Address: Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe

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Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K.

34394 Esentepe –Istanbul /TURKEY


Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web : www.elkomix.com e-mail: [email protected]

ELKON MOBILE MASTER - 60


FULLY AUTOMATIC MOBILE CONCRETE BATCHING PLANT

Working Position of ELKON MOBILE MASTER-60


Fully Automatic Mobile Concrete Batching Plant

Elkon Mobile Master Series Batching Plants are not only the result of advanced technology and
engineering skills but they are also new generation Batching Plants. It is only possible to fit all units of the
Batching Plant to a limited area by extensive R&D work, experience and accurate production facilities.

Elkon Mobile Master Series Batching Plants can go thousands of kilometers on its own axle with a
single towing vehicle for instance a trailer. ELKON MOBILE MASTER-60 Mobile Concrete Batching Plant is
the new generation concrete batching plant with its advantages comparing to other concrete batching
plants:

Compact design
Built in (integrated) 36 tons cement silo.
Easy installation and start-up
Less foundation costs
Fully automatic robust control system
Reliable units (Siemens, WAM, Telemecanique, Beckhoff, Jotun, Pirelli etc.)
Technologic and high quality production
Inconfirmity with GOST-R, UkrSEPRO and European Norms
Page 1 / 10

ELKON is leading concrete batching plant manufacturer and exporter in Turkey with its 2007 and 2008 Exportation Numbers.
Up to now Elkon has manufactured and installed more than 1000 concrete batching plants over 50 countries in 4 continents all
over the world.
Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe –Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web : www.elkomix.com e-mail: [email protected]

TECHNICAL SPECIFICATIONS

1. AGGREGATE SILO

Capacity : 4x10=40 m³
Welded and bolted construction
4 compartments
Suitable for storage 4 different types aggregate
4 group electro-pneumatically operated
discharge gates.
Two different compartments will equipped with
2 units different vibrators.
Aggregate silo panels are formed in very special
mould to give high durability.

2. AGGREGATE WEIGHT BATCHER AND TRANSFER CONVEYOR

Weighing capacity: 0-2500 kg


In order to provide accurate weighing of the
materials, weight system equipped with 4 load
cells.
Aggregate weight batcher will be equipped with 1
unit vibrator.
Belt Quality: 125 kg/cm ² load transfer capacity,
10 mm total thickness, 4/2 coating, 4 multi layer
linen cord. (chevron belt)

Page 2 / 10

ELKON is leading concrete batching plant manufacturer and exporter in Turkey with its 2007 and 2008 Exportation Numbers.
Up to now Elkon has manufactured and installed more than 1000 concrete batching plants over 50 countries in 4 continents all
over the world.
Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe –Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web : www.elkomix.com e-mail: [email protected]

3. ELKON PAN MIXER ( 1500/1000 l.)


Model : EPM 1500/1000
Type: Elkon Pan Mixer
Dry Filling Capacity: 1500 liter
Vibrated Concrete Capacity: 1000 liter
Capacity : 1 m³ vibrated concrete/charge
Mixer body welded steel construction.
Linings (bottom and lateral) of pan mixer are
special wear resistant 3990 Mn alloyed ST-52,
replaceable linings.
Rotor is equipped with mixing arms which have
security mechanism with springs.
Mixing Paddle: 7 units (Mn alloyed cast steel )
Inner Lateral Scraper: 1 unit
Outer Lateral Scraper : 1 unit
Wide mixer cleaning and maintenance gate with
dust sealing.
Discharge: Electropneumatically operated,
controlled from operator’s cabin.
Mixer has maintenance gates and observing gate
on it.
There is a security system (for preventing
accidents) which stops operation when
maintenance gates will be opened.

4. CEMENT WEIGHT BATCHER

Weighing capacity : 0-500 kg


Equipped with 2 load cells
Discharge : 2 units electro-pneumatically
operated butterfly valve
Cement screw automatic warning system on the
discharge gate
Equipped with 1 vibrator

Page 3 / 10

ELKON is leading concrete batching plant manufacturer and exporter in Turkey with its 2007 and 2008 Exportation Numbers.
Up to now Elkon has manufactured and installed more than 1000 concrete batching plants over 50 countries in 4 continents all
over the world.
Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe –Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web : www.elkomix.com e-mail: [email protected]

5. WATER WEIGHT BATCHER

Weighing capacity: 0-300 kg.


Equipped with load cell.
Loading of the water to the batcher is performed
electro pneumatically controlled valve.
Discharge: Electro-pneumatically operated
butterfly valve.
Water weight batcher is completely galvanized.
System consists of required water connections,
pipes, valves and fittings.

6. ADDITIVE WEIGHT BATCHER

Weighing capacity: 25 l.
Equipped with load cell.
Loading of the additives to the batcher is
performed by 1 unit additive pump.
Discharge: Electro-pneumatically operated Elkon
design special type discharge gate.
Additive weight batcher is completely
galvanized.
Additive weight batchers are equipped with
cleaning system.

7. COMPRESSED AIR PLANT

Brand: HERTZ
System consists of compressor, pneumatic
cylinders, valves, air conditioners, hoses for
compressed air.
Pneumatic pipeline for connection different
utilization points
Technical details of the compressor
Suction capacity: 1013 lt./min.
Motor power : 5,5 kW
Tank capacity : 500 lt.

Page 4 / 10

ELKON is leading concrete batching plant manufacturer and exporter in Turkey with its 2007 and 2008 Exportation Numbers.
Up to now Elkon has manufactured and installed more than 1000 concrete batching plants over 50 countries in 4 continents all
over the world.
Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe –Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web : www.elkomix.com e-mail: [email protected]

8. SUPPORTING CONSTRUCTION
Supporting structures for pan mixer, all batchers,
ladders and platforms.
The platform makes possible to access every
point of the mixer and discharge points of the
weight batcher, loading points, load cell hang
points, transfer conveyor and drive system.
All parapets and ladders are galvanized.
Special corrosion resistant JOTUN-NORWAY
paints.
Has all necessary equipments for transportation
by use of tow truck.
2 units axle, 8 units tire + 1 unit spare tire ,
lighting system, king pin etc.

9. OPERATOR’S CABIN, CONTROL PANEL and ELECTRONIC WEIGHING SYSTEM

Plant will be controlled from operator cabin which


has wide view possibility.
There is a control panel in the operator cabin.
Soft starter of the mixer, all contactors of the
motors, TMS, relays and soft starter for the mixer
are SIEMENS-GERMANY brand.
Power board has lighting facility and provides
protection according European Norms.
Cables are Pirelli-ITALY brand. In order to provide
easy maintenance all cables and parts are
numerated.
Automatic control is performed by means of
industrial controller - SIEMENS PLC and SIEMENS
Touch -GERMANY operator panel.
Buttons and switches are Telemecanique
(Schneider)-FRANCE brand.
Fully automatic and manual operation of the
system is possible from the control panel.
The working of plant can be observed from the
diagram on the control panel.
Weighing of aggregate, cement, water and
additive can be observed from the indicators
(ASAHI-JAPAN) which are equipped on the
control panel.
Operator cabin will be equipped with 4 season air
conditioner.
Control cabin can be folded into construction
during transportation.
Batching plant computer is controlled by a PLC
unit. The system provides full automatic control.

Page 5 / 10

ELKON is leading concrete batching plant manufacturer and exporter in Turkey with its 2007 and 2008 Exportation Numbers.
Up to now Elkon has manufactured and installed more than 1000 concrete batching plants over 50 countries in 4 continents all
over the world.
Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe –Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web : www.elkomix.com e-mail: [email protected]

10. ELKON COMPUTERIZED AUTOMATION SYSTEM

In Command Panel Models, Siemens Plc and


Operator Panel
The system consist of PC, printer, software, UPS.
Full automatic concrete productions on computer
Inventory entry and inventory reports
System access security protection with different
user privileges.
Daily records for the producted concrete.
Records for every batch seperately.
Flexible production with lots of parameters.
Companies, vehicles, drivers, and construction
sites records
Watching digital and analog concrete slump
values
Batch reports according to productions
Requested and taken material’s ratios
Automatic recipe generating according to the
humidity values.
Remote internet access
Easy calibration with the displayed indicators.
Manuel and automatic concrete production from
the control panel.

11. BUILT IN CEMENT SILO (36 TONS) WITH 2 UNITS CEMENT SCREW
Type : Built-in (Integral)
Capacity of a silo is 36 tons.
Cement silo has cement filling pipe and pressure
relief valve.
Equipped with 2 units special design semi open
type cement screw. Cement will be fed into
cement screw from many points (not 1 single
point). So there will be no cement blockage in
cement screws. By the means of air fluidizing
system, special adjustable saddle and mechanical
vibrators.
Cement Screw Capacity : 40 ton/hour (for each
one)
Cement Screw Diameter : Ø 220

Page 6 / 10

ELKON is leading concrete batching plant manufacturer and exporter in Turkey with its 2007 and 2008 Exportation Numbers.
Up to now Elkon has manufactured and installed more than 1000 concrete batching plants over 50 countries in 4 continents all
over the world.
Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe –Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web : www.elkomix.com e-mail: [email protected]

12. CEMENT SILO FILTER

Brand: WAM-ITALY
Cleaning System: Jet Pulse pneumatically.
Compact 800 mm diameter 304 stainless steel
body with bottom flange, 24.5m2 filter surface.
High filtration efficiency due to POLYPLEAT®
filtering elements.

13. CEMENT SILO ACCESSORIES

Max-min. level indicator - Cement level indicator


is a limit value indicator that is used to check the
cement filling volume in the cement silo.
Fluidizing system - Fluidizing system involves
distribution pipe and nozzles. Distribution pipe is
assembled into cement silo by fixing parts that
are pre-assembled in to the cement silo.
Pressure safety valve - High pressure safety valves
are used the discharge the high pressure in the
cement silo.
Max-min. level indicator panel with alarm system

Page 7 / 10

ELKON is leading concrete batching plant manufacturer and exporter in Turkey with its 2007 and 2008 Exportation Numbers.
Up to now Elkon has manufactured and installed more than 1000 concrete batching plants over 50 countries in 4 continents all
over the world.
Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe –Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web : www.elkomix.com e-mail: [email protected]

The Constant Slogan Of ELKON: Advanced Technology


Elkon realizes all his designs by using CAD programs in his young and dynamic Innovation
Departments thus It becomes possible to reach high sensitivity in the production process. New
designed products are simulated, and the static and the dynamic analysis are being made by using
special computer programs. Moreover the production of sensitive parts are made in CAM supported
special machines.
In material preparation stage, Elkon uses the laser production technology to get high sensitivity
and quality, special paint cabinets and high quality JOTUN brand, epoxy first coating and last coating
special paints against corrosion.

ELKON prefers to use components from world wide known, reliable brands in his products such
as Siemens (Germany), Telemecanique (France), WAM (Italy), Pirelli (Italy), Beckhoff (Germany),
Lincoln (Germany), Beka-Max (Germany), Jotun (Norway), Brevini (Italy), Farbo (Italy) etc.
ELKON 100% complies with the international standards in concrete batching plant manufacturing
and also performs all points that are indicated by CE and GOST-R standards.

ELKON meticulously tests and controls all his products thereby using advanced quality control
methods in his factory. After all products are being assembled and tested in Elkon factories, they are
being disassembled for transportation.

Page 8 / 10

ELKON is leading concrete batching plant manufacturer and exporter in Turkey with its 2007 and 2008 Exportation Numbers.
Up to now Elkon has manufactured and installed more than 1000 concrete batching plants over 50 countries in 4 continents all
over the world.
Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe –Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web : www.elkomix.com e-mail: [email protected]

WORLDWIDE KNOWN AND RELIABLE COMPONENTS


ON CONCRETE BATCHING PLANTS

Page 9 / 10

ELKON is leading concrete batching plant manufacturer and exporter in Turkey with its 2007 and 2008 Exportation Numbers.
Up to now Elkon has manufactured and installed more than 1000 concrete batching plants over 50 countries in 4 continents all
over the world.
Address : Gazeteciler Sitesi, Dergiler Sok. No:13 P.K. 34394 Esentepe –Istanbul /TURKEY
Phone : +90 212 288 96 33 Fax: +90 212 274 63 10
Web : www.elkomix.com e-mail: [email protected]

CONCRETE BATCHING PLANTS


ALL OVER THE WORLD
Company Name City - Country Product
Marshalls Mono Falkirk /UNITED KINGDOM ELKON MOBILE MASTER-60
Paver Systems Ltd Carluke / U. KINGDOM ELKON MOBILE MASTER-60
Rockrite Haulage New Port/UNITED KINGDOM ELKON MOBILE MASTER-60
Carayon Mazamet / FRANCE ELKON MOBILE MASTER-120
Hindas Ent Ab Bollebgyd / SWEDEN ELKON MOBILE MASTER-60
Var Bv Wilp-NETHERLANDS ELKON MOBILE MASTER-60
Epsilon Epsilon Sa Thessaloniki / GREECE ELKOMIX-603535 PL
Ewenex Warsaw / POLAND ELKON MOBILE MASTER-60
Euro Beton Debrecen / HUNGARY ELKON MOBILE MASTER-60
Elitech Sro Tlmace / SLOVAKIA ELKON MOBILE MASTER-60 PEGASUS
Rollstone Kft Brasov / ROMANIA ELKON MOBILE MASTER-60
Fenomen Doo Osijeck / CROATIA ELKON MOBILE MASTER-60
Rollstone Kft Brasov / ROMANIA ELKON MOBILE MASTER-60
Cpm Bh Doo Lukavac / BOSNIA ELKON MOBILE MASTER-60 PANTHERA
Splendıd Balchik / BULGARIA ELKOMIX-120 TW
Diana Komerts Burgas / BULGARIA ELKON MOBILE MASTER-60
Naran Precast Dubai / UAE ELKOMIX-60 PL
Al-Jazirah Development Riyadh / SAUDI ARABIA ELKOMIX -120120 PL
Al-Humyin Trading Dammam / SAUDI ARABIA ELKOMIX-120/120 WET/DRY TYPE
Alawi Tunsi Establishment Mecca / SAUDI ARABIA ELKON MOBILE MASTER-60 PEGASUS
Qatar Contracting Doha / QATAR ELKOMIX-120 TW
Radwan Brothers Co. Aleppo / SYRIA ELKOMIX-60
Al Taher Concrete Readymix Basra / IRAQ ELKON MOBILE MASTER-60
Al Turki Cement Muscat / OMAN ELKON MOBILE MASTER-60
Alabnia Tripoli / LIBYA ELKOMIX-135 TW
Montmontaža Plc Benghazi / LIBYA ELKON MOBILE MASTER-60
Gp Hidrotehnika Rades / TUNUSIA 2 units ELKOMIX-60TW
Selfa Structure Algiers / ALGERIA ELKOPOMP-S45
Amck Mining Sprl Katanga Region / DRC ELKON MOBILE MASTER-60
B.L.Harbert International Addis Ababa / ETHIOPIA ELKON MOBILE MASTER-60
Afrimat Readymix Cape Town / SOUTH AFRICA ELKON MOBILE MASTER-60
Biwater International Ltd. Abuja / NIGERIA ELKON MOBILE MASTER-60
Smi Hyundai West Africa Lagos / NIGERIA ELKON MOBILE MASTER-60 PEGASUS
Costain (West Africa) Plc. Lagos / NIGERIA ELKON MOBILE MASTER-100 LION
MORE THAN 1000 CONCRETE BATCHING PLANTS OVER 50 COUNTRIES IN 4 CONTINENTS ALL OVER THE WORLD.

Page 10 / 10

ELKON is leading concrete batching plant manufacturer and exporter in Turkey with its 2007 and 2008 Exportation Numbers.
Up to now Elkon has manufactured and installed more than 1000 concrete batching plants over 50 countries in 4 continents all
over the world.

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