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    Examination: Testing of Metallic Materials / SS 2013

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    Jaymin Patel
    This document contains an examination for testing of metallic materials with 8 practice problems. It provides the framework for the exam, including total points possible, minimum points needed to pass, and an explanation of engineering strain, true strain, engineering stress, and true stress. It then lists and describes each practice problem to be solved relating to topics like upsetting tests, the Hall-Petch equation, stress-strain curves, sheet metal tests, tensile tests, fracture mechanics, and fatigue crack growth.

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    Examination: Testing of Metallic Materials / SS 2013

    Uploaded by

    Jaymin Patel
    34 views4 pages
    This document contains an examination for testing of metallic materials with 8 practice problems. It provides the framework for the exam, including total points possible, minimum points needed to pass, and an explanation of engineering strain, true strain, engineering stress, and true stress. It then lists and describes each practice problem to be solved relating to topics like upsetting tests, the Hall-Petch equation, stress-strain curves, sheet metal tests, tensile tests, fracture mechanics, and fatigue crack growth.

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    KL_TMM_SS13

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    KL_TMM_SS13

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    This document contains an examination for testing of metallic materials with 8 practice problems. It provides the framework for the exam, including total points possible, minimum points needed to pass, and an explanation of engineering strain, true strain, engineering stress, and true stress. It then lists and describes each practice problem to be solved relating to topics like upsetting tests, the Hall-Petch equation, stress-strain curves, sheet metal tests, tensile tests, fracture mechanics, and fatigue crack growth.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    34 views4 pages

    Examination: Testing of Metallic Materials / SS 2013

    Uploaded by

    Jaymin Patel
    This document contains an examination for testing of metallic materials with 8 practice problems. It provides the framework for the exam, including total points possible, minimum points needed to pass, and an explanation of engineering strain, true strain, engineering stress, and true stress. It then lists and describes each practice problem to be solved relating to topics like upsetting tests, the Hall-Petch equation, stress-strain curves, sheet metal tests, tensile tests, fracture mechanics, and fatigue crack growth.

    Copyright:

    © All Rights Reserved
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    of 4

    TMM SS 2013

    KL_TMM_SS13 18.10.2013 Page 1 of 4


    Prof. Dr.-Ing. P. J. Mauk 21.08.2013
    Ch. Overhagen, M.Sc.
    Institute for Metallurgy and Metal Forming

    Examination: Testing of Metallic Materials / SS 2013

    Advice: Use a new page for every problem!
    Place your name and matricle number on top of page 2 !

    Total: 118 points ; 4.0 = sufficient: 47 min. points ; 1.0 = excellent: 106 min. points

    Engineering Strain :
    ENG
    c True Strain :
    TRUE
    c
    Engineering Stress :
    ENG
    o True Stress :
    TRUE
    o
    ENG TRUE
    0
    ENG TRUE
    0
    F F
    A A
    dl dl
    d d
    l l
    o = o =
    c = c =


    1. Problem (25 Points):
    At room temperature, a frictionless upsetting test is conducted on a metallic sample
    of initial diameter d0 = 25 mm and initial height h0 = 50 mm. At a force of F = 650 kN,
    a machine displacement of s = 17.3 mm is measured. The testing machine has an
    elastic rigidity modulus of CM = 630 kN/mm.
    a) Determine the engineering stress o for this case !
    b) Calculate the plastic deformation of the sample and the elastic deformation of
    the machine (elastic sample deformation can be neglected).
    c) Calculate the diameter of the sample at that time.
    d) Determine the engineering strain ch.
    e) Calculate the true strain and true stress (flow stress).


    2. Problem (12 Points):
    A fine grain construction steel with a mean grain size of 17 m has a yield stress of
    Rp0,2 = 350 MPa. At a mean grain size of 12 m the yield stress will be 370 MPa.

    a) Determine from these data the constants of the Hall-Petch-equation

    1
    2
    p0,2 F i y
    R k d

    = o = o +


    b) What yield stress can be expected at a grain size of 8 m based on the data
    given above ?

    c) Describe the influence of grain size on yield stress by means of the Hall-Patch-
    equation!





    TMM SS 2013

    KL_TMM_SS13 18.10.2013 Page 2 of 4
    Name:

    Matricle Number:


    3. Problem (15 Points):
    The plot below shows the homogeneous elongation region of a stress-strain curve of
    a tensile test on a prestrained rod (
    0
    0.35 =
    ) made from construction steel.
    (Small interval on strain axis = 0.025 %, Small interval on stress axis = 20 N/mm)

    Solve the following tasks graphically:

    a) Approximate Youngs Modulus E for this material from the measured data.
    b) Find the engineering yield stress Rp0.2 at a plastic strain of 0.2 %.
    c) Find the engineering yield stress Rp0.05 at a plastic strain of 0.05 %.





    4. Problem (12 Points):
    Describe the following sheet metal tests in your own words:

    a) Erichsen Test
    b) Up-and-down bending test
    c) Nakazima Test
    d) Swift Cupping Test
    What data is found in each of those test procedures ?


    TMM SS 2013

    KL_TMM_SS13 18.10.2013 Page 3 of 4
    5. Problem: (20 Points)
    A tensile test on a sample with diameter d0 = 15 mm and a measuring length of
    L0 = 82.5 mm results in a maximum force of Fmax = 112 kN. The elongation at
    maximum force is a change in length of l = 11.5 mm. The specimen length after
    fracture is 99.0 mm, the smallest necked diameter of the specimen is 7.3 mm.
    The force at fracture is 45 kN.

    a) Find the engineering stress and strain and the true stress and strain at
    maximum force.

    b) Find the local true stress and true strain at the smallest necked diameter at
    fracture.

    c) Calculate the fracture strain in % and the reduction of area in %.

    d) In the elastic region at a force of 12 kN, a change in length of 0.008 mm is
    measured with an extensometer, having an initial gauge length of l0,extensometer = 25
    mm. Calculate Youngs modulus of this material!

    e) For the case according to d) a change in diameter of the sample of
    -0.0015 mm is measured. Determine Poissons Ratio for this material.

    6. Problem (12 Points):
    In a part which is made from a steel material with 85
    IC
    K MPa m = , a Griffith-Crack
    ( 1
    I
    Y = ) is discovered at mode 1 loading. Calculate the critical stress which leads to
    unstable crack growth for the following crack lengths:

    a) a = 5 mm
    b) a = 10 mm
    c) a = 15 mm
    d) The part is loaded at a nominal stress of S = 185 N/mm. Calculate the critical
    crack length after which unstable crack growth will be encountered.


    7. Problem (12 Points):
    A flat tensile specimen with initial dimensions thickness s0 = 1.5 mm, measuring
    length L0 = 95 mm and width w0 = 17 mm is being deformed in a testing machine for
    a time of 30 seconds with a tool velocity of v = 0.5 mm/s in the homogeneous strain
    region. After the deformation, the width was measured to be w1 = 16.5 mm.

    a) Calculate the longitudinal strain
    l
    and the measuring length of the deformed
    sample.
    b) Calculate the r-value.
    c) Calculate the final thickness s1.
    d) At an engineering strain of c1 = 0.12, a force of F1 = 13.7 kN is measured. At
    an engineering strain of c2 = 0.15 the force is measured to be F2 = 14.0 kN.
    Calculate the n-value !



    TMM SS 2013

    KL_TMM_SS13 18.10.2013 Page 4 of 4
    8. Problem (10 Points):
    A part is loaded swelling at a nominal stress of
    2
    N
    S 75
    mm
    A = . The initial crack length
    is a0 = 1.25 mm. The following data are given: m = 4 and the geometry factor
    Y = 2.5 = const.
    The Paris equation is valid in the form
    REF m
    REF
    da da K
    dn dn K
    A | | | |
    =
    | |
    A
    \ . \ .
    .
    The reference quantities shall be taken as
    | |
    REF
    3
    da
    1 10 mm
    dn

    | |
    =
    |
    \ .
    and
    0
    REF
    a a
    K K
    =
    A = A .

    Calculate the number of load cycles, until a critical crack length of ac = 5.14 mm is
    reached !

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