Sunny Island Manual
Sunny Island Manual
Sunny Island Manual
2 US
Off-grid Inverter
SUNNY ISLAND 4548-US/6048-US
Technical description
SMA America, LLC Legal Restrictions
Technical description SI45_60-eng-TB-TUS120812 3
Copyright 2012 SMA America,LLC. All rights reserved.
No part of this document may be reproduced, stored in a retrieval system, or transmitted, in any form
or by any means, electronic, mechanical, photographic, magnetic or otherwise, without the prior
written permission of SMA America,LLC.
SMA America, LLC doesnt make representations, express or implied, with respect to this
documentation or any of the equipment and/or software it may describe, including (with no limitation)
any implied warranties of utility, merchantability, or fitness for any particular purpose. All such
warranties are expressly disclaimed. Neither SMA America,LLC nor its distributors or dealers nor
SMA Solar Technology Canada Inc. nor its distributors or dealers shall be liable for any indirect,
incidental, or consequential damages under any circumstances.
(The exclusion of implied warranties may not apply in all cases under some statutes, and thus the
above exclusion may not apply.)
Specifications are subject to change without notice. Every attempt has been made to make this
document complete, accurate and up-to-date. Readers are cautioned, however, that
SMAAmerica,LLC reserves the right to make changes without notice and shall not be responsible for
any damages, including indirect, incidental or consequential damages, caused by reliance on the
material presented, including, but not limited to, omissions, typographical errors, arithmetical errors or
listing errors in the content material.
All trademarks are recognized even if these are not marked separately. Missing designations do not
mean that a product or brand is not a registered trademark.
SMA America, LLC
3801 N. Havana Street
Denver, CO 80239 U.S.A.
Important Safety Instructions SMA America, LLC
4 SI45_60-eng-TB-TUS120812 Technical description
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions for the following products:
Sunny Island 4548-US/6048-US
This manual must be followed during installation and maintenance.
The Sunny Island 4548-US/6048-US is designed and tested according to international safety
requirements, but as with all electrical and electronic equipment, certain precautions must be
observed when installing and/or operating the Sunny Island 4548-US/6048-US. To reduce the risk
of personal injury and to ensure the safe installation and operation of the Sunny Island 4548-US/
6048-US, you must carefully read and follow all instructions, cautions and warnings in this manual.
Warnings in this document
A warning describes a hazard to equipment or personnel. It calls attention to a procedure or practice,
which, if not correctly performed or adhered to, could result in damage to or destruction of part or all
of the SMA equipment and/or other equipment connected to the SMA equipment or personal injury.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE
NOTICE is used to address practices not related to personal injury.
SMA America, LLC Important Safety Instructions
Technical description SI45_60-eng-TB-TUS120812 5
Other symbols in this document
In addition to the safety and hazard symbols described on the previous pages, the following symbol
is also used in this manual:
Markings on this product
The following symbols are used as product markings with the following meanings.
Information
This symbol accompanies notes that call attention to supplementary information that you
must know and use to ensure optimal operation of the system.
Warning regarding dangerous voltage
The product works with high voltages. All work on the product must only be performed
as described in the documentation of the product.
Electric arc hazards
The product has large electrical potential differences between its conductors. Arc flashes
can occur through air when high-voltage current flows. Do not work on the product
during operation.
Beware of hot surface
The product can become hot during operation. Do not touch the product during
operation.
Observe the operating instructions
Read the documentation of the product before working on it. Follow all safety
precautions and instructions as described in the documentation.
UL1741 is the standard applied by Underwriters Laboratories to the product to certify
that it meets the requirements of the NationalElectricalCode
and IEEE9292000.
IEEE 929-2000 provides recommendations regarding the proper equipment and
functionality necessary to ensure compatible operation when power generation is
connected to the utility grid.
General Warnings SMA America, LLC
6 SI45_60-eng-TB-TUS120812 Technical description
General warnings
General warnings
All electrical installations must be done in accordance with the local and
NationalElectrical Code
CSAC22.1. This document does not and is not intended to replace any local, state,
provincial, federal or national laws, regulation or codes applicable to the installation and
use of the Sunny Island 4548-US/6048-US, including without limitation applicable
electrical safety codes. All installations must conform with the laws, regulations, codes and
standards applicable in the jurisdiction of installation. SMA assumes no responsibility for
the compliance or noncompliance with such laws or codes in connection with the
installation of the product.
The Sunny Island 4548-US/6048-US contains no user-serviceable parts. For all repair and
maintenance, always return the unit to an authorized SMA Service Center.
Before installing or using the Sunny Island 4548-US/6048-US, read all of the instructions,
cautions, and warnings in this manual.
Before connecting the Sunny Island 4548-US/6048-US to the electrical utility grid, contact
the local utility company. This connection must be made only by qualified personnel.
Wiring of the Sunny Island 4548-US/6048-US must be made by qualified personnel only.
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Technical description SI45_60-eng-TB-TUS120812 7
Table of Contents
1 Information on this Manual. . . . . . . . . . . . . . . . . . . . . . . . 15
1.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.2 Target group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.3 Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.4 Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2 The Sunny Island 4548US/6048US . . . . . . . . . . . . . . . . 16
2.1 Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.2 At a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.3 Scope of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.4 Required Tools and Resources . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.5 Identifying the Sunny Island . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.1 Important Notes Regarding Operation. . . . . . . . . . . . . . . . . . . 27
3.2 Potential Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1 Selecting the Mounting Location. . . . . . . . . . . . . . . . . . . . . . . . 29
4.2 Mounting the Sunny Island with the Wall Mounting Bracket . . 32
4.2.1 Mounting the Sunny Boy on a Stone Wall . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.2.2 Mounting the Sunny Boy Using Wall Studs . . . . . . . . . . . . . . . . . . . . . . . . . 35
5 Opening and Closing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.1 Opening the Sunny Island . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.2 Closing the Sunny Island. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
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6 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.1 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.2 DC terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.2.1 Safety Precautions/Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.2.2 Cable Dimensioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.2.3 Line Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.2.4 Connecting the Sunny Island on the DC Side . . . . . . . . . . . . . . . . . . . . . . . . 44
6.3 AC Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.3.1 Line Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.3.2 AC1 (Loads/Sunny Boys) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.3.3 AC2 (Generator/Grid) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.4 Additional Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.4.1 Battery temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.4.2 Battery current sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.4.3 Communication for Multidevice Connection . . . . . . . . . . . . . . . . . . . . . . . . 55
6.4.4 Multifunction Relay 1 and 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.4.5 BatVtgOut Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.4.6 DigIn Digital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.5 Interface for External Communication. . . . . . . . . . . . . . . . . . . . 61
6.5.1 Connection of the Interface for External Communication . . . . . . . . . . . . . . . 61
7 Control Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.1 Display Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7.2 DC miniature circuitbreaker . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7.3 Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7.4 Meaning of the Light Emitting Diodes (LED's) . . . . . . . . . . . . . . 66
7.5 SD card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
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8 Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.1 Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.2 Starting the Quick Configuration Guide (QCG). . . . . . . . . . . . 67
8.3 Commissioning the Current Temperature Sensor . . . . . . . . . . . 71
9 Switching On and Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.1 Switching On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.2 Stopping the Sunny Island (Standby) . . . . . . . . . . . . . . . . . . . . 74
9.3 Switching Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
9.4 Disconnecting the Device from Voltage Sources. . . . . . . . . . . . 75
9.5 Reactivating the Device Following Automatic Shutdown . . . . . 75
10 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
10.1 Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
10.2 Changing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
10.3 Direct Access Direct Access to the Parameters . . . . . . . . . . . . 82
10.4 Compact Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
10.5 Entering the Installer Password . . . . . . . . . . . . . . . . . . . . . . . . . 86
10.6 Display Messages (Overview) . . . . . . . . . . . . . . . . . . . . . . . . . 88
10.7 Parameter Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
10.8 Display of Events. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
10.9 Display of Warnings and Failures. . . . . . . . . . . . . . . . . . . . . . . 92
11 Archiving Data on an SD Card . . . . . . . . . . . . . . . . . . . . . 93
11.1 Inserting the SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
11.2 Removing the SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
11.3 Saving and Loading Parameters . . . . . . . . . . . . . . . . . . . . . . . . 97
11.4 Writing Log Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
11.5 Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
11.6 Updating the firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
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12 Additional Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
12.1 Load Shedding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
12.2 Sleep mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
12.3 TimeControlled Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
12.4 Overload and ShortCircuit Behavior . . . . . . . . . . . . . . . . . . . 104
12.5 Mixed operation with Sunny Islands of different powers . . . . 104
12.6 Device Faults and Autostart . . . . . . . . . . . . . . . . . . . . . . . . . . 105
12.7 Automatic Frequency Control (AFC) . . . . . . . . . . . . . . . . . . . . 105
12.8 TimeControlled Standby. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
12.9 Behavior in the event of a fault in a 3phase system. . . . . . . . 106
13 Battery Management. . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
13.1 Battery Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
13.2 Start Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
13.3 State of Charge (SOC) and State of Health (SOH) . . . . . . . . 108
13.4 Charge Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
13.4.1 Boost Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
13.4.2 Full Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
13.4.3 Equalization Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
13.4.4 Manual equalization charge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
13.4.5 Silent Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
13.5 Battery Preservation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
13.6 Battery Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
13.7 Battery Lead Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
14 Connecting External Sources . . . . . . . . . . . . . . . . . . . . . 116
14.1 Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
14.1.1 Connecting in Parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
14.1.2 Generator Start Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
14.1.3 Generator Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
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14.1.4 Manual Generator Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
14.1.5 Automatic Generator Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
14.1.6 Limits and Power Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
14.1.7 Run Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
14.1.8 Operation Together with PV Inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
14.1.9 Stopping the Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
14.1.10 Stopping the Sunny Island . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
14.1.11 Interferences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
14.2 Grid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
14.2.1 Limits of the voltage range and frequency range . . . . . . . . . . . . . . . . . . . . 129
14.2.2 Starting the Sunny Island. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
14.2.3 Operation in the event of grid failure in a gridtie backup configuration . . 130
14.2.4 Backup Operation and Antiislanding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
14.2.5 Grid Reconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
14.2.6 Grid operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
14.2.7 Grid Failure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
14.2.8 Interferences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
14.2.9 Limits and Power Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
14.2.10 Operation Together with PV Inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
14.3 Generator and Grid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
15 Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
16 Multicluster operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
16.1 Communication between the Sunny Island. . . . . . . . . . . . . . . 141
16.2 Initial Startup of the Multicluster System. . . . . . . . . . . . . . . . . 143
16.3 Switching a Multicluster System On and Off . . . . . . . . . . . . . 144
16.3.1 Activation / Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
16.3.2 Stopping and Switching Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
16.4 Generator Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
16.5 Behavior with Different Charge States . . . . . . . . . . . . . . . . . . 145
16.6 Testing Multicluster communication. . . . . . . . . . . . . . . . . . . . . 145
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16.7 Automatic Frequency Control (AFC) . . . . . . . . . . . . . . . . . . . . 146
16.8 Updating the firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
16.9 Error Handling in a Multicluster System . . . . . . . . . . . . . . . . . 146
16.10 Grid operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
16.11 Generator Emergency Operation. . . . . . . . . . . . . . . . . . . . . . 147
17 PV Inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
17.1 Connection to the Standalone Grid (protected loads panel). 148
17.2 Setting of the Off Grid Parameter . . . . . . . . . . . . . . . . . . . . . . 149
17.3 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
17.4 Sunny Boy Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . 150
17.5 Frequency Shift Power Control (FSPC) . . . . . . . . . . . . . . . . . . 151
18 Maintenance and Care . . . . . . . . . . . . . . . . . . . . . . . . . . 153
18.1 Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
18.2 Cleaning the Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
18.3 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
18.4 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
18.5 Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
18.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
19 Parameter lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
19.1 Display Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
19.1.1 Inverter Meters (110#) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
19.1.2 Battery Meters (120#) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
19.1.3 External Meters (130#) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
19.1.4 Charge Controller (140#)(not ULcertified) . . . . . . . . . . . . . . . . . . . . . . . . 162
19.2 Adjustable Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
19.2.1 Inverter Settings (210#) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
19.2.2 Battery Settings (220#). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
19.2.3 External Settings (230#) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
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Technical description SI45_60-eng-TB-TUS120812 13
19.2.4 Relay Settings (240#) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
19.2.5 System Settings (250#). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
19.2.6 Password Setting (280#) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
19.3 Diagnosis (300#) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
19.3.1 Inverter Diagnosis (310#). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
19.3.2 Battery Diagnosis (320#) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
19.3.3 External Diagnosis (330#) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
19.4 Events, Warnings and Errors (History) . . . . . . . . . . . . . . . . . . 197
19.4.1 Failure / Event (400#) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
19.5 Functions in Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
19.5.1 Operation (500#). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
19.6 Direct Access to the parameters . . . . . . . . . . . . . . . . . . . . . . 200
19.6.1 Direct Access (600#) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
20 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
20.1 Failure Acknowledgement . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
20.2 Autostart Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
20.3 MasterSlave Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
20.4 Handling Pending Failures During the Booting Procedure . . . 202
20.5 Display of Failures and Events . . . . . . . . . . . . . . . . . . . . . . . . 202
20.6 Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
20.6.1 Category INV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
20.6.2 Category BAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
20.6.3 Category GEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
20.6.4 GRD Category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
20.6.5 Category REL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
20.6.6 Category SYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
20.7 Failure Categories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
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14 SI45_60-eng-TB-TUS120812 Technical description
20.8 Warnings and Error Messages. . . . . . . . . . . . . . . . . . . . . . . . 206
20.8.1 Category INV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
20.8.2 Category BAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
20.8.3 Category EXT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
20.8.4 Category GEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
20.8.5 GRD Category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
20.8.6 Category RLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
20.8.7 Category SYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
20.8.8 AUX Category. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
20.9 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
20.10 What to Do during Emergency Charge Mode . . . . . . . . . . . . 217
21 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
22 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
22.1 Sunny Island 4548US . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
22.2 Sunny Island 6048US . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
23 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
24 Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
SMA America, LLC Information on this Manual
Technical description SI45_60-eng-TB-TUS120812 15
1Information on this Manual
1.1Validity
This manual applies to the following offgrid inverters with a firmware version of or above 6.0:
Sunny Island 4548US (SI 4548US10)
Sunny Island 6048US (SI 6048US10)
Keep this manual in a convenient place for future reference.
1.2Target group
This manual is for electrically qualified persons. A trained electrically qualified person has received
sufficient training and has knowledge of the design and function of the device and has demonstrable
practical experience of mounting, connecting and commissioning of the device. An electrically
qualified person is trained to deal with the dangers and hazards involved in installing electrical
systems.
1.3Additional Information
You will find further information on special topics such as selecting and using PV inverters in offgrid
systems in the download area at www.SMAAmerica.com.
1.4Terminology
In this document SMA Solar Technology America, LLC is referred to in the following as SMA.
The syntax specified here for menus and parameters applies throughout the entire manual:
Menu: Menu number, hash and menu name (150# Compact Meters)
Parameter: Menu number, dot, parameter number and parameter name (150.01 GdRmgTm)
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16 SI45_60-eng-TB-TUS120812 Technical description
2The Sunny Island 4548US/6048US
2.1Properties
The Sunny Island is a bidirectional inverter (battery inverter and charger) for offgrid systems. The
Sunny Island supplies consumers on the standalone grid side and charges battery banks with the
energy from gridfeeding units connected on the AC side.
The comfortable support of AC and DC coupling, as well as the expandability of the systems formed
with the Sunny Island guarantee highest flexibility. In addition, innovative technology allows the
Sunny Island to achieve a maximum efficiency of more than 95%. Optimized for partial load
operation, it impresses with low opencircuit and standby consumption. Due to the high overload
capabilities and the integrated output management, there is no need to oversize the Sunny Island.
The operation of up to 3 devices in a 1phase parallel system, of 3 devices in a 3phase system or of
up to 4 devices in a double splitphase system enables the Sunny Island to establish offgrid power
supply systems with a power of between 2 kW ... 24 kW. In Multicluster systems, powers of up to as
much as 100 kW are possible. Thanks to its sophisticated generator management, the Sunny Island
can control connected diesel generators in a particularly lowstress and fuelsaving manner. The
power distribution grid can also be integrated. The Sunny Island can also deactivate loads
automatically if the battery does not provide sufficient electrical energy.
The standalone grid's critical component, the battery, is monitored diligently and optimally utilized.
The intelligent battery management precisely records the battery's state of charge. This makes
possible an improved utilization of the battery capacity, which also means that smaller and thus more
costeffective batteries can be used without affecting performance.
In order to prevent premature aging caused by incorrect charging and frequent deep discharge, the
Sunny Island has an intelligent charge control and reliable deep discharge protection. Thanks to these
functions, the battery life can be greatly extended in comparison with simpler devices.
Despite its complex functioning, the Sunny Island is easy to configure. All the settings required for
operation can be quickly and easily programmed in a few steps using the "Quick Configuration
Guide". By employing the concept of central operation referred to as "Single Point of Operation", the
system/cluster parameters are only set on the master device, and all other devices automatically
adopt the configuration. The easytounderstand menu navigation allows quick access to all important
data, even while the system is running. An SD card provides uncomplicated system control, and thus
facilitates any service work.
The Sunny Island monitors the set voltage and frequency limits on the grid and generator. If these limits
are not observed, it disconnects from the external source without interruption and changes to
standalone grid operation.
Saving Data and Events
Always use the SD card to save data and events. In case of a failure SMA can thus help
you quickly.
SMA America, LLC The Sunny Island 4548US/6048US
Technical description SI45_60-eng-TB-TUS120812 17
The Sunny Island also has an integrated Antiislanding feature which stops the production of electricity
when the grid goes down. If this process is triggered, the system also completely changes to
standalone mode without interruption.
The Sunny Island can be integrated into different system constellations. The following graphics show
the Sunny Island's system components and the different wiring options
(1phase / 1phase parallel, splitphase and 3phase).
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18 SI45_60-eng-TB-TUS120812 Technical description
Components of a Sunny Island System
SMA America, LLC The Sunny Island 4548US/6048US
Technical description SI45_60-eng-TB-TUS120812 19
1Phase System, 120 Vac, up to 6 kW:
4.5 kW with SI 4548US10
6 kW with SI 6048US10
1Phase Parallel System, 120 Vac, up to 18 kW:
Maximum 3 Sunny Islands of the types SI 4548US10/5048U/6048US10.
The various types can be combined in any permutation.
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20 SI45_60-eng-TB-TUS120812 Technical description
SplitPhase System, 240 Vac, up to 12 kW
2 Sunny Islands of the types SI 4548US10/5048U/6048US10. The various types can be
combined in any permutation.
3Phase System, 120 / 208 Vac, up to 18 kW
3 Sunny Islands of the types SI 4548US10/5048U/6048US10. The various types can be
combined in any permutation.
SMA America, LLC The Sunny Island 4548US/6048US
Technical description SI45_60-eng-TB-TUS120812 21
Double SplitPhase System, 240 Vac, up to 24 kW
4 Sunny Islands of the types SI 4548US10/5048U/6048US10. Sunny Islands of the same type
must be installed within a phase. L1 and L2 may be installed with different types
(e.g.: L1 with 2 x SI 4548US10 und L2 with 2 x SI 6048US10).
SMA Multicluster Technology
You will find all other information on SMA Multicluster Technology for up to
12 Sunny Island 4548US/5048 U/6048US and up to 100 kW power in the
Multicluster Box manual.
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22 SI45_60-eng-TB-TUS120812 Technical description
2.2At a glance
The following figure provides an overview of all control elements and connections of the Sunny Island:
SMA America, LLC The Sunny Island 4548US/6048US
Technical description SI45_60-eng-TB-TUS120812 23
Position Description
A Display
B LEDs showing device operation
C Control buttons
D Slot for the SD card
E Opening for the additional connections area (insertion of the cables via conduits)
F Connection area for additional connections
G Opening for the additional connections area (insertion of the cables via conduits)
H Rubber connection block for the additional connections area
(insertion of the cable without conduits)
I DC connection area
K Opening for the DC connection area
(insertion of DC+, DCand the grounding conductor).
L Opening for AC2 connection (insertion of the line L, N and PE)
M AC connection area
N Opening for AC1 connection (insertion of the line L, N and PE)
O DC miniature circuitbreaker
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2.3Scope of Delivery
Check that the delivery is complete. Check the packaging and the Sunny Island for externally visible
damage.
Contact your supplier in case of damage to the packaging. Please contact your dealer if you find any
damage to the Sunny Island or if the delivery is incomplete.
Keeping the packaging
Keep the packaging in case you need to return the inverter or its accessories.
Position Quantity Designation
A 1 Sunny Island
B 1 Wall mounting bracket
C 2 Ventilation grid
D 1 Battery temperature sensor
E 2 Fillerplug
F 2 Counter nut for fillerplug
G 1 RJ45 cable, black
H 1 Silicone tube
I 1 Rubber plugs for feedthrough of one cable
K 2 Rubber plugs for feedthrough of 2 cables
L 1 SD card
A B C D E F
G I L H K
M N
R S
O P Q
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Technical description SI45_60-eng-TB-TUS120812 25
2.4Required Tools and Resources
The following tools and materials are required in order to mount and install the
Sunny Island 4548-US/6048-US:
M 2 M6x10 hexagonal screws and split lock washers for connecting
the Sunny Island to the wall mounting bracket.
N 1 Technical description
O 1 Test Report
P 2 4pole print terminal for connecting the battery temperature and
current sensors
Q 2 3pole print terminal for connecting relays 1 and 2
R 1 RS485 PiggyBack (optional)
S 1 RJ45 cable, white (optional)
Tools (not included in scope of delivery)
Cable knife
Combination pliers
Crimping tool for bootlace ferrules (suitable for cable crosssections up to 3/0AWG)
Diagonal cutting pliers
Drill
Drill bit (e.g. for masonry or wood), fastener
3
/
8
in. or 10 mm
Flathead screwdriver
3
32
in. (2.5 mm)
Flathead screwdriver SZS 1.0 x 6.5
Hexagonsocket wrench
1
8
in. bis
5
16
in. (3 mm to 8 mm)
Multimeter
Openend/box wrenches or socket wrenches in the sizes 10/19/24/30
Phillips screwdriver, PH1 and PH2
Spirit level
Torque wrench 4 ftlbs. 21 ftlbs. (6 Nm 28 Nm) with Hex socket screwdriver bits of the sizes
3
16
in. (5 mm) and
3
8
in. (10 mm)
Torque wrench 5 inlbs. 22 inlbs. (0.56 Nm 2.5 Nm) with flathead screwdriver bit of the size
3
32
in. (2.5 mm) and SZS 1.0 x 6.5
Insulation stripping tool
Position Quantity Designation
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2.5Identifying the Sunny Island
Identify the Sunny Island by the serial number (Serial No.) and the device type (Type) on the type
label. The type label is on the righthand side of the enclosure.
Material (not included in scope of delivery)
Cable tie
Heatshrink tubing
Hexagon screws,
5
/
16
in. x 2
3
/
8
in. (8 mm x 60 mm)
Washers
Screw anchor for the wall mounting bracket (e.g. SX 10)
Bootlace ferrules appropriate for the selected cable
(see section 6Electrical Connection (page38))
SMA America, LLC Safety Instructions
Technical description SI45_60-eng-TB-TUS120812 27
3Safety Instructions
3.1Important Notes Regarding Operation
Follow all operating and safety precautions in this manual. If these instructions are ignored, a
significant danger of injury or death arises and damage to the device, system or plant may also result.
Carefully read the safety instructions before installing and commissioning the device. Store the manual
at an easily accessible location.
DANGER
Danger to life due to high voltages in the Sunny Island. Risk of death or serious injury due
to electric shock.
All work on the Sunny Island must only be carried out by electrically skilled persons.
Work on the Sunny Island should only be carried out as described in this manual.
All listed safety instructions must be observed.
NOTICE
Destruction of the Sunny Island due to parallel connection of Sunny Island inverters which
are set to different grid voltages.
Do not connect a Sunny Island in parallel if its grid voltage is set to different values.
NOTICE
Batteries may be destroyed due to deep discharge.
The selfconsumption of the Sunny Island discharges the battery. In standby mode, this load
is about 4 W and about 25 W in idle mode.
If you install the Sunny Island and do not wish to use it immediately,
switch the Sunny Island off (see section9.3Switching Off (page75)).
If you want to decommission the Sunny Island for a long period,
switch the Sunny Island off (see section 9.3Switching Off (page75)).
Connection Requirements
Be sure to observe all valid regional standards and guidelines.
Safety Instructions SMA America, LLC
28 SI45_60-eng-TB-TUS120812 Technical description
3.2Potential Hazards
DANGER
Electric shock through contact with live component parts. Death or serious injuries.
In order to ensure sufficient protection against contact, comply with the following under
consideration of the manual:
Ensure that the Sunny Island is correctly mounted.
Ensure that the Sunny Island is properly grounded.
Ensure that all connections are correctly made.
Ensure that the enclosure lid is firmly closed.
DANGER
Danger to life due to high voltages in the standalone grid. Risk of death or serious injury
due to electric shock.
The Sunny Island can start on its own.
Before working on the standalone grid, disconnect all sources of AC and DC power.
DANGER
Death hazard if the Sunny Island is used to supply energy to lifesustaining medical devices.
The Sunny Island was not developed to power lifesustaining medical devices.
Do not use the Sunny Island in systems in which a power outage might result in
personal injury.
NOTICE
Destruction of the Sunny Island if installed in improper locations.
The Sunny Island is only suited for indoor installation and corresponds to degree of
protection NEMA 1 (IP30, or IP40 with inserted SD card).
Do not expose the Sunny Island to humidity, rain or direct sunlight.
SMA America, LLC Mounting
Technical description SI45_60-eng-TB-TUS120812 29
4Mounting
4.1Selecting the Mounting Location
DANGER
Danger of death if installed in improper locations. Death or serious burns.
Despite careful construction, electrical devices can cause fires.
Do not mount the Sunny Island on flammable construction materials.
Do not mount the Sunny Island near highly flammable materials.
Do not mount the Sunny Island in potentially explosive areas.
CAUTION
Risk of injury through contact with hot enclosure parts during operation. Burns to the body.
Mount the inverter in such a way that the enclosure cannot be touched inadvertently.
CAUTION
Risk of injury due to the Sunny Island falling during transport or mounting. Physical injury
(fractures or crushing) and damage to the Sunny Island.
Consider the Sunny Island's weight of 139 lb. (63 kg).
Use the recessed grips or steel bars for transporting and mounting.
Overheating of the Sunny Island due to close proximity to other Sunny Island
inverters in areas with high ambient temperatures.
If several inverters have been installed in areas with high ambient temperatures, the
independent cooling of individual inverters needs to be guaranteed.
If needed, increase the distance between the individual inverters and provide enough fresh
air to ensure the optimal operation of the inverters.
The Sunny Island switches itself off automatically in the event of overtemperature.
Mounting SMA America, LLC
30 SI45_60-eng-TB-TUS120812 Technical description
Observe the following conditions during mounting:
The mounting location and method must be suitable for the Sunny Island's weight and
dimensions.
Mount on a solid surface.
The mounting location must be accessible at all times.
The ambient temperature must be between 13F ( 25C) and 140F (+60C).
Do not expose the Sunny Island to direct sunlight, so as to avoid power reduction due to
excessive heating.
Mount the Sunny Island in such way that the display is at eye level in order to allow the
operating state to be read at all times.
Mount vertically or tilted backwards by max. 45.
Never mount the device with a forward tilt.
Do not mount in a horizontal position.
The connection area may not point upwards.
The room air can have a humidity of up to 100%, but this must not be condensing.
In a living area, do not mount the unit on
plasterboard walls, etc. in order to avoid audible
vibrations.
The Sunny Island can make noises when in use
which can be considered a nuisance when installed
in a living area.
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Technical description SI45_60-eng-TB-TUS120812 31
Maintain the minimum distances to walls, other
devices and objects as represented in the
illustration. In order to maintain sufficient
ventilation, when installing the Sunny Island a
minimum clearance of 12 in. (30 cm) at the sides
and top must be maintained. Operation and
reading are made easier by installing the Sunny
Island with its display at eye level, and by keeping
a distance of 20 in. (50 cm) from the front.
All external cables are connected through the
underside of the enclosure. Therefore a minimum
clearance of 20 in (50 cm) must be observed here.
Mounting SMA America, LLC
32 SI45_60-eng-TB-TUS120812 Technical description
4.2Mounting the Sunny Island with the Wall Mounting Bracket
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Technical description SI45_60-eng-TB-TUS120812 33
4.2.1Mounting the Sunny Boy on a Stone Wall
1. Place the wall mounting bracket against a suitable wall for mounting and align using a level.
Mark the position of the drill holes using the wall mounting bracket. When doing this, use at
least 1 hole on the left side and 1 hole on the right side of the wall mounting bracket.
2. Check the mounting location for current carrying lines. If there are currentcarrying cables at the
mounting location, select a different mounting location.
3. Drill holes on the markings for them.
4. Secure the wall mounting bracket to the wall using
appropriate screws and washers. Tighten the
screws in a clockwise direction.
CAUTION
Risk of injury due to the Sunny Island falling. Physical injury (fractures or crushing) and
damage to the Sunny Island.
If mounting onto a stone wall, ensure that the wall can carry the weight of the
Sunny Island.
If mounting onto a wooden wall with studs, ensure that the wall mounting bracket is
firmly connected with all studs and that the studs can carry the weight of the
Sunny Island.
CAUTION
Risk of injury due to the Sunny Island falling during transport or mounting. Physical injury
(fractures or crushing) and damage to the Sunny Island.
Consider the Sunny Island's weight of 139 lb. (63 kg).
Use the recessed grips or steel bars for transporting and mounting.
Mounting SMA America, LLC
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5. Attach the Sunny Island to the wall mounting
bracket.
6. Screw the Sunny Island to the wall mounting
bracket on both sides using the screws (M6x10)
provided. Tighten the screws clockwise.
7. Make sure that the device is securely in place.
8. Close the recessed grips with the fan grills
provided. To help you identify the sides, the
ventilation grids are marked with "links/left" and
"rechts/right" on the inside.
The Sunny Island is mounted using the wall mounting bracket.
SMA America, LLC Mounting
Technical description SI45_60-eng-TB-TUS120812 35
4.2.2Mounting the Sunny Boy Using Wall Studs
If the Sunny Island is to be mounted on wall studs, then
use the holes in the wall mounting bracket as shown in the
figures. Ensure that the wall mounting bracket is
positioned at least over one wall stud. Note that the wall
mounting bracket is designed to mount on a single wall
stud or on 2 wall studs. When mounting to wall studs use
a minimum of four
5
/
16
in. lag screws with a minimum
length of 2 in. (50 mm).
If two or more Sunny Island inverters have to be installed,
mount the inverters on two studs each in order to get
better cooling. Make sure that the wall where you intend
to install the Sunny Island is vertical and can carry the
weight of the Sunny Island (139 Ibs, 63 kg) on a
longterm basis.
Otherwise proceed as per the mounting on a stone wall (see section 4.2.1Mounting the Sunny Boy
on a Stone Wall (page33)).
CAUTION
Risk of injury due to the Sunny Island falling. Physical injury (fractures or crushing) and
damage to the Sunny Island.
If mounting onto a stone wall, ensure that the wall can carry the weight of the
Sunny Island.
If mounting onto a wooden wall with studs, ensure that the wall mounting bracket is
firmly connected with all studs and that the studs can carry the weight of the
Sunny Island.
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36 SI45_60-eng-TB-TUS120812 Technical description
5Opening and Closing
The enclosure of the Sunny Island has a removable lid. Remove the enclosure lid only when installing
the device or for required maintenance or repair work.
5.1Opening the Sunny Island
1. Stop the Sunny Island (see section 9.2Stopping the Sunny Island (Standby) (page74)).
2. Disconnect the Sunny Island from voltage sources (see section 9.4Disconnecting the Device
from Voltage Sources (page75)).
3. Ensure that the system cannot be accidentally switched on again.
4. Loosen all 6 screws on the enclosure lid and set
them aside.
5. Remove the lid and set it aside.
The Sunny Island is open.
WARNING
Danger to life due to high voltages in the Sunny Island. Risk of death or serious injury due
to electric shock.
Wait 15 minutes before opening the Sunny Island, until its capacitors are discharged.
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5.2Closing the Sunny Island
1. Place the enclosure lid onto the enclosure and
fasten with the 6 screws and the corresponding
washers in the sequence depicted on the right.
Tighten the screws to a torque of 53 inlbs. (6 Nm).
2. Commission the Sunny Island as described in section 9.1Switching On (page73)
The Sunny Island is closed and in operation.
DANGER
Electric shock due to live enclosure lid. Death or serious injuries.
The grounding of the lid is ensured by the toothed washers.
Fasten the washers for all 6 screws with the toothing facing toward the enclosure lid.
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6Electrical Connection
All cables are fed through the openings on the bottom side of the device (see next illustration) and
connected to the appropriate connection terminals on the Sunny Island.
Use conduits to install the cables on the DC side and on the AC on the Sunny Island. Conduits ensure
the dust and water tight mounting of the lines on the enclosure and also serve as a strainrelief of the
lines at the connection. Close all unused openings in the enclosure using the appropriate fillerplugs.
Use the provided terminal blocks to connect the cables inside the Sunny Island enclosure in a manner
conforming to the appropriate standards.
Obtain an overview of the different components and connection areas of the Sunny Island, see section
2.2At a glance (page22)).
Refer to the table below for the appropriate torque values and wire sizes.
Terminal Torque Cable Size Cable type
DC connections 21 ftlbs. (28 Nm) AWG6 AWG3/0
(16mm 95mm)
Only use copper
conductors. The cable is
approved for at least
167F (75C).
AC connections 22 inlbs. (2.5 Nm) AWG 4 (25 mm) Only use copper
conductors. The cable is
approved for at least
167F (75C).
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An overview of the different components and their connection areas of the Sunny Island 4548-US/
6048-US can be found in section 2.2At a glance (page22).
Detailed installation descriptions of the connections are provided in the following sections:
Grounding (section 6.5Interface for External Communication (page61))
DC connection (section 6.2DC terminal (page42))
AC connection (section 6.3AC Connection (page46))
Battery temperature sensor (section 6.4.1Battery temperature sensor (page51))
Battery current sensor (section 6.4.2Battery current sensor (page52))
Communication for multidevice connection (section 6.4.3Communication for Multidevice
Connection (page55))
Multifunction relay 1 and 2 (section 6.4.4Multifunction Relay 1 and 2 (page56))
External communication (section 6.5Interface for External Communication (page61))
Additional Connections 5 inlbs. 7 inlbs.
(0.56 Nm 0.79 Nm)
AWG 30 AWG 12
(0.05 mm 4 mm)
Only use copper
conductors. The cable is
approved for at least
167F (75C).
Terminal Torque Cable Size Cable type
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6.1Grounding
WARNING
Risk of lethal electric shock.
Fuse the subdistribution of the generator or the power distribution grid at input AC2
of the Sunny Island with an overcurrent protective device (Branch Circuit Protection).
Ensure that the overcurrent protective device complies with the specifications of the
National Electrical Code
, ANSI/NFPA 70
Use an overcurrent protective device for a maximum 70 A.
WARNING
Risk of lethal electric shock due to faulty grounding.
To allow different types of grounding, the N connection of the Sunny Island is
NOT connected to PE at the factory. However, since a connection between N and PE is
required for correct operation, this must be done outside of the device.
Before commissioning, connect the Sunny Island 4548US/6048US and all other
components of the standalone grid to a grounded grid.
Take the National Electrical Code, ANSI/NFPA 70, and all locally applicable
standards and regulations into consideration.
External grounding of the negative pole of the battery
External grounding of the negative pole of the batteries is possible, because the batteries
and the grid side are galvanically insulated within the Sunny Island.
Dimension the crosssection of the protective conductor sufficiently. Thus you are
ensuring that in the event of a fault the high currents occurring can be discharged with
an external grounding.
If grounding of the negative pole of the battery is necessary, assemble this outside of
the Sunny Island.
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Connecting the grounding conductor
1. Install a conduit with a diameter of 1
1
/
2
in. (38.1 mm) at the opening in the center of the
Sunny Island. Attach the conduit in the inside of the Sunny Island using the appropriate nut.
2. Pull the cabling through the supply line from the inside of the distribution board into the
enclosure of the Sunny Island.
3. Strip the insulation of the grounding conductor.
4. Plug the grounding conductor into the DC connection block for grounding and tighten the
fastening screw to a torque of 21 ftlbs. (28 Nm). Use a hexagonsocket wrench of
5
/
16
in.
(8mm) for this.
The grounding conductor is connected.
Calculating the crosssection of a grounding conductor
SMA cannot state generally valid values for the crosssection of the grounding conductor required for
the external grounding of the battery. The cable dimensions depend on the type and size of the
battery connected, the external fuse (DC side) and the material used in the grounding cable.
Calculating the Required Grounding Conductor Crosssection According to
Applicable Standards
An exact calculation of the grounding conductor crosssection must take account of the
regionally applicable standards and guidelines
(e.g National Electric Code
Article 250.122).
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6.2DC terminal
6.2.1Safety Precautions/Conditions
Connect a suitable battery to the DC side (see section 22Technical Data (page221)).
The DC connection must be made in accordance with all local valid guidelines and regulations.
6.2.2Cable Dimensioning
NOTICE
Function impairments of devices on the DC busbar.
The Sunny Island is not suitable for use with DC supply grids. Function impairment can
occur on devices installed on the DC side of a Sunny Island with cables exceeding 98 ft.
(30 m) and with a flexible connection.
Only use fixed installations.
Do not use cables of lengths greater than 98 ft. (30 m) between the Sunny Island
and the battery and/or DC device.
WARNING
Danger to life through chemical burns in the event of leaking acid.
Acid can escape in the event of improper handling of the battery.
Observe all safety indications and warnings provided by the battery manufacturer.
Use special (insulated) tools to mount and install the battery.
Provide sufficient ventilation in the room in which the batteries are. When gasses are
produced by the batteries, these cannot be allowed to collect.
Keep the lines to the battery as short as possible.
The battery cables should be as short as possible. Long cables and insufficient cable
diameters reduce the system efficiency as well as the overload capabilities. Do not lay the
battery lead under plaster or in armored plastic pipes.
Selection of the cable crosssection
SMA recommends choosing cable crosssections greater than those given by National
Electrical Code
INV
= inverter efficiency at a given AC power
Cable crosssection Power loss Voltage drop
AWG 2/0 (70 mm) 1.8 W/ft. (6 W/m) 14 mV/ft. (45 mV/m)
AWG 3/0 (95 mm) 1.4 W/ft. (4.7 W/m) 11 mV/ft (35 mV/m)
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6.2.3Line Fuse
The DC miniature circuitbreaker in the Sunny Island can interrupt DC currents of up to 10 kA.
In addition to the internal DC miniature circuitbreakers, install a separate, external fuse as close as
possible to the battery. Install a fuse link for the fuse suitable for the maximum occurring DC currents.
6.2.4Connecting the Sunny Island on the DC Side
Requirements
1 conduit with a diameter of 1
1
/
2
in. (38.1 mm) is installed at the opening in the middle of the
Sunny Island (see section 6.1Grounding (page40)).
The conduit is attached inside the Sunny Island with a suitable nut.
Installing the DC connection
1. Pull the positive DC cable through the conduit from the distribution board into the enclosure of
the Sunny Island.
2. Pull the negative DC cable through the conduit from the distribution board into the enclosure of
the Sunny Island.
3. Remove the coating.
4. Strip the insulation from the DC cables.
DANGER
Electric shock resulting from insufficient protection of the DC lines. Death or serious burns.
Check whether external line protection is present.
If no external line protection is present, observe the following:
Lay the DC cables so that ground faults and shortcircuits cannot occur.
Install an additional currentlimiting fuse outside of the Sunny Island.
When doing so, observe all applicable local standards and guidelines.
WARNING
Risk of lethal electric shock.
Connect the external fuse and the battery cable to the battery only after all
installation work has been completed.
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5. Plug the negative DC lines into the "DC" connection block and tighten the fastening screw to
a torque of 21 ftlbs. (28 Nm). Use a hexagonsocket wrench of
5
/
16
in. (8 mm) for this.
6. Plug the positive DC lines in to the "DC+" connection block and tighten the fastening screw to a
torque of 21 ftlbs. (28 Nm). Use a hexagonsocket wrench of
5
/
16
in. (8 mm) for this.
DC connection area
The areas between the stripped line and the connection area must be clean. This ensures
that the transition resistance and the heating of the terminal points is reduced.
The Sunny Island has a DC connection for a maximum 3/0 AWG for DC+, DC and PE.
DC cables
Do not connect any other components to the DC cables. Other components must be
connected directly to the battery via separate cables.
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6.3AC Connection
6.3.1Line Fuse
You must connect the Sunny Island via a subdistribution to the standalone grid and any external
source present.
Fit the subdistribution with appropriate miniature circuitbreakers and observe all locally applicable
standards and guidelines.
Fitting the subdistribution with miniature circuitbreakers
The subdistribution must be equipped with appropriate circuit breakers. Observe all locally
applicable standards and guidelines.
Maximum permissible input current
The maximum input current allowed on the Sunny Island is 56 A. Higher input currents must
not be connected to the Sunny Island.
No allpole isolator on the Sunny Island
The Sunny Island is not equipped with an allpole isolator. The neutral conductor
(N conductor) is looped through the device and the N terminals of AC1 and AC2 are
connected inside the Sunny Island.
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6.3.2AC1 (Loads/Sunny Boys)
The subdistribution of the standalone grid (e.g. consumer, PV inverter, wind power inverter) is to be
connected to output AC1 of the Sunny Island.
If you want to secure individual load circuits in a 120 V grid separately, install miniature
circuitbreakers and fuses with a rated current of no more than 20 A.
If larger miniature circuitbreakers are used, or miniature circuitbreakers that blow more slowly, the
Sunny Island cannot trip them.
Cable lengths in 1phase, parallel, splitphase, double splitphase and 3phase
systems
The AC lines between the Sunny Island and the subdistribution of a system must have the
same cable crosssection and the same length for all parallel connected devices.
Distributing loads and AC feedins in multiplephase systems
Distribute the feedin capacity and the consumed power of the loads and AC feedin
generators as equally as possible across all plant phases.
Connection in a SplitPhase System
In a splitphase system, connect the master to phase L1 and the slave 1 to phase L2
(see section 2.2At a glance (page22)).
Double SplitPhase System
In a double splitphase system, connect the master and slave 2 to phase L1.
In a double splitphase system, connect the slave 1 and the slave 3 to phase L2.
Connection in a 3phase Parallel System
Always install the master on phase L1, slave 1 on L2 and slave 2 on L3. This installation
has a righthand rotary field.
Failure of a Phase within a 3phase System
If in a 3phase system a phase fails on the master, the cluster stops. If a phase fails on a
slave, the cluster can either continue to operate or switch off. Whether the cluster continues
to work or disconnects depends on the setting of the parameter "250.30 RnMod"
(see section 19.2.5System Settings (250#) (page188)).
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Connecting the AC1 lines:
1. Install a conduit with a diameter of
3
/
4
in. (19 mm) at the left opening on the left side of the
Sunny Island enclosure. Fasten the conduit on the inside of the Sunny Island with a counter nut.
2. Install the conduit on the distribution board.
3. Pull the cable from the distribution board through the conduit into the Sunny Island.
4. Remove the protective insulation of the 3 conductors
(length to be stripped:
3
/
4
in. (18 mm)).
5. Insert PE into the terminal labeled "AC1 Loads/Sunny Boys" and tighten the fastening screw with
a torque of 22 in-lbs. (2.5 Nm). Use a torque wrench with flat-head screwdriver bit
SZS1.0x6.5.
6. Insert N and L into the terminals labeled "AC1 Loads/Sunny Boys" and tighten the fastening
screws with a torque of 22 in-lbs. (2.5 Nm). Use a torque wrench with flat-head screwdriver bit
SZS1.0x6.5.
The AC1 cables are connected.
6.3.3AC2 (Generator/Grid)
The subdistribution of the generator or power distribution grid is to be connected at input AC2 of the
Sunny Island.
Cable crosssection
The maximum cable crosssection for connecting the loads / PV inverters is 4 AWG
(25 mm
2
).
Cable lengths in 1phase, parallel, splitphase, double splitphase and 3phase
systems
The AC cables between all Sunny Island and the generator/grid in a system must have the
same size and length.
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Connecting the AC2 Lines (Generator/Grid):
1. Install a conduit with a diameter of
3
/
4
in. (19 mm) at the right opening on the left side of the
Sunny Island enclosure. Fasten the conduit on the inside of the Sunny Island with a counter nut.
2. Install the conduit on the distribution board.
3. Pull the cable from the distribution board through the conduit into the Sunny Island.
4. Remove the protective insulation of the 3 conductors (length to be stripped:
3
/
4
in. (18 mm)).
1phase parallel system
In the case of 1phase parallel systems, also connect the generator or the grid to all slaves
on AC2. The cable crosssections and cable lengths used must be identical.
Distribution of Loads and AC FeedIn Generators in MultiPhase Systems
Distribute the feedin capacity and consumption power of the loads as well as the AC
feedin generators as equally as possible across all system phases.
SplitPhase System
In a splitphase system, connect the master to phase L1 and the slave 1 to phase L2
(see also section 2.2At a glance (page22)).
Double SplitPhase System
In a double splitphase system, connect the master and slave 2 to phase L1.
In a double splitphase system, connect the slave 1 and the slave 3 to phase L2.
3phase system
Always install the master on phase L1, slave 1 on L2 and slave 2 on L3. This installation
has a righthand rotary field.
Additional Fuses in the System
If there are no additional fuses installed between the generator or power distribution grid
and the Sunny Island, the Sunny Island knows whether it has a connection to the power
distribution grid/to the generator. The Sunny Island can then draw current from the power
distribution grid/from the generator.
If there are additional fuses or switches installed between the Sunny Island and the power
distribution grid/the generator, the Sunny Island can not determine whether fuses or
switches are separated or whether there is no voltage available from the power distribution
grid/the generator. In either case the Sunny Island cannot charge its battery and the
consumers that are in operation will discharge the Sunny Island battery.
Check the additional fuses and switches regularly in order that the Sunny Island battery
only discharges when there is no voltage available from the power distribution grid/the
generator.
Cable crosssection
The maximum cable crosssection for connecting the generator is 4 AWG (25 mm).
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5. Insert PE into the terminal labeled "AC2 Gen/Grid" and tighten the fastening screw with a
torque of 22 in-lbs. (2.5 Nm). Use a torque wrench with flat-head screwdriver bit SZS1.0x6.5.
6. Insert N and L into the terminals labeled "AC2 Gen/Grid" and tighten the fastening screws with
a torque of 22 in-lbs. (2.5 Nm). Use a torque wrench with flat-head screwdriver bit
SZS1.0x6.5.
6.4Additional Connections
For installing the connections described below, feed the lines through the specified holes in the cable
support sleeve. Plugs for sealing the RJ45 communication cable for internal and external
communication are provided in the cable insert upon delivery. Through a combination of the plugs
there are up to 4 feedthroughs (2 plugs without a feedthrough, 1 plug with 1 feedthrough and
2 plugs with 2 feedthroughs). Insert the necessary plugs with feedthrough to attach the
communication cables.
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6.4.1Battery temperature sensor
The battery temperature sensor measures the temperature of the connected battery. This is necessary
since the optimum charging voltage for a battery strongly depends on the temperature. Further
information is provided in section 13.4Charge Control (page109).
The battery temperature sensor must be connected for the operation of the Sunny Island (included in
the scope of delivery). In the event of a fault, (shortcircuit, cable break), the Sunny Island operates in
a safe setting, which, however, over time leads deep discharge of the battery. A warning indicating
that the defective battery temperature sensor should be replaced immediately is displayed.
NOTICE
Destruction of the battery through deep discharge as a result of the installation of an
unsuitable battery temperature sensor.
Only use the battery temperature sensor included in the scope of delivery.
Do not drill holes into the battery to install the battery temperature sensor.
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Connecting the Battery Temperature Sensor
1. Pierce a hole at a suitable location in the cable support sleeve using a sharp object.
2. Starting from the outside, lead the insulated conductors with bootlace ferrules through the hole
in the Sunny Island.
3. Connect the insulated conductors correspondingly to the "BatTmp" terminal of the 4pole print
terminal included in the delivery.
4. Tighten the terminals (torque: 5 inlbs. 7 inlbs. (0.56 Nm 0.79 Nm)).
5. Insert the 4pole print terminal into the "BatTmp" socket on the Sunny Island.
6. Fasten the battery temperature sensor to the outside of one of the battery cells. Choose a spot
between 2 cells and in the central area of the battery bank. The heat generation during
operation is the greatest there.
6.4.2Battery current sensor
In addition to the internal measurement, the Sunny Island provides the possibility to measure the
battery current via a shunt. You need this function if you intend to operate additional DC generators
and DC loads in your offgrid system. Only one battery current sensor is necessary in a cluster, this is
to be connected to the cluster master.
Battery Temperature Sensor in a Cluster
A battery temperature sensor is provided with each Sunny Island. Only one battery
temperature sensor is required for a cluster. Connect the temperature sensor to the cluster
master.
Polarity of the conductors
The polarity of the two cables is irrelevant for the functioning of the battery temperature
sensor.
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Example:
NOTICE
Destruction of the battery due to the connection of additional DC devices.
If additional DC devices are installed in an offgrid system, the internal Sunny Island current
measurement becomes inaccurate. The charge current can no longer be set exactly and as
a result will destroy the battery.
Install an external battery current sensor (shunt).
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Connecting the Battery Current Sensor
1. Pierce a hole at a suitable location in the cable support sleeve using a sharp object.
2. Starting from the outside, lead the insulated conductors with bootlace ferrules through the hole
in the Sunny Island.
3. Connect the cables correspondingly to the "BatCur" connection of the 4pole print terminal
included in the delivery.
4. Tighten the terminals (torque: 5 inlbs. 7 inlbs. (0.56 Nm 0.79 Nm)).
5. Insert the 4pole print terminal into the "BatCur" socket on the Sunny Island.
The battery current sensor is installed.
Use cables of intrinsically safe circuits
Always use lines for intrinsically safe electric circuits for connecting the battery current
sensor. Intrinsically safe means that the line is doubleinsulated and that in the event of a
shortcircuit the wire melts but the insulation remains intact. In addition, the cable is not
combustible. In order to avoid measuring errors, make sure to use twisted cables.
Installation notice
The battery current sensor must be looped around the negative pole of the battery. In
addition, the contact of that battery current sensor, which is connected to the Sunny Island
(1), must be connected to the terminal "BatCur+" (see following figure).
Positive battery current means that the battery is discharging
(current from the battery)
Negative battery current means that the battery is charging (current into the battery).
Commissioning the Current Temperature Sensor
When connecting a battery current sensor to the Sunny Island, the device's internal offset
must be adjusted during the first commissioning of the offgrid system. To do this, proceed
as described in section 8.3Commissioning the Current Temperature Sensor (page71).
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6.4.3Communication for Multidevice Connection
The Sunny Island can be connected in parallel, as a splitphase system or in a 3phase system with
other Sunny Island devices in order to increase the overall power. The Sunny Island inverters
communicate with each other via an RJ45 communication cable. A black RJ45 cable is provided with
each Sunny Island. You need it in order to establish an (internal) communication between several
Sunny Islands inverters. The maximum overall length of the communication bus of 98 ft. (30 m) must
not be exceeded. If you operate only one Sunny Island in your system, the cable is not required.
Proceed as follows to implement the connection:
1. Remove one of the two plugs from the cable support sleeve.
2. Lead the RJ45 cable from the outside through the plugs inside the Sunny Island master.
3. Remove the termination resistor plugged into the master's "ComSyncOut" socket and insert it in
the master's "ComSyncIn" socket.
4. Plug the RJ45 cable into the "ComSyncOut" socket.
5. Connect the Sunny Island master to the slave:
Number of slaves Connection Procedure
1 Slave Take the RJ45 cable coming from the master, insert it into the
Sunny Island slave and plug it into the "ComSyncIn" socket.
Leave the termination resistor plugged into the "ComSyncOut"
socket.
The Sunny Island master and Sunny Island slave are
connected.
2 Slaves Take the RJ45 cable coming from the master, insert it into the
Sunny Island slave 1 and plug it into the "ComSyncIn" socket
there.
Remove the terminating resistor in the Sunny Island slave 1 from
the "ComSyncOut" socket.
Plug the RJ45 cable, which is included in the delivery, into the
"ComSyncOut" socket of slave 1.
Lead the RJ45 cable coming from the slave 1 into the
Sunny Island slave 2 and plug it into the "ComSyncIn" jack
there.
The Sunny Island master and slaves are connected.
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6.4.4Multifunction Relay 1 and 2
The Sunny Island offers you several options for the control of internal and external processes.
For this purpose, two multifunction relays are integrated into the Sunny Island to which you can assign
functions using the "241.01 Rly1Op" and "241.02 Rly2Op" parameters (see section 15Relays
(page139)).
We recommend connecting the load shedding and generator request functions to the master, since,
if a failure occurs, the slave may be waiting for a confirmation, but the master continues to operate
and the device can at least operate in a limited capacity.
Operating principles of the relays
The relays are changeover contacts; they can be used as break contact (NCC) or as make
contact (NOC).
You can only assign one function to each relay!
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Connection to the Relay Contact
1. Pierce a hole at a suitable location in the cable support sleeve using a sharp object.
2. Starting from the outside, lead the insulated conductors with bootlace ferrules through the hole
in the Sunny Island.
3. Cut an appropriate piece from the silicone tube (included in scope of delivery) and pull it over
the insulated conductors.
4. Connect the conductors to the supplied 3 pole print terminals. The pins have the following
meaning:
NC: normally closed (when the Sunny Island is
off, the relay is closed)
C: Contact (operating contact)
NO: normally opened (when the Sunny Island is
off, the relay is open)
5. Tighten the terminals (torque: 5 inlbs. 7 inlbs. (0.56 Nm 0.79 Nm)).
6. Insert the 3pole print terminal into the corresponding socket on the Sunny Island.
WARNING
Danger to life from electric shock due to incorrect insulation.
Securely disconnect the relay cable from the communication area and the AC area.
Strip the insulated conductors of the relay cable.
Sheathe all relay cables installed using the silicone tube provided.
Do not operate the device without the silicone tube.
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Power Contactor for Load Shedding
The Sunny Island can automatically disconnect loads to protect the battery from deep discharge. To
do this, an external (AC or DC) power contactor must be installed between the Sunny Island and the
loads (see section 12.1Load Shedding (page102)).
Installing the Power Supply of a DC Power Contactor for Load Shedding (e.g. relay2):
1. Wire the A1 coil connector of the power contactor to the connection terminal NO (relay2).
2. Wire terminal C (Relay2) to the terminal "BatVtgOut +".
3. Wire the A2 coil connector of the power contactor to the terminal "BatVtgOut ".
The control circuit of the power contactor is installed.
Power supply of the DC power contactor
A 48 V voltage is present in the batterysupplied control circuit.
Load the BatVtgOut terminals with a maximum 0.75 A.
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Generator start
The Sunny Island can control generators. The Sunny Island directly supports generators that can be
started/stopped using a single contact.
6.4.5BatVtgOut Power Supply
The battery voltage is conducted to the outside at these terminals. The battery voltage is fused at both
poles by PTC resistors (max. 0.75 A). Depending on the internal temperature of the Sunny Island, the
tripping threshold is at over 0.75 A.
This connection can be used, for example, to supply a DC contactor for load shedding.
Connecting the BatVtgOut Power Supply
1. Pierce a hole at a suitable location in the cable support sleeve using a sharp object.
2. Starting from the outside, lead the insulated conductors with bootlace ferrules through the hole
in the Sunny Island.
3. Connect the cables to the "BatVtgOut" connection of the 4pole print terminal.
4. Tighten the print terminal screws (torque: 5 inlbs. 7 inlbs. (0.56 Nm 0.79 Nm)).
The BatVtgOut power supply is connected.
Default setting of the relays
Relay 1 is preset to the "AutoGn" generator start function and relay 2 to the "AutoLodSoc"
load shedding function.
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6.4.6DigIn Digital Input
The DigIn connection is used as a digital input for external electrical sources.
Connecting the DigIn input
1. Pierce a hole at a suitable location in the cable support sleeve using a sharp object.
2. Starting from the outside, lead the insulated conductors with bootlace ferrules through the hole
in the Sunny Island.
3. Connect the cables correspondingly to the "DigIn" connection of the 4pole print terminal.
4. Tighten the print terminal screws (torque: 5 inlbs. 7 inlbs. (0.56 Nm 0.79 Nm)).
The DigIn digital input is connected.
Area of the input voltage at the DigIn input
There can be 5 V 63 V at the DigIn digital input.
Corresponding Functions
If you operate the system with the generator and utility (GenGrid) in parallel, use the relays
on the master device in order to activate the related functions.
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6.5Interface for External Communication
You can connect SMA Solar Technology communication devices (e.g., Sunny Boy Control,
Sunny WebBox) or a PC with the appropriate software to a communication interface. You will find a
detailed cabling diagram in the communication device manual, the software or on the Internet at
www.SMAAmerica.com.
You can incorporate an RS485 communication interface into the Sunny Island.
6.5.1Connection of the Interface for External Communication
Powerline / Powerline modem (PLM)
Communication via Powerline/Powerline modem (NLM) is not possible in standalone
grids.
Communication in a cluster
Fitting a communication interface in a cluster is only necessary on the master.
NOTICE
Destruction of the communication interface through electrostatic discharge.
Internal components of the Sunny Island can be irreparably damaged by static discharge.
Ground yourself before touching components.
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Connecting the Interface for External Communication
1. Remove the righthand plug from the cable support sleeve.
2. Lead the line from the outside through the line feedthrough (C) into the inside of the
Sunny Island.
3. Plug the cable into the "ComSmaIn" socket.
4. Place the plug around the cable.
5. Plug the plug back into the designated opening in the cable support sleeve.
6. Lay the cable in area (B).
7. Connect the cable. Assignment pins in the RJ45 socket:
Position Description
A Slot for communication interface
B Cable route
C Enclosure opening in the base of the Sunny Island
Sunny Boy /
Sunny WebBox
RS485
Signal allocation
RJ45 jack
Sunny Island
RJ45 plug color
code
2 A (Data+) 3 white with green
stripes
5 GND 2 orange with white
stripes
7 B (Data) 6 green with white
stripes
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8. The RS485 data bus of the Sunny Island is terminated using a terminator. This terminating
resistor is already plugged into the "ComSmaOut" socket. Only remove the plug if you want to
connect another communication device.
9. Plug the communication interface onto the board (A).
Connecting Sunny Island to Sunny Boy and Sunny WebBox with one RS485
Cable
Connecting Sunny Island to Sunny Boy and Sunny WebBox with separate RS485
Cables
Data Transmission Speed
The Sunny Island can be operated at different data transmission rates to communicate with external
devices. For this, set the "250.06 ComBaud" parameter.
Setting the baud rate
If PV inverters are connected to the communication bus, then the baud rate must be set to
1200 bps (default setting).
2 3 5 7 C
B
A
Sunny Island Sunny WebBox Sunny Boy
Terminator
2 3 5 7 C
B
A
Sunny Island Sunny WebBox Sunny Boy
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7Control Elements
In order to commission the Sunny Island, you should familiarize yourself with its operation
beforehand. The individual control elements can be seen in the following figure.
Position Description
A Display
B Red LED
C Green LED
D Control buttons
E Slot for the SD card
F DC miniature circuitbreaker
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7.1Display Messages
The display of the Sunny Island has two lines, each with 16 characters.
7.2DC miniature circuitbreaker
The DC miniature circuitbreaker is used to switch on/off as well as to disconnect the Sunny Island on
the DC side. For details, see section 9Switching On and Off (page73).
Meaning of the symbols
You will find information on the meaning of the individual symbols in section 10.6Display
Messages (Overview) (page88).
Position Description
A Output power / charging power (load status)
B Direction of energy flow and system status
C Display, if Sunny Island is operating within the grid limits or generator limits.
D Device assignment
E Status of the external source (asterisk, question mark or exclamation mark)
F Relay 1 status
G Relay 2 status
H Warning message (exclamation mark)
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7.3Keys
The table explains the functions of the buttons on the Sunny Island 5048:
7.4Meaning of the Light Emitting Diodes (LED's)
On the Sunny Island control panel, there are both a green (above) and a red (below) light emitting
diode (LED), the functions of which are described in the table below:
7.5SD card
The Sunny Island features an SD card which can be used for updating firmware and as a service
interface. For details, see section 11Archiving Data on an SD Card (page93).
Button Function
cancels the selected function
answers NO
navigates one menu level higher
stops device (when held pressed down)
navigates up one list element, increases data value
navigates down one list element, decreases data value
selects function
selects value
Confirms changes
answers YES
navigates one menu level down
starts device (when held pressed down)
stops device (when held pressed down)
Green LED Red LED Operating state
Standby or fault
On Operation
On Disturbance or Fault
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8Initial Startup
8.1Requirements
The Quick Configuration Guide (QCG) allows you to quickly and easily commission your standalone
grid power system. To do so, use the menu to select the 'right' system for you. The display then shows
special queries via which the system's parameters can be set specifically.
8.2Starting the Quick Configuration Guide (QCG)
The QCG is automatically activated during the initial startup of the Sunny Island. In this case begin
with point 3. If the QCG is not activated automatically, begin with point 1.
1. Switch the Sunny Island's DC miniature circuitbreaker to the "ON" position.
Check the connections
Before commissioning check all electrical connections for correct polarity.
Ensure that all electrical connections are connected in accordance with the
specifications of this technical description.
Always save data
Always use the SD card to save data and events. In case of a failure SMA can thus help
you quickly.
Always leave the SD card plugged in the Sunny Island.
Plug the SD card into the card reader in the PC in order to read off the data and
events.
Error occurrence
If the Sunny Island displays an error message, this must be remedied before the
Sunny Island is commissioned. For this purpose, refer to section 20Troubleshooting
(page201).
Default setting of parameters
Upon starting the Quick Configuration Guide, viable parameter values are set by default.
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The Sunny Island initiates the startup phase. The
notifications shown here are displayed. The last
notification is displayed as soon as the startup
phase is completed.
2. Press and hold down <ENTER> until the Sunny Island beeps three times.
The QCG is started.
"Start System" (if you have accidentally accessed the QCG and would only like to restart
the system)
"New System" (if you would like to start a new system or perform changes to the plant
configuration)
"New Battery" (if you wish to reset batteryspecific parameters only. You cannot change
general parameters using "New Battery".
"Emerg. Charge" (if you would like to charge a deeply discharged battery using an
external source)
3. At "New System" set the following parameters:
Device type (master, slave 1, slave 2, slave 3)
Systems with several Sunny Islands
If you have a system with more than 1 Sunny Island, you must take the following measures:
Configure the Sunny Island with the latest firmware version as master or install the
latest firmware version in the master (see www.SMAAmerica.com). The master
updates the firmware of the slaves once the offgrid system is started.
You must first run the QCG on the slave(s) before starting the master device
(display message "INIT MASTER OK START?"). Only the device type is set there.
Only start the master device thereafter!
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System configuration (see table for setting options)
Date / Time
Battery type (VRLA, FLA, NiCd), default setting: "VRLA"
Adjustable for FLA and VRLA: Nominal voltage of the battery 42 V 52 V adjustable in
2V steps; default setting 48 V. For NiCd: Nominal voltage of the battery 43.2 V to 48 V
adjustable in 1.2V steps; default setting 45.6 V.
Nominal capacity of the battery (100 Ah 10000 Ah), default setting: "100 Ah"
External power supply unit (PvOnly, Gen, Grid, GenGrid)
Systems with one Sunny Island
If only one Sunny Island is used in the system, the device type is permanently set to "master"
and is not displayed.
Displayed text Description
ThreePhase 3phase system, 3 Sunny Island
1Phase1 1phase system, 1 Sunny Island
1Phase2 1phase system, 2 Sunny Island
1Phase3 1phase system, 3 Sunny Island
2Phase2 2phase system, 2 Sunny Island inverters
2Phase4 2phase system, 4 Sunny Island inverters
MCBox Setting for Multicluster operation
Battery types
VRLA: Valve Regulated Lead Acid
Closed lead acid batteries with immobilized electrolyte in gel or AGM (Absorbent Glass
Mat Separator) in all standard designs available on the market (grid plate, tubular plate,
small, large, AGM, Gel, etc.)
FLA: Flooded Lead Acid
Closed lead acid batteries with liquid electrolyte in all standard designs available on the
market (grid plate, tubular plate, small, large, etc.)
NiCd: Nickel Cadmium
Sealed pockettype plate or fiber plate nickelcadmium batteries.
Value in variable Explanation
PvOnly Off Grid, no grid, no generator
Gen Standalone grid with generator
Grid Grid Backup
GenGrid Grid Backup with Generator
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GenGrid:
Maximum generator current (0 A 224 A), default setting: "30 A"
Generator interface (Manual, GenMan, Autostart), default setting: "Autostart"
Maximum grid current (0 A 224 A), default setting: "30 A"
Grid:
Maximum grid current (0 A 224 A), default setting: "30 A"
Gen:
Maximum generator current (0 A 224 A), default setting: "30 A"
Generator interface (Manual, GenMan, Autostart), default setting: "Autostart"
4. The following parameters must be set when "New Battery" is selected:
Battery type (VRLA, FLA, NiCd), default setting: "VRLA"
Nominal voltage of the battery (42 V 52 V in 2 V steps for FLA and VRLA,
43.2 V to 48 V in 1.2 V steps for NiCd), default setting: "48.0 V"
Nominal capacity of the battery (100 Ah 10 000 Ah), default setting: "100 Ah"
After entering all parameters, the following
notification appears.
5. Press <ENTER> to confirm.
The notification shown here is displayed.
6. Press <ENTER> and hold until you hear a beep.
The Sunny Island has started and is in operation.
Adjustable Parameters
For more information on adjustable parameters, see section 19Parameter lists
(page154).
Note that some parameters can only be changed after entering the installer password
(see section 10.5Entering the Installer Password (page86)), or in standby mode
(see section 9.2Stopping the Sunny Island (Standby) (page74)).
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8.3Commissioning the Current Temperature Sensor
In the event you have installed a battery current sensor in your system, you are required to synchronize
the device's internal offset. To do this, proceed as follows:
1. Switch the Sunny Island to standby as described in section 9.2Stopping the Sunny Island
(Standby) (page74).
2. Shortcircuit the battery current sensor cables.
BatCur+ to terminal 1
BatCur to terminal 1
3. Set the following parameters:
Choose the type of battery current sensor:
"225.01 BatCurSnsTyp" (None / 50 mV / 60 mV). Only after activation of the parameter
with 50 mV or 60 mV other parameters (02, 03 and 04 in the menu "225# Battery Current
Sensor") will be shown and activated.
4. Set the nominal current of the battery current sensor (e.g., 400 A / 60 mV):
"225.02 BatCurGain60": (for a 60 mV output)
"225.03 BatCurGain50": (for a 50 mV output)
5. Start automatic calibration:
Set "225.04 BatCurAutoCal" to "Start".
The Sunny Island conducts an automatic calibration.
NOTICE
Entering incorrect parameters endangers operational safety. Damage to the offgrid system
and its components.
All parameter settings which could affect the operating safety of the offgrid system are
protected by the installer password.
Only electrically skilled persons are permitted to set and adjust system parameters.
Enter the password as described in section 10.5Entering the Installer Password
(page86).
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6. Check the offset error:
Display value "120.06 TotBatCur" should be (close to) zero.
7. Reconnect the battery current sensor's lines correctly as displayed in the graphic.
Make sure the lines have the correct polarity when doing this.
BatCur+ to terminal 1
BatCur to terminal 2
8. Start the Sunny Island (see section 9.1Switching On (page73)).
9. Check the current direction: "120.06 TotBatCur"
Current direction: Discharging the battery
No generator/grid connected
Consumers are being supplied
The value of the battery current is positive.
Current direction: Charging the battery
Generator / grid connected
Consumers are not/are marginally supplied
Battery is being charged
The value of the battery current is negative.
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9Switching On and Off
9.1Switching On
1. Check the following requirements:
correct electrical connections
voltages and polarities
2. Switch the Sunny Island's DC miniature circuitbreaker to the "ON" position.
The display light of the Sunny Island switches on.
The Sunny Island initiates the startup phase. The
notifications shown here are displayed. The last
notification is displayed as soon as the startup
phase is completed.
3. Wait 5 seconds (QCG starts automatically) or manually start QCG (press and hold down
<ENTER> until the Sunny Island beeps 3 times).
The QCG is started and the notification
displayed here is shown. Continue as described
in section 8.2Starting the Quick Configuration
Guide (QCG) (page67).
or
Wait 5 seconds.
Systems with several Sunny Islands
Switch on the slaves before you switch on the master. To do this, proceed as follows.
"250.01 AutoStr" Parameter
Even with the "250.01 AutoStr" parameter set, the Sunny Island must be manually started
after each time the device is switched on using the DC miniature circuitbreaker.
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The Sunny Island skips the QCG and the
notification shown here is displayed.
4. Press and hold <ENTER>.
Process bars is shown in the display.
On a slave, the notification displayed here is
shown until the master is started.
5. Press <ENTER> on the master.
A beep is heard. The Sunny Island is in operation and the green LED is on.
9.2Stopping the Sunny Island (Standby)
Proceed as follows to stop the Sunny Island:
1. Press <ENTER> or <ESC> to stop the Sunny Island.
The notification shown here is displayed.
2. Press and hold <ENTER>.
The remaining time is displayed as a bar.
The Sunny Island is stopped. The notification shown
here is displayed.
Standby
Even in standby mode the Sunny Island still requires approx. 4 W of power from the
battery.
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9.3Switching Off
To switch off the Sunny Island, proceed as follows:
1. Stop the Sunny Island as described in section 9.2Stopping the Sunny Island (Standby)
(page74).
2. Switch the Sunny Island's DC miniature circuitbreaker to the "OFF" position.
The Sunny Island is switched off.
9.4Disconnecting the Device from Voltage Sources
1. Switch off the Sunny Island as described in section 9.3Switching Off (page75).
2. Disconnect the Sunny Island from the battery.
3. Disconnect the Sunny Island from the voltage sources (AC1 and AC2). Separate AC1 and AC2
and disconnect from voltage sources.
If PV inverters are connected to AC1, they automatically switch off once they are no longer
connected to the standalone grid.
4. Check that the Sunny Island has been disconnected from voltage sources.
5. Wait at least 15 minutes to let the capacitors discharge and to allow the voltage inside the
device to drop to a safe level.
The Sunny Island is free of voltage.
9.5Reactivating the Device Following Automatic Shutdown
A complete shutdown indicates that standalone grid components have failed or are not working
correctly due to incorrect parameter settings. Check the offgrid system for possible faults, both before
and after reactivating the system, to avoid a complete shutdown in the future.
To reactivate the Sunny Island after it has switched off due to a battery being too deeply discharged,
proceed as follows:
"Switching sequence"
Only with the sequence shown here can you ensure that all internal meter positions/values
are saved.
NOTICE
Damage to the Sunny Island and connected devices.
Disconnect the loads only.
Do not disconnect generators.
Install an external load shedding contactor if the Sunny Island is coupled to PV arrays
or wind generators on the ACgenerating side.
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1. Switch the Sunny Island's DC miniature circuitbreaker to the "OFF" position.
2. Wait at least 15 minutes.
3. Switch the Sunny Island's DC miniature circuitbreaker to the "ON" position.
The display light of the Sunny Island switches on.
4. Switch on the Sunny Island as described in section 9.1Switching On (page73).
5. Monitor the generator startup and check that the Sunny Island switches to charge mode.
6. Check for errorfree functioning of all other energy generators in the system.
DANGER
Danger to life due to high voltages in the Sunny Island. Risk of death or serious injury due
to electric shock.
After an automatic disconnection, high residual voltages can remain in the Sunny Island
capacitors.
Wait at least 15 minutes before restarting the Sunny Island. The Sunny Island
capacitors discharge in this time.
Switching on the DC miniature circuitbreaker
If, in rare cases, the device cannot be switched back on after 15 minutes, wait a 30 minutes
and try again.
Charging the batteries
After reactivation, it is important that the batteries are charged. If an autostart generator is
present in the standalone grid, the Sunny Island will request the generator after a few
minutes.
Battery Preservation Mode after Reactivation
If, after reactivation, the Sunny Island immediately switches into battery preservation mode
(see section 13.5Battery Preservation Mode (page113)), disconnect all loads from the
AC output.
The consumers can be reconnected once the Sunny Island enters the charge state. A
precondition for this is that a generator capable of providing the required power is
connected
For more information, see section 20.10What to Do during Emergency Charge Mode
(page217).
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10Operation
The main menu consists of a "Home Screen" and the other main menu entries, which split up into the
different menu levels. Operating states, for example, the current operating mode, power, etc. are
displayed on the "Home Screen" (see section 10.6Display Messages (Overview) (page88)).
The menu consists of a main menu and a maximum of two submenu levels
(see section 10.1Menu Structure (page78)).
Use the up and down arrow buttons to navigate through the menu levels. The cyclical arrangement
(wrap around) allows you to scroll both forward and backwards to access the desired menu as
quickly as possible.
When the desired menu is reached press the <ENTER> key in order to access it. The <ESC> key exits
the menu and puts you one menu level up.
The Sunny Island utilizes an operation concept referred to as "Single Point of Operation". For a
system with more than one Sunny Island, all entries are made on the master. There you configure the
entire system, confirm events, warnings and errors in the QCG (see section 8Initial Startup
(page67)), and update your firmware when required (see section 11.6Updating the firmware
(page99)).
Faster access to menus
If you would like to access submenu "7", navigate backwards from "1" over "9", instead of
six steps forwards.
Switching to the Home Screen in case of inactivity
If you do not press any buttons for more than five minutes (inactivity), the Home Screen is
automatically displayed.
Backlight
The display's backlight is automatically deactivated after a short time of inactivity. You can
switch the backlight back on by pressing one of the four buttons. No settings are changed
when you press the button, this only activates the display illumination.
Key clicks
The button sound is switched on by default. In order to deactivate it, set the
"250.04 BeepEna" parameter to Off. If "250.04 BeepEna" is set to "Off", the Sunny Island
does not give an acoustic warning signal in the event of interferences and errors.
Slaves wait for commands from the master
Slave devices must wait for commands from
the master device. The following message
appears during this time.
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Exception: When starting the device for the first time, you must set the slave devices as slave in the
QCG and everything else is performed from the master.
10.1Menu Structure
The navigation area includes the Home Screen and the main menu items:
100# Meters (display values)
200# Settings
300# Diagnosis
400# Failure/Event (lists)
500# Operation (operating functions)
600# Direct Access
The main menus are divided into several submenus.
In a submenu, you can select a second submenu or a parameter.
You can access the navigation area from one of two levels:
User level
Installer level (password required)
The menu items and parameters, which allow the changing of system parameters, are accessible after
entering the installer password (see section 10.5Entering the Installer Password (page86)).
Single Point of Operation
Single Point of Operation also means that all master log data, including the slave log data,
is saved at the master device on the SD card.
Messages
Messages can be displayed at any time while the device is in operation and they have
priority over the "Home Screen" display.
NOTICE
Entering incorrect parameters endangers operational safety. Damage to the offgrid system
and its components.
All parameter settings which could affect the operating safety of the offgrid system are
protected by the installer password.
Only electrically skilled persons are permitted to set and adjust system parameters.
Enter the password as described in section 10.5Entering the Installer Password
(page86).
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Overview of the Menu Structure:
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100# Meters Display values
In this main menu, you will find the display values for the following components of the standalone grid
system:
110# Meter Inverter Sunny Island
120# Battery Meters Battery
130# External Meters Grid/Generator
140# Charge Controller Sunny Island Charger (is only shown when there is at least one
Sunny Island Charger connected to the Sunny Island)
150# Compact Meters compact view of values for commissioning
By opening the relevant submenu if necessary, the second submenu you can view the parameters
(e.g., Parameter "112.03 InvVtg").
200# Settings
The following submenus allow you to view and adjust the system parameters:
210# Inverter Settings Sunny Island
220# Battery Settings Battery
230# External Settings Grid/Generator
240# Relay Settings Relays
250# System Settings System
280# Password Setting Password entry
300# Diagnosis
The following submenus allow you to view system data:
310# Inverter Diagnosis Sunny Island
320# Battery Diagnosis Battery
330# External Diagnosis Grid/Generator
400# Failure/Event Failures and Events
You can view various error and event lists in the following submenus:
410# Failures Current Current failures
420# Failure History Previous warnings and failures
430# Event History Events
500# Operation Functions during operation
The following submenus allow you to view and adjust operating parameters:
510# Operation Inverter Sunny Island
520# Operation Battery Battery
540# Operation Generator Generator
550# Operation MMC SD Card
560# Operation Grid Grid
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600# Direct Access Direct access to the parameters
This is a main menu that gives you direct access to the settings and display values
(see section 10.3Direct Access Direct Access to the Parameters (page82)).
10.2Changing Parameters
Using the up and down arrow buttons, you navigate through a selected menu to view or change a
parameter, for example. When the relevant parameter is displayed, you can read its present value.
An arrow next to the value indicates that the parameter can be changed.
If you press <ENTER>, the arrow begins to blink and you can use the up and down arrow buttons to
change the value of the "221.02 BatCpyNom" parameter.
As soon as the desired value appears on the display, press <ENTER> to save the new value.
Then select Y(es) or N(o) by pressing the up/down arrow buttons to accept or reject the changes.
Finally, press <ENTER> again in order to finish the process and continue with other modifications.
The Sunny Island displays a corresponding message for parameters that can only be changed in
standby mode or require a different password level.
Increments (speed)
The increment size (speed) of the change increases if you hold the button pressed down.
Changing parameters
Note that some parameters can only be changed when the device is in standby mode
(see section 9.2Stopping the Sunny Island (Standby) (page74)). The parameters for
which this applies can be found in the tables in sections 19.2Adjustable Parameters
(page163) and 20Troubleshooting (page201).
Display Description
Incorrect password level, you cannot make any
changes in the menus. This is explained in section
10.5Entering the Installer Password (page86).
All menu items and parameters that can only be
changed by the electrically qualified person are
shown with a gray background in the parameter list
(see section 19Parameter lists (page154)).
This parameter can only be changed in standby
mode. Stop the Sunny Island to change the parameter
(see section 9.2Stopping the Sunny Island
(Standby) (page74)).
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10.3Direct Access Direct Access to the Parameters
The "600# Direct Access" menu gives you direct access to the selected parameter using the
parameter name or number.
Via the Select Name submenu, you have direct access to the following functions:
GnManStr: manual starting of the generator (see section 14.1.4Manual Generator
Operation (page120)).
ManChrgSel: manual starting of equalization charge (see section 13.4.3Equalization
Charge (page112)).
Via the Select Number menu, you have direct access to every parameter by entering the parameter
number.
10.4Compact Meters
The "150# Compact Meters" menu is intended primarily to help the installer commission the device.
The display gives you information at a glance on the following areas:
Battery 1
Battery 2
Inverter (AC values)
InvTot
Grid/generator (external)
ExtTot
Inverter status
Example
Using the menu 600#, you can select the "222.01 BatChrgCurMax" parameter, for
example, to set the maximum battery charging current.
The direct access must be entered as a fivedigit number, for example, 22201. Here, the
first three digits describe the menu number and the last two describe the parameter number.
Exit the menu level after the parameter has been set.
Selecting the area
You can select the different displays of the compact meters using the up/down arrow
buttons. Here, you can also use the "Wrap around" function.
The displays are always shown from the upper left to the lower right.
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Bat 1 (Battery Value 1)
Bat 2 (Battery Value 2)
Position Description
A Name of the compact meter
B Present battery state of charge (BatSoc)
C Estimated error of the state of charge (BatSocErr)
D Total battery current of the cluster (TotBatCur)
E Battery temperature (BatTmp)
Position Description
A Name of the compact meter
B Battery voltage (BatVtg)
C Setpoint of charging voltage (BatChrgVtg)
D Active charging process (BatChrgOp)
E Remaining absorption time (AptTmRmg)
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Inv (AC Values of Inverter)
InvTot (Total AC Values of Inverter)
Position Description
A Name of the compact meter
B Present voltage at the inverter (InvVtg)
C Present frequency at the inverter (InvFrq)
D Present active power of the inverter (InvPwrAt)
E Present reactive power at the inverter (InvPwrPt)
Position Description
A Name of the compact meter
B Total active power of the inverter (cluster)
C Total reactive power of the inverter (cluster)
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Ext (AC Values of External Source)
ExtTot (Total AC Values of External Source)
Position Description
A Name of the compact meter
B Voltage of the external source (ExtVtg)
C Frequency of the external source (ExtFrq)
D Active power of the external source (ExtPwrAt)
E Reactive power of the external source (ExtPwrPt)
Position Description
A Name of the compact meter
B Total active power of the external source (cluster)
C Total reactive power of the external source (cluster)
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OpStt (Inverter and Generator Status)
10.5Entering the Installer Password
The password is dependent on the operating hours counter. In the installer level, there are extended
access privileges to all necessary parameters.
Password = Checksum of the operating hours
Position Description
A Name of the compact meter
B Operating state of the inverter (InvOpStt)
C State of the generator (GnStt)
NOTICE
Entering incorrect parameters endangers operational safety. Damage to the offgrid system
and its components.
All parameter settings which could affect the operating safety of the offgrid system are
protected by the installer password.
Only electrically skilled persons are permitted to set and adjust system parameters.
Do not disclose the password to unauthorized persons
Do not provide the following information for entering the installer password to
unauthorized persons. Illegal provision of this information to other persons will lead to the
invalidation of all SMA guarantee provisions.
Entering the password
The Sunny Island allows you to enter the password not only in standby, but also during
operation.
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Proceed as follows to enter the installer password from the Home Screen:
1. Keep pressing the "arrow down" key until the
"200# Settings" menu is displayed.
2. Press <ENTER>.
3. Keep pressing the "arrow down" key until the
"280# Password Setting" menu is displayed.
4. Press <ENTER>.
The "280# Password Setting" submenu opens.
5. Press <ENTER>.
6. Determine the password. Calculate the checksum
(sum of all digits) of the operating hours. In the
message shown here:
1 + 2 + 3 + 4 + 5 + 6 = 21
7. Enter the password by pressing the up/down arrow buttons.
8. Confirm the password by pressing <ENTER>.
The installer password has been entered.
Operating level [1] = the installer level is set.
9. Exit the menu by pressing the <ESC> key.
Switching operating levels
If the password is invalid, the Sunny Island does not switch to the installer level. In this case,
recalculate and reenter the installer password as described in this section.
The installer level is switched back to the user level if:
the Sunny Island is switched off and on again.
specific parameters are entered (e.g., the "510.01 InvRs" parameter) that cause a
restart.
an incorrect password is entered.
no activity takes place within five minutes.
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10.6Display Messages (Overview)
The display has two lines, each with 16 characters. The first line shows the menu number and the menu
name, or the name of the parameter where applicable. The menu name is supplemented or the added
text is displayed (e.g., parameter value) in the lower line, if required.
"Home Screen"
The Sunny Island also shows the following values one after the other in the upper line of the Home
Screen (parameter name and parameter value in 3second intervals):
Bar display for output power or charging power (the direction of energy flow is displayed by
the arrows in the lower line)
Total active power of the inverter (cluster)
Active power of external source (total of all phases)
Present state of charge of the battery (SOC)
Position Description
A Output power / charging power (load status)
B Direction of energy flow and system status
C Displays if the Sunny Island loaded parameters for grid operation or parameters for
generator operation.
D Device assignment
E Status of the external source (asterisk, question mark or exclamation mark)
F Relay 1 status
G Relay 2 status
H Warning message (exclamation mark)
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Meters (always one of five possibilities, depending on priority)
Remaining absorption time
Remaining generator warm up time
Remaining Run1h time for the generator
Remaining time of Timer 1
Remaining time of Timer 2
Active charging process
Meaning of the Symbols that appear in the Home Screen:
Situational displaying of text and values
The display shows only values that are relevant in the actual system status. If there is no
generator connected, no generator values are displayed.
Messages on the slave devices
On the slave devices, the upper line of the display shows the bar graph for output power
or charging power. The lower line of the display shows the device assignment
(e.g., S1 for slave1) and, where applicable, the status of external sources
(*, for a description, see further above) and the status of relays.
Icon Significance
Nominal power
Nominal load exceeded.
Direction of energy flow between grid/generator side, battery and load side.
Generation side (Generator/grid) is on.
Battery
Load side (loads/Sunny Boys)
Power pole
The Sunny Island is working with grid limits.
The Sunny Island is working with generator limits.
The Sunny Island is configured as master.
The Sunny Island is configured as slave 1.
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The Sunny Island is configured as slave 2.
Status of the external source:
Voltage and frequency of the generator/grid are within set limits.
Status of the external source:
Voltage and frequency of the external source are not within set limits. In this case,
the Sunny Island does not connect the generator to the standalone grid.
Status of the external source (at position (E) on the display):
The maximal admissible generator reverse power was exceeded and the
Sunny Island has disconnected the generator from the standalone grid.
"Battery" request reason:
The generator has been requested as a result of the battery state of charge.
"Cycle" request reason:
The generator was requested via the generator operation's timedependent
repetition cycle (Parameter: 235.17 GnTmOpCyc).
This symbol can only be shown in Multicluster operation.
"External" request reason:
The generator was requested via the extension cluster. This request can only take
place in multicluster operation.
"Load" request reason:
The generator has been requested as a result of the loaddependent generator
request.
"Start" request reason:
The generator has been requested by the operator manually setting the generator
request in the Sunny Island from "Auto" to "Start". The generator is then no longer
automatically controlled or switched off by the Sunny Island.
"Time" request reason:
The generator was started for one hour using the "Run1h" setting in the
Sunny Island. Once this time has passed, the Sunny Island automatically switches
off the generator.
Display for relays (solid circle = the relay is activated/empty circle = the relay is
deactivated).
Warning message is displayed (at position (H):
This symbol blinks until you have confirmed the warning or the error in the menu
"#410 Failures Current" or "#420 Failure History".
Icon Significance
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10.7Parameter Display
Parameters on the Sunny Island are displayed as follows:
In the upper line, the parameter number comes first, then
a separator (hash) followed by the parameter name. In
the lower line, there is the value with the unit and the
modification mark (enter arrow) is on the far right.
Display "Generator Status" and "Request Reason"
The two displays above are cyclically shown on the display as the status of the external
source.
Example:
If the display changes every 3 seconds from "*" to "B", this means that the generator
voltage and frequency lie within the set limits and that the generator was requested as a
result of the battery state of charge.
Stopping the generator manually
If the generator has been manually stopped, no generator status information is displayed.
The field remains empty in this case.
Indications of a warning
If faults occur, the device switches into standby mode and shows the fault on the display.
The fault must be eliminated and confirmed, then the Sunny Island carries out an autostart.
Parameter/value list
If you would like to switch from a menu (regardless of whether it is a main or submenu)
into a parameter/value list, the menu numbers are not included on the display.
Syntax for menus and parameters
The syntax specified here for menus and parameters applies throughout the entire
document.
A menu is identified by the number of the menu, the hash and the name of the menu
(e.g., 120# Battery Meters).
A parameter is labeled with the menu number, dot, the parameter number and parameter
name (120.02 BatVtg).
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10.8Display of Events
The Sunny Island can display a list of events:
The serial number (quantity) of the events, the time and
date display; the display of the date and time changes in
2second intervals. In the lower line are the number of the
event and the corresponding short text.
10.9Display of Warnings and Failures
The Sunny Island can display a list of errors and warnings:
The serial number (quantity) of the error is on the upper
line; the time and date display changes in 2second
intervals. On the lower line are the number of the error
and the corresponding error short text.
An "!" on the right on the upper line indicates when the
warning and/or error occurred.
A "C" on the right on the upper line indicates when the
warning or the error was confirmed or cleared.
Direct access to the error list
As a shortcut, press ESC and the arrow up button simultaneously to go directly to the error
list (420# Failure History).
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11Archiving Data on an SD Card
The Sunny Island can store firmware, parameters and measured data on a SD card, which must be
FAT16formatted and may have a max. size of 2 GB (possible storage sizes are 32/64/128/256/
512 MB and 1GB and 2 GB). Use the SD card included in delivery solely for the Sunny Island.
Do not save any multimedia data on the SD card.
File names are saved in 8.3 format and files with other designations are ignored.
Example of a format
A valid 8.3 format is, for example, "M1111LOG.DAT".
8.3 is the "old" MSDOS format with a file name that has a maximum of 8 figures before
and 3 figures after the dot.
Type of Memory Card
SMA recommends the use of a Transcend SD card.
If you use a memory card from another manufacturer, check whether the card is FAT16
formatted. If necessary, format the card. Be aware that data stored on the card will be lost.
Using memory cards in the offgrid system
If you combine the Sunny Islands SI4548-US-10 / 5048U / 6048-US10 in one offgrid
system, use 1 SD card always only for 1 type of Sunny Island. This ensures the optimum
functioning of the offgrid system.
Make a note of the type of the Sunny Island used on the SD card after the first data
recording.
Only insert this SD card into this type of Sunny Island.
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After you have inserted the SD card into the card reader slot on your PC, you can search for the
respective drive in the Explorer (in Microsoft Windows). The following data are on this drive (here E:):
The files on the SD card have the following meanings:
File name Significance
evthism.log (evthisN.log for slaveN) Event history of the device, saved by means of parameter
"550.03 CardFunc",
option StoEvtHis
failhism.log (failhisN.log for SlaveN) Failure history of the device, saved by means of
parameter "550.03 CardFunc", option StoFailHis
si030607.evt Event/failure history for the day
(Format MMDDYY)
si030607.log Data recording for the day
(Format MMDDYY)
sipar1.lst Parameter list of the device, created by means of
parameter "550.01 ParaSto", option Set1
sipar2.lst Parameter list of the device, created by means of
parameter "550.01 ParaSto", option Set2
sipar.lst This file is saved after changing a parameter.
update.bin Software for the device
batstat.txt Statistical values of the battery. These values are saved
every day at 10:00 p.m.
batstat.sma Internal data from SMA Solar Technology
si.ccf System information from Sunny Island.
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The Sunny Island's firmware expects devicespecific data in the main directory of the SD card. This
data includes a new firmware, parameters and measuring data.
The Sunny Island uses the SD card for saving and loading device parameters.
In addition, the Sunny Island supports the acquisition of measurement data on the SD card. It saves
this data in a special file. This contains, among other things, a header, time stamp, date and data type.
There are two different types of log data:
Measurement data (are saved cyclically)
Events and errors (are only saved when they occur)
The Sunny Island supports the acquisition of measurement data with data from the fields:
Battery
Inverter
System
External source
Loads
The data saved on the SD card can be processed using common table calculation programs.
The first 13 lines of the file are used for information (file header).
The following data is separated by semicolons.
Decimal places are separated by periods.
The date format is MM/DD/YYYY
The time format is hh:mm.
"BOOTEX.LOG" File
The file "BOOTEX.LOG" is not necessarily saved on the card, it is generated according to
the operating system used (e. g. WindowsXP or Windows2000).
Always save data
Always use the SD card to save data and events. In case of a failure SMA can thus help
you quickly.
1. In the event of a fault contact the SMA Service Line.
2. Upon agreement with the SMA Service Line, save all data from the SD card into
1 folder and compress this (e.g. as ZIP file).
3. Send the compressed data via email to the SMA Service Line.
Log data
For additional information on processing the log data, please refer to the manual of the
data processing software you use.
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11.1Inserting the SD Card
Insert the SD card with the cut corner pointing down into
the slot on the Sunny Island (see illustration).
After inserting the SD card into the Sunny Island, the
adjacent message appears on the display prohibiting the
removal of the card.
The initialization of the SD card can take several minutes. During this time, the buttons are disabled
and cannot be used for making entries, and three points appear in the lower line of the display.
If the procedure was successful, the graphic shown here
is displayed.
The Sunny Island initializes the SD card and writes a file "Sipar1.Ist" to the SD card.
In case of a fault, the following message appears:
NOTICE
Electrostatic discharge when inserting the SD card. Electrostatic discharges can damage
the Sunny Island components.
Ground yourself before you insert or remove the SD card from the Sunny Island
enclosure.
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11.2Removing the SD Card
To ensure that all log data is saved upon deactivation, write all data not yet saved from the buffer to
the SD card by using the parameter "550.03 CardFunc" with the option "ForcedWrite".
11.3Saving and Loading Parameters
You can configure and use various settings with various parameters, this means winter and summer.
This parameter seta are known as Set 1 and Set 2. Using the "550.01 ParaSto" parameter, you can
save the current parameter settings and using the "550.02 ParaLod" parameter, you can load the
saved parameters.
When saving the parameters, you have the following options:
Set1 (save parameter set 1)
Set2 (save parameter set 2)
When loading the parameters, you have the following options:
Set1 (load parameter set 1)
Set2 (load parameter set 2)
Factory (load the factory settings (reset))
11.4Writing Log Data
Using the "550.04 DatLogEna" parameter, you can activate the function for writing log data to your
SD card (activated by default).
If the Sunny Island is writing data to the SD card,
removing the card is prohibited and the following
message appears on the display.
Data loss
If you remove the SD card without first activating the parameter "550.03 CardFunc", you
lose up to a maximum of 15 minutes of data.
Save settings
If the system is working optimally, it is a good idea to save these settings. This is especially
useful if you try out new settings and then wish to reset the inverter back to the previous
settings.
SD card write protection
The write protection function of SD cards (plastic sliding clip on the left side) is not
supported by the Sunny Island. You should take note of this when writing data to your card.
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11.5Status Messages
Using the "312.07 CardStt" parameter, you can request the status of your SD card:
Display Description
The SD card is deactivated.
The SD card is activated.
The memory capacity of your SD card has been
exceeded.
The SD card has an invalid file format.
The SD card is not compatible.
Your Sunny Island is loading parameters from the SD
card.
Loading parameters from SD card has failed.
The SD card is being accessed.
The Sunny Island is writing log data onto the SD card.
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11.6Updating the firmware
The firmware of the Sunny Island can be updated using the SD card. When the Sunny Island starts up
or when the SD card is inserted, the Sunny Island searches for special update files on the SD card.
If it finds files containing new firmware versions, it performs an update when the Sunny Island is in
standby mode.
Proceed as follows for a firmware update:
1. Create a backup copy of the existing parameter lists (see section 11.3Saving and Loading
Parameters (page97)).
2. Download the latest firmware version from the Internet at www.SMAAmerica.com.
3. Copy the "UPDATE.BIN" file onto the SD card.
4. Set the master device to standby.
5. Insert the SD card in the master's slot.
The update is carried out.
6. Press and hold <ENTER>.
The Sunny Island starts. The update is carried out.
Duration of the firmware update
The update for 1phase systems takes approximately 5 minutes.
For system configurations with more than one Sunny Island, the software update can take
up to 20 minutes.
A status bar shows the progress of the update. Leave the SD card in the Sunny Island until
the update is finished. During the update process, leave the DC disconnector to the "On"
position.
Take note of:
You may only download firmware versions from www.SMAAmerica.com. Using
unauthorized firmware versions cancels the warranty.
None of the alreadyexisting parameter settings are changed or erased during a
firmware update.
New parameters are assumed with default values.
If there is an update to the firmware version greater or equal to 6 000, the battery
management is automatically reset. All set parameters are lost.
Do not activate the DC miniature circuitbreaker during the firmware update.
Do not switch off the Sunny Island during the firmware update.
Reset after a successful update
After the update has been successfully completed a reset is enforced in order for the
changes to become effective. After the reset, the master device remains in standby mode.
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Firmware Update in a System with One Sunny Island
During the update, the Sunny Island displays the following
messages.
Firmware Update in a System with Several Sunny Island
In a system with several Sunny Island inverters, the firmware is only updated on the master. If the
master detects that a slave has a different firmware version, it transmits its firmware to the slave and
makes sure that all Sunny Island inverters within a system operate with the identical firmware version.
While the master updates the slaves, the devices show the following messages, among other things.
The display messages listed below may be shown at various lengths. Wait until the master displays
the message "Update finished. Press Enter" and the slaves display the message
"Ready. Wait for Master." Do not make any entries during the update.
Starting QCG
If you have carried out a firmware update in which the number before the dot in the
firmware version has changed, it is advisable to start QCG and to perform all settings
anew.
Load parameter
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Display message Display from Explanation
Master The master update
starts.
Master Master update part
1/2.
Master Master update part
2/2.