Development of A Conducted EMI Model For A Industrial Power
Development of A Conducted EMI Model For A Industrial Power
Keywords
«EMC/EMI, Power factor correction, Modelling, Simulation».
Abstract
The need to provide a good power factor correction is required in a growing number of applications, as
in telecommunications. The boost PFC circuit, widely used to fulfill this requirement, is developed at
low and medium power. However, PFC generates electromagnetic interferences in the power
converters. We must put an expensive and bulky EMI filter. The purpose of this paper is to present a
new methodology by calculating the EMI with a developed software. Experiments are performed to
verify the consistency with the result of the simulation tool. An industrial PFC for a 600W unit with
230Vac 50Hz input and 380V output has been used for this study.
I. Introduction
In power electronics, filters are commonly used for two purposes : to reduce the emission and
propagation of electromagnetic interferences (EMI) and to reduce the susceptibility of the converters
with respect to external EMI. The presence of filters is dictated by the proper operation of the
converters under the worst EMI constraints. In our case, the power supply studied is constituted of
both cascaded converters and it is used as a battery charger in telecommunication. The first one is a
power factor corrector (PFC) and the second one is a DC-DC insulated converter. Previous studies [1]
showed that the worst pollution came from PFC in the power supply. To reduce the EMI pollution, we
use expensive and bulky filters. All these facts demonstrate the importance of research in the
development of the EMI analysis of power converters working as power factor conversion.
There have been recent efforts to provide a more methodical design process by implementing
optimisation techniques [2][3]. The method proposed in this paper is based on frequency model for
EMI prediction and can thus be easily implemented in a common mathematical tool as MATLAB.
Using this software, it is possible to determinate with accuracy the conducted EMI before building an
industrial PFC without filter. This information can contribute to acquire a better understanding of the
system behaviour in high frequency. This software enables the simulation of the Line Impedance
Stabilization Network (LISN) and the EMI receiver. We can determine full EMI spectrum in dBµV in
accordance with the CEI CISPR 22 standard [4] in function of all parasitic elements.
The paper is presented as follows. In the first part, we present the system under study and its
specifications. Then, in the second part, the methodology for modelling of the EMI approach is
described and developed in a schematic method. Our purpose is a general application on other
converters. At least, the comparison between simulation and measurement results are showed and
analysed.
High
Voltage Vbus
AC line PFCBoost Full Bridge
DC/DC
Frequency global
system result.
Frequency PFC
result.
Inrush limiting
Input Voltage[VAC] 230 limiter circuitry
C 107
Input current [Arms] 3.2 Ac Capacitor
230Vac 50Hz filter
source
The snubber composed of a ferrite and a parallel diode with the free wheel diode of the commutation
cell allows to reduce the peak of the inverse overlay of the power diode. The diode in parallel allows
to discharge the accumulated energy in the ferrite.
ground
Fig.4. Equivalent scheme for EMI modelling, including parasitic components, LISN and converter.
The propagation paths correspond to electrical connections between interference components and the
switching cell. The study of propagation paths requires a previous knowledge of the high frequency
behaviour of every components and interference elements. These elements are the parasitic capacitors
and inductances, the passive and active components, the circuit layout, the bridge rectifier and the line
impedance stabilization network (LISN). The components and layouts were carefully measured. This
electrical scheme is presented Figure 4.
Each element of the circuit respects the impedance variation along the frequency range (150KHz
30MHz). The switch and the diode are two sources of pollution. These sources produce the pollution
in the commutation cell. The layouts are assimilated to inductances and the ground board is
represented by capacitors.
We suppose that the rectifier does not generate disturbances but the impedances of diode rectifier are
included in the simulation. The duty cycle frequency’s of PFC is 10ms, so, the cycle of pollution is
10ms too. During this time equals to the half period of mains, diodes are always in the same position,
open or closed, so the position of the diodes is static in the modelisation. For each frequency, electrical
elements can be modelled by their impedance. The resolution of the equivalent electrical circuit
estimates the EMI level in the LISN resistors. We use a matrix method [7] designed with Kirchoff law.
The models presented with the equation 1 and figure 5 are considered.
U=Z.I (eq.1)
with U : sources of pollution produced by the commutation cell.
Z : The converter is converted into an impedance matrix.
I : Currents of common and differential mode.
Z59
Z48
I33 I25 Z4 7
I26 I39
I40
Z66 Z72 Z73
Z67
Vd2 Z63
7
So, the impedance models of the component are more accessible and the time of calculation is
better. An example of an equivalent model of the boost inductance is given in table II.
Model
used
Impedance VB(t)
Vk switch closed
t t t
VC(t)
Impedance
switch open
superposition of two sources : the first one for the opening and closing and the second one for the
ringing at the conducting and the opening state. Then, we use the theorem of superposition to make the
summation of harmonics created by the rise, the fall and the ringing of the switch.
First we can characterize these voltage sources in the frequency domain by means of the Laplace
transform and then by applying the appropriate conversion to the Fourier representation. The previous
voltage waveform is represented by an addition of sinusoids, each of them being a multiple of the
fundamental frequency (in our case, the line frequency).
D. Theoretical and experimental EMI results and their comparisons.
We make several high frequency (HF) schemes of the PFC with an increasing precision. We show the
evolution of the accuracy of the simulation. The first scheme, figure 8, is a simplified model defined
by a square matrix (20-20). The second model, figure 4, is defined by a square matrix (40-40). In the
simplified model, we keep the source of disturbances of the MOSFET, the parasitic capacitors of the
bridge rectifier, of the power switch and of the bus capacitors. We have a simulation similar to the
measurement between 150KHz et 500KHz (figure 9).
Simula tion
Measurement
Standart CEI
CISPR 22
studied converter without the filter does not respect the standard. Secondly, the simulation is nearer to
the measurement.
Simulation
Measurement
Standart CEI
CISPR 22
Two solutions can be used to eliminate these peaks of resonance. The first one is to modify the
damping factor, with the modification of one of the elements R,L,C of the loop [8][9]. The bigger the
coefficient, the less important the peak of resonance is. The second solution is to move the resonance
frequency above 30MHz because the filtering is theoretically easier [10]. To reduce the effects of the
parasitic loops which may cause EMI noise, the loops area needs to be as small as possible.
In the following example, figures 11 and 12,we have change the value of the differential capacitor of
220nF (C105 ) by a value of 440nF.
Fig.11. Measurement of EMI for two different values of the differential capacitor C105 .
Fig.12. Simulation of EMI for two different values of the differential capacitor C105 .
We can see that in the two case, measurement and simulation, the EMI disturbance is less important
from 12 MHz on. In the second example, figures 13 and 14, we replace two capacitors (C106 , C107 ) , of
common filter, of a value of 4.7nF by two capacitors of 1nF.
Fig.13. Measurement of EMI for different values of the common capacitors C106 and C107 .
Fig.14. Simulation of EMI for different values of the common capacitors C106 and C107 .
We notice an increase of the EMI pollution between 150KHz and 8MHz as the disappearance of the
peak at 18MHz. On the contrary, there is an increase of the spectrum of pollution between 26MHz and
30MHz for the simulation. For the capacitors of filtering, the putting up is sensible. If we change the
position of the capacitor, figure 15, we modify the length of the capacitor legs and its parasitic
inductance. The parasitic inductance, varying from 1 to 2nH, has not effect at low and medium
frequency (150KHz-10MHz) but changes the result of EMI at high frequency (10MHz-30MHz).
V. Conclusion
The results obtained by the EMI tool are very closed with the experimental results and tests of
robustness which demonstrate the validity of this tool on the range 150kHz-30MHz. With this new
model which includes active and passive components, we can make a detailed and quantitative
pollution analysis of the PFC. Now, it is possible to change or add new passive or active components
easily. We can change the commutation frequency [11] to show the repercussion on the EMI
comportment. If we want to add an additional branch, we must develop a new matrix computation.
The purpose of this work is to investigate how and under which conditions, EMI constraints can be
lowered. We want to achieve a model of the global system of the battery charger with the same
methodology. Thus, we will be able to identify the causes of pollution of this circuit and to reduce the
EMI before putting in a less expensive filter.
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