Using Caterpillar Monitoring System

Illustration 3
g00860708
4C-8195 Control Service Tool
(1) Moe S!itc"
(#) Clear S!itc"
(3) Scroll S!itc"
Service $ersonnel access t"e cali%ration su%&oes %' using t"e 4C-8195 Control
Service Tool (
Calibrations
T"e )ollo!ing &oes are use )or cali%rations*
Mode 7 - Trans&ission Cali%ration Moe
Note: To enter a cali%ration+ $ress an "ol t"e clear s!itc"(
Mode 7 - Submode 02 ,ra-e Touc"-u$ .ressure Cali%ration (Manual)
Mode 7 - Submode 22 Trans&ission /irection 0ever .osition Sensor
Cali%ration
Mode 7 - Submode 40 Trans&ission Clutc" 1ill Cali%ration
T"e )ollo!ing ta%le lists t"e $ossi%le error coes t"at can %e activate !"en t"e correct
conitions are not &et uring a cali%ration(
Ta%le 1
Error Codes
(1)

is!la" es#ri!tion
201 3ctive Clutc" Solenoi or S$ee Sensor 1ault
20# 2ngine S$ee 4ot 5ero
203 Sensor Cali%ration )ailure
204 Trans&ission /irection 0ever is 4ot In 4eutral
205 Trans&ission 6il Te&$ ,elo! T"res"ol 40 7C (104(0 71)
206 2ngine S$ee ,elo! T"res"ol (1500 8.M)
207 .ar-ing ,ra-e is not 6n
208 3ctive Sensor CI/ 0#99 1ault
209 Mac"ine S$ee 4ot 5ero
210 Service ,ra-e .eal .resse
211 9'raulic 6il Te&$ 4ot !it"in li&its
21# 2ngine S$ee 4ot at 9ig" Ile (:#000 8.M)
213 2ngine S$ee 4ot at 0o! Ile (;1000 8.M)
214 I&$le&ent 0oc-out S!itc" 4ot in t"e 0oc-e .osition
215 I&$le&ent 0oc-out S!itc" 4ot in t"e <406C=2/ .osition
216 Trans&ission /irection 0ever 4ot in 1or!ar
217 2MS Cali%ration 3%orte
218 .ar-ing ,ra-e 2ngage
219 2ngine 8.M Incorrect
2#1 Trans&ission Clutc" 1 at 3 0i&it
2## Trans&ission Clutc" # at 3 0i&it
2#3 Trans&ission Clutc" 3 at 3 0i&it
2#4 Trans&ission Clutc" 4 at 3 0i&it
2#5 Trans&ission Clutc" 5 at 3 0i&it
2#6 3not"er Cali%ration Is 3ctive
2#7 Cali%ration 3ctive ,' 3not"er 2CM
2#8 Cali%ration 3%orte ,' Tool>Monitor
2#9 Trans&ission 6il Te&$ Too 9ig"
230 Tor?ue Converter 6ut$ut S$ee Too 0o!
231 Tor?ue Converter 8atio <nsta%le
( 1 )
0ist o) error coes t"at are is$la'e !"en t"e setu$ conitions are not &et
$ra%e &ou#'u! (ressure (Manual) (Mode 7 - Submode 02)
T"e )ollo!ing conitions &ust %e &et in orer )or t"is cali%ration to $rocee*
1( .ar-ing %ra-e &ust %e isengage(
#( 2ngine &ust %e set to lo! ile(
3( Trans&ission te&$erature &ust %e at least 60 7C (140 71)(
4( Trans&ission irection lever in t"ir 1or!ar (31) $osition(
Note: T"ir gear loc-out !ill not a))ect cali%ration(
Ta%le #
Cater!illar Monitorin) S"stem
Ste!

(ro#ess is!la"
Error
Condition
Not Met
1
Continue !"en t"e setu$
conitions are &et

Initiali@e cali%ration


# C30I,83TI4A
Cali%ration
Balue
Clear -incre&ent >
o$erator -ecre&ent
s!itc"es

$ra%e &ou#'-u! Calibration
1( In orer to aCust t"e ,ra-e Touc"-u$ Cali%ration !it" Cater$illar 2lectronic
Tec"nician+ re)erence D<sing Cater$illar 2lectronic Tec"nicianD(
#( Ma-e sure t"at t"e $o!er train oil is 60 7C (140 71) or "ig"er(
3( Select D0e)t ,ra-e Touc"-<$ .ressure CalD )ro& t"e &enu(
4( 1ollo! t"e instructions t"at are $rovie on t"e screen in orer to $er)or& t"e
cali%ration $roceure(
5( T"e current cali%ration value !ill %e is$la'e on t"e screen(
6( Increase t"e current cali%ration value %' )ive( T"e test !ill not run !"en t"e
cali%ration value is increase( T"e test !ill onl' run !"en t"e cali%ration value
is ecrease(
7( /ecrease t"e cali%ration value %' one( T"e test !ill a$$l' t"e %ra-es )or 8
secons(
8( I) t"e trac-s sto$$e rotating i&&eiatel'+ increase t"e cali%ration value %' )ive
again(
9( 8e$eat ste$ 6 t"roug" 8 until t"e trac-s continue to rotate t"e entire ti&e(
10( I) t"e trac-s continue to rotate t"e entire ti&e+ t"e cali%ration value is too "ig"(
3llo! t"e trac-s to rotate several ti&es an t"en ecrease t"e cali%ration value
%' one(
11( Continue to ecrease t"e cali%ration value until t"e %ra-es grauall' sto$ t"e
trac- )ro& rotating !it"in t"e 8 secons(
1#( Select t"e D6=D %utton in orer to acce$t t"e ne! cali%ration value(
&ransmission ire#tion *e+er (Mode 7 - Submode 22)
T"e )ollo!ing conitions &ust %e &et in orer )or t"is cali%ration to $rocee*
1( .ar-ing %ra-e &ust %e engage(
#( 2ngine an trac- s$ee &ust %e 0 r$&(
Ta%le 3
Cater!illar Monitorin) S"stem
Ste!

(ro#ess is!la"
Error
Condition Not
Met
1
Continue !"en t"e setu$ conitions
are &et

Initiali@e
cali%ration
20#
203
208
209
#
Cali%rating
Eaiting )or s"i)t lever to &ove to t"e
1 $osition
1

,lin-ing 1
3
Cali%rating
Eaiting )or t"e s'ste& to settle
1

4ot %lin-ing 1


4
Eaiting )or t"e s"i)t lever to %e
&ove to t"e 4eutral $osition
4

,lin-ing 4
5
Cali%rating
Eaiting )or t"e s'ste& to settle
4

4ot %lin-ing 4


6
Cali%rating
Eaiting )or s"i)t lever to &ove to t"e
8 $osition
8

,lin-ing 8
7
Cali%rating
Eaiting )or t"e s'ste& to settle
8

4ot %lin-ing 8


8
Eaiting )or t"e s"i)t lever to %e
&ove to t"e 4eutral $osition
4

,lin-ing 4
9
Cali%rating
Eaiting )or t"e s'ste& to settle
(1)

4

4ot %lin-ing 4


10 Cali%ration co&$lete 4ot %lin-ing
( 1 )
Ste$s # t"roug" 9 nee to %e c'cle # ti&es %e)ore t"e cali%ration is co&$lete(
&ransmission Clut#' ,ill (Mode 7 - Submode 40)
T"e )ollo!ing conitions &ust %e &et in orer )or t"is cali%ration to $rocee*
1( .lace t"e trans&ission irection lever in t"e 42<T830 $osition(
#( T"e $ar-ing %ra-e &ust %e 24A3A2/(
3( 2ngine &ust %e set to 1600 r$& ("ig" ile)(
4( Trans&ission oil te&$erature &ust %e at least 60 7C (140 71)(
5( Mac"ine (trac-) s$ee &ust %e @ero(
Ta%le 4
Cater!illar Monitorin) S"stem
Ste!

(ro#ess is!la"
Error
Condition Not
Met
1
Continue !"en t"e setu$
conitions are &et
Initiali@e cali%ration
204
205
206
207
208
209
# Cali%ration Initiali@ing
0

0e)t to rig"t scrolling
c"aracter

3 Cali%rating Clutc" 1
1

0e)t to rig"t scrolling
c"aracter

4 Cali%rating Clutc" #
#

0e)t to rig"t scrolling
c"aracter

5 Cali%rating Clutc" 3
3

0e)t to rig"t scrolling
c"aracter

6 Cali%rating Clutc" 4
4

0e)t to rig"t scrolling
c"aracter

7 Cali%rating Clutc" 5
5

0e)t to rig"t scrolling
c"aracter

8 Cali%ration Co&$lete 4o %lin-ing