SCREW PUMPS

1
Founded in 1895, Spaans Babcock bv
adapted Archimedes original wound tube
concept and produced their first screw
pump in its present form. Although today
electric motor drives have taken over from
windmills the basic external screw design
developed by Spaans over a century ago
has stood the test of time and is today the
industry accepted standard worldwide.
General
information
Several centuries BC, Archimedes the
Greek philosopher, developed a turning
spirally wound tube to raise water to a
higher level for irrigation purposes.
In more recent times, this method of
raising water was adapted by the Dutch
to drain the polders using windmills as
the drive unit.
Applications
Over the last 100 years the demand for
screw pumps has increased. Originally
designed as a straight forward pump to
maintain water levels in the Dutch polders
today the screw pump is recognised as
an ideal device in the water management
industry having a wide variety of
applications providing solutions for:
irrigation
drainage
rainwater
inlet and final effluent pumping in
sewage treatment plants
inter-stage pumping in sewage
treatment plants
return and surplus sludge pumping in
sewage treatment plants..
industrial process water
horizontal flushing pump
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Features
The screw pump is in most cases selected
due to its outstanding features. The most
important are:
Suitability for foul and contaminated
water
Contamination comes in many forms and
frequently includes glass, small metal
objects ie food cans, builders stone, sand,
textiles, slaughter waste etc all of which
will be pumped without a problem and
have no negative effect on the efficiency of
the installation. This feature facilitates the
use of a screen and/or sand trap after the
screw pump at/or above ground level
rather than before the screw pump below
ground level, resulting in lower
investment in civil works.
Simplicity and reliability
A screw pump is unable to cause
cavitation and does not develop wear
of that.
Little wear and tear and a extended
lifetime
Screw pumps are operated on a low speed
and cause therefore little wear and tear
and almost no efficiency loss. Depending
of the type of water a life time of 40 years
is possible.
Minimal maintenance requirement
As of the robust design screw pump
installations require a minimum of
maintenance.
Wide capacity range
Screw pumps are employed to a unlimited
range until approx. 11 m
3
/s (40.000 m
3
/h).
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Type
Concrete Trough
The concrete trough is the classic design.
The civil engineering contractor first
builds a trough roughly 70 mm larger
than the outer diameter of the screw
pump body. After completion of
installation of the screw and grouting of
the bearings and drive baseplates the
required trough diameter is obtained by
rotating the screw with a temporary
screed bar fitted slowly and applying a
concrete screed until the correct trough
profile has been achieved.
Compact Screw Pump
This design contains not only a screw and
trough but fabricated water inlet and a
discharge section which together form a
prefabricated pumping station requiring
the minimum of civil construction and
providing scope for significant overall
cost savings.
Concrete Trough
Steel Trough Liner
Compact Screw Pump
Steel Trough Liner
In certain circumstances the construction
of a screeded concrete trough is not
always practical and prefabricated steel
trough liner can be provided. Anchors are
attached to the back side of the trough
and after positioning and fixing of the
trough mass concrete is applied to form
the final construction. Both the concrete
trough and steel trough liner options
require the provision of a separate drive
mounting the following overcomes this
requirement.
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Bearings
Spaans Babcock took a conscious decision
to oversize bearing design in order to
achieve a long life. The Spaans Babcock
lower bearing is designed to accommodate
radial loads only, all axial loads are accom-
modated in the upper bearing design. The
lower bearing housing flange is connected
to the screw body using high tensile steel
bolts and incorporates a bronze bush
rotating around a fixed steel shaft which is
With smaller drive units the electric motor
is frequently mounted above the gearbox
(piggy back) which also minimises the
drive width. Spaans Babcock recommend
vee-belt drives as they offer a simple solu-
tion when minor variations in speed are
required to adjust the output of the screw
pump. Frequency converting technology
facilitates speed variation at the push of a
button. A recently introduced option
currently available on drives up to 22 kW
rating incorporates the use of a frequency
converter built in the electric motor
housing. This facilitate a very compact
construction and improves efficiency.
in turn flange mounted using high tensile
steel bolts to the bearing support bracket.
Seals are fitted to prevent the ingress of
contaminant to the bearing. The lower
bearing is normally lubricated by a
motorised or belt driven grease lubricator
located adjacent to the main screw pump
drive. The upper bearing is designed as
a self aligning roller bearing, to accom-
modate axial and radial forces.
Drive units
Screw pump drives are assembled on steel
baseplates which on the compact screw
pump are incorporated into the main
screw pump fabrication enabling many
units to be delivered completely factory
assembled and minimising installation
times. The standard drive arrangement
consists of an electric motor connected by
vee-belts to the input shaft of a right or
left angle bevel helical reduction gearbox
which is connected in turn to the screw
pump upper bearing shaft through a
flexible coupling. A reverse rotation brake
is fitted to the motor shaft to prevent the
weight of water in the flights rotating the
screw backwards when the drive stops.
An external brake is recommended for
ease of access. All rotating parts are
protected by close fitting guards.
Test-equipment
for upper
bearing
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Special
Features
ECO bearing
In a world becoming ever more conscious
of the need to protect the environment in
which we live we consider this bearing
has an important part to play. The sealed
for life roller bearing is environmentally
friendly being completely enclosed
preventing the leakage of lubricant into
the pumped liquid. The ECO bearing is
fully interchangeable with conventional
bearings. The design of the ECO bearing
is protected by patent.
Horizontal Flushing Installation
Horizontal Flushing Installation
This application is used when water
systems i.e. canals in urban areas are
polluted, contaminated with algae, suffer
from oxygen deficiency, etc. To combat
the objectionable smells associated with
large bodies of standing water which
would otherwise become stagnant if not
circulated. The horizontal screw pump is
an ideal solution for low head circulation
pump applications.
Multiple Stages
When high heads are required screw
pumps arranged in series could be the
solution. The maximum lift can be
approximately 22m.
Two stage pumping stat
ECO bearing
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Item Application System Dry Film
Thickness in
Standard Activated Sludge Blast Clean SA 2,5
Epoxy coating 2 x 150
Auto cure Waste Water Blast Clean SA 2,5
Zinc primer 1 x 40
Epoxy coating 2 x 150
Heavy Duty I Sand & Particles Blast Clean SA 2,5
Zinc primer 1 x 40
Sealer 1 x 40
Epoxy coating 2 x 150
Cover coating Contained Blast Clean SA 2,5
H2S occurrence Epoxy special coating 2 x 175
Surface Treatment
Spaans Babcock offer the following
coating systems:
Materials
Screw pump bodies are usually fabricated
from longitudinally or spirally wound
steel tubes with flights formed from
rolled steel plate. If Stainless Steel is
required the steel tube is cladded with
SS plating.
Special designs have been developed
in the past to cater for handling the
following:
high sand content water
heavily contaminated water
sea water
high and low pH values
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In order to effectively pump waste water a
centrifugal pump impellor must be able
to pass solids of not less than 100 mm in
order to prevent clogging. Provision of
open passage impellors dramatically
increases system losses and reduces
operating efficiency frequently to as low
as 45%, resulting in higher running costs.
To avoid clogging a screen has to be build
before the pump against high building
and maintenance costs.
The difference in efficiency will result to
a lower absorbed power of a screw pump.
When more pumps need to be applied
this difference leads to a lower number in
case of a screw pump.
The most important difference between
both the pump types is the way they
operate.
A screw pump is ideally suited to handling
water carried contamination and maintains
a relatively constant efficiency rate of 75%
over most of the operating range without
using a screen.
Screw pumps vs centrifugal
pumps
High efficiency
rate
The average efficiency rate () of a screw
pump installation working at filling point
and up is 75 %. The graph illustrates a flat
efficiency curve when the screw operates
within the capacity range of between 40%
and 100 % of the design capacity. This flat
efficiency curve results in significant ener-
gy cost savings especially in combination
with frequency converting facilitating a
smooth operation.
Q%
80
70
60
50
40
30
20
10
0
100
80
60
40
20
0
%
Q
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General arrangement drawing
of a compact screw pump
K
G
F
H
FP
E
CP
2
0
D
B A C
L
A B C D E F G H K L
400 * 700 300 * 400 1000 660 510 680 *
500 * 700 360 * 450 1100 760 610 780 *
600 * 800 425 * 550 1250 860 710 880 *
700 * 800 490 * 650 1350 960 810 980 *
800 * 900 560 * 700 1500 1060 910 1080 *
900 * 1000 625 * 750 1650 1160 1010 1180 *
1000 * 1150 690 * 800 1850 1310 1162 1330 *
1100 * 1200 760 * 850 1950 1410 1262 1430 *
1200 * 1250 825 * 950 2100 1510 1362 1530 *
This is an example of a design
with low cost civil construction.
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FP
TP
D
d
MPP
CP
Hc
Hh
List of
abbreviations
FP Filling point
Screw pump capacity 100 %
TP Touch Point
Screw pump capacity 0 %
CP Chute point
Invert of trough at outlet
MPP Maximum pumping point
Highest pumping level possible
and max
Hh Maximum head
Difference between FP and MPP
Hc Building height
Difference between TP and CP
D Diameter of screw
d Diameter of centre tube
Angle
Variable between 22 and 38
Depends on required capacity
and head
Basic design
of a screw pump
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1. Height difference between FP and TP is
approx.0.75 x D cos
2. Height difference between MPP and CP
is approx. 0.1 D - 0.3 D, this depends on
the values of and D
3. To optimize the installation the trough
width between the concrete walls must
be D + 400 mm
4. The maximum angle is 38 due to
economical reasons
30 35 38
Diameter Q FP-CP Q FP-CP Q FP-CP
(mm) (l/s) (m) (l/s) (m) (l/s) (m)
400 24 3.1 18 3.7 16 4.0
500 39 3.6 31 4.2 28 4.6
600 62 3.9 48 4.5 42 4.9
700 90 4.5 68 4.5 61 5.6
800 148 4.1 116 4.8 100 5.2
900 192 4.6 152 5.3 128 6.0
1000 250 4.6 195 5.3 166 5.7
1100 310 5.0 245 6.0 207 6.5
1200 380 5.5 300 6.5 250 7.0
1400 540 6.4 430 7.4 360 7.9
1600 745 6.3 586 7.25 500 7.7
1800 980 6.65 770 7.7 650 8.2
2000 1250 7.05 980 8.1 870 8.65
2200 1550 7.9 1200 9.15 1000 9.7
2400 1900 8.25 1500 9.45 1280 10
2600 2300 8 1800 9.2 1500 9.8
2800 2700 8.25 2100 9.6 1800 10.2
3000 3200 8.55 2500 9.9 2160 10.5
3200 3750 8.85 2950 10.3 2500 >10
3400 4300 9.1 3350 >10 2900 >10
3600 4900 9.4 3900 >10 3300 >10
3800 5600 9.7 4400 >10 3750 >10
4000 6350 9.7 5000 >10 4250 >10
4500 8300 >10 6500 >10 5600 >10
5000 10600 >10 8300 >10 7100 >10
Table containing capacity and maximum
(FP-CP) values at different heads
Some
dimensional
aspects
D+400
D
The information in the table is intended to assist in initial layout design.
More information is available in our sales manual. If budget prices are required
please contact our sales department.
Spaans Babcock bv
P.O. Box 79
8560 AB Balk
The Netherlands
Meerweg 26
8561 AV Balk
The Netherlands
Tel. +31 (0)514 60 82 82
Fax +31 (0)514 60 44 85
E-Mail
[email protected]
Internet
www.spaansbabcock.com
KvK
Amsterdam 34004868
Irrigation Screw Pumps
Sewage
treatment
plants
Drainage