Sr. No Area Sif Service Description: Sifs Requiring Transient Analysis
This document lists 10 items requiring transient analysis for an oil processing system and utilities flare. It describes initiating causes such as overpressurization of upstream pipework due to various valve errors or failures during shutdowns. Worst case scenarios could include multiple fatalities from gas releases and fires. The items include pressure monitoring on flowlines, isolation valves on slug catchers, gas flow paths between flares and compressors, and operator errors in valve operation during riser depressurization.
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Sr. No Area Sif Service Description: Sifs Requiring Transient Analysis
This document lists 10 items requiring transient analysis for an oil processing system and utilities flare. It describes initiating causes such as overpressurization of upstream pipework due to various valve errors or failures during shutdowns. Worst case scenarios could include multiple fatalities from gas releases and fires. The items include pressure monitoring on flowlines, isolation valves on slug catchers, gas flow paths between flares and compressors, and operator errors in valve operation during riser depressurization.
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Sr.
No Area SIF Service Description
1 Oil Processing PAHH202008 Northern Flow line Riser Top Pressure 2 Oil Processing PAHH202022 Northern Flow line Riser Top Pressure 3 Oil Processing ZSL200015 LP Comp South Eastern FLOWLINE PIG LAUNCHER / RECEIVER 4 Oil Processing ZSL200023 & ZSL200021 MANIFOLD INLET VALVE TO SLUGCATCHER 1 and 2 South Eastern FLOWLINE 5 Oil Processing ZSL202023 & ZSL202021 MANIFOLD INLET VALVE TO SLUGCATCHER 1 and 2 NORTHERN FLOWLINE 6 Oil Processing ZSL202015 NORTHERN FLOWLINE PIG LAUNCHER / RECEIVER 7 Oil Processing ZSL203015 LP Comp South Western FLOWLINE PIG LAUNCHER / RECEIVER 8 Oil Processing ZSL203023 & ZSL203021 MANIFOLD INLET VALVE TO SLUGCATCHER 1 and 2 South Western FLOWLINE 9 Utilities Flare PAHH520021 LP FLARE SIFs requiring transient analysis 10 Utilities Flare PAHH510031 HP FLARE Loop Response Time (Sec) Event 25 17 28 28 28 28 28 4 Overpressurisation of upstream pipework and LP Flare KO Drum (V- 52001), leading to escalation of the initiating incident. The Hazop team has identified tube rupture on fuel gas heater resulting in gas ingress into heating medium circulating loop and being relieved by heating medium expansion drum PSVs 816010A/B. This would result in a major gas release and fire as a result of rupture of LP header. SIFs requiring transient analysis Packed flowline and riser to maximum well shut in pressure. Operator opening XXV202015 with flowline lined up to Slug Catcher (V21001) leading to a transient flowrate from the riser that can exceed Slug catcher PSV capacity and potential overpressurisation to 3 to 3.5 times design pressure and rupture of Slug Catcher. LOPC and potential for VCE causing 3 to 10 fatalities. Slug Catcher (V-21001/2) overpressurisation due to operator error in depressurising South Western riser top following shut-down Slug Catcher (V-21001/2) overpressurisation due to operator error in depressurising South Eastern riser top following shut-down Slug Catcher (V-21001/2) overpressurisation due to operator error in depressurising Northern riser top following shut-down 4 No flow of gas to LP Compressor (C-30001). Overpressurisation of upstream pipe work and HP Flare KO Drum (V-51001). This would result in a gas release potentially from several locations and fire. Worst case would be gas release from the sea water caissons due to reverse rupture of Compressor Cooler bursting discs leading to multiple fatalities. Intiating Cause Route from LP Flare Drum V-52001 to LP Flare tip closed, e.g. due to mechanical interlock SP 1260 defeated or mal-functioning. (There are other Ics too) SIFs requiring transient analysis Planned shutdown of Northern flowline coupled with failure of the operator to isolate Northern RBGL leading to packed flowline and riser to maximum of 180 barg. Subsequently operator error in opening XXV202015 during riser top depressurisation operation with PV202002 not closed and MOV202001 not closed. Planned shut-down of South Western flowline coupled with failure of the operator to isolate all South Western production wells(s) leading to packed flowline and riser to maximum well shut-in pressure. Subsequently operator error in opening XXV203015 during riser top depressurisation operation with PV203002 not closed and MOV203001 not closed. Planned shut-down of South Eastern flowline coupled with failure of the operator to isolate all South Eastern production wells(s) leading to packed flowline and riser to maximum well shut-in pressure. Subsequently operator error in opening XXV200015 during riser top depressurisation operation with PV200002 not closed and MOV200001 not closed. Planned shut-down of Northern flowline coupled with failure of the operator to isolate all Northern production wells(s) leading to packed flowline and riser to maximum well shut-in pressure. Subsequently operator error in opening XXV202015 during riser top depressurisation operation with PV202002 not closed and MOV202001 not closed. 6. Route from HP Flare to LP compression closed (e.g. due to HV510024 or HV510112 or HV510166 closed, Or PV510040 closed due to control loop error Or NRV HV510113 sticks closed. Or XV510041 fails closed). Applies to mode when HP Flare gas recovery is in use, with fast opening valve XXV510032 closed.