SERVICE MANUAL

TURBOSOG








TABLE OF CONTENTS SERVICE MANUAL TURBOSOG




1. Introduction
2. Part List Extra Cooler 12-0361
3. Set up and assembly extra cooler
4. Washing Unit with Turbosog
5. Parts Washing Unit
6. Turbosog
7. Upper Part Turbosog
8. Middle Part Turbosog
9. Lower Part Turbosog
10. Circuit Diagram 115V
11. Circuit Diagram 230V
12. Tubings
13. Maintenance
14. Troubleshooting and Service



1. Introduction



This manual was written exclusive for the service staff of C. Gerhardt GmbH & Co.
KG and for the service staffs of our international agencies.

This service manual shall help to get a deeper knowledge of how the instrument is
constructed and how it works. It is an important tool to service and repair the
instrument in a safe, competent and specific way. The transparent structure will
enable to order and to store the most useful spare parts. This manual will make
servicing easier, in particular for our international agencies.


To provide yourself against risks during operation or service, the following safety
instructions should be obeyed:

Make sure that no liquid gets into contact with cable conntections or the interior of the
electrical parts of the unit! Danger of electrical shock!

Repairs on electrical, electronic or mechanical parts must only be done by authorized
personnel.

Always switch off the apparatus at the mains and pull the plug before opening!
Danger of electrical shock!

The apparatus must be used according to the instruction manual. It is not allowed to
make changes to the apparatus in order to modify its application.












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2. Part List Extra Cooler 12-0361







Description Part number

1. Clip to take the cooler 1002652
2. Bottle 2000 ml incl. GL-screw cap 1000480 incl. 1004323
3. Glass condenser 1002651
4. Cooling water inlet tubing, incl. regulatory screw and inlet 1002536 incl. 1002538
with GL- screw cap and 1000358
5. Ms-screw cap 1000572
6. Cooling water outlet tubing incl. GL-screw cap 1000393 incl. 1004320
and 1000358
7. Isoversinic-tubing 10-0091
8. Adapter for water outlet tubing 1002654




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3. Set up and assembly extra cooler



Rear view Turbosog


- Open the lid and attach
condenser rack at the side of the
Turbosog
- Using utmost care, push glass
condenser into the clip pos. 9 till
it is locked into place
- Screw glass bottle and
condenser to GL-screw cap pos.
10
- Connect cooling water inlet
tubing to Turbosog and in-house
water supply, inlet with GL-screw
cap is connected to glass
condenser
- Connect adapter for waste water
pipe to Turbosog
- Connect cooling water outlet
tubing to glass condenser and
fitting of the adapter




Top view Turbosog


- Put the Isoversinic - tubing
on the fitting glass condenser
pos. 11 and the lower fitting
of the bottle down pipe pos.
12









Side view Turbosog





























- Connect the inlet tubing of the exhaust device to the glass fitting pos. 13
- The inlet of the suction manifold is attached to glass fitting pos. 13





















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4. Washing Unit with Turbosog















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5. Parts Washing Unit














































1005686
Housing Washing Unit
1000480
Flask 2000ml
12-0359
Downpipe short
for condensate bottle
12-0360
Downpipe long
for washing bottle
1000480
Flask 2000ml



















































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1000348
Glass elbow
1000355
Silicone seal GL 45
1000354
Screw cap GL 45



6. Turbosog



















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7. Upper Part Turbosog













































1005659
Lid
1001363
Cover plate
1002298
Excess current switch 1,2A 230V

1002290
Excess current switch 2,5A 110V
1000244
Motor Turbosog 230V

1001315
Motor Turbosog 110V
1000562
Nylon screw M 5x16

1000561
Nylon screw M 5x10





















































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1000463
clamp
1000432
Mains cable
1000600
Base plate
1000497
Silicon tubing 16x8x4mm
1000669
Capacitor 6mF 230V

1001846
Capacitor 16mF 110V
1000405
Water inlet valve 230V

1001847
Water inlet valve 110V



8. Middle Part Turbosog















































1000655
PVC plate with motor shaft guide
1000602
O-Ring
1000701
Gas outlet adapter
1000670
Regulating screw
1000601
PVC cap for gas outlet adapter
1000601
PVC cap for gas outlet adapter
1003794
O-Ring for regulating screw




















































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1000700
Gas inlet pipe
1000284
Impeller wheel 50Hz

1001172
Impeller wheel 60 Hz
1000673
Cap for impeller wheel
1000674
Retaining pin for impeller wheel
1001986
Gasket ring



9. Lower Part Turbosog















































BACK TO CONTENTS BACK
1000656
PVC casing

1000625
Water Outlet Connector
1000344
PVC foot, self-adhesive



10. Circuit Diagram 115V














































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11. Circuit Diagram 230V














































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12. Tubings









































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10-0091
Isoversinic tubing
1000393
Water outlet tubing
1000394
Water inlet tubing




13. Maintenance


1000663 Repair kit for 50Hz Units
























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The repair kit includes

1000602 O-Ring
1000562 Nylon screws
1000673 Cap for impeller wheel
1000674 Retaining pin for impeller wheel
1000284 Impeller wheel 50Hz



14. Troubleshooting and Service



Suction of the acid fumes is not strong enough.


Possible reasons:

- Motor defective
- Water inlet valve blocked or defective
- Glass parts of the washing unit broken
- Silicone seal or screw cap broken
- Turbosog leaky (O-Ring, Nylon screws broken)




Replacement of Motor


Note:


The motor axis originally will not have the hole for the retaining pin. You need to drill a 2mm hole.























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