Manufacturing Technology Question Papers of Jntua

Code :9A03403 1
II B.Tech II Semester(R09) Regular Examinations, April/May 2011

MANUFACTURING TECHNOLOGY
(Mechanical Engineering)
Time: 3 hours Max Marks: 70
Answer any FIVE questions
All questions carry equal marks

1. (a) Sketch and explain dierent types of patterns used in foundary.
(b) What are master patterms? How does their size from other patterns? Explain.
2. (a) Why are risers used on the moulds.
(b) How many types of risers do you know? Describe.
(c) What are the advantages of blind riser over conventional type riser?
3. (a) What is heat aected zone? State its characteristics.
(b) Explain with neat sketches of a resistance welding process.
4. Explain the following:
(a) Friction welding
(b) Explosive welding
(c) Induction welding.
5. (a) Dene the following terms:
i. Recovery
ii. Recrystalization
iii. Grain growth
(b) Classify the various rolling mills. Sketch and explain the principle involved in each rolling
rill.
6. Write short notes on:
(a) Coining.
(b) Cold bending
(c) Cold spinning
(d) Hot drawing.
7. (a) What is extrusim? Describe common methods of extrusims with neat sketches.
(b) Explain rotary forging with neat sketches.
8. (a) What is the principles of electro discharging machine? Explain with neat sketch.
(b) Explain the concepts of rapid manufacturing.

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1. (a) State the dierent of materials which are normally used for pattern making.
(b) What are the common allowances provided on pattern and why?
2. (a) Describe the working of a cupola with neat sketch.
(b) What are the main dicult encountered in cupola operations? Suggest their renaids.
3. (a) Explain the types of gas welding ames and undo what conditions they are used.
(b) With a neat sketch explain thermit welding process.
4. (a) Explain in detail the gas metal arc welding process with a neat sketch.
(b) Explain the principles of working of a laser beam welding process and lit the various lasers
used.
5. (a) Discuss the advantages and limitations of hot and cold working process.
(b) How do you estimate rolling load? What is the power required in rolling.
6. Explain the following in detail.
(a) Blanking and Piercing
(b) Tube drawing
(c) Hot spinning
(d) Stamping.
7. (a) Describe impact extrusim with a neat sketch. Write the applications.
(b) Classify the methods of forging. Explain in detail any one of them.
8. (a) Explain the principle of electro chemical machining with neat sketch. Give the advantages
of ECM.
(b) How can you classify the rapid prototyping process.

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Code :9A03403 3

1. (a) How are patterns classied? Explain use of a solid pattern.
(b) What do you understand from the term galling system? What are the main requirements
expected from an ideal gating system?
2. (a) Explain in detail the investment casting process and discuss its merits and demerits.
(b) Explain with a neat sketch of a centrifugal casting process. State its advantages and
limitations.
3. (a) What are the basis requirements of a good weld? Explain dierent types of weld joins
with neat sketches.
(b) Describe the gas welding techniques? What are the advantages of gas welding.
4. (a) Explain with a neat sketch the principle working of TIG welding process.
(b) Explain in detail the induction welding process.
5. (a) What is rollary? Sketch and explain a simple rolling process.
(b) Write short note on the plastic blow moulding process.
6. (a) Describe the process of cold spinning stating its advantages and specic uses.
(b) Explain with neat sketch the process of wire drawing. Also name the important process
variables in drawing rod and wire.
7. (a) How direct extrusim dier from indirect extrusim. Give their relative morits and demerits.
(b) What are the dierent hammers used in forging?
8. (a) Explain the working principles of laser beam machining with neat sketch. List the product
applications of LBM.
(b) Explain the working principle of fused deposition modeling with neat sketch. Give the
appicates of this process.

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Code :9A03403 4

1. (a) What are the factors to be considered in selecting a pattern materials?
(b) What are dierent types of gates you know? Explain the with help of suitable stating
their relative merits and demerits.
2. (a) Explain the term directional solidication as applied to castings.
(b) What is a riser? What is meant by the term resering?
(c) What advantages are provided by a riser.
3. Explain the following:
(a) Forge welding
(b) Acetylene gas cutting
(c) Plasma welding.
4. (a) Dierentiate between the soldering and brazing.
(b) What are the dierent weld defects? And state its causes and remedies.
5. (a) What are the main comparisions of hot working and cold working process.
(b) What is a continuous rolling mill? What are its advantages?
6. (a) Distinguish between bending and forming. What are the dierent types of bending Dies?
(b) Explain the following terms applied to bending of sheet and plates.
i. Spring back
ii. Compensation for spring back.
7. (a) Describe with a neat sketch, how seamless tubes can be produced by extrasim.
(b) Describe in detail the roll forging.
8. (a) Explain with neat sketch working principle of ultrasonic machine. Give the leading ad-
vantages of USM.
(b) Explain selective laser sintering rapid prototype process with a neat sketch. Give the
application of this process.

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Code: 9A03403
II B. Tech II Semester (R09) Supplementary Examinations, November/December 2011
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1 With neat sketches, explain different types of patterns.

2 (a) Explain investment costing in detail.
(b) What are the basic rules to be followed for good casting design?

3 Explain the following:
(a) Resistance welding.
(b) Thermit welding.

4 (a) What is soldering process? Distinguish between soldering and barging.
(b) Explain the following welding processes.
(a) Explosive welding.
(b) Laser beam welding.

5 Explain the following with neat sketches:
1) Two-high rolling mill.
2) Three high rolling mill.
3) Four high rolling mill.
4) Tandem rolling mill.

6 Write short notes on the following:
(a) Cold spinning (b) Blanking (c) piercing.

7 (a) Describe the forward extrusion process with neat diagram.
(b) Describe the backward extrusion process with neat diagram.

8 (a) Explain the principle EDM with neat sketch.
(b) Briefly explain the working of an EDM machine showing important elements.

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R9
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Code: 9A03403

II B. Tech II Semester (R09) Regular & Supplementary Examinations, April/May 2012

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1 What is a pattern? Explain the various pattern allowances provided on the pattern.

2 What are the various types of risers? Explain with sketches.

3 (a) What is the fuel gases used in cutting? Write the advantages of them.
(b) Describe the seam welding process with neat sketch. Write the applications of seam
welding process.

4 (a) Explain the procedure of compression testing of a weld with sketch.
(b) What does a destructive tensile and compression tests reveal about a metal?

5 (a) What are the common hot working processes?
(b) What are the main advantages and limitations of injection moulding for thermoplastic
parts?

6 (a) Discuss the various factors and variables, which affect the wire drawing process.
(b) Compare and contrast among various methods available for tube drawing.

7 (a) What are the common lubricants used in extrusion?
(b) Describe in detail with nest sketch the working of drop hammers.

8 (a) Explain the principle of ultrasonic machining with help of a neat diagram.
(b) What are the main advantages, disadvantages and applications of the USM process?

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Code: 9A03403


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1 What are the materials used for pattern making? Explain the relative advantages and
disadvantages of them.

2 What are the various design considerations for designing the sand mould castings?
Explain with sketches.

3 (a) Describe the oxy acetylene equipment with sketch.
(b) What are the applications of oxy acetylene gas welding?

4 Explain the following two types of bend testing of welds with sketch:
a) Free bend test.
b) Guided bend test.

5 (a) What is rolling? Sketch and explain simple rolling process.
(b) Is the pressure of the roll over the metal surface in contact uniform throughout. If not,
how does it vary.

6 (a) Explain the difference between blanking and punching and mansion the useful products
in blanking and punching.
(b) Why does a metal usually become thinner in the region of a bend?

7 (a) Differentiate between forward and backward extrusion process.
(b) What are the different forging hammers used in forging?

8 (a) Explain the principle ECM with help of a suitable diagram.
(b) What is the laser beam machining? Explain its principle of operation with suitable
diagram.

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Code: 9A03403


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1 What are the various types of patterns? Explain with sketch.

2 Why is the shrinkage cavities formed in castings? Explain the methods used for
eliminating them.

3 (a) Explain the plasma arc welding process with sketch.
(b) What are the differences between plasma arc welding and gas tungsten arc welding?

4 Explain the following types of hardness testing of welds with sketch:
a) Rockwell hardness test.
b) Brinell hardness test.

5 (a) What is re-crystallization temperature? What is the effect of re-crystallization temperature
in mechanical working of metals?
(b) Write the dimensions of the billets, blooms and slabs.

6 (a) Explain the terms:
(i) blanking
(ii) punching and
(iii) piercing.
(b) With help of neat sketch explain forming process.

7 (a) Why is flash is objectionable on a forging?
(b) What is swaging? What type of parts is rotary swaging capable of producing?

8 (a) What is electron beam machining? Sketch its set up and indicate its main elements on it.
(b) List the main advantages and disadvantages of EBM and state few of its industrial
applications.

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Code: 9A03403


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1 (a) Explain about various methods available for trapping slag in the pouring basin.
(b) Explain the parameters which effect the pouring time of a given casting to vary.

2 Explain the investment casting method (or) lost wax method with sketch.

3 What are the design considerations in designing welded joints? Explain.

4 (a) Differentiate between TID welding and MIG welding.
(b) What are the gases commonly used in inert gas shielded arc welding process? Write their
applications.

5 (a) How are the residual stress removed from cold worked metals?
(b) Why pure metals are more easily cold worked than alloys?

6 (a) Briefly describe the spinning processes. What are its applications?
(b) What are the various die stamping operations? Explain with neat diagrams.

7 (a) What is impact extrusion? Explain the process with neat sketch and state its specific
applications.
(b) What are the common forging defects? How they can reduced?

8 (a) What dose LASER stands for? How does the metal removal takes place by LASER beam
machining?
(b) List advantages, disadvantages and applications of LBM.

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Code: 9A03403

B. Tech II Year II Semester (R09) Supplementary Examinations, November/December 2012
Time: 3 hours Max. Marks: 70
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1 (a) What are the objectives of a gating system? Explain.
(b) Explain the top gate and bottom gate with sketch.

2 (a) Explain the cold chamber die casting process with sketch.
(b) What are the product applications of investment casting process?

3 (a) What are the two polarities of DC supply used in arc welding? Explain with sketch.
(b) The voltage length characteristics of a DC arc is given by V=20+30 L, where V is the
arc voltage and L is the length of arc in cm. The power source characteristic is
approximated by a straight line with an open circuit voltage is 60 V and short circuit
current is 200 amp. Determine the optimum arc length and the corresponding arc
power.

4 (a) What are the shielding gases that are most commonly used in the inert gas shielded arc
welding process? Write their applications.
(b) What are the differences between TIG and MIG welding process?

5 (a) Explain the term mechanical working and plastic deformation of metals.
(b) Explain the working principle of blow moulding process with neat diagram, state its
limitations.

6 (a) Distinguish between shallow drawing and deep drawing.
(b) Explain the bending operation. What are the different types of bending dies?

7 (a) What is hot extrusion? In how many ways it can perform.
(b) Classify the methods of forging. Explain in detail any one of them.

8 (a) Explain how multiple depths can be produced by chemical milling.
(b) What is the principal advantage of using moving wire electrode in EDM?

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R09
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Code: 9A03403
B.Tech II Year II Semester (R09) Regular & Supplementary Examinations, April/May 2013
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1
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1 (a) Explain any five types of patterns with sketch giving their applications.
(b) Explain the parting line gate with sketch. Write the advantages?

2 Explain the following centrifugal casting methods with sketch:
(a) True centrifugal casting.
(b) Semi centrifugal casting.

3 (a) Explain the Volt-ampere (V-I) characteristics of welding power source.
(b) What are the applications and advantages of explosive welding?

4 (a) Explain the friction welding process with sketch.
(b) What are the advantages of friction welding process?

5 (a) Sketch and describe the different types of rolls used in rolling.
(b) What is the power required in rolling?

6 Describe the following cold working process:
(a) Coining.
(b) Roll bending.

7 (a) Why can open die forging be made larger than closed die forging?
(b) Why can metals such as aluminium and tin extruded cold?

8 (a) Why is EDM widely used? Give the reasons.
(b) What is the difference between the chemical milling and electro chemical milling?
(c) What is principal cause of tool wear in ECM?

Code: 9A03403
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rolling mills with neat diagrams,

6 (a) Define blanking, punching and piercing operations.
(b) What are different types of drawing? Explain any one.

7 (a) What is cold forging? What for cold heading is used?
(b) Explain the process of rotary forging with help of neat sketch.

8 (a) What is principle of working of electrochemical machining (ECM)?
(b) Describe in brief an ECM machine.
(c) What is the function of electrolyte in ECM? List common electrolytes used in ECM.
2
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1 Explain the steps involved in preparing the sand mould.

2 (a) Explain the working of a cupola furnace with a neat sketch.
(b) Write the advantages of a cupola furnace.

3 (a) Explain the thermit welding process with sketch.
(b) What are the applications of thermit welding?

4 (a) What are the various methods of non destructive testing of welds? List them.
(b) What are the advantages and limitations non destructive testing?

5 (a) Mention the materials used for rolls
(b) What are the different types of rolling mills? Explain the tandem and planetary

Code: 9A03403
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1 (a) Define the following terms related to casting:
(i) Casting. (ii) Sprue. (iii) Runner. (iv) Chaplets.
(b) Explain the following types of gates with sketch:
(i) Pencil gate. (ii) Branch gate. (iii) Ring gate.

2 (a) What is directional solidification? Explain it with the help of a diagram.
(b) Explain the solidification of a pure metal with sketch.

3 (a) Explain the carbon arc welding process with sketch.
(b) What are the advantages and limitations of arc welding?

4 (a) What are the various types of destructive tests conducted on welds? List them.
(b) Explain the procedure of tensile testing of a weld with sketch.

5 (a) Differentiate between two high reversing mill and three high mill. Sketch them.
(b) Discuss the various stages of shape rolling of a component with sketches? What
are its applications?

6 (a) Draw a sketch of a punch and a die set used for punching operation. Indicate its
various parts.
(b) Explain the following terms: (i) Coining. (ii) Embossing. (iii) Trimming.

7 (a) A board hammer receives its name because of what feature.
(b) Compare the forging press to a drop hammer press and discuss the energy
transmitted to the work.

8 (a) Explain why the EBM process is performed in vacuum chamber.
(b) List product applications of EBM.
(c) What is the difference between the EBM and LBM processes?
3
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1 (a) Explain the parting line gate and bottom gate with sketches and their advantages
and disadvantages.
(b) Explain the functions of runner extension in a gating system.

2 (a) What are the two basic categories of casting processes? Explain.
(b) What are the advantages and disadvantages of sand casting over investment
casting?

3 (a) What is welding? How the welding processes are classified? Explain.
(b) Explain the various types of welded joints with sketch.

4 (a) Explain the two types of impact testing of welds with sketch.
(b) What is the difference between Izod and Charpy impact testing of welds?

5 (a) Explain the significance of recrystallization temperature in metal working.
(b) Why is hot working sometimes preferred to cold working in spite of some
disadvantages?

6 (a) What is drawing? Sketch and explain hot drawing process.
(b) Describe the process of cold spinning stating its advantages and specific uses.

7 (a) Explain with simple sketches, the process of forward and backward extrusion.
(b) Explain how the various variables affect the extrusion pressure.

8 (a) What is over cutting in EDM process and how it is affected by amperage and
frequency?
(b) Describe in brief an EDM machine.
(c) What are the special requirements of the EDM?
4
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Code: 9A03403
B.Tech II Year II Semester (R09) Supplementary Examinations J anuary/February 2014
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1 (a) What is gating ratio? Explain.
(b) Explain the pressurized gating system and unpressurized gating system. Write the
advantages and disadvantages.

2 (a) Explain any three considerations for choosing a proper parting line in the case of
castings.
(b) What are the problems caused by bosses in sand castings? Explain the methods
available to solve them.

3 (a) What are the two polarities of DC supply used in arc welding? Explain with sketch.
(b) What are the advantages of DC arc welding over AC arc welding?
(c) What are the advantages of arc welding over gas welding?

4 (a) Explain the brazing process with sketch.
(b) What are the applications and advantages of brazing?

5 (a) Why is porosity largely eliminated when metal is hot worked?
(b) Describe the difference between bars of steel finished by cold working and hot working
processes.

6 Write differences between the following:
(a) Bending and forming.
(b) Blanking and piercing.
(c) Cold spinning and hot spinning.

7 Enumerate the differences between:
(a) Open die forging and closed die forging.
(b) Drop forging and press forging.

8 (a) Explain the principle of EDM.
(b) What is the function of dielectric fluid in EDM?
(c) List advantages and disadvantages of EDM.
R09

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Code :9A03403 1

II B.Tech II Semester(R09) Regular Examinations, April/May 2011

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