SafeRing / SafePlus 12/24kV

Installation and operating instructions

1VDD005976 GB
2
CONTENTS
Contents
1. General description 3
1.1 Table of locations 4
1.2 Dimensional drawings 5
2. Transport and handling 6
2.1 By receiving Inspection 6
2.2 Storage 6

3. Technical data 7
3.1 Electrical data 7
3.2 Fuse table for modules 8

4. Installation 9
4.1 Cable compartment 10
4.2 Cable connection 11
4.3 Current transformers for relay protection 12
4.4 Gas pressure 13

5. Operation 13
5.1 Operating conditions 13
5.2 Operation 14
5.3 Installation and replacement of fuses 15
5.4 Relays 17

6. Additional equipment 17
6.1 Low-voltage connections auxiliary contacts 17
6.2 Remote control and monitoring unit 17
6.3 Capacitive voltage indicator 18
6.4 Short circuit indicator 18
6.5 Motor operation 19
6.6 Cable testing 19
6.7 External busbar 20
6.8 Arc-suppressor 20
6.9 Pressure indicator 20
6.10 Base frame 20
6.11 Ronis key interlock 20
6.12 Top entry box for low voltage cables 20
6.13 Low voltage compartment 20

7. Maintenance 21
7.1 Control and monitoring the gas 21
7.2 Environmental certification 22


3
SafeRing 3-way unit CCV
1. GENERAL DESCRIPTION
SafeRing is a SF6-insulated ring main unit and SafePlus is a
compact switchgear for applications in medium voltage distri-
bution networks. SafeRing can be supplied as a 2, 3 or 4-way
standard configurations with additional equipment according
to customer specification.
Available configuraitons:
DF, CCF, CCC, CCCF, CCFF, DV, CCV, CCCC, CCCV, CCVV.
SafePlus has a unique flexibility due to its extendibility and
the possible combination of fully modular and semi-modular
configurations.
Available modules:
Be - SL - Sv - M - C - De - D - F - V.
SafeRing and SafePlus offer a sealed stainless steel tank
which contains all the live components and switching func-
tions.The transformer is protected either by a switch fuse
combination or a vacuum circuit-breaker.
The units / modules are delivered from the factory ready for
installation.
Routine tests are carried out on all units/ modules before
dispatch.
No special tools are required for installing the equipment.
Available modules are :
C - Cable switch
F - Switch fuse disconnector
D - Direct cable connection
De - Direct cable connection with earthing
V - Vacuum circuit breaker
SL - Busbar sectionalizer, load break switch
Busrise needed when SL on right side of SF6 tank
Sv - Busbar sectionalizer, vacuum circuit breaker
Sv always together with busrise (total width=650 mm)
Be - Busbar earthing
M - Metering cubicle
SafeRing / SafePlus with switch fuse combination in
compliance with IEC 62271-105.
With this unit the transformer will be protected by current-
limiting HV fuses in combination with a load break switch.
The load break switch is equipped with a stored spring energy
mechanism which can be tripped by the fuse striker pin
SafeRing / SafePlus with vacuum circuit-breaker in com-
pliance with IEC62271-100
With this unit the transformer will be protected by a vacuum
circuit breaker combined with relays and current transformers.
The standard relays are based on digital technology and do
not require an external power supply.
Further information can be found in the product catalogue for
SafeRing and SafePlus, 1VDD006104 GB.
4
1.1 TABLE OF LOCATIONS
1. Lifting lugs
2. Capacitive voltage indication (additional equipment)
3. Short circuit indicator (additional equipment)
4. Pressure indicator (additional equipment)
5. Legend plate with serial number
6. Mimic diagram
7. Relay protection
8. Blown fuse indicator
9. Padlock device
10. Cable compartment
11. Test bushings (additional equipment)
12. Ronis key interlock (additional equipment)
13. Circuit breaker
14. Fuse switch disconnector
15. Earthing switch
16. Isolator
17. Circuit breaker open/ emergency stop
18. Circuit breaker close
19. Fuses
5
1.2 DIMENSIONAL DRAWINGS
Unit mm
1-way 371
2-way 696
3-way 1021
4-way 1346
5-way 1671
6
2. TRANSPORT AND HANDLING
The units are delivered from the factory ready for installation.
Weight table for standard SafeRing
2-way DeF / DeV 300 kg
3-way CCF / CCV 450 kg
4-way CCCF / CCCV 600 kg
4-way CCFF / CCVV 600 kg
3-way CCC 450 kg
4-way CCCC 600 kg
SafePlus
Standard 1-way 150 kg
2-, 3 and 4-way as for SafeRing
5-way approx. 750 kg
M-metering cubicle approx. 250 kg
The weights are without additional equipment.
SafeRing / SafePlus is fitted with lifting lugs, but can also be
moved on pallets with a forklift truck.
2.1 BY RECEIVING INSPECTION
Upon receiving the SafeRing / SafePlus please check that the
delivered equipment has not been damaged during transport.
If any such damage has occurred, a claim must be submitted
to the carrier immediately.
After unpacking, the following must be checked:
1. Operating handle 1 piece should be included, normally
fixed on right hand side .
2. Check that the pointer on the pressure indicator is in the
green area.
3. Carry out a function test on the mechanical parts.
Any faults or omissions must be reported immediately to the
supplier.
2.2 STORAGE
SafeRing / SafePlus must be stored under cover in a dry and
well ventilated area until it is installed and put into operation.
7
3. TECHNICAL DATA
3.1 ELECTRICAL DATA
SafeRing C-module F-module V-module
Switch
disconnector
Earthing switch Switch-fuse
disconnector
Downstream
earthing
switch
Vacuum
circuit-
breaker
Earthing switch/
disconnetor
Rated voltage kV 12/15/17,5/24 12/15/17,5/24 12/17,5/24 12/17,5/24 12/15/17,5/24 12/15/17,5/24
Power freq. withstand voltage kV 28/38/38/50 28/38/38/50 28/38/50 28/38/50 28/38/38/50 28/38/38/50
Impulse withstand voltage kV 95/95/95/125 95/95/95/125 95/95/125 95/95/125 95/95/95/125 95/95/95/125
Rated normal current A 630/630/630/630 see
1)
200/200/200/200
Breaking capacities:
- active load A 630/630/630/630
- closed loop A 630/630/630/630
- off load cable charging A 135/135/135/135
- off load transformer 20/20/20
- earth fault A 200/150/150/150
- earth fault cable charging A 115/87/87/87
- short-circuit breaking current kA see
2)
16/16/16/16
Making capacity kA 52,5/52,5/40/40 52,5/52,5/40/40 see
2)
12,5/12,5/12,5 40/40/40/40 40/40/40/40
Short time current 0,5 sec.
3)
16/16/16/16
Short time current 1 sec.
4)
kA 5/5/5
Short time current 3 sec.
5)
kA 21/21/16/16 21/21/16/16 16/16/16/16 16/16/16/16
1)
Depending on the current rating of the fuse-link
2)
Limited by high voltage fuse-links
3)
Maximum rating for bushings Interface A (200 series plug-in)
4)
Maximum rating for bushings Interface B (400 series plug-in)
5)
Maximum rating for bushings Interface C (400 series bolted)
SafeRing is tested according to IEC Publications IEC 60265, IEC 60694 and IEC 62271, parts 100, 102, 105, 200
SafePlus C-module F-module V-module
Switch
disconnector
Earthing switch Switch-fuse
disconnector
Downstream
earthing
switch
Vacuum
circuit-
breaker
Earthing switch/
disconnetor
Rated voltage kV 12/15/17,5/24 12/15/17,5/24 12/17,5/24 12/17,5/24 12/15/17,5/24 12/15/17,5/24
Power freq. withstand voltage kV 28/38/38/50 28/38/38/50 28/38/50 28/38/50 28/38/38/50 28/38/38/50
Impulse withstand voltage kV 95/95/95/125 95/95/95/125 95/95/125 95/95/125 95/95/95/125 95/95/95/125
Rated normal current A 630/630/630/630 see
1)
200/200/200/200
Breaking capacities:
- active load A 630/630/630/630
- closed loop A 630/630/630/630
- off load cable charging A 135/135/135/135
- off load transformer 20/20/20
- earth fault A 200/150/150/150
- earth fault cable charging A 115/87/87/87
- short-circuit breaking current kA see
2)
16/16/16/16
Making capacity kA 62,5/52,5/40/40 62,5/52,5/40/40 see
2)
12,5/12,5/12,5 52,5/52,5/40/40 52,5/52,5/40/40
Short time current 0,5 sec.
3)
16/16/16/16
Short time current 1 sec. kA 25/-/-/-
5)
25/-/-/-
5)
5/5/5 16/16/16/16
4)
Short time current 3 sec. kA 21/21/21/21 21/21/21/21 21/21/16/16 21/21/16/16
1)
Depending on the current rating of the fuse-link
2)
Limited by high voltage fuse-links
3)
Maximum rating for bushings Interface A (200 series plug-in) with rated current 200A
4)
Maximum rating for bushings Interface B (400 series plug-in)
5)
Maximum rating for bushings Interface C (400 series bolted)
SafePlus is tested according to IEC Publications IEC 60265, IEC 60694 and IEC 62271, parts 100, 102, 105, 200
8
3.2 FUSE TABLE FOR MODULES
100% Transformer rating (kVA)
U
N
(kV) 25 50 75 100 125 160 200 250 315 400 500 630 800 1000 1250 1600 CEF
3 16 25 25 40 40 50 50 80 100 125 160 160
7
,
2

k
V
3,3 16 25 25 40 40 50 50 63 80 100 125 160
4,15 10 16 25 25 40 40 50 50 63 80 100 125 160
5 10 16 25 25 25 40 40 50 50 63 80 100 160 160
5,5 6 16 16 25 25 25 40 50 50 63 80 100 125 160
6 6 16 16 25 25 25 40 40 50 50 80 100 125 160 160
6,6 6 16 16 25 25 25 40 40 50 50 63 80 100 125 160
10 6 10 10 16 16 25 25 25 40 40 50 50 80 80 125 125
1
2

k
V
11 6 6 10 16 16 25 25 25 25 40 50 50 63 80 100 125
12 6 6 10 16 16 16 25 25 25 40 40 50 63 80 100 125
13,8 6 6 10 10 16 16 25 25 25 25 40 50 50 63 80 100
1
7
,
5

k
V
15 6 6 10 10 16 16 16 25 25 25 40 40 50 63 80 100
17,5 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63 80
20 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63 63
2
4

k
V
22 6 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63
24 6 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63
Both tables above are based on using ABB CEF hihg-voltage current-limiting back-up fuse-links
Normal operating conditions with no overlaod of transformer (table 1) and with 20% overlaod of transformer (table 2)
Ambient air temperature -25
o
C to +40
o
C
120% Transformer rating (kVA)
U
N
(kV) 25 50 75 100 125 160 200 250 315 400 500 630 800 1000 1250 1600 CEF
3 16 25 25 40 40 50 63 80 100 125 160 160
7
,
2

k
V
3,3 16 25 25 40 40 50 63 80 80 100 125 160
4,15 10 16 25 25 40 40 50 63 80 80 100 125 160
5 10 16 25 25 25 40 40 50 63 80 80 100 160 160
5,5 6 16 16 25 25 25 40 50 50 80 80 100 125 160
6 6 16 16 25 25 25 40 40 50 63 80 100 125 160 160
6,6 6 16 16 25 25 25 40 40 50 63 80 80 100 125 160
10 6 10 10 16 16 25 25 25 40 40 50 50 80 80 125 125
1
2

k
V
11 6 6 10 16 16 25 25 25 25 40 50 50 63 80 100 125
12 6 6 10 16 16 16 25 25 25 40 40 50 63 80 100 125
13,8 6 6 10 10 16 16 25 25 25 25 40 50 50 63 80 100
1
7
,
5

k
V
15 6 6 10 10 16 16 16 25 25 25 40 40 50 63 80 100
17,5 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63 80
20 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63 63
2
4

k
V
22 6 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63
24 6 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63
9
4. INSTALLATION
The floor must be well leveled and the unit must be fixed by
means of anchor bolts in accordance with the dimensional
drawing for the number of modules or units as appropriate.
When installing Ring Main Unit or Compact Switchgear
with Internal Arc Classification AFL, the following must be
considered:
Unit must be equipped with arc proof cable covers.
Distance from floor to roof must be minimum 2400 mm
Distance from back of unit to wall must be 100 mm.
Distance from side wall of unit to wall should preferably be
20 mm.
Protection cover(s) with height 650 mm must be mounted
on the side(s) of the unit when distance exceeds 20 mm.
If unit is freestanding (i.e. distance from back of unit to wall
exceeds 100 mm), the area behind the unit must be restric-
ted and not accessible.
Minimum dimensions of cable trench are 230 x 355 mm.
Unit A B C D
1-way 271 297 336 371
2-way 696 622 661 696
3-way 1021 947 986 1021
4-way 1346 1272 1313 1346
5-way 1581 1597 1636 1671
10
4.1 CABLE COMPARTMENT
Removal of cable cover:
1. Loosen the screws on the cable cover, pull out and lift
cover off.
2. Removal of front section.
3. Front section removed.
4. The panel can be removed by unscrewing A and B.
NB!
The cable cover can be supplied with interlocking to earthing
switches. When interlocking is fitted, the cable cabinet can
only be accessed when the earthing switch is in the closed
position.
11
4.2 CABLE CONNECTION
SafeRing/SafePlus is equipped with external bushings which
comply with DIN47636T1 & T2/EDF HN 525-61 for termina-
tion of cables.
All bushings are situated in the same height from the floor and
are protected by the cable cover.
SafeRing / SafePlus can be supplied with the following bus-
hings for the various type of cubicles:
Type of module
Bushings C F V
200 series plug-in X X
400 series plug-in X X X
400 series bolted X X X
600 series bolted X
Cable adapters
The following types are recommended:
ABB Kabeldon
ABB Kabel und Draht
Elastimold
Raychem
Cooper
3M
Please see supplier documentation for details.
The manufacturers installation instructions must be followed.
Be sure to lubricate the bushings thoroughly with the silicone
supplied.
NB!
Where cables are not connected, the earthing switch must be
locked in closed position or the bushings must be fitted with
deadend recepticals before the unit is put into operation.
Adjustable cable support beam (additional equipment).
Cable support beam
Earthing bar
Cable clamp(additional equipment).
12
4.3 RELAY AND CURRENT TRANSFORMERS
A protection relay is installed in each vacuum circuit-breaker
module. The cables from the protection relay to the current
transformers are installed from the factory, and end up in the
cable compartment, ready for connection to the three current
transformers supplied.
Before installation:
Check that the three current transformers have been
delivered and that they are all of the same type.
Check that the current transformers are of the correct type,
with the correctly rated transformer ratio, for the distri-
bution transformers rated current and for the adjustment
range on the protection relay (see protection relay manual).
Each current transformer must be mounted onto its high
voltage cable before the cable termination is fitted.
The earth shield on the cable must be led back through the
centre hole in the current transformer (see figure on left) and
earthed on the earthing bar in the cable compartment. A
mounting plate for the current transformers is fitted in the
cable compartment.
After the current transformers have been installed in the unit,
the cables from the protection relay are connected. Consult
the manual supplied with the protection relay for a description
of the connections.
SafeRing / SafePlus with vacuum circuit-breakers are
prepared for self-powered OCEF protection relay ABB type
REJ 603.
Relays with auxiliary voltage
SafePlus can be delivered with advanced protection relays:
REF610 (integrated LV-compartment with hinged door)
REF615 (high LV-compartment with hinged door)
REF630 (high LV-compartment with hinged door)
REF541 (high LV-compartment with hinged door)
REF542+ (high LV-compartment with hinged door)
Separate manuals with examples of settings
have been prepared for each of these protection relays.
Installing current transformers. The cable shielding is led back
through the centre hole and earthed
107
7
5
60
107
13
Topping up of SF
6
gas in SafeRing/SafePlus
Potensial risk!
Operators must be trained and qualified for SF
6
gas
handling
Following equipment is needed: SF
6
gas bottle with mano-
meter and reduction valve, bottle for recovery of SF
6
/air mix-
ture, adapter and pressure measuring device. It is important
that the pressure measuring device shows absolute pressure.
If you have a pressure measuring device showing over-
pressure, please contact ABB for instructions (NHP 408025).
1. Remove the front cover and unscrew the pressure indicator
by unscrewing the hexagon nut as shown on the figure at
the right.
2. Screw the adapter to the valve. The tightening torque is
max 45 Nm.
3. Before connecting the hose from the gas bottle to the
adapter, the air in the hose must be removed by running
SF
6
gas through the hose. The SF
6
gas must be recovered.
4. When gas is flowing into the RMU/switchgear, the mano-
meter on the gas bottle has to be observed. When it shows
0,4 bar at ambient temperature 20 Celsius, (1,4 bar ab-
solute) the gas filling must be stopped. See table for filling
pressure below.
SF
6
-gas temp Absolute filling
pressure
o
C mbar
0 1305
5 1328
10 1352
15 1376
20 1400
25 1424
30 1448
35 1472
40 1496
4.4 GAS PRESSURE
SafeRing / SafePlus contain SF
6
gas with a nominal pressure
of 1,4 bar at 20
o
C.
SafeRing / SafePlus are sealed for life and is fitted with a
temperature-compensated pressure indicator.
Pointer in green area - unit has correct pressure.
Pointer in red area - pressure is too low.
A temperature-compensated device emitting an electrical sig-
nal to indicate low gas pressure can be supplied on request
5. Remove the filling hose and connect the pressure device to
check the pressure inside the RMU/switchgear.
6. When the correct pressure of 0,4 bar (1,4 bar absolute)
is obtained, remove the adapter, check that the sealing
between the pressure indicator and the valve is smooth
and clean, and screw the pressure indicator to the RMU/
switchgear with tightening torque max 45 Nm as shown
above.
Green area
Red area
F
i
l
i
n
g

p
r
e
s
s
u
r
e

B
a
r

a
b
s
Altitude
Note! Screw/unscrew on this hexagonal
nut only. The pressure indicator can be
dismounted from the switchgear with-
out SF
6
leakage from the SF
6
tank
Spring-loaded
valve
SF
6
Air
4
0
0
0
30
o
20
o
10
o
1
1,05
1,1
1,15
1,2
1,45
3
5
0
0
5
0
0
1
0
0
0
1
5
0
0
2
0
0
0
2
5
0
0
3
0
0
0 0
1,4
1,25
1,3
1,35
14
5. OPERATION
5.1 OPERATING CONDITIONS
Normal ambient conditions
SafeRing / SafePlus is generally equipped for operation/
service in normal indoor conditions in accordance with
IEC 62271-1.
The following limitations apply:
Ambient temperature
Max. temperature +40C
Max. temperature (24-hour average) +35C
Min. temperature - 25C
Humidity
Max. average relative humidity
measured over 24 hours 95%
Max. average relative humidity
measured over 1 month 90%
Altitude
Max height above sea level for installation without reducing
gas pressure is 1500 metres. In the interval from 1500 to
2500 meters, gas pressure has to be reduced according to
figure on previous page. For installation above 2500 meters,
please contact ABB for instructions.
Special conditions
In accordance with IEC 62271-1, the manufacturer and end-
user must agree about special operating conditions which
deviate from operation under normal conditions.
The manufacturer/supplier must be consulted in advance if
especially difficult operating conditions are involved. When
SafeRing/SafePlus is installed more than 1500 metres above
sea level, the atmospheric pressure will be lower and the
overpressure inside the tank will have to be reduced.
Airfreight
Units / modules transported by airfreight are delivered with
reduced overpressure. For topping up, please see procedure
for topping up of SF
6
gas.
Application of the X-ray regulations
One of the physical properties of vacuum insulation is the
possibility of X-ray emissions when the contact gap is open.
The specified type test performed by the Physikalisch-
Technische Bundesanstalt (PTB) in Brunswick demonstrates
that the local dosage output of 1 Sv/h at a distance of 10 cm
from the touchable surface is not exceeded.
The results are as follows:
The use of the vacuum interrupters at rated operation
voltage is completely safe.
The above requirement is also fulfilled on application of the
rated power frequency withstand voltage specified for the
switching device by DIN VDE 0670 and IEC 60056 or a DC
voltage of 48 or 70 kV during cable tests.
Higher voltages than the rated power frequency withstand
voltage specified in DIN VDE or IEC standards or the DC
test voltage should not be applied!
Fulfillment of the above requirement with the vacuum inter-
rupter in the open position is dependent on maintenance
of the specified distance between the contacts (which is
automatically ensured with correct mechanism function and
force transmission).
15
Switch disconnector:
Close: Turn the operating handle clockwise.
Open: Turn the operating handle anti-clockwise.
Earthing switch:
Close: Turn the operating handle clockwise.
Open: Turn the operating handle anti-clockwise.
Switch fuse disconnector:
Close: Turn the operating handle clockwise to charge
the close/open spring. Then push the green button. (A)
Open: Push the red button. (B)
In circuit breaker configurations, the transformer circuit
breaker can be tripped by the protection relay, while in
switch fuse configurations fuse switch disconnector can
be triggered by the fuse striker pin if an over current or
short-circuit occurs.
F-Module
V-Module
Mechanical position indicators:
C: Switch fuse disconnector and Earthing switch both open
D: Isolator and Earthing switch both open
5.2 OPERATION
All switches can be operated with the included operating
handle.
Internal mechanical interlocking between the switch discon-
nector/isolator and the associated earthing switches prevents
incorrect operation.
The isolator in the V-Module can only be opened after the cir-
cuit breaker is opened. Then the circuit breaker can be closed
for testing purpose.
The operation of the switch disconnector/circuit breaker and
earthing switches can be further interlocked by means of a
padlock.
The earthing switches are operated by a snap action
mechanism, which ensures fast closing. The earthing switch is
closed by turning the operating handle clockwise. Turning the
operating handle anti-clockwise opens the switch.
For closing the switch fuse disconnector / circuit breaker the
spring mechanism must be charged. Turning the operating
handle clockwise does this. Then the green on button must
be pressed to close the switch/breaker.
An anti-reflex system, standard on all operating handles,
prevents the immediate re-operation of switches.
D
B A
C
16
5.3 INSTALLATION AND REPLACEMENT OF FUSE-LINKS
A red indicator below the fuse symbol on the lower front panel
indicates that at least one fuse-link has blown. Fuse links are
replaced as shown in the sequence of illustrations. Switch-
fuse configurations are supplied without fuse-links installed.
When installing fuse-linkss for the first time, follow the
sequence of illustrations 1-9.
1.Blown fuse indicator.
2. Close earthing switch by turning
operating handle clockwise.
3. Unscrew fuse cover.
4. Tilt out the fusepanel to gain access to fuse canisters.
5. Applying the operating handle and turning anti-
clockwise opens the fuse canisters.
6. Pull out the fuse handle. The fuses are
firmly fixed in the fuse cover.
17
8.Turn the handle on the fuse cover clockwise to
lose and seal the fuse canister.
Use the operating handle.
9. Close the fuse panel.
The switches are ready for operation.
7. Fix the fuses to the fuse cover using the contact
screw
- The striker must point out from the fuse canister
for the fuse to function properly.
Fasten the con-
tact screw on the
locking ring.
Fuse
Striker
18
6. ADDITIONAL EQUIPMENT
6.1 MOTOR OPERATION AND AUXILIARY SWITCHES
Circuit-breakers, switch-fuse disconnectors and load
break switches can be equipped with motor operation.
Available control voltages are 24, 48, 60, 110, 230 VDC and
110, 230 VAC. F- and V- modules can also be equipped with
closing and opening coils. Motor operated F- and V-modules
will always have closing and opening coils.
Auxiliary switches (2NO+2NC) can be supplied to indicate
switch positions on all switches. Blown fuse-link can also be
indicated by means of an auxiliary switch (1NO).
Motor operation, coils and auxiliary switches can easily be
retrofitted.
When ordered, switchgear can also be supplied with an
auxiliary switch (1NO) for monitoring of SF
6
pressure.
Access to the low-voltage connections is gained by removing
the top front panel.
6.2 CAPACITIVE VOLTAGE INDICATION
All modules can be equipped with capacitive voltage
indication type HR-module (VDS) or VPIS (Voltage Present
Indicating System) acc. to IEC 61958.
This system has integrated LEDs.
By means of the sockets in VPIS and HR it is possible to carry
out phase balance check using suitable phase comparators.
6.3 CURRENT MEASUREMENT
Ammeter (72 x 72 mm) and selector switch can be installed in
each module. Current transformers have to be installed inside
the cable compartment.
6.4 SIDE EXTENSION
When ordered, switchgear can be manufactured with side
extension on both sides. This makes the switchgear more
flexible and it can then be prepared for future extension.
For connection of switchgear, please see separate Installation
manual for side extension, VDD006146 GB

VPIS
VIM-1 VIM-3
HR-module
19
7. MAINTENANCE
All components in the SF
6
tank are maintenance-free for the
declared life expectancy of the product. The tank is made of
stainless steel.
If the panels get any scratches or damage, these must be
repaired with paint to prevent corrosion.
Mechanical parts are positioned outside the tank and behind
the front panel. This enables easy access and replacement if
required.
Mechanical parts are surface-treated to prevent corrosion.
Moving parts are lubricated at the factory for the products life
expectancy. In extreme conditions (dust, sand and pollution),
inspection and maintenance will be imperative, and in some
cases replacements will be necessary. Check that the lub-
ricants are not washed or wiped away from the mechanical
moving parts.
7.1 CONTROL AND MONITORING THE GAS
SafeRing / SafePlus is a pressure-sealed system that nor-
mally does not require special inspections. However the gas
pressure on the pressure indicator should always be checked
prior to operation.
6.5 RONIS KEY INTERLOCK
To prevent unintended operations, all switches (except
switch-disconnector on switch-fuse combination and circuit-
breakers) have the possibility to be equipped with Ronis key
interlock type EL11AP.
6.6 PADLOCKING DEVICE
All switches except circuit-breakers are equipped with pad-
locking device as standard. For circuit-breakers, padlocking
device can be ordered as option.
6.7 SHORT CIRCUIT INDICATION
C, V, D and De-modules can be supplied with different types
of short circuit and earth fault indicators.
Ronis key interlock Padlocking device
20
Raw Material Weight (kg) % of total
weight
Recycle Environmental effects & recycle/reuse processes
Iron 139,9 31,4 Yes Separate, utilise in favour of new source (ore)
Stainless steel 130,8 29,3 Yes Separate, utilise in favour of new source (ore)
Copper 71,9 16,1 Yes Separate, utilise in favour of new source (ore)
Brass 3,0 0,7 Yes Separate, utilise in favour of new source (ore)
Aluminium 1,0 0,2 Yes Separate, utilise in favour of new source (ore)
Zinc 5,1 1,1 Yes Separate, utilise in favour of new source (ore)
Silver 0,075 0,017 Yes Electrolysis, utilise in favour of new source
PBT 2,3 0,5 Yes Make granulate, re-use or apply as energy
PA6-6 5,3 1,2 Yes
PC 0,8 0,2 Yes
Other thermoplastic 0,1 0,0 Yes
Packing foil 0,3 0,1 Yes High-grade energy additive in refuse incineration
SF6 gas 7,14 1,6 Yes ABB AS in Skien reclaims used SF
6
gas
Dielectric oil 0,3 0,1 Yes Collect / reclaim / regenerate
Wooden pallet 27,8 6,2 Yes Re-use
Total recycleables 395,815 88,8
Rubber 1,9 0,4 No Incinerate energy in rubber
Epoxy compounds 46,5 10,4 No Contains 60 % quartz sand, incinerate energy in epoxy
Unspecified 1,5 0,3 No Stickers, film foils, powder coating, lubricates
Total non-recycleables 49,9 11,2
Total weight ** 445,715 100 %
7.2 ENVIRONMENTAL CERTIFICATION
LIFE EXPECTANCY OF PRODUCT
The product is developed in compliance with the requirements
denoted by IEC 62271-200. The design incorporates a life
span under indoor service conditions exceeding 30 years.
The switchgear is gas-tight with an expected diffusion rate
of less than 0.1 % per annum. Referring to the reference-
pressure of 1.4 bar, the switchgear will maintain gas-tightness
and a gas-pressure better than 1.3 bar at 20
o
C throughout its
designed life span.
LIFECYCLE CONCEPT FOR TRANSPORT, INSTALLATION,
REPAIR , SERVICE AND DISPOSAL AT END OF LIFE
ABB is committed to the protection of the environment and
adhere to ISO 14001 standards. The unit contains no subs-
tances listed on the hazardous substances list.
The unit contains SF
6
with 0,4 bar overpressure in a main-
tenance free and sealed unit. The unit is a sealed pressure
system and restrictions for air transport exist. Units damaged
during transport are returned to the manufacturer for inspec-
tion and possible repair.
SF
6
is a fluorinated greenhouse gas covered by the Kyoto
Protocol and care must be taken not to cause emission of SF
6

and at end-of-life the greenhouse gas must be recovered.
RECYCLING CAPABILITY
**) All fgures are collected from CCF 3-way unit with fuse canisters
It is ABBs obligation to facilitate end-of-life recycling for our
products. In the EU and EEA, the F-Gas Regulation must be
followed. ABBs recycling service is according to IEC 61634
edition 1995 section 6: End of life of SF
6
filled equipment
and in particular 6.5.2.a: Low decomposition: No special
action is required; non-recoverable parts can be disposed of
normally according to local regulations.
We also advise customer always to consult ABBs website :
http://www.abb.com/sf6 .
ABB AS, Power Products Divisions manufacturing site in
Skien is equipped to recover SF
6
gas from discarded switch-
gears.
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For more information please contact:

ABB AS
Power Products Division
P.O. Box 108, Sentrum
N-3701 Skien, Norway
Phone: +47 35 58 20 00
Fax: +47 35 52 41 08
www.abb.com
Text and illustrations are not
binding. The right to make alterations
is reserved
Copyright 2012 ABB
All rights reserved
Contact us