Drymax E Battery en V1 4

Drymax_E_Battery_EN_V1_4 / 7.24.
2013 Page 1 of 59
Item No.: LS00000448 Translation of the original training manual

Training manual

DRYMAX E Battery

This training manual is copyrighted material. All rights, reserved, including those for translation, reprinting,
presentation, removal of figures and tables, transmission via radio or television, microfilming, or other means
of duplication, as well as storage in data processing systems, or any other use in whole or in part of this
document.
Wittmann Kunststoffgerte GmbH reserves the right to make changes to any part of this training manual
without prior notice.
This training manual was carefully prepared; however, Wittmann GmbH assumes no liability for any errors or
any direct or indirect harm resulting from use of this training manual.

Drymax_E_Battery_EN_V1_4 / 7.24.2013 Page 2 of 59

Contents
1 Safety instructions ...................................... 3
1.1 Proper use and their limits ........................ 3
1.2 Product labeling ........................................ 3
1.3 Explanation of symbols ............................ 4
1.4 Explanation of terms ................................. 4
1.5 General safety instructions ....................... 4
1.6 Instructions concerning the process
safety of the device................................... 5
2 Completeness of Shipment ........................ 6
2.1 Transport damage .................................... 6
2.2 Storage of desiccant Kstrolith 4 AK ....... 6
3 Installation Notes ......................................... 7
3.1 Transport and preparing for assembly ..... 7
3.2 Requirements for installation area ............ 7
3.3 Electrical connections ............................... 8
3.4 Safety temperature limiter on heating
units .......................................................... 8
3.5 Installing an extraction system for the
regeneration waste air .............................. 8
3.6 Connecting the return air cooler
(optional) ................................................... 9
4 Description ................................................... 10
4.1 Dry-air dryer DRYMAX ............................. 10
4.2 Material saver function ............................. 11
4.3 Drying hopper SILMAX ............................. 13
5 Initial start-up ............................................... 14
6 Operation ...................................................... 15
6.1 Explanation of symbols on the
operating interface DRYMAX E Battery ... 15
Status display of the user interface ............... 15
6.1.1 Switching the dryer ON and OFF ........ 15
6.1.2 Menu 1 Measured value process
temperature / operating status ........... 16
6.1.3 Menu 2 Set value process heater/
State of operation ............................... 16
6.1.4 Menu 3 Measured value dew point ..... 16
6.1.5 Menu 4 Set value for changing the
drying cartridges ................................. 17
6.1.6 Menu 5 Measured value return air
temperature ........................................ 17
6.1.7 Menu 6 Limit value for the material
saver function ..................................... 17
6.1.8 Menu 7 Pre-Drying Time ..................... 18
6.1.9 Menu 8 Key lock .................................. 18
6.1.10 Counter Operating Hours .................... 18
6.1.11 Setting the time ................................... 19
6.1.12 Weekly timer ........................................ 19
6.1.13 Change temperature unit .................... 20
6.1.14 USER - Setting the date ...................... 20
operating interface DRYMAX E
Battery FC .................................................21
Status display of the user interface ................21
6.2.1 Switching the dryer ON and OFF .........21
temperature / operating status ............22
State of operation................................22
6.2.4 Menu 3 Frequency representation .......22
6.2.5 Menu 4 Measured value dew point ......23
6.2.6 Menu 5 Set value for changing the
drying cartridges .................................23
temperature .........................................23
6.2.8 Menu 7 Limit value for the material
saver function ......................................23
6.2.9 Menu 8 Pre-Drying Time ......................24
6.2.10 Menu 9 Key lock ..................................24
6.2.11 Counter Operating Hours .....................24
6.2.12 Setting the time ....................................25
6.2.13 Weekly Timer .......................................25
6.2.14 Change temperature unit .....................26
6.2.15 USER - Setting the date ......................26
7 Maintenance .................................................27
7.1 Maintenance intervals ...............................27
7.1.1 Safeguarding and power supply ..........29
7.1.2 Filterelemente ......................................29
7.1.3 Cleaning / changing filter elements ......29
7.1.4 Process blower ....................................29
7.1.5 Air duct hoses ......................................29
7.1.6 Dew point sensor .................................29
7.1.7 Service unit ..........................................29
7.1.8 Control panel ........................................29
7.1.9 Wiring ...................................................29
7.1.10 Kstrolith 4AK ......................................30
7.1.11 Variable Frequency Drive (VFD) ..........30
8 Faults .............................................................31
8.1 Alarm list ...................................................31
9 Decommissioning of DRYMAX ...................34
10 Replacement Parts .......................................35
10.1 DRYMAX E Battery 180/300 .....................35
10.2 DRYMAX E Battery 450/600 .....................37
10.3 DRYMAX E Battery 900/1200 ...................39
11 Technical data ..............................................41
12 Customer Service Centers ..........................43
13 Annex ............................................................46
13.1 Parameter orientation table .......................46
13.2 Data sheet Kstrolith 4AK .........................48
13.3 Declaration of Conformity .........................55


1 Safety instructions
Our technical solutions always put our customers'
safety first. Wittmann plastics equipment must
satisfy the morst demanding quality standards. Our
goal is to ensure the safety of all users and opera-
tors.
A few rules are necessary to achieve this goal. The
following symbols are used for better clarity.

INFORMATION!

Good English language skills are as-
sumed.
Every person responsible for any activity
on this unit must read and use this
training manual.
Make sure that those using the unit are
familiar with the training manual and the
unit.
Make every person in the effective range
of the unit aware of the direct and indi-
rect risks with this unit.
1.1 Proper use and their limits
The dryer DRYMAX E Battery is used for drying
plastic granulate. This unit is not suitable for pro-
cessing food, earth, etc..
If the DRYMAX is used contrary to the above
proper use instructions (in any form) the product
warranty will be voided.

1.2 Product labeling
Your device is provided with an ID-tag. This shows
the most important data for the device:

In addition to the ID-tag the 10-digit serial number
with a bar code is attached to the unit.

For questions, complaints, procurement of spare
parts, service requests, etc., always have readily
available your serial number and the item number
of your device.

Serial No: 0000XXXXXX
Lichtblaustrasse 10
1220 Wien
MODELL / MODEL
ARTIKELNR. / ITEM NO.
SPANNUNG / VOLTAGE
STROM / CURRENT
BAUJAHR / YEAR OF PROD.
LEERGEW. / INT. WEIGHT


1.3 Explanation of symbols
This training manual uses symbols to mark im-
portant information as follows:
Danger!

If the security instruc-
tion is not followed,
there is immediate
danger to life and the
health of people!
Warning!

there is danger to life
and the health of
people.
Caution!

people the environ-
ment or equipment can
be damaged.
Tip,
Note,
Information
Shows additional
information that is
especially important
for users to read.
1.4 Explanation of terms
This training manual uses certain terms and desig-
nations repeatedly. These frequently used terms
are defined here for your convenience:
Unit
The term "unit" can be used for a single device, a
unit, a machine, and an entire system.
User
The user is the person who is using the unit inde-
pendently or under the supervision of another.
Operator
The unit operator is the person responsible for all
processes (e.g.) production supervisor, building
supervisor, etc.). The operator directs the users to
perform a task on the unit.
SOPs
The standard operating procedure (not to be
confused with the operating manual) describes
how several units, processes or production pro-
cesses work together. The unit operator is respon-
sible for drafting the SOP.
Lead user
If several users are working on one unit, the lead
user coordinates the processes. The operator must
appoint the lead user.
Qualified personnel
Qualified personnel includes persons who, due to
training, are qualified to expertly perform work.
1.5 General safety instructions

Danger!
Failure to follow this instruction could result
in death!
Do not enter drying hoppers and bunkers
without the supervisor's permission, and
always wear a safety harness with a rope.
The person entering the confined space must
be kept on a tight rope and observed at all
times.

Danger!
Before opening disconnect unit from all
power sources!

Danger!
Make sure that the working environment is
cleared and secured during the operation,
maintenance and adjustment of the unit.

Danger!
When working on the unit, if said work
cannot be performed from floor level. The
operator must be appropriately secured
against falling.

Note that the unit can get hot and present a
burn hazard.

In case of skin contact with the desiccant
Kstrolith 4 AK, wash thoroughly and use a
moisturizing cream.

In case of eye contact wash with the desic-
cant Kstrolith 4 AK, wash thoroughly and
remove carefully any mechanical parts form
the eye. In case of doubt visit a eye special-
ist.

If you have swallowed parts of the desiccant
Kstrolith 4 AK, so drink plenty of fluids.

Try to avoid dust generation during decant-
ing of the desiccant Kstrolith 4 AK. If dust is
being generated masks, glasses and protec-
tive gloves must be used.

Read the training manual carefully before
using the unit. Note all information and ask
questions if anything is unclear.

Obey all local laws and requirements.

Compare the power supply data for this unit
with the locally available power supply.

Allow only quailified personnel to work on
the unit.


Use the training manual to create a detailed
SOP for the sequence of operations involv-
ing this unit.

Appoint a responsible lead user for the unit.

All users must be at least 16 years old.

On a regular basis, check all lines, hoses
and threaded connections for leakage,
damage, and tightness. Repair any defects
immediately.

Take note of the maintenance instructions
and keep records of all maintenance per-
formed.

In the event of a malfunction, turn the unit off
immediately.

If the unit is turned off for safety reasons,
lock the unit so it cannnot be turned on
without authorization.

Make sure that filling, mixing, and extraction
devices are turned off and/or emptied and
protected from unintended and unauthorized
start-up.

Do not make any changes to the unit without
written authorization from the manufacturer.

Make sure that nothing conductive such as
screws, bolts, nuts, etc. or any combustible
substance enter the variable frequency
drive.

Avoid any sort of percussive impacts to the
variable frequency drive as it is a piece of
precision equipment.

Before performing maintenance, name a
supervisor and inform the responsible users.

Do not operate this unit in a partally disas-
sembled state.

Comply with safety instructions for units
connected to this unit.

Store this training manual so that it is always
available in close proximity to the unit.

Do not remove any labels that were attached
by Wittmann

1.6 Instructions concerning the
process safety of the device

Danger!
Check all electrical connections when com-
missioning the device.

Danger!
During variable frequency driver operation
the front cover must be secured as the
power terminals and exposed contacts
cause a dangerously high voltage. Touching
may cause an electric shock!

Danger!
Only touch the operation keys of the variable
frequency drive with dry hands. Failure to do
so may cause an electric shock!

Danger!
Avoid excessive bending, squeezing and
heavy use of the lines, failure to do so could
cause electric shock.

The device is exclusively intended for drying
of plastic granulates.

The permissible storage temperature for the
device is -20+55C (-5+130F).

The permissible operating temperature is
+5+40C (+40+103F).

Check the compressed air connection. Oil-
and water-free compressed air with a pres-
sure of 0,6 - 0,7 MPa (6 - 7 bar) is required
for trouble-free operation of the device.

Clean the device before filling for the first
time.

Electrostatic discharges can lead to damage
on electronic components. Ground the
device.

Do not change any settings on the control or
sensor without knowing the exact conse-
quences.

Keep records of maintenance and repair
operations.

Use only original Wittmann spare parts.

Please observe the operating instructions of
the connected devices.


2 Completeness of Shipment
Wittmann equipment is packed with great care to
protect it during transport. Remove all packaging
from unit components before assembling the unit.

CAUTION!

Sharp instruments can damage painted
surfaces and the unit itself.
Be very careful when removing the
packaging and protective film from
unit components.
Before the unit is started the first
time, make sure that the unit is free
of all metal parts and packaging.
Check to make sure the shipment is complete and
no parts are missing. Remember that some sec-
tions of the unit may be disassembled for
transport.
2.1 Transport damage
Wittmann Kunststoffgerte GmbH uses only repu-
table freight companies to deliver your unit as
quickly as possible, with no missing or damaged
parts.
The freight company is responsible for delivering
your equipment without damaging it.

CAUTION!

Report any visible transport damage at
the takeover to the freight company.
Check your unit immediately upon
receipt for any visible transport-
related damage.
If any transport damage should occur, please
contact Wittmann Kunststoffgerte GmbH within 3
days of its discovery.

2.2 Storage of desiccant
Kstrolith 4 AK
The desiccant must be stored in tightly closed
original container in a dry room. Outdoor storage
should be avoided. If it is necessary to short-term
outdoor storage, use the original container with
suitable materials (waterproof tarpaulins, etc.) to
protect against precipitation influences.
When required, the product can be refilled in tightly
closing containers. The refilling shall be made so
that there are no unnecessary recording of humidi-
ty and dust can be avoided.
Comply with the storage and disposal of the na-
tional laws and regulations.
The desiccant shall be stored so that possible
damage to the packaging of other stored items
may be excluded.
When stored as recommended, the product is
available without restriction for several years.


3 Installation Notes
To prevent damage to machines, systems and
injury to people, only people authorized to perform
installation and start-up tasks should do so.

INFORMATION!

This installation notes assume
knowledge of accident prevention rules,
operating conditions, and safety regula-
tions and their implementation.
This installation notes assume electrical
and mechanical skills gained as a result
of education, experience and training.
Make sure that people performing these tasks
have the appropriate skills.
Obey all safety rules when working with hoists.
Perform all installation tasks with the system in a
depressurized, powered-down state.
Our trained installers would be glad to assist you
with these tasks.
3.1 Transport and preparing for
assembly
The system and its accessories are delivered on
pallets. Use only appropriate equipment to move
the pallets (e.g., forklift, crane, etc.).

CAUTION!

Improper use of transport- and lifting
equipment can cause injury and equip-
ment damage.
Only qualified personnel may oper-
ate transport or lift devices.
All metal parts are removed from the unit before it
is shipped. Despite our best efforts, metal parts
may fall back into the unit during transport, or
because of other circumstances.

CAUTION!

The presence of metal parts and pack-
aging materials could cause your device
to malfunction and/or sustain damage.
Before initial startup as well as
during normal operation please
make sure that the unit is free of all
metal parts and packaging materi-
als.
3.2 Requirements for installation
area

INFORMATION!

Run the unit ONLY in closed, dry spac-
es.
Pay special attention to the load rating of
the installation area, especially if the unit
is being installed on a platform.
The floors around the machine (in the
building) must not present a stumbling
hazard; the must be level, easy to clean,
non-slip surfaces.
Make sure that all parts of the unit re-
main easily accessible for maintenance
and repair work.
The temperature at the installation area
should be above +5C, but may not
exceed a maximum temperature of
40C. Remember that the unit will emid
additional heat and moisture at the
installation location. Other temperature
limits apply only to special models
equipped with an air-conditioned switch
carbinet.


3.3 Electrical connections
Comply with your local energy supplier's regula-
tions.
Only Wittmann service technicians, or qualified
personnel authorized by Wittmann, may set up and
assign the electrical connections.

DANGER!
Danger to life due to electrical shock!

You must equip the unit with a main
fuse that will interrupt the power
supply to the unit.
Check all electrical connections and
threaded connections regularly to
ensure they are tight.
For safety reasons, the ground wire connection
should be checked especially.
Install the power supply a safe distance away from
hot parts.
Lay all cords for the unit such that other electrical
devices cannot cause any disruptions. Be espe-
cially sure to separate control lines and data
transmission cords from power cords.
For three-phase units check the direction of rota-
tion. The unit uses a right-hand field of rotation.
The entire unit will have to be specially grounded if
you work with materials that cause strong electro-
static discharges as they are conveyed.

DANGER!
Danger to life due to electrical shock!

Cut all power to the unit before
performing any work on it. This is
the most effective way to prevent
electrical accidents.
If work on the electrical system
remains uncompleted for some
reason, make sure the unit cannot
be accidentally put into operation.

3.4 Safety temperature limiter on
heating units
The safety temperature limiter triggers at a tem-
perature above 400C (752F), and the unit
switches off. If the 3 minutes waiting time for
shutdown is not observed, and the temperature is
too high, it also trips the safety temperature limiter.
To return to operation, the safety temperature
limiter must be reset with the reset button.
3.5 Installing an extraction system
for the regeneration waste air

WARNING!

Harmful gases, which were discharged
into the environment especially by way
of the regeneration waste air of the
drying air generator, develop when some
kinds of plastics are dried.
Due to the expulsion of gases, there is a
danger to any operators as well as those
in the vicinity of the dryer.
In this case, a extraction system of
the regeneration air must be pre-
sent.
Ask your material manufacturer in
this regard.
Installing an extraction system is also practical to
avoid temperatures being exceeded at the place of
installation.

INFORMATION!

When installing an extraction system
please note that the waste air may be
very moist. This can lead to the for-
mation of condensate which must on no
account reenter the drying air generator.
The extraction system must not change
the air throughput of the drying air gen-
erator, especially of the regeneration.


3.6 Connecting the return air cooler
(optional)
The return air cooler is preferably connected to a
cooling water system with supply and return. The
cooling water network must be designed to suit the
entire cooling capacity.

INFORMATION!

The return air cooler is always required if
the return air temperature permanently
exceeds 85C or 185F.
The return air cooler increases the efficiency of the
drying agent (desiccant), so that a return air cooler
may be practical even with lower return air tem-
perature.


4 Description
The description is written for the person who will
be using the unit (users). This description assumes
you are familiar with the dry-air dryers. Make sure
that all users have appropriate knowledge and
skills.
4.1 Dry-air dryer DRYMAX
The dry-air dryer provides the required drying
medium (process air) required for the drying pro-
cess.
The drying air generator largely consists of a filter,
a blower, the desiccant cartridges with the regen-
eration heaters, process heater and the cange
over valves.
By switching the valves, the process air is alter-
nately dried thorugh the desiccant cartridges. The
regeneration procedure is meanwhile underway on
the second desiccant cartridge. Once regeneration
has been completed the drying air generator
changes the valve position and the process air is
dried by the other desiccant cartridge.
A dew point measuring installation is available as
an option. The measured value is displayed and
can be recorded for quality monitoring purposes.

1 Return air 2 Return air filter
3 Process blower 4 Air control valve
5 Drying cartridge 6 Intake filter
7 Regeneration 8 Regeneration heater
blower
9 Drying cartridge 10 Process air

To increase the efficiency of the drying process, a
variable frequency drive can be used (optional).

One-Silo system
A temperature sensor measures the temperature
of the return air, the sensor then sends an analog
signal to the variable frequency drive. Depending
upon the set temperature the variable frequency
drive controls the amount of process air leaving the
dryer.
Multi-Silo system
The pressure of the process and return air are
compared by a differential pressure sensor. The
measured differential pressure is transmitted via
an analog signal to the variable frequency drice.
Depending on the signal the variable frequency
drive controls the amount of process air leaving the
dryer.

1 Return air 2 Return air filter
3 Process blower 4 Air control valve
5 Drying cartridge 6 Intake filter
7 Regeneration 8 Regeneration heater
blower
9 Drying cartridge 10 Process air
patrone
11 pressure sensor

If the measured differential pressure is less than
the set value on the VFD, the frequency will be
increased and the dryer will produce a higher
quantity of air. If the measured differential pressure
is greater than the set value, the VFD must reduce
the frequency and a smaller amount of air will
leave the dryer.
To protect the blower motor, a PTC thermistor is
installed. This measures the temperature in the
blower motor, and passes the value to the control.
If there is an overheating of the blower motor, the
VFD is regulated down, and if it is necessary, will
be shut down to protect the blower motor. Thereby
any further control of the VFD via the differential
pressure sensor is prevented.

2
10
1
3
5
7
4
4
6
8
4
9
4
2
10
1
3
5
7
4
4
6
8
4
9
4
11


INFORMATION!

The drying air generator DRYMAX works
with the air dehumidification facility
Kstrolith 4 AK. this is a special adsorp-
tion agent for water. The water is filtered
from process air with the Kstrolith 4 AK.
The working principle of the Kstrolith 4 AK is
based on the temperature differentials between the
regeneration and the drying processes. The great-
er this temperature differential, the more active the
molecular sieve becomes.

INFORMATION!

A return air cooler (optional) is recom-
mendable with process return air tem-
perature above 65C or 150F. This is
cooler reduce the return air temperature
and consequently improves the efficien-
cy of the drying cartridge.

4.2 Material saver function
The material saver function is available with drying
air generators DRYMAX with integrated process
heater and drying silo.
Active drying consumes energy. This physical fact
is utilised to protect the material from thermal
destruction.
A temperature sensor is installed in the return air
to register the energy consumption in the drying
silo. If no material is removed from the drying silo
the return air temperature will rise.
The return air temperature rises to adjustable
threshold value 'MSF set', the DRYMAX lowers the
process air temperature to the temperature 'MSF
set + 10C or 18F'. Granulate drying is now
slowed down considerably while the material is
kept dry. If the return air temperature drops below
the temperature 'MSF set - 10C or 18F' for
instance through a transport cycle. DRYMAX
detects the drying demand and sets the process
temperature to the specified set value 'T set'.

The above graph explains the relationship. It
shows the time over the temperature. The red
upper curve shows the process air temperature,
the blue lower curve shows the return air tempera-
ture.
In practice the following procedure is recommend-
ed for setting the threshold value 'MSF set'. Initially
set the threshold value 'MSF set' to maximum
(85C or 185F). Run the device under normal
production conditions (no machine stop-page).
After approximately 2 hours of production a typical
return air temperature will have been established
(the return air temperature can be queried in the
Menu 5). Set the threshold value 'MSF set' approx-
imately 10C or 18F above the return air tempera-
ture.


4.2.1.1 Setting material charge
Set the material charge of the loader on the suc-
tion lines or suction box.

INFORMATION!

The material charge is the mixing ratio of
conveying air to conveying material.
To achieve a high conveying rate the material
charge must be maximised. The maximum convey-
ing rate is hgihly dependent on the characteristics
of the granulate (size, bulk weight, shape) and the
conveying line (length, number of bends, convey-
ing height).

INFORMATION!

The material charge is optimally set
when the granulate is conveyed freely
flowing without interruption.
Setting material charge on the suction wand
Included with the FEEDMAX device is a suction
pipe (a). Depending on the design of the suction
pipe, air adjustment is set by moving material hose
up or down (a), turning adjusting ring (b) or moving
the inner pipe on or out (c).

a) b) c)

Setting material charge on the suction box
(optional)
The suction box is equipped with one or several
suction connections.

-
+

-
+

For changing the material charge change the
suction connection in accordance with the direction
of the arrows. To increase the material charge
reposition the socket in the direction of +. If the
material charge is to be reduced, reposition the
socket in the direction of -. Secure the socket
position with the locking screw.

To change the material discharge of the controlled
vacuum take off box, adjust the stroke of the
cylinder. To increase the material discharge, move
the screw in the + direction. For reduction of the
material discharge, move the screw in the - direc-
tion.
+
-


4.3 Drying hopper SILMAX
The SILMAX consists of a drying hopper, a pro-
cess heater and a conical air dristributor.
The dried process air is heated by the process
heater and fed into the drying hopper. In the drying
hopper, the hot air meets the moist cold plastic
granulate and the granulate releases moisture.
The moisture is supplied via the exhaust air to the
DRYMAX, which prepares the process air for the
next cycle.


5 Initial start-up
Make sure that the energy supply for the unit is
available. Check this:
- electrical connection and grounding of the
device
- cooling water inlet and cooling water outlet:
for the cooling of the return air filter. For
the High Heat option the filters should be
cooled with water. The water temperature
must not be warmer than 10C.
- extraction system for the waste air (if
mounted)
- compressed air 0,6 - 0,7 MPa (6 - 7 bar)

- Make sure that all described tasks under
Chapter 3 "Installation Notes" are carried
out and the requirements for installation
areas are fullfiled.
- Turn the device, without drying material
(granulate) on, and set the desired drying
temperature.
- Leave the device, without material, for 6
hours on, to remove any moisture from the
device.
After sucessful start-up, the device is ready for
operation and for drying granulate.


6 Operation
The following instructions are written for the dryer's
operator (user) assuming that they have a general
working knowledge of desiccant dry air dryers. It is
important that all users familiarize themselves with
this piece of equipment before attempting to use
this piece of equipment.
Battery
The operating unit has a 4-digit 7 segment LED
display. In addition there are various yellow illumi-
nating LED's on the operating interface giving
additional information on individual settings on/or
control statuses.

The most important functions can be selected by
the way of the button. The following gener-
ally applies to the changing of values: The
button serves to select, while are used to
change.

Status display of the user interface
LED Remark

Process heater Silo 1: This symbol is
illuminated, if the process heater is
activated.

Process heater Silo 2: Function does
not exist

Material saver function: This symbol is
illuminated, if the material saver
function is activated.

Temperature unit: This symbol is
illuminated, if the unit "F" is selected.
If the LED is off, the selected unit is
"C".

LED is illuminated if service infor-
mation is present. Report this to the
Wittmann-staff during your next ser-
vice appointment.

This symbol is illuminated, if the keys
are locked.
It is blinking, if the CODE-Menu is
selected.

Left or front drying cartridge is current-
ly being regenerated.

Right or rear drying cartridge is cur-
rently being regenerated.

6.1.1 Switching the dryer ON and OFF
Switching ON the dryer: Switch the main switch on,
than press the button . The DRYMAX is now
switched on and is in operation.
Switching OFF the dryer: The dryer needs to be
deactivated first by pressing the button .
Wait for the switch-off-time of 3 minutes, and turn
the device switch in position "off".
Always switch the dryer OFF with the button
. This will prevent that the safety tempera-
ture limiter in the heater is triggered.


temperature / operating status
Key LED Remark
1x

The current process temperature
of silo 1 and error messages are
displayed in Menu 1.
If the dryer is switched off the display alternates
between OFF and current drying temperature
during the blower shut down timer. Once the
blower shut down time has expired, OFF will be
displayed.
6.1.2.1 Special functions in the Menu 1
6.1.2.1.1 Display of software version
Key LED Remark

In Menu 1 press both buttons
UP and DOWN at the same
time. The software version is
displayed in a split screen. Both
of these values result in the
version, e.g. "3.00.76".
6.1.2.1.2 Confirm error messages
Key LED Remark

To confirm an error message in
Menu 1 press both buttons UP
and DOWN at the same time.

State of operation
Key LED Remark
2x

The set value for the process
heater is set in Menu 2.

Use UP/DOWN button to select
the desired temperature.
The range for the set value
depends on the unit.
DRYMAX E Battery
60...130C.
DRYMAX with option "High
Heat" up to 180C.

With the ON/OFF button the
process heater for the corre-
sponding silo can be activated
or deactivated.

Confirm with the MODE key.
6.1.4 Menu 3 Measured value dew
point
This menu is available, if the dryer is equipped with
a dew point sensor.
A dew point sensor is available as an option. The
dew point sensor measures the actual dew point
temperature. This sensor enhances the process
safety for the drying process.
Key LED Remark
3x

Display of the actual dew point
value (option).


6.1.5 Menu 4 Set value for changing
the drying cartridges
a dew point sensor.
Key LED Remark
4x

The changeover point for the cell
change is set in Menu 4 (option).

Use UP/DOWN key to select the
desired temperature.

Confirm with the MODE key
temperature
The return air temperature is utilized to activate the
granulate protection function. Once the set limit
value has been reached the granulate protection
function will be activated.
Key LED Remark
5x

The value measured for the
return air temperature is dis-
played in Menu 5.

6.1.7 Menu 6 Limit value for the mate-
rial saver function
Key LED Remark
6x

The set value for the material
saver function is set in Menu 6.

Use the UP/DOWN key to select
The adjusting range for the limit
value is 50C85C. With
optional return air cooler
50C135C.
At a lower temperature range
the function "Automatic limit
value" is located. If selected the
display shows "Auto". The
automatic limit value depends on
the setting of the process value.
For exceptional operating condi-
tions however the manual limit
must be set.

Please observe the chapter "Description".
6.1.7.1 Special function in Menu 6
Key LED Remark

Press UP/DOWN at the same
time, the display shows the set
automatic temperature limit.


6.1.8 Menu 7 Pre-Drying Time
Key LED Remark

Turn off the dryer. (The display
shows "OFF").
7x

Change to Menu 7. Adjust the
pre-drying time.

Select the desired pre-drying
time in hours (0 - 24 hours) with
the UP and DOWN buttons.


Start pre-drying time
The dryer is "OFF".
Key LED Remark

Switch the dryer "ON".
With the activation of the dryer,
the pre-drying time will automat-
ically start to count down.

During the active pre-drying time
the LED is blinking.

Shows remaining pre-drying time
Key LED Remark
7x

Change the Menu 7.
The display shows the remaining
pre-drying time in hours.
If the pre-drying time has run
out, at the display appears "- - -".

6.1.9 Menu 8 Key lock
Key LED Remark
8x

This menu is indicated by show-
ing "123" on the display. Starting
from this menu the key lock can
be activated or deactivated.

Select the desired Code-Number
with the UP/DOWN buttons:
CODE 150: Keys are locked
CODE 153: Keys are not locked

Activate or deactivate the func-
tion with the ON/OFF button.
6.1.10 Counter Operating Hours
Key LED Remark
8x

ing "123" in the display. Starting

Select the desired Code num-
bers with the UP/DOWN button.
CODE 102: Counter Operating
Hours

Activate the display of the Coun-
ter Operating Hours with the
ON/OFF button.

Display: "bEt".
Select the operating hour coun-
ter bS with the MODE button.
bS = Operating hours unit
Operating hours " t t" = Ten
Thousand Numbers
Operating hours "h e" = digits
hundred ten single
Merge the values of the two
displays together: " t t" "h
e" results in the complete oper-
ating hours.


6.1.11 Setting the time
LED Remark

By pressing the TIMER button in Menu 1,
the time is displayed for 20 seconds.
The day of the week is shown by flashing
one of the LEDs of the main menu bar.
LED "Start" and LED "Stop" are dark.

The hour value flashes and can be ad-
justed with the and buttons.

The minute value flashes and can be
adjusted with the and but-
tons.

The weekday value flashes and can be
tons. The weekday is displayed on the 7
LEDs on the main menu bar.


Exit the menu.
6.1.12 Weekly timer
One starting time and one stopping time each are
provided for each day of the week. Consequently
the device can be switched on and off once per
day. Blank storage places are displayed as "- - -".
LED Remark
2x

Press, in Menu 1, the TIMER button
twice.
LED "Start" and LED for the first weekday
is flashing.
The weekday is displayed on the 7 LEDs
on the main menu bar.
Request each weekday by pressing the
MODE button to cycle through.

Change between hours and minutes.

Press UP and DOWN buttons simultane-
ously to clear the space. The display
shows "- - -".
LED Remark

Using the programmed weekly timer:
Exit all menus.
In DRYMAX Main menu 1:
Activate timer. When the timer is activat-
ed, the LED above the timer button will
flash.
If timer is activated, the main button
is deactivated.

Example: Switching on Sunday at 4:10 hrs.,
switching off Friday at 13:40 hrs. (Monday is
day 2):
LED Remark
3x

LED "Start" is flashing and LED "1" for
the first weekday Sunday is flashing -
Enter first starting time:

Enter hours: 4 : - -

Changeover to minute input

Enter minute: 4 : 1 0
13x

Press the TIMER button repeatedly until
LED Week 6 (Friday) is shown and the
LED stop is flashing.


Changeover to minute input.


Check the correct input.

Exit weekly timer.


LED Remark

Activate timer
is deactivated.
6.1.13 Change temperature unit
Key LED Remark
8x

In this menu the unit for all
temperature values can only be
performed by Wittmann-staff.

CODE 120: Set temperature
"t e"

With the UP button the tempera-
ture unit F is turned on. The
LED is illuminating.

With the DOWN button the
temperature unit C is turned on.

6.1.14 USER - Setting the date
Key LED Remark
8x

In this menu, the date can be
changed.

with the UP/DOWN buttons.
CODE 126: Set date

Activate the menu button - with
ON/OFF.
The display shows "USER".
1x

The display shows "d.xx".

Setting the desired day (adjust-
ment of 1- 31) with the
UP/DOWN buttons.
Key LED Remark
2x

The display shows ".yy".

Setting the desired month (ad-
justment of 1 - 12) with the
UP/DOWN buttons.
3x

The display shows "Yzz".

Setting the desired year (ad-
UP/DOWN buttons.

The display shows "Stat".
The settings are applied.

Leave the menu with the
ON/OFF button.


Battery FC
The operating unit has a 4-digit 7 segment LED
display. In addition there are various yellow illumi-
nating LED's on the operating interface giving
additional information on individual settings on/or
control statuses.

The most important functions can be selected by
the way of the button. The following gener-
ally applies to the changing of values: The
button serves to select, while are used to
change.

Status display of the user interface
LED Remark

Process heater Silo 1: This symbol is
illuminated, if the process heater is
activated.

Process heater Silo 2: Function does
not exist.

Material saver function: This symbol is
illuminated, if the material saver
function is activated.

Temperature unit: This symbol is
illuminated, if the unit "F" is selected.
If the LED is off, the selected unit is
"C".

LED is illuminated if service infor-
mation is present. Report this to the
Wittmann-staff during your next ser-
vice appointment.

This symbol is illuminated, if the keys
are locked.
It is blinking, if the CODE-Menu is
selected.

Left or front drying cartridge is current-
ly being regenerated.

Right or rear drying cartridge is cur-
rently being regenerated.

6.2.1 Switching the dryer ON and OFF
Switching ON the dryer: Switch the main switch on,
than press the button . The DRYMAX is now
switched on and is in operation.
Switching OFF the dryer: The dryer needs to be
deactivated first by pressing the button .
Wait for the switch-off-time of 3 minutes, and turn
the device switch in position "off".
Always switch the dryer OFF with the button
. This will prevent that the safety tempera-
ture limiter in the heater is triggered.


temperature / operating status
Key LED Remark
1x

The current process temperature
of silo 1 and error messages are
displayed in Menu 1.
If the dryer is switched off the display alternates
between OFF and current drying temperature
during the blower shut down timer. Once the
blower shut down time has expired, OFF will be
displayed.
6.2.2.1 Special functions in the Menu 1
6.2.2.1.1 Display of software version
Key LED Remark

In Menu 1 press both buttons
UP and DOWN at the same
time. The software version is
displayed in a split screen. Both
of these values result in the
version, e.g. "3.00.76".
6.2.2.1.2 Confirm error message
Key LED Remark

To confirm an error message in
Menu 1 press both buttons UP
and DOWN at the same time.

State of operation
Key LED Remark
2x

The set value for the process
heater is set in Menu 2.

Use UP/DOWN button to select
The range for the set value
depends on the unit.
DRYMAX E Battery
60...130C.
DRYMAX with option "High
Heat" up to 180C.

With the ON/OFF button the
process heater for the corre-
sponding silo can be activated
or deactivated.

6.2.4 Menu 3 Frequency representa-
tion
Key LED Remark
3x

The currently used frequency
of the VFD is shown in %.
( 0Hz to 60Hz = 0% - 100%).


6.2.5 Menu 4 Measured value dew
point
a dew point sensor.
A dew point sensor is available as an option. The
dew point sensor measures the actual dew point
temperature. This sensor enhances the process
safety for the drying process.
Key LED Remark
4x

Display of the actual dew point
value (option).
6.2.6 Menu 5 Set value for changing
the drying cartridges
a dew point sensor.
Key LED Remark
5x

The changeover point for the cell
change is set in Menu 5 (option).


temperature
The return air temperature is utilized to activate the
granulate protection function. Once the set limit
value has been reached the granulate protection
function will be activated.
Key LED Remark
6x

The value measured for the
return air temperature is dis-
played in Menu 6.

6.2.8 Menu 7 Limit value for the mate-
rial saver function
Key LED Remark
7x

The set value for the material
saver function is set in Menu 7.

The adjusting range for the limit
value is 50C85C. With
optional return air cooler
50C135C.
At a lower temperature range
the function "Automatic limit
value" is located. If selected the
display shows "Auto". The
automatic limit value depends on
the setting of the process value.
For exceptional operating condi-
tions however the manual limit
must be set.

Please observe the chapter "Description".
6.2.8.1 Special function in Menu 7
Key LED Remark

Press UP/DOWN at the same
time, the display shows the set
automatic temperature limit.


6.2.9 Menu 8 Pre-Drying Time
Key LED Remark

Turn off the dryer. (The display
shows "OFF").
8x

Change to Menu 8. Adjust the
pre-drying time.

Select the desired pre-drying
time in hours (0 - 24 hours) with
the UP and DOWN buttons.


Start pre-drying time
The dryer is "OFF".
Key LED Remark

Switch the dryer "ON":
With the activation of the dryer,
the pre-drying time will automat-
ically start to count down.

During the active pre-drying time
the LED is blinking.

Shows remaining pre-drying time
Key LED Remark
8x

Change to Menu 8.
The display shows the remaining
pre-drying time in hours.
If the pre-drying time has run
out, at the display appears "- - -".

6.2.10 Menu 9 Key lock
Key LED Remark
9x


CODE 150: Keys are locked
CODE 153: Keys are not locked

Activate or deactivate the func-
tion with the ON/OFF button.
6.2.11 Counter Operating Hours
Key LED Remark
9x


Select the desired Code-
Numbers with the UP/DOWN
button.
CODE 102: Counter Operating
Hours

Activate the display of the Coun-
ter Operating Hours with the
ON/OFF button.

Display: "bEt".
Select the operating hour coun-
ter bS with the MODE button.
bS = Operating hours unit
Operating hours " t t" = Ten
Thousand Numbers
Operating hours "h e" = digits
hundred ten single
Merge the values of the two
displays together: " t t" "h
e" results in the complete oper-
ating hours.


6.2.12 Setting the time
LED Remark

By pressing the TIMER button in Menu 1,
the time is displayed for 20 seconds.
The day of the week is shown by flashing
one of the LEDs of the main menu bar.
LED "Start" and LED "Stop" are dark.

The hour value flashes and can be ad-
justed with the and buttons.

The minute value flashes and can be
tons.

The weekday value flashes and can be
tons. The weekday is displayed on the 7
LEDs on the main menu bar.


Exit the menu.
6.2.13 Weekly Timer
One starting time and one stopping time each are
provided for each day of the week. Consequently
the device can be switched on and off once per
day. Blank storage places are displayed as "- - -".
LED Remark
2x

Press in Menu 1, the TIMER button twice.
LED "Start" and LED for the first weekday
is flashing.
The weekday is displayed on the 7 LEDs
on the main menu bar.
Request each weekday by pressing the
MODE button to cycle through.

Change between hours and minutes.

Press UP and DOWN buttons simultane-
ously to clear the space. The display
shows "- - -".
LED Remark

Using the programmed weekly timer:
Exit all menus.
Activate timer. When the timer is activat-
ed, the LED above the timer button will
flash.
is deactivated.

Example: Switching on Sunday at 4:10 hrs.,
switching off Friday at 13:40 hrs. (Monday is
day 2):
LED Remark
3x

LED Start is flashing and LED "1" for the
first weekday Sunday is flashing. -
Enter the first starting time:



13x

Press the TIMER button repeatedly until
LED Week 6 (Friday) is shown and the
LED "Stop" is flashing.




Check the correct input.

Exit weekly timer.


LED Remark

Activate timer
is deactivated.
6.2.14 Change temperature unit
Key LED Remark
9x

In this menu the unit for all
temperature values can only be
performed by Wittmann-staff.

CODE 120: Set temperature
"t e"

With the UP button the tempera-
ture unit F is turned on. The
LED is illuminating.

With the DOWN button the
temperature unit C is turned on.


6.2.15 USER - Setting the date
Key LED Remark
8x

In this menu, the date can be
changed.

CODE 126: Set date

Activate the menu button - with
the ON/OFF.
The display shows "USER".
1x

The display shows "d.xx".

Setting the desired day (adjust-
ment of 1 - 31) with the
UP/DOWN buttons.
2x

The display shows ".yy".

Setting the desired month (ad-
justment of 1 -12) with the
UP/DOWN buttons.
3x

The display shows "Yzz".

Setting the desired year (ad-
UP/DOWN buttons.

The display shows "Stat".
The settings are applied.

Leave the menu with the
ON/OFF button.


7 Maintenance

INFORMATION!

This chapter assumes knowledge of
accident prevention rules, operating
conditions, and safety regulations and
their implementation.
This chapter assumes electrical and
mechanical skills gained as a result of
education, experience and training.

Danger to life!
Disconnect all power sources before per-
forming any work.

Danger to life!
Do not operate this unit in a partially disas-
sembled state.

Name a supervisor before performing any
maintenance or repair work.

Keep written records of all work performed.

Maintenance and repair procedures not
described here may be performed or as-
signed ONLY by Wittmann service techni-
cians, or qualified personnel authorized by
Wittmann.

7.1 Maintenance intervals
Please observe the specified maintenance inter-
vals. This is the only way to ensure your unit
functions safety and properly and that we can
extend full warranty benefits in accordance with
our warranty conditions.
Responsible for maintenance and regular inspec-
tion of the safety devices on the unit falls to the
system operator as soon as the operator takes
possession of the unit.

DANGER!

Any of this unit's necessities of opera-
tion, namely the power supply, com-
pressed air and cooling water supply,
may cause injury or loss of life.
Before performing any mainte-
nance, device must be disconnect-
ed from incoming power.
Before performing maintenance
make sure the compressed air to
the device is turned off as well as
the cooling water supply.
The said table is an overview for maintenance and
repair personnel.

INFORMATION!

Depending on the plastic granulate and
the operation, the intervals must be
adjusted.
In the following chapters, the activities are ex-
plained and described in a more detailed way.


Components
d
a
i
l
y

a
n
n
u
a
l
l
y

5
0

O
p
e
r
a
t
i
n
g

h
o
u
r
s

4
0
0

O
p
e
r
a
t
i
n
g

h
o
u
r
s

2
0
0
0

O
p
e
r
a
t
i
n
g

h
o
u
r
s

Activities
Safe installation, wiring,
switch, hoses, connections
I
check for leaks or damage,
replace if necessary
Filter elements
I
Clean if necessary, replace if
necessary
Air filter housing
I C C
Check for cracks and leaks
Air duct hoses I I I
Check friction points, control
connections
Dew point sensor I I C
Check housing for leaks, free
them from dirt
Service unit I I/E I/E Drain condensate as needed
Control panel I I I Check function
Wiring I I I
Check for cracks and broken
places, control connections
Kstrolith 4 AK Renew after 5 to 8 years
Variable Frequency drive
(optional)
I/C/E I/C/E I/C/E
Clean vents, check wiring for
damage, and check cooling
fans for functionality also
replace if necessary.
I = Inspection, C = Clean, E = Empty/Drain


7.1.1 Safeguarding and power supply
On a regular basis, check one time per year all
safeguarding lines, switches, hoses, and threaded
connections for leakage, damage, and tightness.
Repair any defects immediately.
7.1.2 Filterelemente

INFORMATION!

Check all filter elements daily.
The cleaning frequency of the filter elements is
largely dependent on the material conveyed and
can only be determined through experience with
the granulates used. Very dusty granulate and dirty
ambient air requires more frequent cleaning.
7.1.3 Cleaning / changing filter ele-
ments
Inspect the filter elements regularly. A dirty filter
reduces the process air flow, which hampers the
units drying performance.

CAUTION!

Running blowers draw in parts, dust and
foreign particles. This can destroy the
blower and contaminate unit elements.
Switch the unit off before you open
the filter housing or take off the fil-
ter. Wait until all blowers and mo-
tors have come to a stop.
Never operate the unit without its
filter elements.
Once the blower has stopped, the filter housing
can be opened and the filter cartridge can be
removed. Simple filters are designed without the
filter housing.
You can use compressed air to clean the filter
element (spray air from inside toward the outside).

INFORMATION!

Avoid possible contamination of the
environment and the operating person-
nel with dust.
Change any heavily soiled filter elements.
7.1.4 Process blower
Clean the fan and the cooling fins of dirt. Check
how tight the air hoses fit and check for friction
points.
7.1.5 Air duct hoses
Check all hoses for secure connections. If neces-
sary, remove the hose clamps and check in the
hoses for buildup. Check the hoses for pressure
and friction points. Replace faulty hoses immedi-
ately with new hoses, otherwise there is a risk of
overheating the unit.
7.1.6 Dew point sensor
Check the tightness of the copper lines and clean
them. Check the plug connection of the power
supply of firmly seated. If there is any buildup,
clean it carefully.
7.1.7 Service unit
Check if condensate has been collected in the
service unit drain the condensate.

INFORMATION!

Check the setting at the service unit. A
pressure of 0.6 MPa (6 bar) must be set
on the service unit.
7.1.8 Control panel
Check out all the frictions on the control panel.
Perform self-test to determine the order of the
panel by missing functionality. The self-test occurs
automatically start the dryer.
7.1.9 Wiring
Check the wiring of grinding and breaking points.
Check the attachment of all connectors. Check all
bolts for tightness of electrical connections. If
necessary, tighten the bolts.


7.1.10 Kstrolith 4AK

WARNING!
Risk of injury!

Skin contact may cause drying. When
the desiccant comes in contact with
water, noticeable heat occurs.
Use protective gloves.
Dust generation may result in ocular,
and/or pulmonary injury.
In case of dust generation, use
respirator masks, goggles and pro-
tective gloves.
It is recommended to exchange the Kstrolith 4 AK
every 5-8 years. Remove the drying cartridge.
Empty the used Kstrolith 4 AK in to a container
and dispose of it according to national rules and
regulations.
7.1.11 Variable Frequency Drive (VFD)
Clean the air vents on the VFD.
Check the wiring for tight fitting. Also check the
wiring for brittleness and replace as necessary.
Check the function of the cooling fans and replace
them if necessary.


8 Faults
8.1 Alarm list
If an error is identified the error number will be shown on the display (Exx). If the error can be allocated to a
component, this is additionally indicated by the appropriate LED flashing.
Hint messages and error messages have different effects on the further operation of the device:
Hint messages Error messages
Are references to possible errors. The dryer
remains in operation. For information concern-
ing the PDC function (messages H02 - H07),
the hint message appears and the alarm
output is set. Check the corresponding com-
ponent.
Are serious device errors. The device is switched off
immediately and the alarm output is set! The device
can only be restarted once the source of the
error has been rectified.

To confirm an error, press buttons at the same time.

No. Error description Trouble shooting
E01 Error in safety chain
The DRYMAX has been shut down
because of a problem.
The security chain of the dryer was
broken.
Wait until the cooling time, before turning off the
device.
Set the safety temperature limiter on the reset-
button (green button).
Check the fuses.
E10 Tolerance exceeded Silo 1
The positive tolerance of the drying
temperature (the process air tempera-
ture) has been exceeded.
Check the heater contactor and SSR.
Check the correct air supply to the silo (leakage,
detached tube).
Check the function of the process air cooler.
Check the function of the temperature sensor.
Check the wiring of the temperature sensor for a
tight fit and possible fractures.
If the drying temperature was changed, it needs
some time to wait until the new drying temperature
was set in the silo.
From this reason, reduce the drying temperature
only in small steps (10C for 1 minute).
E14 Tolerance exceeded regeneration 1
A defective sensor or broken cable
triggered the error.
Check the function of the sensor.
Check the wiring for a tight fit and possible frac-
tures.
If necessary replace the sensor or the wiring.
E15 Tolerance exceeded regeneration 2
Check the wiring for a tight fit and possible frac-
tures.
H20 Tolerance exceeded dew point
The measured dew point is above the set
limit value.
Check the hopper throughput.
New material has a very high moisture content.
Wait a cycle and check the dew point again.
Check a higher set value.
E21 Blower PTC Temperature exceeded
The pressure switch of the process
Check the rotation direction of the blower clock-
wise is required.


blower has triggered. Check the hoses for tight fit in the dryer (air leak-
age).
H30 Tolerance undercut Silo 1
The heater, or the temperature sensor
are defective.
Check the function of the heater.
Check the function of the temperature sensor.
If necessary replace the heater or temperature
sensor.
H34 Tolerance undercut regeneration 1
Check the wiring of tight fit and possible fractures.
H35 Tolerance undercut regeneration 2
H40 Tolerance undercut dew point
The measured dew point is under the set
limit value.
Check the hopper throughput.
New material has a very high moisture content.
Wait a cycle and check the dew point again.
E41 Blower PTC: I/O-Current overload Contact your Wittmann service technician.
E48 Process blower pressure monitoring
The pressure switch of the process
blower has triggered.
Check the rotation direction of the blower clock-
wise is required.
Check the hoses for tight fit in the dryer (air leak-
age).
H49 Return air filter monitoring
The process and return air filter can be
interchanged.
Check the process- and return air filter for correct
installation position.
E50 Sensor break Silo 1
E52 Sensor break Silo 1 return air
E54 Sensor break regeneration 1
E55 Sensor break regeneration 2
E56 Sensor break regeneration exhaust air
cartridge 1
E57 Sensor break regeneration exhaust air
cartridge 2
H60 Sensor break dew point
Cable break between board and dew
point sensor.
Check that the plug is firmly connected to the dew
point sensor.
Check the glass tube fuse on the board.
H68 Fault protection device
The return air temperature is too high.
Check the function of the return air cooler.
If necessary replace the return air cooler.
E71 E01 after main switch off, without aware
cooling time
The device was turned OFF with the
main switch during cooling time (OFF
flashes on the screen). The power supply
was interrupted.
Wait for the cooling time, before turning off the
device with the main switch.

E72 EEPROM and SW do not match Upload the right software.


Software and hardware are not compati-
ble.
H73 Real-time clock is not running
The board maybe faulty.
Contact your Wittmann service technician.
E74 New EEPROM (Reset required)
There was no reset after a software
update.
Perform a reset.
E75 Device not configured Contact your Wittmann service technician.
H76 Service needed
The service counter has expired.
Perform a service to the device.
H86 Valve up End position not reached
cartridge 1
Valve hasnt reached end position.
Check the function of the servomotor.
Check the direction of rotation of the servomotor.
Check the function of the micro switch.
Check the position of the micro switch.
Check the wiring for tight fit and possible fractures.
H87 Valve up End position not reached
cartridge 2
E88 Valve up End position not vacated
cartridge 1
The micro switch isnt set correctly. The
valve doesnt switch.
E89 Valve up End position not vacated
cartridge 2
H90 Valve down End position not reached
cartridge 1
H91 Valve down End position not reached
cartridge 2
E92 Valve down End position not vacated
cartridge 1
E93 Valve down End position not vacated
cartridge 2


9 Decommissioning of DRYMAX
When the life of the machine / equipment is termi-
nated, all of the power sources (electricity, com-
pressed air, cooling water), as well as the con-
nected devices (FEEDMAX, SILMAX, ) must be
disconnected and decommissioned properly.
Please refer the operating and training manuals of
the connected devices.

INFORMATION!

The disposal of the device must comply
with the applicable laws of each country.


10 Replacement Parts
When ordering replacement parts, always state:

Order number (Axxx xxxx)
Item- / Serial number
Control number
Replacement parts number (if available)
10.1 DRYMAX E Battery 180/300

Pos. Description Item No.
180
Item No.
300
1 Heater
EU: CH-18
US: CH-19
EU: CH-18
US: CH-19
2 Filter regeneration CA-40 CA-40
3
Filter / return air
Filter insert
CA-464 CA-482
4 Side channel blower regeneration CP-86 CP-86
5 Side channel blower process CP-94 CP-97
6 Hoses
CA-7 ( 80 mm)
CA-92 ( 102 mm)
7 Hoses CA-51 ( 100 mm)
8 Variable frequency drive (optional) EU-198
Kstrolith 4 AK CA-24

1
2
4
3
5
6
7
8


180
Item No.
300
9 Dew point sensor EW-595 EW-595
10 Valve 5/2 PV-313 PV-313
11 Micro switch K5-221 K5-221
12 Pneumatic cylinder PZ-664 PZ-664
9

12
10
11



450
Item No.
600
1 Heater
EU: K101-3902
US: K101-3833
EU: K101-3902
US: K101-3833
2 Sealing tape CD-4 (1920 mm) CD-4 (1540 mm)
4 Filter return air CA-415 CA-415
7 Hoses
CA-7 ( 80 mm)
CA-92 ( 102 mm)
8 Hoses CA-51 ( 100 mm)

1
2
5

4
6
3
7
8
9


450
Item No.
600
11 Valve 5/2 PV-313 PV-313

12

13

10

11



900
Item No.
1200
1 Heater
400V: K201-564
480V: K201-551
400V: K201-564
480V: K201-398
3 Filter return air CA-415 CA-415
6 Hoses
CAS-9 ( 152 mm)
CA-92 ( 102 mm)

5
2
1
4
3
6
7


900
Item No.
1200
9 Valve 5/2 PV-313 PV-313
8

9

11
10


11 Technical data

DRYMAX E Battery
1
8
0

1
8
0

H

3
0
0

3
0
0

H

4
5
0

4
5
0

H

6
0
0

6
0
0

H

9
0
0

1
2
0
0

Mains voltage
EU: 400 V / 3 Ph / 50 Hz
US: 480 V / 3 Ph/ 60 Hz
Connected load A
EU:14,56
US:13,13
EU:27,55
US:23,96
EU:15,96
US:15,03
EU:33,28
US:29,47
EU:32,02
US:31,35
EU:58,60
US:53
EU:32,32
US:30,45
EU:59,30
US:52,10
EU:57,59
US:54,37
EU:57,59
US:54,37
Air output 50 Hz
Air output 60 Hz
m/h
180
216
180
216
300
360
300
360
450
540
450
540
500
720
600
720
900
1080
1200
1440
Process heater kW
- 9 - 12 - 18 - 18 - -
Regeneration heater kW
6 6 6 6 16 16 16 16 17 17
Connection cable
CEE 16 CEE 32 CEE 16 CEE 63 CEE 32 CEE 63 CEE 32 CEE 63 CEE 63 CEE 63
Kstrolith 4 AK kg
50 50 50 50 100 100 100 100 152 152
Noise development dB (A)
< 82


DRYMAX E Battery
1
8
0

(
H
)

3
0
0

(
H
)

4
5
0

(
H
)

6
0
0

(
H
)

9
0
0

1
2
0
0

Length A mm 1300 1300 1500 1500 2250 2250
Width B mm 1000 1000 1400 1400 1800 1800
Height C mm 2200 2200 2250 2250 2200 2200
Weight kg 356 442 636 693 830 1200


12 Customer Service
Centers
HEADQUATERS
WITTMANN Kunststoffgerte GmbH
Lichtblaustrae 10
A-1220 Wien
sterreich
Tel. +43/1/250 39-0
Fax +43/1/250 71-70
[email protected]
www.wittmann-group.com
BRANCHES WORLDWIDE
Australia/New Zealand
WITTMANN BATTENFELD Australia
Pty Ltd
Unit 9, Garden Boulevard
Dingley Village VIC 3172
PO Box 614 Braeside 3195
AUSTRALIEN
Tel. +61 3 9551 4200
Fax +61 3 9551 4300
[email protected]
www.wittmann-group.com.au
Belgium/Netherland/Luxemburg
WITTMANN BATTENFELD Benelux
NV
Nieuwlandlaan 1A
Industriepark B190
B-3200 Aarschot
Tel. +32 (0) 16 551180
Fax +32 (0) 16 562659
[email protected]
Brazil
WITTMANN do Brasil Ltda.
Av. Francisco de Angelis
166-Jardim Okita
CEP 13043-030 Campinas SP
BRAZIL
Tel. +55-19 3234-9464
Fax +55-19 3234-3784
[email protected]
www.wittmann-group.com.br
Bulgaria
WITTMANN BATTENFELD
Bulgarien EOOD
Hr. Smirnenski Str. 24
4147 Kalekovets
BULGARIA
Tel. +359 3124 2284
Fax +359 3124 2279
[email protected]
Canada
WITTMANN Canada Inc.
35 Leek Crescent
Richmond Hill, ON L4B 4C2
Tel. (905) 887-5355
Fax (905) 887-1162
toll free: 1 888 466 8266
[email protected]
www.wittmann-group.ca

China
WITTMANN Robot (Kunshan) Co., Ltd.
No. 1 Wittmann Rd.,
Dianshanhu, Kunshan
Jiangsu Province
CHINA 215345
Tel. +86 512 5748 3388
Fax +86 512 5748 3399
WITTMANN BATTENFELD
(Shanghai) Co., Ltd.
1908-1909, Building 915
Oasis Middlering Business Centre
No. 915 Zhenbei Road, Shanghai
CHINA 200333
Tel. +86 512 5748 3388
Fax +86 21 5489 3239
[email protected]
www.wittmann-group.cn
Czech Republic/Slovakia
WITTMANN BATTENFELD CZ spol.
S.r.o.
Male Nepodrice 67
CZ-397 01 Pisek
Czech Republic
Tel. 00420 384-972-165
Fax 00420 382-272-996
[email protected]
www.wittmann-group.cz
France
WITTMANN BATTENFELD France
SAS
27, Rue de la Tuilerie
Z.l. Tuilerie II
F-38170 Seyssinet-Pariset
France
Tel. + 33 4 76 84 27 27
Fax + 33 4 76 84 27 20

ZA Champ Frvant
F-39360 Chassal
France
Tel. +33 3 84 41 54 54
Fax +33 3 84 41 54 55
[email protected]
www.wittmann-group.fr
Germany
WITTMANN ROBOT SYSTEM GmbH
Am Gewerbepark 1-3
D-64823 Gro-Umstadt
Germany
Tel. +49 607893390
Fax +49 607833940

Haimendorfer Strae 48
D-90571 Schwaig/Nbg.
Germany
Tel. +49 911953870
Fax +49 9119538750
[email protected]
WITTMANN BATTENFELD GmbH &
Co. KG
Werner-Battenfeld-Strae 1
58540 Meinerzhagen
Tel. +49 (0) 2354/72-121
Fax +49 (0) 2354/72-129
[email protected]

Great Britain/Ireland
WITTMANN BATTENFELD UK Ltd
Sanders Road, Finedon Road
Industrial Estate
Wellingborough
GB-NN8 4NL Northants
Great Britain
Tel. +44-1933275777
Fax +44-1933270590
[email protected]
www.wittmann-group.co.uk
Hungary
WITTMANN Robottechnikai Kft.
Kzpont s gyrt zem
H-9200 Mosonmagyarvr
Eke u. 6.
Tel. +36 96 577470
Fax +36 96 577471
rtkests & Szervz
H-2084 Pilisszentivn
Bnyatelep 14
Tel. +36 26 567 610
Fax +36 26 567 611
[email protected]
India
WITTMANN BATTENFELD India pvt
Ltd.
1 & 2 Arumugam Nagar
Chinna Porur
Chennai 600 116
India
Tel. +91 44 42077009
Fax +91 44 24761032
[email protected]
Italia
WITTMANN BATTENFELD Italia Srl
Via Donizetti, 9
20020 Solaro MI
Italia
Tel. +39 (02) 96 98 10 20
Fax +39 (02) 96 98 10 29
[email protected]
www.wittmann-group.it
Malaysia
WITTMANN BATTENFELD
(Malaysia) Sdn Bhd
No. 16, Jalan Bandar Limabelas
Pusat Bandar Puchong
47100 Selangor
D.E. Malaysia
Tel. +60 3 5882 6028
Fax +60 3 5882 6036
[email protected]
Mexico
WITTMANN BATTENFELD
Mxico S.A. de C.V.
Av. Rafael Sesma Huerta No. 21
Parque Industrial FINSA
C.P. 76246
El Marqus Quertaro
Mexico
Tel. +52 442 10 17 100
Fax +52 442 10 17 101
[email protected]
www.wittmann-group.mx


Romania
WITTMANN BATTENFELD S.R.L
Cotroceni Business Center
B-dul luliu Maniu Nr. 7, Corp T, Et. 2,
Sector 6
Bucuresti
RO 061072
Romania
Tel. +40 720 227 255
Fax +40 213 172 718
[email protected]
Russia
OOO BATTENFELD
Injection Molding Russia
Altufievskoe shosse
house 48, block 1, office 304
127566 Moscow
Russia
Tel. +7/495/983-02-45
Fax +7/495/983-02-45
[email protected]
www.battenfeld.ru
Singapore/Indonesia/Vietnam
WITTMANN BATTENFELD (Singapore)
Pte. Ltd.
No. 48 Toh Guan Road East, #03-123
Enterprise Hub
Singapore 608586
Tel. +65 6795 8829
Fax +65 6795 8786
[email protected]
Spain
WITTMANN BATTENFELD SPAIN S.L.
Pol. Ind. Plans darau
C/Thomas Alva Edison Nr. 1
E-08787 La Pobla de Claramut
Barcelona
Spain
Tel. +34-93 808 7860
Fax +34-93 808 7197/7199
[email protected]
www.wittmann-group.es
Switzerland
WITTMANN Kunststofftechnik AG
Uznacherstrasse 18
CH-8722 Kaltbrunn
Switzerland
Tel. +41-55293 40 93
Fax +41-55293 40 94
[email protected]
www.wittmann-group.ch
Taiwan
WITTMANN BATTENFELD (Taiwan)
Co. Ltd.
No. 365, Dalin Rd., Daya Dist.
Taichung Country 42847
Taiwan (R.O.C.)
Tel. +886 4 2567 9272
Fax +886 4 2567 9372
[email protected]
www.wittmann-group.cn
Thailand
WITTMANN BATTENFELD (Thailand)
Co. Ltd.
294/2 Soi RK Office Park
Romklao Rd., Klong Sam Prawet
Lad Krabang
Bangkok 10520
Thailand
Tel. +66 2 184 9653
Fax +66 2 184 9654
[email protected]
Turkey
WITTMANN BATTENFELD
Plastik Makineleri Ltd. Sti,
Kkyali is merkezi
Girne Mahallesi, Irmak Sokak
F Blok No: 20
TK-34852 Maltepe Istanbul
Turkey
Tel. +90 216 550 93 14
Tel. +90 583 44 06
Fax +90 216 550 93 17
[email protected]
www.wittmann.com.tr
USA
WITTMANN BATTENFELD, Inc.
1 Technology Park Drive
Torrington, CT 06790
USA
Tel. +1-860-496-9603
Fax +1-860-482-2069
WITTMANN BATTENFELD, Inc.
29222 Rancho Viejo Road, Suite 113-A
San Juan Capistrano, California
Tel. +1-860-689-6596
Fax +1-860-496-203
Midwest Tech Center:
Elgin, IL
Tel. +1-847-844-1811
[email protected]
www.wittmann-ct.com
AGENTS WORLDWIDE
Argentina
BeMaq S.A.
Colectora Panamericana
Este 2011 Of. 104
B1609 JVB Boulogne
Prov. De Buenos Aires
Argentina
Tel. +54 11 4139 8877
Fax +54 11 4139 8876
[email protected]
www.bemaq.biz
Belarus
BATTENFELD Belarus
ul. Golubewa, d. 11, kv. 343
220 116 Minsk
Tel. +375 (0) 17 271-7986
Fax +375 (0) 17 271-7986
Mobile +375 296717986
[email protected]
Central America / Dominican Re-
public
Jonathan Barth
WITTMANN BATTENFELD
Mxico S.A. de C.V.
Tel. +506 8386 54 32
Chile
Intermaq LTDA
Manuel Fischmann 0568
La Cisterna, Santiago
Chile
Tel. +56-2-3109108
[email protected]
www.intermaq.cl

Columbia
WIBA Colombia
Calle 152 A No. 13-58 Torre 2 Apt. 702
Edificio el Cedro
Bogot
Colombia
Tel. +57 (1) 648 53 13
jairo.mantilla-consultor@wittmann-
group.mx
Costa Rica
Jonatha Jos Barth Solis
Asesor Externo
WITTMANN BATTENFELD Costa Rica
Villa Barsa de la Escuela
San Diego 200 Mts. Sur
Calle la Claudia
Desamparados Alajuela
Costa Rica
C.P. 20110
Tel. +506 24 41 53 24
jonathan.barth-consultor@wittmann-
group.mx
Danmark
WITTMANN BATTENFELD ApS
Kartbjerg 202
DK-3480 Fredensborg
Danmark
Tel. +45-4846 6500
Fax +45-4846 6519
[email protected]
www.wittmann.dk
Egypt
MEISCA Middle East
Industrial Services & Commercial
Agencies
27 Ahmend Fakhry Str.,
Apt. 2-Zone 6 Nasr City
Cairo 11391
Tel. +20 (2) 2270 0919
Fax +20 (2) 2271 7032
[email protected]
Emirates (UAE)
Eurogulf Industrial Supplies LLC
P.O. Box: 3689
Sharjah
Emirates (UAE)
Managing Director
Mr. Walter Cornelisse
[email protected]
Finland
WiBa Finland Oy
Pailinnantie 6
FI-24910 Halikko as.
Finland
Tel. +358 44 72 73 810
[email protected]
www.wiba.fi
Greece
CASAMESTA Ltd.
16 Krinon
PC 3110 Limassol
Cyprus
[email protected]


Guatemala/Honduras/El Salvador
Maprimaq
Calzada Roosevelt 22-43 zona 11
TIKAL FUTURA
Business & Convention Center
Torre Sol Oficinas 9C & 9D
Guatemala Ciudad
Guatemala, C.A. (01011)
Tel. +(502) 2440 1840
Fax +(502) 2440 1830
Mobile +(502) 5781 2777
[email protected]
www.maprimaq.com
India
Kromes Marketing India
13-C Gr. Fl. Parmanand Co-op
Hsg. Soc., 5th Rd, Khar West
400052 Mumbai
Tel. +91 (22) 2600-8463
Fax +91 (22) 2600-8462
[email protected]
Israel
A.ZOHAR Ltd.
Systems & Technology
Trade Center Hashmura str. 2
IL-30900 Zichron YaAkov
Israel
Mr. Arieh Zohar
Tel. +972 54 4270 582
Fax +972 54 6392 113
Hdy. +972 64 4270 582
Fax +972 64 4270 583
[email protected]
Japan
PLASTRON Coproration
229-1 Aza Aotahara, Arai
Motomiya-Machi, Adachi-gu
969-11 Fukushima-Ken
Japan
Mr. Tanito
Tel. +81-243363371
Fax +81-243363373
[email protected]
Korea
DIGITRADING Co. Ltd.
#201, 192-10, Shinbu-dong
Chun an si, Chung nam
South Korea 330-991
Mr. Chani Park
Tel. +82 31 429 7911
Fax +82 31 429 7915
[email protected]
Marocco
GERMANY PLAST/ALASIL
44 Ang Avenue Hassan 2
Rue Med Abdou
B Nr. 5 Kenitra
Casablanca
Marocco
Mr. Dr.-Ing. Nkaira Mohammed
Tel. +212 537378096
Fax +212 537389046
Mobile +212 661195700
Mobile +212 671987554
[email protected]

Parkistan
MS (Integrated Management Service-
PVT-Ltd.)
P.O. Box 23 Korangi Industrial Area
Karachi 74900
Parkistan
Tel. +92-21/5060622
Fax +92-21/5063254
Mobile: +92-300/8242336
[email protected]
Peru
Bernd Dose
Fray Angelico 280
41 San Borja (Lima)
Tel.+51 (0)1 2261372
Fax +51 (0)1 4764030
[email protected]
Poland
DOPAK Sp.z.o.o.
ul. Sokalska 2
54-614 Wroclaw
Poland
Tel. +48-71 35840-00
Fax +48-71 35840-10
[email protected]
www.dopak.pl
Saudi Arabia
United Technologies Est.
2nd Ind. Zone Commercial Center
P.O. Box 286091
11323 Riyadh
Tel. +9661 2654699
Fax +9661 2654688
[email protected]
Serbia
Primex Export-Import
Bul. Revolucije 290
11050 Beograd
Serbia
Tel. +381 11-2417-362
Fax +381 11-2412-271
[email protected]
Slovenia/Croatia/Bosnia-
Herzegovina
Robos.d.o.o
Pot na Debeli hrib 50
SLO-1291 Skofljica
Slovenia
Peter Zajc
Tel./Fax +386 1 781 00 44
Mobile +386 41 779 019
[email protected]
www.robos.si
South Africa
MOULDPLAS MARKETING PTY LTD
P.O. Box 960 North Riding 2162
4 Kya Sands Road
Kya Sands Industrial Estate
Randburg, 2163
Gauteng Province
Repubilc South Africa
Tel. +27 11 462 2920
Fax +27 11 462 2108
[email protected]
www.mouldplas.co.za

Sweden/Norway
BATTENFELD Sverige AB
Skallebackavgen 29
30241 Halmstad
Sweden
Tel. +46 35 15 59 50
Fax +46 35 15 59 59
[email protected]
www.battenfeld.se
Switzerland
BATTENFELD Schweiz AG
Javastrae 13
8604 Volketswil
Tel. +41 (44) 908 65 65
Fax +41 (44) 908 65 50
[email protected]
www.battenfeld.ch
Tunisia
FLUIDES SERVICES
Immeuble SAADI Tour E.F.
App. No. 12
1082 cit Mahrajane
Tunis
Tunisia
Tel. 00 216 71 714 736
Fax 00 219 71 700 882
Ukraine
BATTENFELD Ukraine Ltd.
Transformatornay str. 7,
95000, Simferopol, Ukraine
Tel. +380 652 25 61 57
Fax +380 652 24 80 74
[email protected]


13 Annex
13.1 Parameter orientation table
Plastic
Abbre-
viation
Process
temperature
[C]
Pre-drying
time
[h]
Bulk density
[kg/dm]
Air quanti-
ty
[m/kg]
Acrylnitril-Butadien-Styrol ABS 80 2,5 0,63 1,62
Acrylnitril-Styrol-Acrylester ASA 80 3 0,66 1,62
Zelluloseacetat CA 65 2,5 0,78 2,46
Zelluloseacetobutyrat CAB 60 2,5 0,71 2,38
Zellulosepropionat CP 70 2,5 0,74 2,31
Ethylen-Vinlyacetat-Cop. EVA 80 2 0,57 2,86
Ionomere Ionomere 90 3,5 0,56 2,59
Liquid Crystal Polymer LCP 150 4 0,83 1,62
Polyamid 11 PA11 75 3 (*) 0,62 1,63
Polyamid 12 PA12 75 3 (*) 0,62 2,07
Polyamid 6 PA6 80 3 (*) 0,68 2,11
Polyamid 6-10 PA610 80 3 (*) 0,65 2,11
Polyamid 6-3-T PA63T 80 3 (*) 0,67 1,87
Polyamid 6-6 PA66 80 3 (*) 0,68 2,11
Polyamid 6-6, 35% glass fiber PA66
GF35
80 3 (*) 0,85 1,74
Polyaryletherketone PAEK 150 3 0,78 1,70
Polybutylentherephthalat PBT 120 3,5 0,81 1,72
Polybutylentherephthalat, 30% glass fiber PBT
GF30
120 3,5 0,92 1,72
Polycarbonat PC 120 3 0,72 1,34
Polycarbonat, 30% glass fiber PC GF30 120 3 0,86 1,24
Polycyclohexylenedimethyleneterephthalate
+ Glycol (Cop.)
PCTG 75 6 0,74 1,95
Polyetheretherketon PEEK 160 4 0,79 2,54
Polyetheretherketon, 30% glass fiber PEEK
GF30
160 4 0,89 2,01
Polyethylene e.g. filled with soot PE-filled 90 3 0,57 2,23
(linear) Hart-Polyethylene PE-HD 90 1,5 0,58 2,23
Polyetherimid PEI 150 3,5 0,76 1,40
(polymerized) Smooth-Polyethylene PE-LD 80 1,5 0,55 2,36
Linear Polyethylene low density PE-LLD 90 1,5 0,55 2,23
(linear) Polyethylene average density PE-MD 90 1,5 0,56 2,23
Polyethersulfon PES 150 3,5 0,82 1,52


Polyethersulfon, 30% glass fiber PES
GF30
150 3,5 0,96 1,46
Polyethylentherephthalat (injection) PET 125 4 0,84 1,72
Polyethylentherephthalat (preforms, extru-
sion)
PET-A 170 6 0,84 2,13
glykolmodifiziertes Polyethylentherephthalat PETG 65 4 0,76 1,74
Perflour Alcoxyalkan Cop. PFA 120 3 1,30 1,28
Polyflouralkoxy-Cop. PFA-TFA 120 3 1,30 1,28
Polymethylmethacrylat PMMA 80 3,5 0,71 1,83
Polyoxymethylen POM 100 2,5 0,85 1,66
Polyoxymethylen, 30% glass fiber POM
GF30
100 2,5 0,96 1,37
Polypropylene PP 90 1,5 0,54 2,00
Polypropylene, 20% glass fiber PP GF20 90 3 0,63 1,80
Polypropylene, 30% glass fiber PP GF30 90 3 0,68 1,66
Polypropylene, 40% Mineral PP M40 90 3 0,73 1,63
Polyphthalamid PPA 100 6 0,69 1,58
Polyphthalamid, 33% glass fiber PPA
GF33
100 6 0,89 1,36
Polyphenylenether PPE 100 2 0,65 1,36
Polyphenylenether, 30% glass fiber PPE
GF30
100 2 0,77 1,52
Polyphenylenoxid PPO 100 2,5 0,64 1,61
Polyphenylensulfid PPS 150 3,5 0,80 1,63
Polyphenylensulfid, 40% glass fiber PPS
GF40
150 3 0,99 1,38
Polystyrene PS 80 1,5 0,63 1,62
Polysulfon PSU 140 2,5 0,74 2,55
Polysulfon, 20% glass fiber PSU
GF20
150 3 0,84 2,38
Polysulfon modified PSU mod 150 3 0,74 1,96
Polyurethane-Elastomer PUR 90 2,5 0,73 2,00
Polyvinyl chloride PVC 70 1,5 0,81 1,15
Smooth-Polyvinyl chloride PVC-P 70 1,5 0,78 1,22
Hart-Polyvinyl chloride PVC-U 70 1,5 0,87 1,15
Polyvinylidenfluorid PVDF 140 3 1,07 1,39
Styrene-acrylnitrile-Copolymer SAN 80 2,5 0,65 1,49
Styrene-Butadiene-Copolymer SB 70 1,5 0,63 1,76
Thermopl.-Copolyester TPE-E 100 3 0,71 2,04
Thermopl. Polyurethane (smooth) (TPU) TPE-U 90 2 0,73 1,88
(*) applies to bagged products


13.2 Data sheet Kstrolith 4AK








13.3 Declaration of Conformity





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