QGK 1000/500 - K 380 - DS 350

(FELUWA Mfg.-No.: 1521862 A)

Suppliers doc. title: Instrument control List
2012-03-27
Rev.2
Page 1 / 8
TAH 21676 [T 80C] Locking condition for start
TAHH 21676 [T 100C] controlled, smooth shutoff
TAH 21666 [T 80C] Locking condition for start
TAHH 21666 [T 100C] controlled, smooth shutoff
TAH 21656 [T 80C] Locking condition for start
TAHH 21656 [T 100C] controlled, smooth shutoff
TAH 21646 [T 80C] Locking condition for start
TAHH 21646 [T 100C] controlled, smooth shutoff
TAH 21636 [T 80C] Locking condition for start
TAHH 21636 [T 100C] controlled, smooth shutoff
TAH 21596 [T 60C] Locking condition for start
TAHH 21596 [T 90C] controlled, smooth shutoff
TAH 21586 [T 60C] Locking condition for start
TAHH 21586 [T 90C] controlled, smooth shutoff
Check oil filter and lubrication pump
Locking condition for start
contr., smooth shutoff if unimproved
Check oil filter and lubrication pump
Locking condition for start
contr., smooth shutoff if unimproved
Too low flow in
intermediate gear
system
Condition monitoring of
intermediate gear
Hansen
To be set by FELUWA (during first
test run)
21-PU111
PS-21606
PS 21606
Too low pressure
in intermediate
gear system
Condition monitoring of
intermediate gear
Hansen
flow sensor FAL 21607 dry contact 3120.0173-176
3120.0173-176
To be set by FELUWA (during first
test run)
21-PU111
FT- 21607
FT 21607
dry contact pressure switch PAL 21606
UAH 21630 dry contact
Foundation
Fieldbus
3120.0173-176
Foundation
Fieldbus
141.78.03
Excess
temperature
Temperature monitoring Pump
head 5
285.04
Manufacture calibrate rannge
Siemens
Siemens
Siemens
Part No.
266.01
266.01
266.01
266.01
266.01
129.02
Siemens
Endress&Hauser (TR25-
AJ23AD3000) incl. TMT85
- 50 - 250C
129.02
266.01
141.78.03
266.01
Siemens 266.01
129.02
129.02
141.78.03
266.01
Siemens
Endress&Hauser (TR25-
AJ23AD3000) incl. TMT85
- 50 - 250C
Siemens
Siemens
Endress&Hauser (TR25-
AJ23AD3000) incl. TMT85
- 50 - 250C
129.02
266.01
Siemens
- 50 - 250C
- 50 - 250C
Endress&Hauser (TR25-
AJ23AD3000) incl. TMT85
Endress&Hauser (TR25-
AJ23AD3000) incl. TMT85
Endress&Hauser (TR25-
AJ23AD3000) incl. TMT85
Excess
temperature
Excess
temperature
Excess
temperature
Temperature monitoring Crank
Gear left side
Endress&Hauser (TR25-
AJ23AD3000) incl. TMT85
- 50 - 250C
Excess
temperature
condition monitoring discharge check
valve / pump head 2
Wear at check
valve
3120.0173-176
- 50 - 250C
3120.0173-176
condition monitoring discharge check
valve / pump head 3
condition monitoring discharge check
valve / pump head 5
Wear at check
valve
Siemens
3120.0173-176
------
Wear at check
valve
condition monitoring discharge check
valve / pump head 5
Temperature monitoring Crank
Gear right site
Temperature monitoring Pump
head 1
Wear at check
valve
condition monitoring discharge check
valve / pump head 4
Excess
temperature
Temperature monitoring Pump
head 4
Temperature monitoring Pump
head 2
to set by FELUWA during
commissioning on site
------
Wear at check
valve
3120.0173-176
------
3120.0173-176
to set by FELUWA during
commissioning on site
3120.0173-176
Wear at check
valve
------
3120.0173-176
to set by FELUWA during
commissioning on site
P&ID - Item Description Alarm Signal
UE 21652
UE 21670 Acoustic Sensor
UAH 21650
Acoustic Sensor
dry contact
dry contact
UE 21632 Acoustic Sensor UAH 21632 dry contact
3120.0173-176
3120.0173-176
Foundation
Fieldbus
UE 21642 Acoustic Sensor UAH 21642
TE 21636
TE 21676
Foundation
Fieldbus
Foundation
Fieldbus
to set by FELUWA during
commissioning on site
TE 21656
Temperture Probe / PT100
TE 21596 Temperture Probe / PT100
Acoustic Sensor
to set by FELUWA during
commissioning on site
------
Temperture Probe / PT100
TE 21646 Temperture Probe / PT100
TE 21586 Temperture Probe / PT100
21-PU111
UE-21640
3120.0173-176
------
to set by FELUWA during
commissioning on site
to set by FELUWA during
commissioning on site
UAH 21660
dry contact
UAH 21640
------
dry contact
TE 21666 Temperture Probe / PT100
DCS Tag
21-PU111
UE-21670
UE 21650
Acoustic Sensor
Acoustic Sensor
UE 21640
UE 21630
21-PU111
UE-21630
Temperature monitoring Pump
head 3
Excess
temperature
condition monitoring discharge check
valve / pump head 4
UE 21672 Acoustic Sensor UAH 21672
UAH 21662
Temperture Probe / PT100
Acoustic Sensor
dry contact
3120.0173-176
21-PU111
UE-21652
UE 21660 Acoustic Sensor
UAH 21652
21-PU111
UE-21672
3120.0173-176
3120.0173-176
UAH 21670
UE 21662
condition monitoring suction check
valve / pump head 2
condition monitoring suction check
valve / pump head 3
Foundation
Fieldbus
Foundation
Fieldbus
dry contact
Wear at check
valve
------
dry contact
3120.0173-176
3120.0173-176
condition monitoring suction check
valve / pump head 1
condition monitoring discharge check
valve / pump head 1
Cause
Provided
Signal
dry contact
Output port No /
Clamp
Wear at check
valve
to set by FELUWA during
commissioning on site
------
3120.0173-176
Monitoring Criteria
to set by FELUWA during
commissioning on site
------
Wear at check
valve
to set by FELUWA during
commissioning on site
Limit(s) to consider in controls
philosophy
Required action if reaching before
mentioned limit(s)
Wear at check
valve
21-PU111
UE-21632
21- PU111
TE-21676
21- PU111
TE-21666
21- PU111
TE-21656
21-PU111
UE-21642
21-PU111
TE-21586
21-PU111
UE-21660
21-PU111
UE-21662
21-PU111
UE-21650
21-PU111
TE-21596
21- PU111
TE-21646
21- PU111
TE-21636
Projekt Name : BOLEO - Tailings transfer pumps
ICA Fluor Contract Number: A4J D
ICA Fluor PO Number: A4J D-4-0606-01 Equipment Tag number: 21-PU-111
Suppliers document number.: 1521862a-EL
QGK 1000/500 - K 380 - DS 350
(FELUWA Mfg.-No.: 1521862 A)
Suppliers doc. title: Instrument control List
2012-03-27
Rev.2
Page 2 / 8
TAH 21569
TAH 21608 [T 80C] Locking condition for start
TAHH21608 [T 90C] controlled, smooth shutoff
check oil level
21-PU111
LS21645
LS21645 level switch LSH 21645
to set by FELUWA during
commissioning on site
Replacement within adequate time
130.01
21-PU111
LS21644
LS21644 check oil level
Endress&Hauser (FTL20)
to set by FELUWA during
commissioning on site
Replacement within adequate time
21-PU111
LS21643
LS21643
level switch LSL 21644 dry contact 3120.0173-176
dry contact 3120.0173-176
level switch LSLL 21643 controlled, smooth shutoff dry contact 3120.0173-176
Oil level min Pump
head 4
Endress&Hauser (FTL20)
dry contact 130.01
21-PU111
LS21655
check oil level
Endress&Hauser (FTL20)
LS21655 level switch LSH 21655
dry contact
21-PU111
LS21663
LS21663 level switch LSLL 21663
130.01
21-PU111
LS21654
LS21654 level switch LSL 21654
3120.0173-176
21-PU111
LS21665
LS21665 level switch LSH 21665
21-PU111
LS21653
LS21653
3120.0173-176
level switch LSLL 21633
3120.0173-176
to set by FELUWA during
commissioning on site
Replacement within adequate time
21-PU111
LS21664
LS21664 level switch LSL 21664 dry contact
Endress&Hauser (FTL20)
to set by FELUWA during
commissioning on site
Replacement within adequate time
Endress&Hauser (FTL20)
check oil level
Oil level min/min Pump
head 3
Endress&Hauser (FTL20)
to set by FELUWA during
commissioning on site
Replacement within adequate time
175.07.01
Hose-Diaphragm monitoring
Pump head 5
E&H Cerabar M PMP131 60 bar 175.07.01
Hose-Diaphragm monitoring
Pump head 4
E&H Cerabar M PMP131 60 bar
Endress&Hauser (FTL20) 130.01 check oil level
Endress&Hauser (FTL20) 130.01
Oil level min Pump
head 1
0-20mA
0-20mA PAH 21651
check oil level
Oil level min/min Pump
head 1
controlled, smooth shutoff
to set by FELUWA during
commissioning on site
Hose-Diaphragm
rupture
3120.0173-176 preset to 2 bar Replacement within adequate time
3120.0173-176
TE 21569
3120.0173-176
21-PU111
PIT 21661
21-PU111
PIT 21651
PIT 21661
Replacement within adequate time
P&ID - Item Description Alarm Signal
Replacement within adequate time
Excess
temperature
Hose-Diaphragm
rupture
preset to 2 bar
3120.0173-176
3120.0173-176
Hose-Diaphragm
rupture
3120.0173-176
preset to 2 bar
Output port No /
Clamp
Limit(s) to consider in controls
philosophy
0-20mA
E&H Cerabar M PMP131 60 bar 175.07.01
175.07.01
285.04
175.07.01
Part No.
285.04
Manufacture calibrate rannge
Hose-Diaphragm monitoring
Pump head 1
Temperature monitoring
intermediate Gear cooler
Hose-Diaphragm monitoring
Pump head 2
Temperature monitoring
intermediate Gear
60 bar E&H Cerabar M PMP131
Hose-Diaphragm
rupture
preset to 2 bar Replacement within adequate time
preset to 2 bar Replacement within adequate time
Hose-Diaphragm
rupture
Hose-Diaphragm monitoring
Pump head 3
Oil level min/min Pump
head 2
Oil level max Pump
head 2
Oil level min Pump
head 3
Oil level min/min Pump
head 4
Oil level max Pump
head 4
check oil level
check oil level
Oil level min Pump
head 2
Replacement within adequate time
to set by FELUWA during
commissioning on site
to set by FELUWA during
commissioning on site
controlled, smooth shutoff
Oil level max Pump
head 3
check oil level
check oil level
to set by FELUWA during
commissioning on site
to set by FELUWA during
commissioning on site
Replacement within adequate time
Provided
Signal
LS21675
3120.0173-176
level switch LSH 21675
TE 21608 Temperture Probe / PT100
LS21673
Pressure Transmitter
PIT 21651
3120.0173-176
Pressure Transmitter
level switch
PIT 21641
dry contact
PIT 21631 Pressure Transmitter
PAH 21641 Pressure Transmitter
Foundation
Fieldbus
3120.0173-176
PIT 21671 PAH 21671 Pressure Transmitter
PAH 21631 0-20mA
- 50 - 250C
60 bar
thermostat
Required action if reaching before
mentioned limit(s)
Cause Monitoring Criteria
Endress&Hauser (TR25-
AJ23AD3000) incl. TMT85
E&H Cerabar M PMP131
21-PU111
LS21673
21-PU111
PIT 21671
21-PU111
LS21675
21-PU111
LS21674
LSL 21674 dry contact
dry contact
LS21674 level switch
dry contact
PAH 21661
0-20mA
21-PU111
PIT 21641
21-PU111
PIT 21631
LSLL 21673
DCS Tag
21-PU111
TE-21569
21-PU111
TE-21608
130.01
130.01
130.01
130.01
Endress&Hauser (FTL20)
Endress&Hauser (FTL20)
Endress&Hauser (FTL20)
130.01
130.01
130.01
Oil level max Pump
head 1
Endress&Hauser (FTL20)
3120.0173-176
3120.0173-176
dry contact
to set by FELUWA during
commissioning on site
controlled, smooth shutoff check oil level 3120.0173-176
check oil level
to set by FELUWA during
commissioning on site
Replacement within adequate time
dry contact 3120.0173-176
dry contact
Projekt Name : BOLEO - Tailings transfer pumps
ICA Fluor Contract Number: A4J D
ICA Fluor PO Number: A4J D-4-0606-01 Equipment Tag number: 21-PU-111
Suppliers document number.: 1521862a-EL
QGK 1000/500 - K 380 - DS 350
(FELUWA Mfg.-No.: 1521862 A)
Suppliers doc. title: Instrument control List
2012-03-27
Rev.2
Page 3 / 8
Locking condition for start
contr., smooth shutoff if unimproved
Locking condition for start
contr., smooth shutoff if unimproved
Check oil filter and lubrication pump
Locking condition for start
contr., smooth shutoff if unimproved
Check oil filter and lubrication pump
Locking condition for start
contr., smooth shutoff if unimproved
Check oil filter and lubrication pump
Locking condition for start
contr., smooth shutoff if unimproved
Check oil filter and lubrication pump
Locking condition for start
contr., smooth shutoff if unimproved
Check oil filter and lubrication pump
Locking condition for start
contr., smooth shutoff if unimproved
Locking condition for start
contr., smooth shutoff if unimproved
Locking condition for start
contr., smooth shutoff if unimproved
139.60
139.60 3120.0173-176
to set by FELUWA during
commissioning on site
Replacement within adequate time check level air vessel LS21637 level switch LSH 21637 air vessel level min
to set by FELUWA during
commissioning on site
3120.0173-176
check oil level
Oil level max Pump
head 5
FT 21598
Too high pressure
Endress&Hauser (FTL20)
Replacement within adequate time
to set by FELUWA during
commissioning on site
Replacement within adequate time
check oil level
Oil level min Pump
head 5
Endress&Hauser (FTL20)
Oil level min/min Pump
head 5
Endress&Hauser (FTL20)
21-PU111
LS21635
LS21635 level switch LSH 21635 dry contact 3120.0173-176
21-PU111
LS21634
LS21634 level switch LSL 21634 dry contact
21-PU111
LS21633
LS21633 LSLL 21633 dry contact
130.01
130.01
Manufacture calibrate rannge
3120.0173-176 check oil level
Limit(s) to consider in controls
philosophy
Required action if reaching before
mentioned limit(s)
level switch
to set by FELUWA during
commissioning on site
controlled, smooth shutoff
Cause Monitoring Criteria
pressure on discharge side to
high
21-PU111
FT- 21589
21-PU111
FT- 21597
DCS Tag
21-PU111
FT- 21598
21-PU111
PIT 21647
161
130.01
21-PU111
LS21637
dry contact
dry contact
P&ID - Item Description Alarm Signal
Provided
Signal
3120.0173-176 p 0,851 bar (g)
Too low suction
pressure
Suction pressure monitoring
Output port No /
Clamp
E&H Cerabar M PMP51
21-PU111
PIT 21657
PIT 21657 Pressure Transmitter PAH 21657
PIT 21647 Pressure Transmitter PAH 21647
To be set by FELUWA (during first
test run)
Too low flow in
lubrication system
Condition monitoring of Crank
Gear lubrication system
Plunger 2
Condition monitoring of Crank
Gear lubrication system
Plunger 1
FELUWA
FELUWA
6 bar
Foundation
Fieldbus
170
FELUWA Spezial Sensor
(ifm efector 300)
3120.0173-176
Too low flow in
lubrication system
To be set by FELUWA (during first
test run)
FAL 21598 141.78.30
dry contact
Too low flow in
lubrication system
Condition monitoring of Crank
Gear lubrication system
Plunger 3
FELUWA
Foundation
Fieldbus
E&H Cerabar M PMP51 60 bar 3120.0173-176 p 49,5 bar (g)
To be set by FELUWA (during first
test run)
141.78.30
FT 21597
FELUWA Spezial Sensor
(ifm efector 300)
FAL 21597 dry contact 3120.0173-176
FT 21589
FELUWA Spezial Sensor
(ifm efector 300)
FAL 21589
Condition monitoring of Crank
Gear lubrication system
Plunger 5
3120.0173-176
To be set by FELUWA (during first
test run)
141.78.30
21-PU111
FT- 21588
FT 21588
FELUWA Spezial Sensor
(ifm efector 300)
FAL 21588 dry contact 3120.0173-176
21-PU111
FT- 21587
FT 21587
FELUWA Spezial Sensor
(ifm efector 300)
FAL 21587
Too low flow in
lubrication system
Condition monitoring of Crank
Gear lubrication system
Plunger 4
dry contact 3120.0173-176
To be set by FELUWA (during first
test run)
Too low flow in
lubrication system
Foundation
Fieldbus
3120.0173-176
To be set by FELUWA (during first
test run)
Too high pressure
21-PU111
PIT 21576
PIT 21576 Pressure Transmitter PAH 21576
21-PU111
PIT 21599
PIT 21599 Pressure Transmitter PAH 21599
pressure monitoring gearbox
left side
Foundation
Fieldbus
3120.0173-176
To be set by FELUWA (during first
test run)
Too high pressure
pressure monitoring gearbox
right side
0-20mA 3120.0173-176
To be set by FELUWA (during first
test run)
ST 21568 ST21568 speed Transmitter position plunger
air vessel level max
Part No.
E&H Cerabar M PMP51 20 bar 141.78.20
Pepperl &Fuchs 141.80
FELUWA 141.78.30
Endress&Hauser (FTI51)
FELUWA 141.78.30
E&H Cerabar M PMP51 20 bar 141.78.20
Endress&Hauser (FTI51)
21-PU111
LS21627
LS21627 level switch LSH 21627 check level air vessel dry contact 3120.0173-176
to set by FELUWA during
commissioning on site
Replacement within adequate time
Projekt Name : BOLEO - Tailings transfer pumps
ICA Fluor Contract Number: A4J D
ICA Fluor PO Number: A4J D-4-0606-01 Equipment Tag number: 21-PU-111
Suppliers document number.: 1521862a-EL
QGK 1000/500 - K 380 - DS 350
(FELUWA Mfg.-No.: 1521862 A)
Suppliers doc. title: Instrument control List
2012-03-27
Rev.2
Page 4 / 8
DCS Tag P&ID - Item Kind of Indication Phy. Unit Location of Indication Device which indicates
gauge
Suction pressure monitoring
Suction pressure monitoring
Oil level Pump head 5
21-PU111 LI-
21629
LI21629 optical
21-PU111 LI-
21525
LI21525 optical gauge
Sitrans DA 400 / No.2
Sitrans DA 400 / No.2
21-PU111 UI-
21662
UI-21662 Digital Display (DA 400) TF TF
TF dB 3120.0173-176
300 dB = Alarm
21-PU111 UI-
21652
UI-21652 Digital Display (DA 400)
21-PU111 UI-
21650
UI-21650 Digital Display (DA 400)
TF
TF TF dB
300 dB = Alarm 3120.0173-176
300 dB = Alarm
300 dB = Alarm 3120.0173-176
Sitrans DA 400 / No.1
TF
300 dB = Alarm
Sitrans DA 400 / No.3
TF dB 3120.0173-176 Sitrans DA 400 / No.2
TF dB
TF dB
TF dB
dB 3120.0173-176
3120.0173-176
3120.0173-176
TF 3120.0173-176
21-PU111 UI-
21660
UI-21660 Digital Display (DA 400) TF
Sitrans DA 400 / No.1
3120.0173-176 Sitrans DA 400 / No.1
21-PU111 UI-
21672
UI-21672 Digital Display (DA 400) TF
21-PU111 UI-
21670
UI-21670 3120.0173-176 Digital Display (DA 400) 300 dB = Alarm
dB
Sitrans DA 400 / No.3
300 dB = Alarm
300 dB = Alarm
Sitrans DA 400 / No.1
dB
300 dB = Alarm
Indication range Comments
TF TF
Sitrans DA 400 / No.2 300 dB = Alarm
dB
21-PU111 UI-
21640
UI-21640 Digital Display (DA 400) TF
Digital Display (DA 400)
21-PU111 UI-
21642
UI-21642 TF
21-PU111 UI-
21632
UI-21632 Digital Display (DA 400) TF
21-PU111 UI-
21630
UI-21630 Digital Display (DA 400) TF
21-PU111 FI-
21589
FI21589 LED / Lights
21-PU111 FI-
21597
[lights] 3120.0173-176
FI21597 LED / Lights green
green
ifm efector 300 - VS3000 Plunger 1
green light = No Alarm / red
light = Alarm
Plunger 2
green light = No Alarm / red
light = Alarm
red [lights] 3120.0173-176 ifm efector 300 - VS3000
21-PU111 FI-
21598
FI21598 LED / Lights green red
green light = No Alarm / red
light = Alarm
3120.0173-176 ifm efector 300 - VS3000 Plunger 5
[lights] ifm efector 300 - VS3000
21-PU111 FI-
21588
FI21588 LED / Lights green
21-PU111 FI-
21587
FI21587 LED / Lights green red [lights]
red [lights] 3120.0173-176
Plunger 4
green light = No Alarm / red
light = Alarm
3120.0173-176
ifm efector 300 - VS3000 Plunger 3
green light = No Alarm / red
light = Alarm
red
21-PU111 LI-
21639
LI21639 optical gauge Oil level Pump head 1
21-PU111 LI-
21649
LI21649 optical gauge Oil level Pump head 2
21-PU111 LI-
21659
LI21659 optical gauge Oil level Pump head 3
21-PU111 LI-
21669
LI21669 optical
21-PU111 LI-
21679
LI21679 optical gauge
gauge Oil level Pump head 4
Projekt Name : BOLEO - Tailings transfer pumps
ICA Fluor Contract Number: A4J D
ICA Fluor PO Number: A4J D-4-0606-01 Equipment Tag number: 21-PU-111
Suppliers document number.: 1521862a-EL