(Depending on level
of revamping)
Saving in fuel for
reheating,
electrical energy in
rolling, reduced
burning loss, and
better quality of
rolled product.
2 (a) Reheating Pulverized Coal fired Reheating
furnace using recuperator for pre-
heating combustion air with
improved burner design and coal
handling facility.
25-35 Reduction in
specific coal
consumption,
reduced dust/SPM
generation and
better operating
environment.
2(b) Reheating with
the facility for
producing
producer gas'
Producer gas fired reheating furnace
with high efficiency recuperator. Gas
Producers can be set up at unit level
without removal of tar.
50-75 Clean coal
combustion will
improve
environment.
Enhanced
efficiency of gas
combustion in
comparison to
lump coal
combustion on
grate.
3 Material
handling
Hot charging of Ingot/Billet in RHF
for rolling having facility such as
Transfer tables/transfer trolley
Overhead crane
150-160 (total) More than 50%
saving in thermal
energy for
reheating of steel
for rolling.
4 Melting New design of Induction furnace
having two coils with independent
control panel, heat exchanger
equipment with provision for
additional burners and application of
harmonic filters.
80-100 Saving in cycle
time and power
consumption due
to preheating of
charge, facility to
produce clean
steels equivalent
in quality to electric
arc and ladle
furnace
combination,
improved p ower
factor up to 1.0
(unity) with saving
in specific energy
consumption for
melting.
xxxxiii. Zinc Sulphate
Sl. No. Activity Technology Need Cost (Rs. in
lakh)
Advantages
01. Zinc Sulphate
Mono hydrate
Spray Dryer 50 Energy Saving, Quality
improvement & environment
friendly
02. Zinc Sulphate
Hepta hydrate
Flash Dryer (With or Without
agitator)
30 Energy efficient reduces
processing losses, Quality
improvement & environment
friendly
xxxxiv. Welding Electrodes
S.No. Activity Technology Need Cost (Rs. in
lakh)
Advantages
1 Manufacturing of
Welding
Electrodes
Complete copper coating line
with annealing spooling &
drawing capable to produce
continuous welding wires
25 Waste minimization, Energy
saving, Quality
improvement and
environment friendly. There
is a global trend to shift to
continuous welding wires to
reduce wastage (unused
end pieces in the case of
welding electrodes). Wires
also save changing time of
electrodes.
xxxxv. Sewing Machine Industry.
Sl.
No.
Activity Technology Need Cost
(Rs.
in
lakh)
Advantages
Divided blast copula with pollution control devices and
electrical.
Up to
50
15% coke saving, better
melt quality, higher
tapping temperature,
lower emissions,
reduced air pollution.
Induction furnace with cooling tower and water
treatment plant with or without computerised control
panel
Up to
25
Flexibility to produce
ferrous castings of all
grades, flexibility for
charge mix selection,
best melt quality, eco-
friendly.
Induction ladle refining furnace Up to
40
Value added casting,
eco- friendly.
1. Melting
Section
Skip charger for copula Up to
1.50
Ease of charging,
reduced labour cost,
better control.
Pouring / treatment ladles as per IS: 4475, 4476 Up to
1
Quality assurance,
increased safety for
workmen.
Carbon Manganese, Silicon Apparatus for testing on
shop floor
Up to
5
Quality assurance,
control on elements.
Continuous casting conveyor system Up to
10
Improved productivity,
better quality castings.
Gas fired pit furnace Up to
1.50
Eco- friendly, higher
tapping temperature,
better melt quality.
Hydraulic- Pneumatic devices for knocking out cores. Up to
5
Quick knocking of cores,
cleaning and
smoothening of surface.
Overhead Crane Up to
10
Quick and safe material
handling.
Aluminum Pressure Die casting machine along with
tooling.
Up to
30
High production,
improved quality, low
machining cost.
Investment Casting Plant Up to
60
High Production,
improved quality, low
machining cost and
higher productivity.
2. Utility Section Gas based generating set Up to
30
Reduced air pollution,
energy saving.
Metallurgical testing:
Metallurgical Microscope with image analyzer,
photographic attachment sample preparation machine
1.50
10
Stroholien apparatus, Muffle furnace, Hot plate, glass
ware etc.
Up to
1
UTS Up to
3
Spectrometer /mass spectrometer Up to
25
Profile projector Up to
20
Hardness Tester Up to
1
Izod & charpy Impact testing machine Up to
0.75
Ultrasonic testing machine Up to
3
Magnaflux testing machine Up to
1.50
Quality Assurance,
Defect analysis,
diversification e.g. SG
Iron production
equipment essential to
meet process control
requirements.
Sand testing equipment
Universal Sand Strength testing machine, sieve shaking
device, compatibility scale, rapid moisture teller,
permeability meter, mold / core hardness tester, muffle
furnace, wash bottles, Stirrer / shaker, hotplate, vortex
shaker, centrifuge etc. shatter index machine high
tensile peel back, scratch hardness tester, stick point .
2- 8 Reduced defective
casting, consistency in
quality- reduction in
additives cost, better
cast surface finish.
Metal Graphic Laboratory Up to
10

3. Quality
Control Lab,
i..e.
Metallurgic-al
testing / lab
testing /
quality
control
equipment.
Dimensional inspection instruments, surface Plate for
making height gauge, Micrometer, Vernier, Profile
projector with Digital reading system, Dial & Telescopic
Gauges, Floating care age dia measuring machine, 3
co-ordinate measuring machine
Up to
50
Quality assurance,
Defect analysis
Gauges and testing equipments i.e. Snap, Plug, Ring,
Thread plug gauges, Test Rigs and receiver gauges as
per BIS standards
Up to
25
Quality assurance,
defect analysis.
Process control equipment' Carbon equivalent meter
B) Pyrometer (Optical)
Up to
2
Up to
0.20
Consistency in quality,
reduced defective
casting, cost saving.
4. Design &
development
Section
Computers and CAD Software, simulation software with
printers / plotters / pro-engineering / Catia.
Up to
25
Computerisation of
design and development
to gain efficient and fast
working.
Intensive mixers. Up to
5
Reduced defective
casting, better cast
surface finish, reduction
in additive cost, reduced
air pollution.
Wax Injection Machines Up to
10
Requirement for modern
investment casting
process.
De-waxing oven Up to
2
Requirement for modern
investment casting
process.
5. Moulding /
Core section
Moulding boxes as per Indian Standard 1280 & 10518. Up to
3
Better dimensional
accuracy, higher
productivity.
High Frequency Induction
Hardening Machine / Equipment
Up to
10
Higher productivity,
consistency in quality,
eco- friendly.
Case Carburising unit Up to
5
Enhancement in life of
parts, upgradation of
quality.
Rotary retort muffle furnace. Up to
5
Enhancement in life of
parts, upgradation of
quality.
Heat
treatment
Section
Handling equipment overhead crane 1.30-
3
Reduced labour cost,
higher productivity,
consistency in quality.
i) Water quenching tank-with Heat exchanger unit Up to
0.75
Process requirement to
achieve quality.
ii) Oil quenching tank-fitted with oil heating and heat
exchanger to obtain desired cooling rates for hardening.
Up to
1.50
Process requirement to
achieve quality.
6.
`
6.1
Quenching.
iii) Air quenching fans. Up to
0.30
Process requirement to
achieve quality.
CNC Milling machine Up to
30
CNC Lathe Machine Up to
15
Capstan lathe / Turret lathe Up to
3
Radial Drill Up to
5
Higher productivity,
dimensional accuracy,
less skill requirement,
consistency in quality.
Planner Up to
3

Shaper Up to
3

Jig Boring machine. Up to
60

7. Machine
Shop /
Production
shop / Tool
Room

Hydraulically Honing machine. Up to

20
Hydraulic/Pneumatic feed CNC Cylindrical/grinder
machine.
Up to
25
Higher productivity,
dimensional accuracy,
less skill requirement,
consistency in quality.
Hydraulic or pneumatic feed Center less grinding
machine.
Up to
30
Higher productivity,
dimension accuracy,
less skill requirement,
consistency in quality.
Hydraulic or pneumatic feed internal bore grinding
machine.
Up to
30

Automatic Special purpose machine (SPM) for turning,
boring, grinding, multi hole drilling, tapping, thread
rolling machine, milling and double stroke heading
machine
Up to
20
Higher productivity,
dimension accuracy,
less skill requirement,
consistency in quality.
CNC machining Centre Up to
60

VMC & HMC Machining Centre Up to
60

Numerical Control Welding machine Up to
20

SPM Impression rolling machine (for decorative
purposes)
Up to
15

Power press with automatic feeding arrangement Up to
20

Knuckle Joint Press Up to
25

Toggle joint press Up to
40

Hydraulic press Up to
50

CNC wire Cut machine Up to
50

EDM machine Up to
50

Deep hole drilling machine Up to
40

Optical Profile grinder Up to
30

Plastic injection Moulding machine Up to
25

Automatic Mixture machine Up to
12

Universal wood working machine Up to
0.50
Higher productivity,
improved quality
Chain Mortisers Up to
2
Higher productivity,
improved quality.
Surface Polishers
electrically operated.
Up to
1
Higher productivity,
improved quality
Belt Sander machines. Up to
5
Better surface finish,
high productivity.
8. Pattern shop Drilling machine Up to
1
Higher productivity,
consistency in quality,
narrower casting
dimension, excellent
finish, better
productivity.
Pantograph Up to
2

Disc and Bobino Sand Grinder Up to
3

9. Fettling
Section
Shot, blasting machine. Up to
5
Better surface finish and
quality improvement
Requirement to achieve
quality.

Pedestal grinder. Up to
0.50


Swing frame grinder. Up to
0.25


Painting booth. Up to
0.50

10. Electroplating
/ painting.
Rotomatic Electroplating Plant. Up to
25
Higher productivity,
better quality.

Computerised Electroplating plant. Up to
70
Higher productivity,
better quality.

Centrifugal finishing machine. Up to
20
Higher productivity,
better quality.
>
Vibrator finishing machine. Up to
5
Higher productivity,
better quality.

SPM surface finishing machine. Up to
5
Higher productivity,
better quality.

SPM Surface lapping machine. Up to
5
Higher productivity,
better quality.

Electro polishing machine. Up to
10
Higher productivity,
better quality.

Electrostatic powder coating plant with conveyors. Up to
50
Higher productivity,
better quality, and eco-
friendly.


APPENDIX II
Small Industries Development Bank of India (SIDBI )
List of Primary Lending Institutions (PLI)
1. BANKS
A. State Bank Group
1. State Bank of India**
2. State Bank of Indore
3. State Bank of Mysore
4. State Bank of Bikaner & Jaipur
B. Public Sector Banks
1. Andhra Bank
2. Bank of Baroda
3. Bank of India
4. Canara Bank
5. Central Bank of India
6. Corporation Bank
7. Indian Overseas Bank
8. Punjab National Bank
9. Punjab & Sind Bank
10. Union Bank of India
11. UCO Bank
12. Vijaya Bank
13. Bank of Maharashtra
14. United Bank of India
15. Oriental Bank of Commerce
16. Indian Bank
17. Allahabad Bank
C. Private Sector Banks
1. City Union Bank Ltd.
2. Karnataka Bank Ltd.
3. Tamil Nadu Mercantile Bank Ltd.
4. Bank of Rajasthan Ltd.
5. Bharat Overseas Bank
6. Karur Vysya Bank Ltd.
7. J & K Bank Ltd.
8. United Western Bank
9. ING Vysya Bank
10. UTI Bank Ltd.
11. Federal Bank Ltd.
12. Catholic Syrian Bank
D. SFCs
1. Gujarat State Financial Corporation
2. Haryana Financial Corporation
3. J & K State Financial Corporation
4. Madhya Pradesh Financial Corporation
5. Maharashtra State Financial Corporation
6. Orissa State Financial Corporation
7. Punjab Financial Corporation
8. Tamil Nadu Industrial & Investment Corporation Ltd.
9. Uttar Pradesh Financial Corporation
10. West Bengal Financial Corporation
11. Karnataka State Financial Corporation
12. Andhra Pradesh State Financial Corporation
13. Rajasthan State Industrial Development & Investment Corporation
E. Other Institutions:
The Small Industries Development Bank of India(SIDBI)
**SBI has been exempted from executing the GA. However, it furnishes an undertaking in the form of
certificate along with each claim.
Urban Co-operative Banks co-opted by the SIDBI under the TUFS operated by the Ministry of
Textiles
Sl. No. Name of the Urban Co-operative Banks* Head Office
1. Shamrao Vithal Co-operative Bank Mumbai
2. Rupee Co-operative Bank Pune
3. Sangli Urban Co-operative Bank Ltd. Sangli
4. Surat People's Co-operative Bank Ltd. Surat
5. Kalupur Commercial Co-operative Bank Ltd. Ahmedabad
6. Rajkot Nagarik Sahakari Bank Ltd. Rajkot
7. Cosmos Co-operative Bank Ltd. Pune
8. Abhyudaya Co-operative Bank Ltd. Mumbai
9. Saraswat Co-operative Bank Ltd. Mumbai
10. Mumbai Mercantile Co-operative Bank Ltd. Mumbai.
11. The A.P. Mahesh Co-operative Urban Bank Ltd. Hyderabad
12. The Ahmedabad Mercantile Co-operative Bank Ltd. Ahmedabad
13 The Surat Textiles Traders Co-operative Bank Ltd. Surat
14. Janata Co-operative Bank Ltd. Nasik
15. Textile Co-operative Bank Ltd. Bangalore
16. Ichalkaranji Janata Sahakari Bank Ltd. Kolhapur
17. The Sarvodaya Sahakari Bank Ltd. Surat
18. Surat National Co-operative Bank Ltd. Surat
19. Solapur Nagari Audyogik Sahakari Bank Niy. Solapour
20. The Bharat Co-operatives Bank (Mumbai) Ltd. Mumbai
21. The Gujarat Industrial Co-operative Bank Ltd. Surat
22. Prime Co-operative Bank Ltd. Surat
23. The Nasik Merchants Co-operative Bank Ltd. Nashik
24. Apna Sahakari Bank Ltd. Mumbai
25. Dombivili Nagari Sahkari Bank Ltd. Mumbai
26. The Surat District Co-operative Bank Ltd. Surat
27. The Zoroastrian Co-operative Bank Ltd. Mumbai
28. Parasik Janata Sahakari Bank Ltd. Thane
29. The Varchha Co-operative Bank Ltd. Surat
30. Shree Warana Sahakari Bank Ltd. Warnanagar
31. Jalgaon Janata Sahakari Bank Jalgaon
32. The Kapol Co-operative Bank Ltd. Surat
33. The Shirpur Peoples Co-operative Bank Ltd. Shirpur((Dhule)
34. Rajkot Nagarik Sahakari Bank Ltd. Surat
35. Shri Veershaiv Co-operative Bank Ltd. Kolhapur
36. The Panchsheel Mercantile Co-operative Bank Ltd. Surat
37. The Dhule Vikas Sahakari Bank Ltd. Dhule
38. The Ichalkaranji Urban Co-operative Bank Ltd. Ichalkaranji(Kolhapur)
39. The Udhna Citizen Co-operative Bank Ltd. Surat
40. The Vita Merchants Co-operative Bank Ltd. Vita(Sangli)
* The above Urban Co-operative Banks will have to sign a General Agreement with either of the
nodal agencies i.e. the SIDBI or the NABARD for claiming reimbursement of capital subsidy under
the CLCSS.
Other Govt. Agencies
The National Small Industries Corporation Ltd. (NSIC)
National Bank for Agriculture & Rural Development( NABARD)
List of Primary Lending Institutions for the CLCSS
Sl. No Name of the State State
Serial
Name of the PLI
1 Haryana 1 Haryana State Cooperative Apex Bank Ltd. Chandigarh
7
8
9
10
1 The Punjab State Cooperative Bank Ltd, Chandigarh
2 The Punjab State Cooperative Agri Development Bank, Ltd,
Chandigarh
3 The Nawanshahr Central Cooperative Bank Ltd, Nawanshahr
4 Patiala Central Cooperative Bank
5 Sangrur Dist Central cooperative Bank Ltd
6 Jalandhar Dist Central Cooperative Bank Ltd
7 Amritsar Dist Central Cooperative Bank, Ltd
8 Ludhiana Dist Central Coop Bank Ltd
9 The Ghannaur PCARDB, Ltd, Ghannaur
10 Malwa Gramin Bank
11
12
13
14
15
16
17
18
19
20
21
Punjab
(1 SCB, 6 CCBs, 1
SCARDB, 1
PCARDB, 2 RRBs)
11 Punjab Gramin Bank (merger of Gurdaspur Amritsar Kshetriya
Gramin Bank, Shivalik Kshetriya Gramin Bank, Kapurthala-
Ferozepur Kshetriya Gramin Bank)
1 The Kangra Central Cooperative Bank, Ltd, Kangra
2 The Kangra PCARDB Ltd, Kangra
3 Himachal Gramin Bank
22
23
24
25
Himachal Pradesh
(1CCB, 1 PCARDB, 2
RRBs)
4 Parvatiya Gramin Bank
26 Jammu & Kashmir
(1 CCB)
1 The Baramulla Central Cooperative Bank Ltd, Baramulla
1 UP Sahakari Gram Vikash Bank, Ltd
2 The Muzaffarnagar Dist Central Cooperative Bank, Ltd,
3 Vidur Gramin Bank
4 Shahjahanpur Kshetriya Gramin Bank
5 Avadh Gramin Bank
6 Bareilly Gramin Bank
7 Prathama Gramin Bank
27
28
29
30
31
32
33
34
Uttar Pradesh
(1 SCARDB, 1 CCB,
6 RRBs)
8 Kashi Gomti Samyut Gramin Bank
35 Uttaranchal 1 Pithoragarh Kshetriya Gramin Bank
2 Alaknanda Gramin Bank
3 Nainital Almora Kshetriya Gramin Bank
38 Jharkhand
(1 CCB)
1 The Dhanbad Dist Central Cooperative Bank
1 The Vidyasagar Central Cooperative Bank Ltd, Vidyasagar
2 Bankura Dist Central Coop Bank Ltd, Bankura
3 Burdhaman Dist Central Coop Bank Ltd, Burdhaman
4 Hoogly DCCB Ltd
5 The Ghatal PCARDB, Ltd, Ghatal
6 Gaur Gramin Bank
40
41
42
43
44
45
46
West Bengal
(4CCBs, 1 PCARDB,
2 RRBs)
7 Sagar Gramin Bank
1 The Orissa State Cooperative Bank, Ltd, Bhubaneswar 47
48
Orissa
(1 SCB, 1 CCB)
2 The Koraput Central Cooperative Bank, Ltd, Koraput
1 The Eluru Dist Central cooperative Bank, Eluru
2 Shri Venkateshwar Gramin Bank
3 Chaitanya Gramin Bank
4 Pinakini Gramin Bank
5 Rayalseema Gramin Bank
6 Sree Anantha Graeen Bank
7 Kanakdurga Gramin Bank
8 Manjira Gramin Bank
49
50
51
52
53
54
55
56
57
Andhra Pradesh
(1 CCB, 8 RRBs)
9 Godavari Gramin Bank
1 The Sikar Central Cooperative Bank, Ltd, Sikar
2 The Chittorgarh PCARDB, Ltd, Chittorgarh
3 Jaipur Nagaur Anchalik Gramin Bank
58
59
60
61
Rajasthan
(1 CCB, 1 PCARDB,
2 RRBs)
4 Baroda Rajasthan Grameena Bank
1 Shri Rajkot Dist Central Cooperative Bank Ltd, Rajkot
2 The Amreli Jilla Madhya Sahakari bank, Maryadit, Amreli
3 Jamnagar Gramin Bank
62
63
64
65
Gujarat
(2 CCBs, 2 RRBs)
4 Dena Gujarat Gramina Bank ( new RRB formed by
amalgamation of Kutch Gramin Bank, Banaskantha- Mehsana
GB, Sabarkantha Gandhinagar GB)
66 Maharashtra
( 1 CCB)
1 The Satara Dist Central Cooperative Bank
1 The Khargone Jilla Sahakari Bank, Maryadit, Khargone
2 The Indore Jilla Krishi aur Gramin Vikas Bank Maryadit
67
68
69
Madhya Pradesh
(1 CCB, 1 PCARDB,
1 RRB)
3 Vidisha Bhopal Kshetriya Gramin Bank
1 The Kodagu Dist Central Cooperative Bank Ltd, Medikeri8
2 The Bijapur Dist Central Cooperative Bank
3 The Honnavar PCARDB ltd, Honnavar
4 The Channagiri PCARDB ltd, Channagiri
5 Krishna Gramin Bank
6 Pragati Gramin Bank(new RRB formed by amalgamation of
TungabhadraGrameena Bank, Chitradurga Grameena Bank,
Sahyadri Grameena Bank, Kolar Grameena Bank )
7 Karnataka Vikas Grameena Bank (new RRB formed by
amalgamation of Malaprabha Gramin Bank, Netravati Gramin
Bank, Bijapur Gramin Bank, Varada Gramin Bank )
70
71
72
73
74
75
76
77
Karnataka
(2 CCBs, 2
PCARDBs, 4 RRBs)
8 Visvesvaraya Gramin Bank
1 The Dharmapuri Central Cooperative Bank, Ltd, Dharmapuri
2 The Perundurai PCARDB, Ltd
3 Adhiyaman Gramin Bank
78
79
80
81
Tamil Nadu
(1 CCB, 1 PCARDB,
2 RRBs)
4 Pandyan Gramin Bank
82 Pondicherry
(1 SCB)
1 The Pondicherry State Cooperative Bank Ltd, Pondicherry
83 Kerala 1 The Kerala State Cooperative Agri & Rural Development Bank
Ltd, Thiruvananthapuram
17 Chittur PCARDB Ltd
18 Ottapalam PCARDB Ltd
19 Mannarkkad PCARDB Ltd
20 Mozhikode PCARDB Ltd
21 Badagara PCARDB Ltd
22 Quilandy PCARDB Ltd
23 Thaliparamba PCARDB Ltd
24 North Malabar Gramin Bank
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
25 South Malabar Gramin Bank
108 Chhatishgarh
( 1 RRB)
1 Durg Rajnandgaon Gramin Bank
109 Goa (1 SCB) 1 Goa State Cooperative Bank
1 Allahabad Bank
2 Indian Bank
3 Punjab National Bank
4 Punjab & Sind Bank
5 State Bank of India
6 State Bank of Patiala
110
111
112
113
114
115
116
7 The Nainital Bank Ltd
117 8 The South Indian Bank Ltd
118 9 Karnataka Bank Ltd.
119 10 United Bank of India
120
Commercial Banks
11 Syndicate Bank



APPENDIX III
(To be stamped as an Agreement)
Agreement for Financial Assistance under Credit Linked Capital Subsidy Scheme for Technology Upgradation of the
Small Scale Industries(CLCSS)
This Agreement made at..on this .day of in the year
Two thousand.between M/sa Public/Private Limited
Company/Proprietary concern, incorporated under the Companies Act of 1956 and having its Registered Office
at.and being an industrial concern hereinafter called the Beneficiary(which expression shall unless
repugnant to the context or meaning thereof include its successors and assigns) of the One Part:
OR
FOR PARTNERSHIP FIRM
(i) Shri.son of.aged.. years residing at
(ii) Shri.son of.aged.. years residing at
(iii) (i) Shri.son of.aged.. years residing at
carrying on business in partnership in the firm name and style of..and having their office at..(herinafter
referred to as Beneficiary' which expression shall, unless it be repugnant to the subject or context thereof, include
its/his/her/their legal representatives, heirs, administrators, successors and assigns) of the One part.
AND
.(hereinafter referred to as the financing institution/bank/which expression
shall unless repugnant to the context or meaning thereof include its successors and assigns) of the Other part.
WHEREAS
1. The Government of India appointed _____________________ as Nodal Agency (hereinafter referred to as the
Agent) for channelising Credit Linked Capital Subsidy for Technology Upgradation of the Small Scale Industries
under Ministry of SSI & ARI, Govt. of India (hereinafter referred to as the Scheme) and permitting the financial
institution/ bank under the scheme for claiming capital subsidy on the term loan sanctioned and disbursed by
financing institution/ bank to the beneficiary.
2. The beneficiary has requested the financing institution/bank for providing assistance under the Scheme to the
extent of Rs.(Rupees.only) for setting up a project under small scale industries, which the
financing institution/bank has agreed to lend in proportion to the investment made or to be made in purchase of
machineries for technology upgradation programme by the Beneficiary as per terms and conditions provided in the
Agreement executed between the financing institution/bank and the Beneficiary.
3. The Agent has agreed to act as nodal agency for Government of India for channelising disbursement of capital
subsidy sanctioned to the Beneficiary by the financing institution /bank, and the parties hereto desire to enter into an
agreement for the said purpose, being these presents providing for the terms hereinafter appearing.
NOW THESE PRESENTS WITNESS AND IT IS HEREBY AGREED BY AND BETWEEN THE PARTIES HERETO
AS FOLLOWS:
1. The Beneficiary, hereby , covenants:
a) That the Beneficiary will comply with and faithfully observe all terms and conditions of the said Scheme and also
all the subsequent amendments and modifications and additions thereto together with the conditions of the sanction
of the said financial assistance.
b) That the Beneficiary will allow the officers of the Agent and/or the Government of India or any other person or
persons authorized, by the Agent or by Government of India or by the Governing & Technology Approval
Board(GTAB) to inspect the work for which the capital subsidy has been granted and also the machines, plant,
appliances, tools, equipments, etc. for the procuring of which the subsidy has been granted and will furnish such
information concerning the machines, plant implements, etc., for procuring of which the capital subsidy has been
granted or concerning the matter connected with the capital subsidy or incidental thereto as the Agent or the GTAB
or their nominees may, from time to time require.
c) That the Beneficiary will not change the place or location of the industrial unit entirely or partly, nor enter into
partnership with any one, or change its constitution by merger, amalgamation or in any manner nor the Beneficiary
effect disposal of fixed capital investment without the express prior permission of the Agent in writing.
d) The Beneficiary unit shall remain in commercial production for a period of at least three years after installation of
eligible plant and machinery on which subsidy under CLCSS has been obtained, otherwise, the entire amount of
subsidy along with the interest to be charged from the date of disbursal to the date of refund will have to be refunded
by the Beneficiary unit. This is except in cases where the unit remains out of production for short periods not
exceeding three months due to reasons beyond its control such as shortage of raw material / power, etc. to the
satisfaction of the lending institution / concerned PLI.
2. It is further hereby agreed and declared by and between the parties hereto, that in any of the following cases,
namely,
a) where the Beneficiary has obtained the capital subsidy by misrepresentation as to an essential fact, or by
furnishing of false information; or,
b) where the Beneficiary fails to furnish the prescribed statement or information which it is called upon to furnish,
If the Beneficiary commits breach of any one of the covenants herein contained or of the terms and conditions of the
Scheme as amended from time to time, the Beneficiary shall refund the same forthwith to the financing
institution/bank together with interest at the then prevailing prime lending rate of financing institution/bank.
3. The interpretation/clarification/decision of agent or GTAB regarding the eligibility, subsidy and any other benefits
of a unit/borrower under the Scheme, either before or after release of the loan facility by the financing
institution/bank shall be binding on the beneficiary and the beneficiary will not raise any objection either against
agent/financing institution/ bank.
4. It is hereby further agreed and declared that the stamp duty chargeable on these presents, shall be paid and
borne by the Beneficiary and that the Beneficiary will also be liable to bear the expenses, if any, incurred by
enforcing the terms and conditions of these presents.
IN WITNESS WHEREOF the Beneficiary has caused its common seal to be affixed hereto and to duplicate hereof
on the day, month and year first hereinabove written and the financing institution/bank has caused these presents
and the said duplicate to be executed by the hand of Shri(Name & Designation) of bank, as hereinafter
appearing.
THE COMMON SEAL OF
LIMITED has pursuant to the Resolution of its Board of Directors passed in that behalf on the..day of .hereunto
been affixed in the presence of Shri .and Shri.Shri, Director who have signed these presents in token
thereof and Shri.Secretary*/Authorised* person who has signed/countersigned the same in token thereof.
SIGNED AND DELIVERED BY the within named bank by the hand of Shri..(Name & Designation), an
authorized official of financing institution/bank.
OR
IN WITNESS WHEREOF the partners of the Beneficiary have set their respective hand hereto and to a duplicate
hereof on the day, month and year first hereinabove written and bank has caused these presents and the said
duplicate to be executed by the hand of Shri..(Name & Designation) of financing institution/Bank as hereinafter
appearing.
1)* SIGNED AND DELIVERED BY the within named Shri.Partner of..the within named
Partnership Firm.
2)* SIGNED AND DELIVERED BY the within named By the hand of Shri.in pursuance to the
Board Resolution dated and common seal has been affixed in presence of Shri..who has signed in token
thereof.
SIGNED AND DELIVERED BY the within named FI/NSIC/Bank/SFC by the hand of Shri..authorised
official.
(*whichever is applicable).
Note: Relevant Board Resolution authorizing the person(s) to execute the document on behalf of the
Beneficiary has to be submitted with the Agreement.


APPENDIX-IV
Application form for assistance under Credit Linked Capital Subsidy Scheme for Technology Upgradtion of the Small
Scale Industries(CLCSS)
(To be submitted in triplicate, Photocopies may be used)
1. Name of the firm/company
2.Constitution (Proprietary concern, partnership firm, Pvt. Ltd. Co., Public Ltd. Co., Co-op. Societies)
3.Name(s) of sole proprietor/partners/directors
.
4. Category of borrower(women entrepreneur, SC/ST, Physically handicapped, Ex-servicemen, etc.)
5.Registered Office Address Pin.
Phone No..Fax.
E-mail .
6. Factory Address .Pin
Phone Fax.
E-mail
7. Location of factory Backward or Non-backward area.
8. Date of incorporation/commencement of production..
9. Product(s)/Sub-sector ..
10.Installed capacity .
11. Past Performance (for last three years on the basis of audited balance sheets in respect of existing units. In
respect of new units projections for next three years may be given).
(a) Financial position
(Rs. In lakh)
Financial Year
(Y-1)
Financial Year
(Y-2)
Financial Year
(Y-3)
I Net block
II Current assets
III Current liabilities
IV Term Loan
V Share Capital
VI Reserve & Surplus
(less accumulated losses)

VII Networth-(V+VI)

(b) Working results
(Rs. In Lakh)
Financial Year
(Y-1)
Financial Year
(Y-2)
Financial Year
(Y-3)
I Total Sales
II Gross profit(Before interest &
depreciation)

III Depreciation
IV Interest
V Operating Profit
VI Net Profit(after tax)
12. Total cost of scheme(as approved by Bank/FI)(Rs. in lakh)
13. Total Sources of funding (as approved by Bank/FI) (Rs. in lakh)
Term Loan
Add share capital .
Internal accruals
Capital Subsidy
14. Time frame for completion of the project.
15. Incremental benefits from implementation of the project(indicate in terms of capacity utilization, increased sales,
exports, reduction in cost of production, increase in productivity, quality upgradation, attainment of pollution
standards give quantitative results).
16. List of eligible plant and machinery along with their detailed specifications, rates, quantities and total value for
which subsidy under CLCSS is claimed.
DECLARATION
I/We, hereby declare that the information given above and the statement and other papers enclosed are to the best
of our knowledge and belief are true and correct.
Place: Signature(s)
Date: Name and designation
Seal of the company


SMALL INDUSTRIES DEVELOPMENT BANK OF INDIA
ADDRESSES OF OFFICES
HEAD OFFICE
SIDBI TOWER,
15, ASHOK MARG,
LUCKNOW 226 001
TEL : (0522) 2288547 / 2288550
REGIONAL OFFICES
Kolkata
11, Dr. U.N. Brahmachari Street,
8 th Floor,
Opp. La Martiniere Girls School,
Kolkata 700 017.
Tel. : 2280 1382, 2280, 1228,
2240 4183, 22404228,
Fax: (033) 22404093
Guwahati
IDBI Building, 2 nd & 3 rd Floor,
Opp. Sentinel Press,
G.S. Road,
Tel. : 252 4020/2457102
Fax: (0361) 2529545
New Delhi
Ground Floor, Videocon Tower,
E-1, Rani Jhansi Road,
Jhandewalan Extension,
New Delhi 110 055
Tel. : 23682473 77
Fax: (011) 23682461, 23682464
Chennai
480, Anna Salai,
P.B. No. 1312,
Nandanam,
Chennai 600 035
Tel. : 24361893, 24330286
24330964, 24342176
Fax : (044) 24340348
Mumbai
SME Development Centre
C-11, G-Block, Bandra Kurla Complex
Bandra(E)
Mumbai 400 051.
Tel. : (022) 55531100 }
Fax : (022) 55531202

BRANCH OFFICES

Agartala
B.K. Chowmuhani,
Krishna Nagar, 1 & 11 Floors,
Harish Thakur Road,
Agartala 799 001
Tripura
Tel: 2323320, 2311632
Fax: (0381) 2323320

Ahmedabad
Navijivan Amrit Jayanthi Bhawan
Post Bag No. 10,
Navjivan PO,
Ahmedabad 380 014
Tel : 27543062-67}
Fax : (079) 27541086

Aizawl
Mardin Tuikhuahtiang,
Aizwal 796 001, Mizoram Ist Floor,
Tel : 2323424, 2311504
Fax : (0389) 2323424


Aurangabad
Jeevan Suman, LIC Building
Plot No. 3, N-5,
Near CIDCO Office Town Centre,
Post Box No. 675,
Aurangabad 431 003
Tel : 2472494
Fax : (0240) 2472266
Andheri
Samruddhi venture park,
Upper Ground Floor,
MIDC Industrial Area,
Andheri (East)
Mumbai- 400093
Tel. 28353062, Fax(022- 28329602)
Baddi
No. 32-36, Basanti Bagh, Sai Road
Baddi- Distt. Solan( HP)
Tel- (01795) 247385
Fax-(01795) 247385
Ambattur
207 AIEMA Tower, 2 nd Floor,
Ist Main Road
Ambattur Industrial Estate,
Ambattur, Chennai-600 058

Bangalore
Khanija Bhavan,
5 th Floor, East Wing,
49, Race Course,
Bangalore 560 001
TEL : 22207227 30
Fax : (080) 22207179
Baroda
Ist Floor, Landmark Building,
Race Course Circle,
Post Box NO. 3711,
Baroda 390 007
Tel : 2338679, 2338611, 2310797
Fax : (0265) 2338680
Bhopal
Shikhar Varta Building
3 rd Floor, Press Complex,
Maharana Pratap Nagar, Zone 1,
P.B. No. 24, Bhopal 462 011.
Tel : 2760393, 2552491
Fax : (0755) 2555838
Bhubaneswar
OCHC Building (4 th Floor),
Near Ram Mandir, Janpath,
Bhubaneswar 751 001
Tel : 2404854, 2405278
Fax : (0674) 2404476
Chandigarh
SCO 145-146, 1, 11 & 111 Floors,
Sector 17C, P.B. No. 92,
Chandigarh 160 017
Tel : 5000654
Fax : (0172) 5000650

Coimbatore
Gowtham Centre,
1055/7, Avanashi Road,
Post Box No. 4033,
Coimbatore 641 018
Tel : 2213684, 2210279, 2213896
Fax : (0422) 2211926
Dehradun
International Trade Centre,
2 nd Floor, 59/4, Rajpur Road,
Dehradun 248 001
Tel : 2743119
Fax : (0135) 2742288
Dimapur
IDC House, Kohima Road,
Post Box No. 45,
Dimapur 797 112
Tel : 225641
Fax : (03862) 225641
Faridabad
NH-5, R/2,
Neelam Badshah Khan Road,
N.I.T., Faridabad 121 001
Tel : 2414419
Gangtok
Ragasha Building,
Nam Nam Road,
Gangtok 737 101
Sikkim
Tel : 203028
Fax : (0129) 2414392

Fax : (03592) 203028
Gurgaon
Udyog Minar
Ground Floor,
Vanijya Nikunj,
Udyog Vihar, Phase-V,
Gurgaon 122 001
Tel- 2349487
Fax- ( 0124) 2349487

Hyderabad
101,
Saifabad, Building,
Post Box No. 130,
Hyderabad 500 004
Tel : 23234454, 23210247,23231344
Fax : (040) 23236870
Imphal
Hermitage Office Complex Imphal Urban Co-op. Bank
M.G. Avenue,
Post Box No. 14,
Imphal 795 001
Manipur
Tel : 2221878
Fax : (0385) 2221878
Indore
Commerce House, Ist Floor,
7, Race Course Road,
New Palasia
Indore 452 001
Tel : 2435337, 435338
Fax : (0731) 2538025
Itanagar
Injo's Complex, Ist Floor,
VIP Road, Bank Tinali,
Itanagar 791 111
Arunachal Pradesh.
Tel : 2211822, 2214749
Fax : (0360) 2211822
Jaipur
Ist & 2 nd Floors, Umrao Complex,
Sansar Chandra Road,
Post Bog No. 46,
Jaipur 302 001
Tel : 2364792, 2363860, 2364614
Fax : (0141) 2363890
Jammu
OB-26, Grid Bhawan.
Ground Floor, Post Box No. 21
Rail Head Complex,
Jammu 180 012.
Tel : 2474306
Fax : (0191) 2474305
Jamshedpur Kanpur
Shantiniketan Building, Ist Floor,
Main Road, Bistupur,
Jamshedpur 831 001
Tel:2 426140
Fax : (0657) 2426140
Kanpur
Krishna Tower, Ist Floor,
15/63, Civil Lines,
Kanpur 208 001.
Tel : 2303069, 2303324, 2303325
Fax : (0152) 2303294
Jalandhar
Uppar Ground Floor,
Hotel Centre Point,
BMC Chowk, Jalandhar
Tel 5061241
Fax(0181) 5061241

Kochi
Mercy Estate, 2 nd Floor,
Ravipuram, Post Box No. 1672,
M.G. Road,
Kochi 682 015
Tel : 2366367, 2366688, 2382493
Fax : (0484) 2374994
Ludhiana
SCO 16 & 17, 1 ST Floor ,
Dholewai Chowk, G.T. Road,
Opposite Ludhiana Stock Exchange,
Ludhiana 141 001
Tel : 2775760-61
Fax : (0161) 2535766
Lucknow
SIDBI Tower,
Ground Floor,

No. 15, Ashok Marg,
Lucknow- 226 001
Nagpur
6 th Floor, Usha Complex,
345, Kingsway,
Nagpur 440 001
Tel : 2553201
Fax : (0712) 2553202
Panaji
EDC House, 6 th Floor,
Dr. Atmaram Borkar Road,
Panji 403 001, Goa,
Tel : 2462939
Fax : (0832) 2461900
Nashik
Ist Floor, Pingle Complex,
Opp kulkarni Garden,
Sharanpur Road,
Nashik 422 002
Tel 5607853
Noida
C-60, Sector-2, Noida 201301(UP)
Tel 2545790
Fax(0120) 2545790
Patna
Hotel Minar Building, Part II,
2 nd Floor, Exhibition Road,
Post Bag No. 220,
Patna 800 001.
Tel : 2230053, 2230054
Fax : (0612) 2230915
Pondicherry
Ist Floor,
99, Ambalathadayar Madam Street, Post Box No. 113,
Pondicherry 605 001
Tel : 2332324, 2221006
Fax : (0413) 2339040
Pune
Suryakiran Hotel Building,
Ist Floor, C-8,
Mumbai Pune Road,
Chinchwad, Pune 411 019.
Tel : 7474333, 7476043, 7463230
Fax : (020) 7474555
Raipur
2 nd Floor, Chawla Complex,
Devendra Nagar Road,
Sai Nagar,
Raipur 492 009
Tel : 2527797, 2523733
Fax : (0771) 2523732
Rajkot
Ist Floor, Nirmal
17 Ram Krishna Nagar Corner
Opp Commissioner Bangalow
Off Yagnik Road
Rajkot

Ranchi
1 st Floor, 20,
Near Rajender Chowk,
Ranchi 834 002
Tel : 2308686
Fax : (0651) 2308433

Shillong
Chabaya Main Road,
Doranda M.G. Road,
Post Box No. 101,
Meghalaya
Tel : 222639, 502267
Fax : (0364) 222639
Surat
U31-37
Megh Mayur Plaza
Surat- Dumas Road
Parle Point, Surat 395007

Shimla
Jeevan Jyoti Block No. 1&2,
Lala Lajpat Rai Chowk,
The Mali,
Shimla 171 001
Tel : 2812582, 2811970
Fax : (0177) 2811392
Tirupur
1 st Floor,
Tirupur Regulated MarketComplex
P.B. No. 58, Palladam Road,
Tirupur 641 601
Tel : 241894, 208073
Fax : (0421) 241891
Thane
102, R.M. Pride Building, Ram Murti Road,
Thane(West)- 400602
Tel 25391298
Fax (022) 25391298
Varanasi
3 rd Floor, Anant Complex,
D-64/132 K. Sigra,
Varanasi - 221 010
Tel : 223948, 223465
Fax : (0542) 224193
Visakhapatnam
Door No. 47-15-5,
Gupta Buildings, 2 nd Floor,
Daimond Park Road,
Visakhapatnam 530 016
Tel : 2568946
Fax : (0891) 2540303.


NATIONAL BANK FOR AGRICULTURE AND RURAL DEVELOPMENT
HEAD OFFICE
Plot No.C-24, 'G' Block, Bandra-Kurla Complex,
Post Box No.8121, Bandra (E),
MUMBAI - 400 051 .
Tel 022-26530004, Fax-022-26530082
Addresses of Regional Offices / Sub Office
Tripura R.O. (Agartala)
General Manager
Palace Compound (East), Uzirbari Road,
Tripura Regional Office, Post Box No. 9,
Agartala 799 001.
Tel: 0381 - 2224125, 2202378
Fax: 0381 2224125
Gujarat R.O. (Ahmedabad)
Chief General Manager,
Gujarat Regional Office, NABARD Tower,
Opp. Municipal Garden, P.B. No. 8,
Usmanpura, Ahmedabad 380 013
Tel: 079 - 27551959
Fax: 079 27551584
Mizoram R.O. (Aizawal)
Officer-in-Charge,
Mizoram Regional Office,
Ramhlun Road (North), Bawngkawn,
Aizawal 796 012, Mizoram.
Tel: 0389 2340815
Fax: 0389 2340815
Karnataka R.O. (Bangalore)
Chief General Manager,
Karnataka Regional Office,
113/1, Jeevan Prakash Annexe,
J.C. Road, P.B. No. 29,
Bangalore 560 002.
Tel: 080 22223125
Fax: 080 22222148
Madhya Pradesh R.O. (Bhopal)
Chief General Manager,
Madhya Pradesh Regional Office,
E-5, Arera Colony, Bittan Market,
P.O Ravishankar Nagar, P.B. No. 513,
Bhopal 462 016.
Tel: 07552464775
Fax: 07552466188
Orissa R.O. (Bhubaneswar)
Chief General Manager
Orissa Regional Office,
Ankur, 2/1, Nayapalli, Civic Centre,
P.B. No. 179,
Bhubaneswar 751 015.
Tel: 06742553884
Fax: 06742552019
Punjab and Haryana R.O. (Chandigarh) Tamil Nadu R.O. (Chennai)
Chief General Manager,
Punjab and Haryana Regional Office,
Plot. No. 3, Sector 34-A, P.B. No. 7,
Chandigarh 160 022.
Tel: 01725046700
Fax: 01725046702
Dr. Prakash Bakshi
Chief General Manager,
Tamil Nadu Regional Office,
105106, 48 Mahatma Gandhi Road,
P.B. No. 6074, Nungambakkam,
Chennai 600 034.
Tel: 044 28276088
Fax: 044 28275732
Uttaranchal R.O. (Dehradun)
Chief General Manager, Uttaranchal Regional Office
2nd Floor, Hotel Sunrise Building, 113/2, Rajpur Road,
Dehradun - 248001
Tel: 0135-2748611
Fax: 0135-2748610
Nagaland R.O. (Dimapur)
Deputy General Manager,
Nagaland Regional Office
Nagaland State Co-op. Bank Bldg.,
Opp. Fire Station,
Dimapur 797 112, Nagaland.
Tel: 03862 227040
Fax: 03862 227040
Sikkim R.O. (Gangtok)
Deputy General Manager, Sikkim Regional Office
Om Niwas, Church Road, P.B. No. 46,
Gangtok - 737 101.
Tel: 03592 203015
Fax: 03592 203015
Assam R.O. (Guwahati)
Chief General Manager, Assam Regional Office
Lakshmi Bhawan, Dr J C Das Road,
Panbazar. P.B. No. 81,
Guwahati 781 001.
Tel: 0361 2540873
Fax: 0361 2541131
Andhra Pradesh R.O. (Hyderabad)
Chief General Manager,
Andhra Pradesh Regional Office
1-1-61, R.T.C X' Road
Musheerabad, P.B. No. 1863
Hyderabad 500 020.
Tel: 04027612640
Fax: 04027611829
Manipur R.O. (Imphal)
Deputy General Manager,
Manipur Regional Office
89/686, Lalambung, RIMS Road,
Lamphelpat, Imphal 795 004,
Manipur.
Tel: 0385 2410706
Fax: 0385 2416191
Arunachal Pradesh R.O. (Itanagar)
General Manager
Arunachal Pradesh Regional Office,
VIP Road, Bank Tinali,
P.B. No. 133, Itanagar 791 111,
Arunachal Pradesh.
Tel: 0360 2215967
Fax: 0360 2212675
Rajasthan R.O. (Jaipur)
Chief General Manager,
Rajasthan Regional Office,
3, Nehru Place, Tonk Road,
P.B. No. 104,
Jaipur 302 015.
Tel: 01412740821
Fax: 01412742161
Jammu & Kashmir R.O. (Jammu)
Chief General Manager, J&K Regional Office
B-2, 4th Floor, South Block Bahu Plaza Complex, P.B. No. 2,
Jammu 180 012.
Tel: 0191 2472355
Fax: 0191 2472337
West Bengal R.O. (Kolkata)
Chief General Manager,
West Bengal Regional Office,
Abhilasha, 2 nd Floor,
6, Royd Street, P.B. No. 9083,
Kolkata 700 016.
Tel: 033 22267943
Fax: 033 22494507
Uttar Pradesh R.O. (Lucknow) New Delhi R.O. (New Delhi)
Chief General Manager,
Uttar Pradesh Regional Office
Commerce House, Habibullah Estate,
11, M G Marg P.B. No. 364,
Hazaratganj, Lucknow 226 001.
Tel: 0522 2623644
Fax: 0522 2627256
General Manager,
New Delhi Regional Office
24, Rajendra Place,
New Delhi - 110 008
Tel: 011 - 51539353
Fax: 011 - 51539187
Goa R.O. (Panaji)
General Manager,
Goa Regional Office,
302, Nizari Bhavan,
Menezes Braganza Road,
Panaji, Goa 403 001.
Tel: 0832 2420053
Fax: 0832 2223429
Bihar R.O. (Patna)
Chief General Manager,
Bihar Regional Office
Maurya Lok Complex, Block "B", 4 & 5 Floors,
Dak Bunglow Road, P.B. No. 178,
Patna 800 001.
Tel: 0612 2223985
Fax: 0612 2238424
Jharkhand R.O. (Ranchi)
Chief General Manager,
Jharkhand Regional Office
Kali Babu Street, Upper Bazar,
Ranchi - 834001
Tel: 0651-2208647
Fax: 0651-2209107
Meghalaya R.O. (Shillong)
Officer-in-Charge,
Meghalaya Regional Office
Dipu Cottage, Upper Lachaumiere,
Shillong 793001.
Tel: 0364 2501518
Fax: 0364 2227463
Himachal Pradesh R.O. (Shimla)
Chief General Manager,
Himachal Pradesh Regional Office,
Block No.32, S D A Commercial Complex,
Dev Nagar, Kusumpti,
Shimla 171 009,
Himachal Pradesh.
Tel: 01772622258
Fax: 01772622271
Kerala R.O. (Thiruvananthapuram)
Chief General Manager,
Kerala Regional Office
Post Box No. 5613,
Punnen Road, Statue Junction,
Thiruvananthapuram 695 039.
Tel: 0471 2323859
Fax: 0471 2324358
Sub Office
Port Blair
Officer-in-Charge,
Kannada Sangha Building, Ground Floor,
18, Tagore Road, Head Post Office,
Port Blair 744 101.
Tel: 03192 233308
Fax: 03192 237696
Srinagar Cell
Officer-in-Charge,
Main Gate of Amar Singh College, Gogjibagh,
Srinagar 190 008.
Tel: 0194 2310280
Fax: 0194-2310280 / 2310479




First Supplement of the Revised Guidelines on
the Credit Linked Capital Subsidy Scheme
(CLCSS) for Technology Upgradation of Small
Scale Industries (SSI) approved by the
Technical Sub-Committee on the CLCSS (TSC)
in its 6
th
meeting held on the 10
th
day of August,
2006 under the chairmanship of the Additional
Secretary & Development Commissioner (SSI)









Office of the Development Commissioner (Small
Scale Industries), Ministry of Small Scale
Industries, Government of India, Nirman
Bhawan, New Delhi 110 011
0
0



I N D E X

Sr. No. Technology Need Page No.

1. Accessories 1
2. Technologies 2-27
1



Accessories:


Essential accessories required for operation of all eligible machines approved under the Credit
Linked Capital Subsidy Scheme for all products/ sub-sectors of the Scheme are approved for the purpose
of calculating the subsidy under the Scheme.
2

(vii) Plastic Moulded/Extruded Products and Parts/ Components including reinforced
plastic/composite material

(a) Plastic Moulded/ Extruded Products and Parts/Components.

Sl.
No.
Activity Technology Need Cost (Rs. in
lakh)
Advantages
1.












2.





3.


Moulding/Extrusion












Tool making
(as per CLCSS
guidelines as on
20.04.2006)


Manufacture of
different type of
brushes
Fully automatic
micro processor
controlled plastic
injection
moulding/extrusion
machine.







CNC Milling
Machine for in-
house Tool room



CNC Drilling,
Filling, Trimming,
Tufting, Twin
Head Machine,
Flagging Machine,
Injection Moulding
Machine-25 gm to
500 gms.
Extrusion and
Packing Machine,
Plastic Moulding
Machine, semi
automatic Drilling,
Filling, Trimming,
Tufting Machine
and broom making
CNC and semi
automatic machine
Upto 30.00












33





Upto 90.00
1.High rate of
production

2. Cost effective

3. Less wastage

4. Better and consistent
quality

5.Less power
consumption

For production of
quality dies and moulds.




Full automation of the
process, high
productivity, consistent
in quality of the product,
hygienic status, cost
effectiveness, reduction
in labour cost and air
pollution, versatile in
colour and design etc.



(vii) Plastic Moulded/Extruded Products and Parts/ Components including reinforced
plastic/composite material)

(b) Plastic Moulded/ Extruded Products and Parts/Components(products based on
reinforced plastic/composite material.


Sl.
No.
Activity Technology Need Cost (Rs. in
lakh)
Advantages
11. Extrusion/Injection
blow moulding
Micro processor
controlled fully
automatic
extrusion/injection
blow moulding
machine


Automatic Loader

On-line auto
de-flasher

Air handling
equipments






Upto 50.00
1.Fully automatic process

2. High productivity.

3.Consistent in quality of
the product.

4.Hygienic working
conditions

5.Cost effectiveness

6.Reduction in labour
cost

7.Reduction in air
pollution

8.Reduction in power
consumption




























3


(ix) Food Processing (including Ice Cream manufacturing)

(d) Rice flakes/Chiwra (Poha) and Murmura(Puffed Rice):


Sl.
No.
Activity Technology
Need
Cost (Rs. in
lakh)
Advantages
Dust
collector/dust
collecting
system





0.20 0.75
(depending
upon the size
of dust
collector)
1. Flaking operation
becomes dust free.
2. Improvement in
hygienic conditions of
the unit.
3. Improvement in quality
and reduction in
breakage of the
product.
4. Clean environment.

Gas fired
roaster,
including
changes of
firing system
from saw dust
to LPG/CNG

1.00 5.00 1. Pollution free
2.Better heat recovery
3.Better hygienic
condition
1. Rice
Flakes/Chiwra(Poha)
and Murmura
(Puffed Rice).
Solar water
heating system


3.00 10.00 1. Elimination of fuel
2. Reduction in
production cost.
3. Free from pollution





































4
5


(ix) Food Processing (including Ice Cream manufacturing)

(e) Walnut Processing :


Sl.
No.
Activity Technology
Need
Cost (Rs. In
lakh)
Advantages
(A) Walnut
Processing:
(a)Walnut Washing




(b) Drying


(c) Packing Line





(B) Walnut Kernals
Processing:
(a) Walnut cracking


(b) Vapour Pressure
heat system to
control Micro-
Biological values

(c) Size grading



(d) Cleaning and
sorting system








Washing Tanks
with Mechanical
Stirrer/agitators


Hot air blowers


Conveyorised
automatic
sorting, packing
and weighing
line system



Mechanical
crackers

VPH Pressure
Vaccumised
dryers


Specific gravity
separators


High efficiency
Laser Sorters/
Colour and
foreign matter
Segregator




10.00




10.00


20.00







20.00


25.00




20.00



200.00








Better cleaning and
acceptability



Controlled uniform drying
with reduced losses

Efficient packing







Efficient cracking with
minor losses

Minimise micro-biological
developments



Efficient grading



High efficiency, better
product


(e) Packing




Automatic
packing plant for
vacuum pouches
and OTS cans

40.00




Better packing




6

(f) Labeling


(g) Storage

(h) Pallets and
Stacking

(i) Floor cleaning
equipment for
hygiene



(j)Humidity control




(k) R&D




(C) Value addition
to walnut kernels:
Caramelisation/
coating/roasting etc.

Video J et/non
contact printer

Cold Stores

Fork lifts


High pressure
steam machine
to remove oil,
seepages of
product

De-humidifiers




Laboratory
equipments for
checking of
quality



Roasting and
coating machine

5.00


50.00

0.5 lakh
each

20.00





10.00




0.40






25.00

To meet EU/PFA etc.
Regulations.

Better shelf life

Better space utilisation


Better quality





To de-humidify the unit
and save product from
biological activities for
better quality and shelf life

Better product
development and statutory
compliance




Value addition


(ix) Food Processing ( Including Ice cream manufacturing )
(f) Spray Dried Encapsulated Flavours:

Sl.
No.
Activity Technology Need Cost (Rs.
in lakh)
Advantages
(1) Spray
Dried
Encapsula
ted
Flavours
(A) Stainless Steel J acketed
Gum Mixing Tank with
Agitator.


(B) Gum Collection Tank.


(C) Gum Collection Tank with
agitators.

(D) Steam Boiler along with
accessories and pressure
regulating valves.

(E) Centrifuge.

(F) Homogeniser.


(G) Spray drying Plant.


(E) Separator Assembly
(Vibrator).

(F) Metal Detector.

(G) Pumps.


(H) Storage Tanks.

(I) Lab equipments.

(J ) Electric Stacker and
Battery Charger.

(K) ETP Project.

(L) Pallets.





10.00
(A+B+C)




6.60



3.00

4.25


28.60


1.35


2.8

1.25


0.60

1.50

5.00


1.00

0.50


Mixing of soluble, edible
gum arabica, Preservatives
to Water at 70-75 degree
Celcius.

Collection of filtered gum
solution.

Collection of filtered Gum
solution with flavoured
concentrate.
Production of Steam for
Steam Heating and water
mixing.

To remove impurities.

To homoginise the feed
solution.

Spray Drying.


To obtain fine powder and
separating lumps.

To remove metal.

For pumping water and
fluid.

Storage of D.M. water.

Testing.

Material handling.


For Treatment of waste
water.
Material Stacking and
Storage.
7
8

(x) Poultry Hatchery & Cattle Feed Industry:

Sl.
No.
Activity Technology
Need
Cost
(Rs.
In
lakh)
Advantages
3 Fish Meal
(including fish oil):

(i) Cooking.


(ii) Pressing.


(iii) Separation.


(iv)Drying.











(v) Grinding.

(vi) Sieving.


(vii)Mixing.


(viii)Miscellaneous.




Cooker.


Screw press.


Centrifuges
and decanters.

Steam Drier.


Disc driers.

Double stage
waste vapours
evaporator.

Steam vacuum
evaporator.

Pulveriser.

Shifter.


Blender-cum-
mixer.

(a) Water
heating tank.

(b) Control
box and
spares.

(c) Laboratory
equipments.



5.5


6.55


60.00


38.00


16.00

24.00



17.50


0.50

0.20.


0.50


0.65


21.50



5.00



Effective cooking and better
quality.

Increase in fish meal and fish oil
production.

Better recovery.


Effective Drying and better quality.


- do -

- do -



- do -


Better quality.

Better output and hygienic
production.

- do -


Optimum processing.


Essential to operate automatic
plants.


Quality control and monitoring for
statutory compliance.





(xii) Glass and Ceramic Items (Insulator ceramic, electrical ceramics, porcelain, bone china ware,
stone ware, earthen ware, terra-cotta ceramic) including Tiles

(a) Glass Products

Sl.
No.
Activity Technology
Need
Cost
(Rs. in lakh)
Advantages
13 Tempered glass for
auto
window/refrigerator,
glass partition
doors.
Horizontal flat
and bent glass
electric
furnace for
tempering
with automatic
controller and
recorders.
140.00 Automatic loading and
unloading. Automatic
control for
heating/cooling.

Low electric consumption.

Increase in production
upto four fold.

Improvement in quality.
14 CNC Cutting
Machine.
General
Engineering
Works auto
parts CNC
Cutting
machine.
42.00 Better accuracy of the
final product.
9
(xii) Glass and Ceramic Items (Insulator ceramic, electrical ceramics, porcelain, bone china
ware, stone ware, earthen ware, terra-cotta ceramic) including Tiles.

(e) Refractory Ceramic Fiber Paper


10








































Sl.
No.
Activity Technology Need Cost (Rs. in
lakh)
Advantages
1 (i)Fiber
Processing
Section:


Mixing vessels
with agitators.

Primary Cyclone
Feed Pump.


Primary
Hydrocyclone.

Constant Level
Feed Tank.

Secondary Cyclone
Feed Pump.

Secondary Cyclone.
10.57


1.62



2.70


0.69


1.87


1.95
Homogeneous dispersion
of the fiber resulting in
controlled flow rate to
achieve more efficient
cleaning and better fiber
yields.
(ii)Sheet
Formation
Section:

Open type Headbox
with twin formation
wire.

Vacuum Pumps
and Drives.

Continuous Roller
Press.

Vacuum Pumps and
drives.

17.35



6.95


15.40


3.60
Uniform formation of
paper with improved
finish. Better dewatering
is achieved to reduce the
moisture contain
resulting in lower fuel
cost.


(iii)Drying
Section:

Continuous Tunnel
Dryer with Indirect
Fired Hot Air
Generator.
26.60 More efficient drying of
larger quantity with
reduction in fuel cost.
(iv)Cutting
and Winding
Section
On-line Slitters and
Pope Reel Winder.
12.10 Reduces packing cost
and wastages.





(xii) Glass and Ceramic Items (Insulator ceramic, electrical ceramics, porcelain, bone china ware,
stone ware, earthen ware, terra-cotta ceramic) including Tiles

(f) Reinforced Cement Concrete(RCC) Pipes:
Sl.
No.
Activity Technology
Need
Cost (Rs. in
lakh)
Advantages
1. Cement Concrete
Pipe making by
vertical vibration
casting method.
(i)Vertical
vibrating
machine.

(ii) Mixing
Plant with pan
mixture
alongwith
attachment,
computerized
weighing
setup.

(iii) 20 ton
crane with all
lifting
arrangement.

(iv) Air
compressor.

(v) Generator.



119.06 Less energy consumption
per pipe. 15-20% material
saving. Accurate quality of
spigot and socket. More
productivity.
11
12


(xii) Glass and Ceramic Items (Insulator ceramic, electrical ceramics, porcelain, bone china ware,
stone ware, earthen ware, terra-cotta ceramic) including Tiles:

(g) Refractory brick, Insulation brick & Casting products:

Sl.
No.
Activity Technology Need Cost (Rs.
in lakh)
Advantages
1






i)








ii)





iii)




iii)


iv)












Refractory
brick,
Insulation
brick &
Casting
products

Raw material
handling &
processing :






Batch Mixing:





Pressing &
Moulding:



Drying of green
product:

Firing of dried
product:

















i) Pay loader, Fork
Lift, J aw crusher,
Bucket elevator,
conveyor, magnetic
separator, Hooper,
Pulverisor, Vibrator
screen, Rotary screen,
Silos, etc.

Batch weighing car,
Roller mill, edge
runner mill, paddle
mixer, cooper mixer,
etc.

Hydraulic/ Friction
screw/ Tougle
press/pneumatic press,
etc.

Humidity drying
chamber.

Oil fired tunnel kiln
with recycling of
waste heat through
recuperators or
otherwise with parallel
provision to switch
over to gas firing
partly or fully (Dual
process) to save cost
on oil and energy.
Kiln furniture,
Temperature recorder,
Optical pyrometer,etc.







20.0 to 40.0








15.0 to 40.0





20.0 to 40.0




5.0 to 10.0


60.0 to
100.0


















Improve crushing &
grinding
Reduce time of
grinding
Lower contamination
with impurities
Lower wastage
Time saving

Homogeneous mixing
More accuracy and
compactness


Large production
Improve quality
Low wastage
Time saving

Avoid crack
development during
firing.

Uniform temperature
distribution
Low fuel consumption
Continuous process
Fast production
Low pollution
Energy efficient
Easy operation
Time saving
Low wastage

13


v)


Lab. Testing for
Quality Control


Electric muffle
furnace, RUL, PLC,
PCE, RTE furnaces,
CCS machine, MOR
machine, Creep testing
machine, X-ray
spectrometer,
Electronic weighing
balance, etc.


10.0 to 20.0


More quality assurance

Easy marketing








(xii) Glass and Ceramic Items (Insulator ceramic, electrical ceramics, porcelain, bone china
ware, stone ware, earthen ware, terra-cotta ceramic) including Tiles:

(h) Chalk Cryons:

Sl.
No.
Activity Technology
Need
Cost
(Rs. in
lakh)
Advantages
1


i)



ii)















iii)


Chalk
Crayons

Raw material
Mixing:


Moulding:















Drying of
green
product:



Electrical/ Hand
operated Mixer


Hand & Paddle
or Electrical
operating
Compressor
Chalk Ejection
Machine
a). Non-Split
Gun metal dies
b). Attach to
Hand & Paddle
or Electrical
operated
compressor chalk
ejection machine


Electrical Oven
Drier with
thermo couple




0.06 to
0.34


0.4 to
10.00














0.30 to
0.50



Homogeneous mixing
Time saving


More accuracy and
compactness
Large production
Improve quality
Low wastage
Time saving
Low pollution
Easy operation
Time saving






Uniform drying














































14
15


(xxxx) Khadi and Village Industries:

(p) . Bio-Technology:

Sl.
No.
Activity Technology Need Cost (Rs.
in lakh)
Advantages
(i) Vermi-Compost. 1.Shovel (for mixing)
2.Sieving machine
3.Cutter & Blender
4.Sewing machine
1.15 Reduce human drudgery
Hygienic
Reduce the time for
packaging of finished
product
(ii) Enriched bio-
digested
slurry/manure.
1.Shovel (for mixing)
2.Sieving machine
3.Cutter & Blender
4.Sewing machine
1.15 Reduce human drudgery
Hygienic
Reduce the time for
packaging of finished
product








(xxxxii) Steel Re-rolling and/or Pencil Ingot making Industries:


Sl.
No.
Activity Technology
Need
Cost (Rs. in
lakh)
Advantages
5.




Hot Rolling of
Stainless Steel
Sheet.


Rolling by 5
Hi or 7 Hi
Hot Rolling
machine.
30-40 Power saving, increased
productivity & better
quality.
6. Heating of
Stainless Steel
sheet before
rolling.
Pusher type
heating
furnace.
5.0 Increased productivity with
less burning loss.
7. Cold Rolling of
Stainless Steel
Sheet.
2 Hi Cold
Rolling
machine.
25-30 Increased productivity with
less maintenance cost.
8. Annealing of
rolled stainless
steel sheet.
Roller type
annealing
furnace.
6.0 Increased productivity, fuel
saving.



























16


(xxxxvi) Industrial Gases.


Sl.
No.
Activity Technology
Need
Cost (Rs. in
lakh)
Advantages
Manufacture of
Oxygen and
Nitrogen Gas by
Air Separation
Method:

(i)Water Cooling
System
















Cooling
Tower &
Pumps.















0.60-0.70

















Ensures cooling of water
upto 5 degree Celsius
which results in low
section temperature of air
at each stage of the multi-
stage air compressor which
will ultimately increase the
efficiency of the
compressor and cause
reduction in maintenance
hours and power
consumption.

(ii) Air Filteration
System





Air Suction
Filter.





0.30






This would help better
filteration of air for higher
final air discharge(FAD)
from air compressor and
lower maintenance hours.
1.

(iii)Air
Compression
System

(a) Air
Compressor.







(b) Inter
Cooler.

14 25
(Depending
upon the
capacity of air
Compressor)




0.75 - 1.5



Saving in power cost with
improved final air
discharge and higher
production due to better
thermal efficiency,
improved material of
construction, design and
more compression stages.

Saving power on account
of low air temperature at
all stages would reduce the
frequency of choked tubes.

17












(c)Electric
Motors.

(d) Electric
Motor Starter.



(e)Electric
power
capacitor.
1.5 - 3.6


2.0




0.7
Energy efficient.


Save power and reduces
electric maintenance and
reduces frequent break-
downs.

Power conservation by
correcting power factor.


(iv)Air chilling

Chilling Unit.

2.0 4.0
(Depending
upon the
chilling
capacity)

Save power and high
temperature drop of
process air which helps in
improving the plant
performance.


(v)Air separation

(a) Expansion
engine.






(b) Air
separation
unit.

5.25







16.0 - 25.0

Reduce power cost and
startup time. Higher
efficiency would help in
smooth production of
nitrogen, simultaneously it
will also reduce the
operating head pressure.

Save power cost, higher
yield with better quality,
replacement of high
pressure gas compressor by
liquid filling pumps,
reduces cost of power and
maintenance. Facilities of
withdrawal of liquid and
ultra pure nitrogen.














































18
19


(xxxxvii) Printing Industry:


S.No Activity Technology Need Cost (Rs.
in lakh)
Advantages
Computers- PIV and
above(Win/Mac).
0.40 Improvement in Speed
efficiency and quality.
Printers:
Laser printer with postscript-
Size A3, Speed: 45 CPM.


Inkjet(Colour)- Size A3,
Resolution 2400 DPI.

1.00



0.60

Enhances Quality and
speed output with larger
printout for present market
needs.
Increases print quality,
output nearest to desired
print quality.
DTP Software-
Corel draw 11 & above,
Photoshop CS(B) & above,
Freehand,
Acrobat distrilor,
Acrobat illustrator.
PC Operating system-
Window XP and OS 10
Scanner-Colour2400 DPI &
above.

0.75
0.60
0.60
0.70
0.60
0.20

1

Increased Quality, Speed
and efficiency. Enable
giving better effects in
printing .

Support all latest software
packages.
High quality scanning.
Printable image- CTP
Computer to plate
Size: 4ups(20X30) &
8 ups(size 30X40).
65 for 4
ups
85 for
8ups.
Computer to plate, image
will be transferred directly
from computer to plate. It
eliminates one operation as
well as it produces high
quality.
Plate exposure- Metal Halide
lamp exposure unit size 8ups
30X40 Power 5 KW.
1.75 Advancement in exposing
the plate. Quality ,speed
and accuracy.
01.

02.

2.1



2.2.

3.1





3.2

4

5





6


7
Pre-press
Section:




























Plate Developer- Plate
Processor Size 8
ups(30X42) power 5 KW.
6 Mechanized developing
(plates will be processed
by chemical with the
automation).








20
8

8.1



8.2


8.3





8.4


8.5




8.6

Printing
Section:







Printing Machines:

Small offset Machine A4/A3
size.


Single colour offset machine
size 17X23/19X26.

Two colour Offset Machine
size 19X26.




4 color offset machine
Size 19 x 26

Web offset single colour unit
cut off size 510mm



Single colour mini offset
10X15


4



8


15





90


15




4


Advanced printing
machine without metal
types for speed and quality
printing.
To undertake Bigger size
job work and high speed of
printing.
High speed for multi
colour printing. At a single
operation two colours can
be printed, therefore less
rejection and high
productivity.
More productivity being
four color printing in single
operation.
Fast production therefore
greater productivity ie
8000 impressions per hour
to 20,000 impressions per
hour.
For performing jobs like
bill pamphlets letter head
vouchers etc.
9 UV Coating Computerized control panel
UV curing size 24/30/40
Power 13/14/24 KW
respectively
8 To use for liquid coating
which can be applied either
by screen, rollers, offset or
flexo etc. When exposed to
Ultra Violet lights it forms
a film adhering to the
substrate giving a special
effect to printed area, and
thus provide value addition
to printed material..
10
10.1


10.2
Paper Cutting

Paper Cutting Machines:
Semi automatic Paper cutting
Machine power operated
Size 26/32/36/42.
Programme Cutting Machine
Computerized control
panel(Safety accuracy &
measurement will be done in
a touch button).
Size:
26/28/30/32/36/42
Power 1/2/3/5 KW.

3


6 to 15






Better efficiency.







21
10.3



10.4
Folding:




Semi Automatic folding
machine
Size:4 ups 20 x 30, 8ups
30 x 40.
Fully automatic folding
machine with computer
control-
Size: 4ups 20 x 30.
8 ups 30 x 40.
5



15
Increased production &
quality.


For increased production
and better quality.

10.5

10.6
Punching


Punching machine
Size 23x36.
Auto control punching
machine, Computerized
control panel-
Size 18x23, 23x36
30x40.
4

6



Better cost and efficiency.

10.7 Water base
Lamination.
Lamination machine-
Computerized control panel
Size 38/42.
2 -4 Better Quality and
Efficiency.
10.8 Thermal base
Lamination.
Thermal Lamination
machine-Computerized
control panel
Size 38/42.
4 - 8 Better Quality and
Efficiency.
10.9 Testing
equipment
Testing lab with the
following equipment(with
one or many)
Cobb meter



Tensile meter


GSM Meter (gram age
per Sq. meter)


Newton meter




Micro meter



Vibration meter



















5



Determines water
absorption/penetration
(cobb value) of paper and
board.
Measures the tensile
strength of paper and
board.
Measures directly
substance of paper, paper
board and other materials
in terms of GSM.
For measuring the resistant
against tearing of paper,
paper board, plastic film,
foils and other similar
materials
For rapid and accurate
measurement of thickness
of paper, paperboard,
plastics, foils etc.
For laboratory
investigations of resistance
of packages and products.


22
Hand bar

Density meter






Drop tester
For pasting offset ink.

For testing the average
smoothness, porosity and
softness of paper, film by
determining the time
necessary for air/light to
flow through and colour
values.
To check the box
compression strength.
10.10





10.11
Sewing Semi automatic sewing
machine
Size 17 to 23 width



Auto section sewing machine
Size 17 to 23 width
4.50





35
Sections/forms will be
sewed together by this
machine it stiches 1000
sections per hour,
therefore, better speed and
quality is obtained.
The sections will be fed by
auto mode and checked
and sewing operation will
be done accurately for
better quality and enhanced
production.
10.12





10.13
Binding

Single clamp perfect binder
Size 40 pages to 400 pages
Feeding will be done 10
books


Ten clamp perfect binder
Size 40 pages to 400 pages
Feeding will be done 10
books
4.50





30




This will gluing the back
and fixing the wrapper to
the back of the book. This
will increase quality and
production.
11 Digital printing Digital Printers -
Xerox 6060 or 8000
HP. 1050
OCE 900 platinum

80
84
80

For better and increased
production.

23
(xxxxviii) Machine Tools:

Sl No Activity Technology Need Cost Rs. in
Lakh )
Advantages
CASTING DIVISION
Divided Blast Cupola. 3-5 15% Coke saving, better
melt quality higher tapping
temperature, lower
emissions & reduced air
pollution.
Gas fired Cupola. 12-15 Eco friendly higher tapping
temperature & better melt
quality.
Gas fired Pit Furnace. 0.75-1.50 Eco friendly higher tapping
temperature & better melt
quality.
Oil Fired Rotary Furnace. 37
(imported)
3
(indigenous)
Pollution control, better
quality product & cost
effective.
Induction furnace with
cooling tower & water
treatment plant.
10-25 Flexibility to produce
ferrous castings of all
grades, flexibility for
charge mixes selection,
best melt quality & eco-
friendly.
Induction ladle refining
furnace.
30-40 Value added castings &
eco-friendly.
D.C. Arc Furnace. 30-40 Special grade castings &
eco-friendly.
Oil fired Rotary Furnace. 30
(indigenous)
37-40
(imported)
It is proven technology,
reduced air pollution,
better quality product &
cost effective.
Metal refiner Converter. 40 Value added castings &
eco-friendly.
Skip Charger for Cupola. Up to 1.50 Ease of charging, reduced
labour cost & better
control.

















01.















Melting
Pouring/treatment ladles as
per IS-4475, 4476.



Up to 1 Quality assurance &
increased safety for
workmen.






24
Gas fired/High temperature
furnace with automatic
temperature controller &
recorder.
2.50 5 Eco friendly, reduced scale
loss, facilitate automation
& quality improvement.
Fluidized bed Heat
Treatment with controlled
atmosphere and recuperates
for pre-heating.
20 - 80 Eco friendly, highly energy
efficient, requiring
minimum time/energy to
come on line. Flexible
operations with
adoptability to handle
small batches, control
atmosphere minimizing
decarbonisation as well
provides flexibility to carry
out process such as
carbonizing, carbonitriding
and cyaniding without use
of pollution salts. No pre
cleaning/drying required &
post treatment cleaning
minimized.
Medium frequency Induction
heaters.
10 - 20 For controlled depth
surface hardening machine
tools and parts & improved
quality.
Electrical resistance furnace. 2 - 5 Eco friendly, uniform
heating & precise control.
Forced air circulation
furnace.
1 - 3 Uniform heating.
Forced air low temperature
furnace.
1 - 3 Required for tempering
operations.
Induction hardening
equipment-
100KW, 500 Hz to 3 KHz.
10 - 15 Higher productivity,
consistency in quality &
eco-friendly.
Removable type Hearth type
chamber F/C up to 1200
degree Celcius moving with
computer compatible
temperature controller.
Quenching:
1. Water quenching tank-
with heat exchanger unit.
2. Oil quenching tank-fitted
with oil heating & heat
exchanger to obtain desired
& cooling rates for
hardening.
3. Air quenching fans.
3 - 5





0.75


1.50



0.30
Cost saving, consistency in
quality & better
productivity.



Process requirement to
achieve quality.

Process requirement to
achieve quality.


Process requirement to
achieve quality.
02. Heat Treatment
Flame Hardening Center. 10-12 Lakhs Increase in accuracy and
durability of the machines.
25
03 Quality Control
Laboratory
Metallurgical Testing:
Metallurgical Microscope
with image analyzer,
photographic attachment &
sample preparation
machines.
1.50-10 Quality assurance, Defect
analysis, Diversification
e.g. SG Iron Production
equipment essential to
meet process control
requirements.
Laboratory Testing/Quality
Control equipment:

Stroh lien Apparatus, Muffle
furnace, Hot Plate, Glass
ware etc.

U.T.S.

Spectrometer/Mass
Spectrometer.

Hardness tester.

Izod & Charpy Impact
testing machine.

Ultrasonic testing machine.

Magnaflux testing machine.

Sand Testing equipment
Moisture Teller, Universal
Sand Strength tsting
machine, Sieve shaking
device, Compactability scale,
Rapid Moisture Teller,
Permeability Meter, Mold
Hardness Tester, Muffle
furnace, Wash bottles,
stirrer/Shaker, Hotplate,
Vortex shaker, Centrifuge
etc. Shatter index machine,
Scratch Hardness Tester,
Stick point, hot tensile, peel
back.




1


Up to 3

15-25


Up to 1

Up to 0.75


Up to 0.75

Up to 3


2 to 8
Quality control, defect
investigation, Quality
assurance, Consistency in
quality, Reduced defective
casting, Cost control.














Reduced defective casting,
consistency in quality,
Reduction in additives cost
& better as cast surface
finish.
Dimensional Inspection
instruments:
Surface plate for marking,
height gauge, micrometer,
profile projector with digital
reading system, dial & micro
snap gauges, floating
carriage dia measuring
machine, 3-Co-ordinate
measuring machine.
Up to 10 Quality assurance & defect
analysis.
26
Process Control Equipment:
(a) Carbon equivalent
meter.
(b) Pyrometer (dip type
immersion)

0.75-1.75

0.20

Consistency in quality,
reduced defective casting
& cost saving.
Inspection Surface plate for marking,
height gauge, micrometer,
vernier calipers.
0.50 Quality assurance & defect
analysis.
04 Design &
Development
Computers and CAD
Software, stimulation
software and printer/plotter.
1.50-15 Computerization of design
& Development to gain
efficient & fast working.
Intensive mixers. 2.50-5 Reduced defective casting,
better as cast surface finish,
reduction in additive cost
& reduced air pollution.
Simultaneous J olt/Squeeze
Moulding machine.
3-10 Higher productivity,
dimensional accuracy &
less skill requirement.

Shell Moulding Machine. 3-5 Higher productivity,
dimensional accuracy &
less skill requirement.
Centrifugal casting machine. 1.50 3.50 Liner casting exclusive
process & eco-friendly.
05 Moulding /Core
Section
Spun pipe casting machine. Upto 40 Export potential, higher
productivity & eco-
friendly.
CNC Milling machine
CNC Lathe Machine
Capstan lathe/Turret lathe
Radial Drill
Planner
Shaper
J ig Boring Machine
Hydraulic Honing machine
CNC drilling Machine
Inverter Based welding
machine
25-30
10-15
up to 3
up to 5
up to 3
up to 3
up to 5
up to 3
up to 3
Prevailing
market price


Higher productivity,
dimensional accuracy, less
skill requirement &
consistency in quality.






Better design, faster
response time, extremely
low ripple, smaller in size
& lighter in weight hence
portable, more efficient
during welding, better weld
quality and energy efficient
operation.
Gear shaper. 8 - 9 Improvement in tooth
profile of the gears.
6 Machine Shop
Gear Hobbing. 8 - 9 -do-

27
CNC turning centre. 10-20 Improved high
productivity, Precision
machining, eco-friendly.
CNC milling machine. 15-50 Improved high
productivity, Precision
machining, eco-friendly.
Electro Discharge machine
(EDM).
3-8 Improved high
productivity, Precision
machining, eco-friendly.
CNC Wire cut machine. 10-20 Improved high
productivity, Precision
machining, eco-friendly.
Profile projector. 0.50-2 Easy to understand
drawing and make
modification.
3 D Co-coordinating
machine.
2-5 Accurate dimensional
inspection.
Plastic Blow Moulding
Machine.
25-75 For manufacturing tool
kits.
Fully Automatic CNC
Injection Moulding Machine
15 Modern version for making
handle of screwdrivers and
sleeves of pliers.
Special purpose machine
Welding Sets.
5-25 Special purpose.
7 Tool Room
Special Purpose machine for
Machining/Grinding/Polishin
g/finishing.
50-100 Special purpose.
8 Pattern shop CNC Milling
Pantograph
Drilling
Disc and bobbin sand grinder
30-50
Up to 2
Up to 1.00
Up to 3
Higher Productivity,
consistency in quality
narrower as cast
dimensions, excellent
finish & better
productivity.
9 Fettling
Section
Shot Blasting Machine.

Pedestal Grinder.

Swing Frame Grinder.

Painting Booth.
Up to 5

Up to 0.50

Up to 0.25

Up to 0.50
Higher productivity &
process requirement to
achieve quality.
10 Utility Section Gas fired generating set. 15-40 Eco-friendly & low power
cost.
11 Skill
upgradation &
Training
Division
Modern software driven
equipment such as CNC
trainer mill, CAD/CAM
software and modern
audiovisual equipment.
Up to 40 To impart training in
updated
technologies/design.
12 Packing Packing Machine. 25-50 For better packing.

28

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