VSP85 S

Plate Processor
VSP 85 & VSP 85-S
T1790
This manual is for Service Technicians only and the directions given
must not be followed by unauthorized personnel. Always read the
Safety Instruction Manual part No 21741 before starting up the
equipment and keep it with the machine for reference at all times.
Edition D - July 2000
This book has part no. 21943-B
85/135
PLATE PROCESSOR
SCOPE
This manual is valid for:
90125-0107
90127-0016
91235-0003
VSP 85-S processors from serial nos.
0.0.2
VSP 85 processors from serial nos.
91503-0004
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85/135
MASTER LIST OF CONTENTS

Section 1
INTRODUCTION
TECHNICAL SPECIFICATIONS
PROCESSING DATA
Section 2
SPECIAL INSTALLATION
INITIAL START-UP
Section 3
FUNCTIONAL DESCRIPTION
Section 4
SERVICE INFORMATION
CALIBRATING/ADJUSTING
TROUBLE SHOOTING
Section 5
SPARE PARTS
SPECIAL SPARE PARTS
ELECTRICAL DIAGRAMS
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0.0.3
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0.0.4
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Section 1
1.1 INTRODUCTION
IMPORTANT! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.1
THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.1

WARNINGS, CAUTIONS AND NOTES! . . . . . . . . . . . . . . . . 1.1.2
1.2 TECHNICAL SPECIFICATIONS

PERFORMANCE . . . . . . . . . . . . . . . .
MECHANICAL SPECIFICATIONS . . . .
ELECTRICAL SPECIFICATIONS. . . . .
DIMENSIONS (see illustration below) .
WEIGHTS. . . . . . . . . . . . . . . . . . . . .
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1.2.2
1.2.2
1.2.3
1.2.4
1.2.4
1.3 PROCESSING DATA

PROGRAM SETTINGS/
CONSUMPTION DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.1
RECOMMENDED PARAMETER SETTINGS . . . . . . . . . . . . . 1.3.2
0026
1.0.1
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1.0.2
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1.1 INTRODUCTION
IMPORTANT!
THIS MANUAL
Approvals:
The processor is manufactured according to
legal demands. For compliance with the
requirements the equipment is tested by
Underwriters Laboratories or other accredited
authority.
Approvals will appear from the labels attached
to the processor name plate or the frame part
of the processor.
Intended use of this manual:

This manual is for Service Technicians only
and the directions given must not be followed
by unauthorized personnel.
Always read the Safety Instruction Manual
part No 21741 before starting up the
equipment and keep it with the machine for
reference at all times.
Intended use of the equipment:

Development of photographic materials as
specified in TECHNICAL SPECIFICATIONS
in Section 1 of this manual.
Installation:
Never install the processor in explosive
environments.
It is the responsibility of the owner and
operator/s of this processor, that the
installation is made in accordance with local
regulations, and by engineers authorized to
carry out plumbing and electrical installations.
Installation, service and repair must be
performed only by service technicians who
are trained in servicing the equipment.
The installation procedure is described in the
separate INSTALLATION MANUAL.
The manufacturer cannot be held responsible
for any damage caused by incorrect
installation of this processor.
Reservations:
This manual was written and illustrated using
the best possible information available at the
time of publication.
Any differences between this manual and the
equipment reflect improvements introduced
after the publication of the manual.
Changes, technical inaccuracies and
typographic errors will be corrected in
subsequent editions.
As a part of our policy of continuous
improvement, we reserve the right to alter
design and specifications without further
notice.
Technical data:
Observe technical data from the processor
name plate located on the rear panel of the
processor
.
0026
1.1.1
85/135
PLATE PROCESSOR
WARNINGS, CAUTIONS AND NOTES!

Throughout the manual warnings, cautions, and
notes are written in bold on a grey background like
the example below:
CAUTION! Always replace a fuse with one of the
same size and rating as the old one.
Explanation:
NOTE!
The operator should observe and/or act according
to the information in order to obtain the best
possible function of the equipment.
CAUTION!
The operator must observe and/or act according to
the information in order to avoid any mechanical or
electrical damage to the equipment.
WARNING!
The operator must observe and/or act according to
the information in order to avoid any personnel
injury.
1.1.2
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1.2 TECHNICAL SPECIFICATIONS

GENERAL ENVIRONMENTAL INFORMATION
THE PROCESSOR DOES NOT CONTAIN
Ozone depleting substances according to
Montreal protocol.
Asbestos.
PCB or PCT.
Mercury.
Cadmium.
Lead as additive to plastic parts.
PLASTIC PARTS
PACKAGING
Plastic packaging materials are marked according to

ISO 11469.
NOISE EMISSION
Acoustical noise according to ISO 11201:1996

Sound pressure level
Operational mode:
65 dB
Stand-by mode:
55 dB
Plastic parts >50g are marked according to ISO

11469.
CHEMICAL EMISSIONS
BATTERIES
No batteries in this equipment.
Ozone:
Dust:
Styrene:
0 mg/m3
0 mg/m3
0 mg/m3
END OF LIFE
Estimated product life: 10 years

Spare parts and service period:
7 years after last sales.
0026
1.2.1
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PLATE PROCESSOR
85-models
135-models
PERFORMANCE
Presensitized single sided positive or negative offset plates.
CTP plates.
For information on chemicals and processing materials
please contact your supplier.
Plate types
Plate width
Min. - Max.
Plate length
Plate thickness
Min.
Min. - Max.
200 - 850 mm
(7.9 - 33.5)
200 - 1350 mm
(7.9" - 53.1)
305 mm
(12")
430 mm
(16.9)
0.15 - 0.40 mm
(0.006 - 0.016)
0.20 - 0.50 mm
(0.008 - 0.020)
40 - 200 cm/min. (15.7 - 78.9 /min.)
Plate speed
MECHANICAL SPECIFICATIONS
Brush speed
Pre-wash
Developer
Wash
Min. - Max.
Min. - Max.
Min. - Max.
Temperatures
Pre-heat
Developer
Dryer, process
Dryer, stand-by
Min.
Min.
Min.
Min.
Max.
Max.
Max.
Max.
Tank volumes
Pre-wash
Developer
Wash
Gum
Water Supply
Noise emission
1.2.2
40 - 130 rpm.
40 - 130 rpm.
40 - 130 rpm.
200 - 700 C (392 - 1292 F)
20 - 40 C (68 - 104 F)
30 - 55 C (86 - 131 F)
0 - 40 C (32 - 104 F)
21 l (5.5 US gal.)
43 l (11.4 US gal.)
14.2 l (3.8 US gal.)
3.5 l (0.9 US gal.)
Min. - Max.
Max.
30 l (7.9 US gal.)
63 (16.6 US gal.)
23.5 l (6.1 US gal.)
4.5 l (1.2 US gal.)
1 - 6 bar (15 - 87 psi)

57 dB
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85-models
135-models
ELECTRICAL SPECIFICATIONS
Power Supply
EUR-models
3N ~ 400V, 50-60 Hz
2N ~ 400V, 50-60 Hz
N ~ 230V, 50-60 Hz
US-models
3 ph. 230V, 50-60 Hz

1 ph. 230V, 50-60 Hz
JAP-models
3 ph. 200V, 50-60 Hz

1 ph. 200V, 50-60 Hz
10%
Voltage tolerances
Power Consumption
EUR-models
Max.
in operational mode
in stand-by mode
in off-mode
8.500 Watts
6.500 Watts
3.500 Watts
100 Watts
11.200 Watts
9.000 Watts
6.500 Watts
150 Watts
US-models
Max.
in operational mode
in stand-by mode
in off-mode
8.500 Watts
6.500 Watts
3.500 Watts
100 Watts
11.200 Watts
9.000 Watts
6.500 Watts
150 Watts
JAP-models
Max.
in operational mode
in stand-by mode
in off-mode
7.300 Watts
6.500 Watts
3.500 Watts
100 Watts
9.800 Watts
9.000 Watts
6.500 Watts
150 Watts
0026
1.2.3
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85-models
135-models
133 cm (52.2)
371 cm (146)
270 cm (106.3)
73.5 cm (28.9)
27 cm (10.6)
116 - 131 cm (45.7 - 51.6)
87.5 - 102.5 cm (34.4 - 40.4)
86.5 - 101.5 cm (34.0 - 40.0)
182 cm (71.7)
429 cm (168.9)
270 cm (106)
115 cm (45.3)
44 cm (17.3)
116 - 131 cm (45.7 - 51.6)
87.5 - 102.5 cm (34.4 - 40.4)
86.5 - 101.5 cm (34.0 - 40.0)
DIMENSIONS (see illustration below)
Processors w. pre-heat & pre-wash

Width, total
(W)
Length, total
(L1)
Length, processor
(L2)
Length, exit table
(L4)
Length, exit extension
(L5)
Height, total
(H1)
Height, feed
(H2)
Height, exit
(H3)
WEIGHTS
Processors w. pre-heat & pre-wash
Shipping
Empty
With liquids
725 kg (1600 lbs)

480 kg (1060 lbs)
L1
L2
L4
L5
H1
H2
H3
T1791
1.2.4
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1.3 PROCESSING DATA

PROGRAM SETTINGS/
CONSUMPTION DATA
See the User Manual for information about setting of

programs and cleaning procedures.
The list below applies to the AGFA N90 plate.

continues...
PROGRAM SETTINGS
Plate Speed
Preheat Temperature
Prewash Replenish
Brush Speed, Prewash
Developer Temperature
Developer Replenish
Developer Top-Up
Brush Speed, Developer
Wash Replenish
Brush Speed, Wash
Dryer Temperature
Parallel Plates
120 cm/min
App. 650C
500 ml/m2
90 rpm
23C (Ozasol EN 231)
28C (Ozasol EN 231 C)
80 ml/m2
25 ml/m2
120 rpm
500 ml/m2
90 rpm
50C
OFF
CONSUMPTION DATA
Developer
Replenish Developer
Gum
Ozasol EN231 or Ozasol EN231 C

Ozasol EN331 or Ozasol EN331 C
Ozasol RC795
CLEANING/MAINTENANCE DATA
Developer Change
Ozasol
Ozasol
Filter Change
Ozasol
Ozasol
EN231:
EN231C:
EN231:
EN231C:
For
For
For
For
every
every
every
every
400m2 plate processed

100-200m2 plate processed
Cleaning Agents:
Preheat section
Prewash section
Developer section
Normal Cleaning
Water 35-40C (95-104F)
Water 35-40C (95-104F)
Ozasol EN320
Wash section
Gum section
Dryer section
Water 35-40C (95-104F)
0026
Major Cleaning
Citric acid 10%/Nitric acid 5%
Ozasol Satec T235
(mixed 1:6 with water)
Citric acid 10%/Nitric acid 5%
Water 35-40C (95-104F)
Water 35-40C (95-104F)
1.3.1
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RECOMMENDED PARAMETER
SETTINGS
If the processor is not properly configured when

starting up ex. if the software has been reset to
default or if the software has been changed you will
have to change the setting of some of the various
configuration- and setup parameters according to
the following lists:
CONFIGURATION PARAMETERS
PARAMETER
VARIANT 1)
TYPE 2)
WIDTH
LANGUAGE
UNITS
SETTER
ALARM INDIC
READY INDIC
REWASH
P LOOKUP
PW CIRC
PW BRUSH
D BRUSH
D COND
D RPL MIN
D FILL MIN
D WASTE MAX
1)
2)
DEFAULT SETTINGS
RECOMMENDED SETTINGS
(NONE)
DPH
85
GB
METRIC
POLARIS
ON
OFF
OFF
COARSE
ON
ON
ON
OFF
ON
ON
ON
VSP
DPH
85
Set to preferred language.
Set to preferred unit read-out
Set to current setter
OFF
OFF
OFF
COARSE
ON
ON
ON
OFF
ON
ON
ON
Will only appear after resetting to factory defaults.

When a processor type has been selected the various menus will contain the parameters and functions
necessary for this specific processor type.
continues...
1.3.2
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...continued
CONFIGURATION PARAMETERS
PARAMETER
DEFAULT SETTINGS
D FILL UP
D TAP WATER
D REPL FLW
D FILL FLW
D T ALARM
D RPL WAIT
D SMALL
W CIRC
W BRUSH
W FILTER
G CLOSED
G RPL MIN
I SNS DISPL
O SNS DISPL
READY DELAY
READY DELAY
ON
OFF
OFF
OFF
COARSE
OFF
OFF
ON
ON
OFF
ON
ON
0 cm
0 cm
ON
8 cm
ON
OFF
OFF
OFF
COARSE
OFF
OFF
ON
ON
OFF
ON
ON
Set to actual displacement distance.
Set to actual displacement distance.
ON
8 cm
0026
1.3.3
85/135
PLATE PROCESSOR
SET-UP PARAMETERS
PARAMETER
DEFAULT SETTINGS
Set to the most significant sizes.
PLATE SIZES
JOG FUNCTION
JOG IN OFF
JOG ACTIVE
JOG PAUSE
JOG SPEED
ON
30 sec.
10 min.
40 cm/min.
ON
30 sec.
10 min.
40 cm/min.
CONDUCTIVITY*
REPL PAUSE
DELTA
REPL AMOUNT
ALPH
Tc
GMIN
GMAX
INIT WAIT
55 sec.
0.3 mS
50 ml
0.0250 mS/m2
2.32 %
15 mS
45 mS
10 min.
55 sec.
0.3 mS
50 ml
0.0250 mS/m2
2.32 %
15 mS
45 mS
10 min.
ANTIOX/REPL/FILL
D PUMP MIN
D STB AOX
D OFF AOX
D MAN RPL.
50 ml
0 ml
0 ml
500 ml
50 ml
0 ml
0 ml
500 ml
DRY STBY TMP
0C
0C
FILT.MAX
300 m2
300 m2
PROGRAM LOCK
OFF
OFF
*) Only applies to processors equipped with a Conductivity Measuring Probe
1.3.4
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Section 2
2.1 SPECIAL INSTALLATION
INSTALLING THE ROLLERS . . . . . . . . . . . . . . . . . . . . . . . . 2.1.3
ROLLER/BRUSH MARKINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.5
HOSE CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.7

DRAIN MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.8
2.2 INITIAL START-UP
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2.0.1
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2.0.2
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85/135
2.1 SPECIAL INSTALLATION

Generally the processors must be
installed according to the Installation
Manual.
As there will be differences in the roller

and hose configurations etc. from one
processor type to another these subjects
are described on the following pages.
0026
2.1.1
85/135
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NOTE! The code indications are mounted

on the roller/brush taps.
PW 1U
PW 3U
PW 2U
DV 3U
DV 1U
DV 2U
DV 5U
W 2U
W 1U
DV 4U
G 1U
W 3U
DR 1U
2
PW 1L
Pre-heat
section
PW 2L
DV 1L
Pre-wash
section
= Roller with drive gear
2.1.2
DV 2L
DV 5L
Developer
section
= Brush
W 1L
W 3L
G 1L
DR 1L
Wash
Gum Dryer
section section section
= Spring
T 31202
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INSTALLING THE ROLLERS

ROLLER/BRUSH MARKINGS
The rollers are delivered separately in a box.
All rollers and brushes have a code marking on the
taps (see illustration below).
The illustration opposite shows the correct position
of each roller and brush referring to the various
code markings.
The processor also has a label underneath the top
cover showing the same.
See the next pages for the installation

procedure.
DV 2U
Roller location:
U = Upper
L = Lower
Roller pair number
Section:
PW = Prewash
DV = Developer
W = Wash
G = Gum
DR = Dryer
T 31364
0026
2.1.3
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85135models models
7
6
7
2
2
CL
OS
E
OP
EN
1
9
8
T 31195
2.1.4
0026
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85/135
INSTALLATION
Install the rollers as described in the following.
NOTE! Min. 2 persons are required for this
operation.
(See illustration opposite).
Place the machine in its final position.
Open the locks (1).
Mount the bearings on the rollers observing that
the bearings with the small springs (2) must
be installed on the lower gum section roller (3)
and on the lower exit roller (4).
Normally the brushes are already installed, but
if not make sure that all rollers (5) below the
brushes are also fitted with the
bearings/springs (2).
the bigger springs (6) and washers (7) must
be installed between the rollers and bearings
in the end opposite of the drive gears on the
gum section rollers (3) and (8).
on 135-models the bearings (9) for the small
rollers in the developer section are of a
different type as for the other rollers.
Lower the rollers into the grooves and finally
close the locks (1).
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2.1.5
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22
20 21
2.1.6
5 10 7
7 16
T 31194
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HOSE CONNECTIONS
(See illustration opposite)
Gum (7)
Make the following hose connections underneath

the right tank side:
NOTE! When inserting the gum return hoses (7)

into the gum container make sure that the hose
ends are never below the gum surface (see
illustration below).
NOTE! All drain hoses must have a positive fall

from the processor to the waste containers and
drain.
Connect to gum container.
CAUTION! When establishing especially the

drain connection observe that copper or brass
should not be used in the draining system as the
chemicals involved might attack it.
Therefor plastic or rubber is recommended.
Check with the chemicals supplier for details).
NOTE! Be careful that the drain hoses do not
sag or form water traps.
T31366
NOTE! Never lead drain hoses from the

developer section to a drain, as most developers
are strong pollutants and it is strictly forbidden
to empty this type of chemistry into the public
sewer system.
Gum (10) (Blue)
(Container sensor optional).

Connect to gum container.
NOTE! The gum hose (10) should be cut off to
the shortest possible length to avoid any
sagging and formation of water traps and/or air
pockets.
Repl. (1) (Red)

Connect to developer replenishment container.
Fill Up (3) (Clear)
(Optional).
Connect to developer fill container.
Drain (16)
(Drain solenoid valve optional).

Connect to drain.
Drain (20)
Connect to drain.
Waste (4)

Connect to waste container.
Drain (21)
Drain (5)
Tap water (22)
Connect to drain.
Connect to drain.
Make connection between solenoid valve

underneath the processor to water tap.
Drain (6)
Connect to drain.
0026
2.1.7
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PLATE PROCESSOR
DRAIN MANIFOLD
Not all models!
All water drain hoses from the processor can be
connected to a specially designed drain manifold
(see illustration below).
20
21
Hose
Clamp
Stopper
Hose
Clamp
6
5
16
TO
DRAIN
Hose
D50 mm
Hose
Clamps
Lead the processor water drain hoses to the

manifold and secure them using the hose clamps
(the numbers on the drawing below refer to the
hose numbers on the previous pages).
Please note that not all processors have all the
hoses.
Unused connections must be closed using the
stoppers and hose clamps.
Connect a D50 mm hose (not supplied) from the
manifold and to the drain.
T 31352
2.1.8
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2.2 INITIAL START-UP

When the processor has been properly
installed, the initial start-up procedure
can be carried out.
(See the following pages).
0026
2.2.1
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DEV
FILL
WASTE
GUM
2.2.2
DEV
REPL.
T 31203
0026
PLATE PROCESSOR

NOTE! Before starting make sure that developer
replenishment container (7) is empty or hose is
disconnected.
Open water tap (1).
Make sure that developer fill container (6) and
gum container (9) are full.
Turn on the processor on the main switch.
The processor will initialize and then
automatically switch into OFF mode.
Push Stand-by key to switch the processor into
STAND-BY mode.
Pre-wash section (2), developer section (3), wash
section (4), and gum section (5) will automatically
fill up when processor is switched into
STAND-BY mode.
As the developer vacuum pump and circulation
pump start to run the developer dome and filter
housing will be filled with developer.
The fill-up pump will continuously reestablish the
correct level in the section.
Fill developer fill container (6), developer
replenishment container (7) and gum container
(8).
Check processor configuration according to
description in CONFIGURATION in chapter 4.1
later in this manual.
Make set-up of the processor according to
description in SET-UP in chapter 4.1 later in
this manual.
0039
85/135
IMPORTANT!
The processor is equipped with a
number of valves in the circulation
systems.
All of these valves have to be adjusted to
obtain the optimal circulation conditions
for best graphic processing output.
Please refer to chapter 4.2 later in this
manual for further information about
valve adjustment.
2.2.3
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2.2.4
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Section 3
3.1 FUNCTIONAL DESCRIPTION
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.1
MAIN COMPONENTS OVERVIEW . . . . . . . . . . . . . . . . . . . . 3.1.3
PRE-HEAT SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.7
PRE-WASH SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.7
DEVELOPER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.9
WASH SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.11
GUM SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.13
DRYER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.13
TRANSPORT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.15
ELECTRONIC CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.17
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3.0.1
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3.0.2
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3.1 FUNCTIONAL DESCRIPTION

GENERAL
The processor contains six major sections, each
performing a basic function to change the exposed
plate into a fully developed and dry plate, ready for
handling.
(See illustration below).
PRE-HEAT (1)
Hardening of the emulsion of the exposed plate by

means of infrared (IR) heaters.
WASH (4)
Washing off the developer chemicals from the

developed plate.
GUM (5)
Application of a thin layer of gum onto the

developed and washed plate to protect it from
oxidation, dirt, fingerprints etc.
DRYER (6)
PRE-WASH (2)
Drying of the plate to ensure immediate handling of

the plate.
DEVELOPER (3)
See detailed description of the various sections

later in this chapter.
Washing and brushing off the PVA-coating from the

plate.
Developing of the plate and removing of the

remaining unexposed emulsion by means of the
brush rollers.
3
4
T1792
0026
3.1.1
85/135
PLATE PROCESSOR
26
3
1
11
25
10
20
12
13
8
7
14
23
6
5
4
17
18
15
22
16
18
19
18
21
24
3.1.2
27
T 31208
0026
PLATE PROCESSOR
85/135
MAIN COMPONENTS OVERVIEW

TOP COVER, WET SECTIONS (1)
The top cover is hinged and can easily be opened

when performing service and cleaning. When open
the cover is held by a pair of gas-springs.
When the top cover is opened the related interlock
switch (18) will cut off all power to the moving parts
of the machine (rollers, pumps).
REWASH SLOT (2)

(Not all models)
The rewash slot in the top cover makes it possible to
enter a plate into the processor for rewashing,
finishing and drying.
The rewash guide underneath the top cover ensures
that a plate entered through the rewash slot are
guided correctly through the wash section (10).
TOP COVER, DRYER SECTION (3)
The top cover is hinged and can easily be opened

when performing service and cleaning. When open
the cover is held by a pair of gas-springs.
When the top cover is opened the related interlock
switch (18) will cut off all power to the moving parts
of the machine (rollers, pumps).
PRE-HEAT SECTION (4)
See detailed description later in this chapter.
PRE-WASH SECTION (5)
ANTI-OXIDATION COVER (7)
The developer section is equipped with a separate

cover that helps to reduce evaporation and
oxidation of the developer, as well as it helps to
reduce the build-up of condensate underneath the
top cover (1).
CYCLONE/DEVELOPER DRAIN (8)

See detailed description in DEVELOPER
SECTION later in this chapter.
FILTER (9)
The developer solution is continuously circulated

through a filter to keep it clean. The filter can easily
be accessed when it needs to be changed.
WASH SECTION (10)
GUM SECTION (11)
DRYER SECTION (12)
EXIT TABLE (13)
When processed the plate ends on the exit table.
EXTENSION BRACKET (14)
The extension bracket can be pulled out when

processing extra long plates.
DEVELOPER SECTION (6)
0026
3.1.3
85/135
PLATE PROCESSOR
26
3
1
11
25
10
20
12
13
8
7
14
23
6
5
4
17
18
15
22
16
18
19
18
21
24
3.1.4
27
T 31208
0026
PLATE PROCESSOR
85/135
INTERFACE PLATE (15)
FIELD WIRING/TRANSFORMER BOX (22)
The interface plate ensures that the plate is

transported safely from the setter into the processor.
The interface plate will vary for different setter types.
INPUT SENSORS (16)
The 2 input sensors are placed at the pre-heat

section entrance.
When a plate enters the pre-heat section, the
sensors automatically start the processor provided
that the processor is started up and ready to run.
This box is located underneath the processor.

The main power connection should be made to the
terminal strip in the box.
Also the fuses for all functions are located in this
box.
See Section 2 earlier in this manual for electrical
installation details.
CONTROL PANEL (23)
MAIN SWITCH (17)
The main switch cuts off all power to the processor

when set to position "0".
The processor is operated from the Control Panel.

See detailed description of the control panel
functions in the User Manual delivered with the
processor and in Section 4 in this manual for
service related control panel functions.
INTERLOCK SWITCHES (18)
ADJUSTABLE FEET (24)
The processor is equipped with 3 interlock switches:

One for the dryer cover (3), one for the wet sections
cover (1) and one for the pre-wash section cover (not
illustrated).
When the any of the covers are opened/removed the
related interlock switch will stop all moving parts
(rollers, pumps) of the processor.
DRIVE SYSTEM/ELECTRONICS (19)
The processors drive system is located at the left

tank side behind a fender.
Also the boxes holding the MPU- , HPU- and
HCU-boards (Master Processor Unit, High Power
Unit and Heat Control Unit) are placed in this area.
See also ELECTRONIC CONTROL later in this
chapter for details.
CIRCULATION SYSTEM (20)
The entire circulation system is located through and

below the processors right tank side behind a
fender.
CHILLER (21)
(Not all models)
The chiller helps to cool down the developer solution
when necessary.
0026
The feet underneath the stand are helpful when

levelling out the processor and adjusting the
processor height to the setter.
See Section 2 earlier in this manual for details.
OUTPUT SENSORS (25)
The processor is equipped with 2 output sensors in

the dryer section. Together with the input sensors
(16) the output sensors help to detect a plate jam in
the processor. Also the output sensors measure the
plate length to be used by the processors plate
size recognition system to calculate the processing
area.
HAND-SHOWER (26)
(Not all models)
The hand-shower is located in a bracket at the rear
right side of the processor.
Use the hand-shower for cleaning purposes.
FEED TABLE (27)

(Not all models)
The plate is fed into the processor from the feed
table. The feed table is equipped with a pair of
guide pins in each side to ensure that the plate is
fed straight into the processor.
3.1.5
85/135
PLATE PROCESSOR
PRE-HEAT
INPUT SENSOR
LEFT + RIGHT
E5/E6/E7/E8/E9/E10
IR-HEATERS
PRE-HEAT
TEMP.
SENSOR
M7/M8/M9
PRE-HEAT
FANS
AIR
T 31205
PRE-WASH
OVERFLOW
SPRAY-TUBES
PRE-WASH TANK
MAX. SENSOR
K12
PRE-WASH
FILL/REPL
VALVE
M12
PRE-WASH
CIRC. PUMP
WASTE CONTAINER
OR
DRAIN
WASTE CONT.
MAX. SENSOR
WASTE
CONTAINER
3.1.6
0026
PLATE PROCESSOR
PRE-HEAT SECTION
85/135
PRE-WASH SECTION
(See upper illustration opposite)
(See lower illustration opposite).
The plate enters the processor in the pre-heat

section.
The input sensors in the section start the processor.
In the pre-heat section the emulsion of the exposed
plate is hardened by means of Infrared (IR) heater
elements (E5/E6/E7/E8).
The built-in fans (M7/M8) cool down the air around
the oven.
In the pre-wash section the PVA-coating is washed

and brushed off the plate.
CIRCULATION
When the plates passes through the section a

circulation pump (M12) pumps the water onto both
sides of the plate through 3 spray tubes, 2 above
and 1 underneath the plate.
A filter in the circulation system keeps the solution
clean.
LEVEL CONTROL
The pre-wash bath is equipped with a max. level

detector circuit.
REPLENISHMENT SYSTEM
The replenishment system automatically adds fresh

water to the pre-wash section to compensate for
water expended during processing.
The processor measures the plate size to determine
the correct amount of replenisher for each plate.
0026
3.1.7
85/135
PLATE PROCESSOR
DEV
K2
DEV. VACUUM
PUMP
DEV.DOME
OVERFLOW
SPRAY-TUBES
CYCLONE
DEV. HEATING
DEV. TEMP. SENSOR
DEV TANK
MAX. SENSOR
CHILLER-TUBE
X6
CHILLER
OPTIONAL
M4
DEV. CIRC.
PUMP
WASTE
CONTAINER
3
OPTIONAL
K3
DEV. REPL.
PUMP
M11
DEV. FILL
PUMP
OPTIONAL
WASTE CONT.
MAX. SENSOR
OPTIONAL
OPTIONAL
REPL. CONT.
MIN. SENSOR
T 31204
3.1.8
WASTE
CONTAINER
FILL CONT.
MIN. SENSOR
REPLENISH
DEVELOPER
FILL
DEVELOPER
0026
PLATE PROCESSOR
DEVELOPER SECTION
In the developer section the plate is developed and
the remaining unexposed emulsion is removed from
the plate by the built-in brush rollers.
CIRCULATION
A circulation pump (M4) recirculates the developer

through two spray tubes. A filter in the circulation
system keeps the solution clean.
TEMPERATURE/LEVEL CONTROL
The developer bath is equipped with a heater and a

thermostate to keep the temperature in range, and a
max. level detector circuit.
DEVELOPER DOME
The brushes are located inside the developer dome.

A vacuum pump (K2) keeps the dome filled with
developer solution.
REPLENISHMENT/ANTI-OXIDATION
SYSTEM
(Only active if CONDUCTIVITY is set to OFF in

CONFIGURATION.)
The replenishment system automatically adds fresh
developer to the developer section to compensate
for chemicals expended during processing and for
lost activity caused by plate development.
The processor measures the plate size to determine
the correct amount of replenisher for each plate.
The anti-oxidation system adds fresh developer to
the developer section to compensate for lost activity
caused by oxidation.
The anti-oxidation system parameters can be set
differently for anti-oxidation in OFF mode and in
STAND-BY mode.
0026
85/135
The replenishment developer is added to the

section by means of a pump (K3).
Another pump (M11) fills the section when level is
low or section is empty.
The various parameters for the anti-oxidation
function are set in the SET-UP parameters (see
Section 4 - Service Information later in this
manual).
CONDUCTIVITY
(Not all models)
(Only active if CONDUCTIVITY is set to ON in
CONFIGURATION.)
The Conductivity Control System (CCS) adds
replenishment to the developer section to keep the
electrical conductivity of the developer at a desired
value.
When fresh chemistry is filled into the developer
section, the CCS measures the conductivity and
uses this value as a reference until chemistry is
changed.
Basically, the CCS maintains the same conductivity
as plates are run through the processor.
However, to compensate for wear and pollution of
the chemistry, the conductivity is increased
proportionally with processed plate area.
The various parameters for the CONDUCTIVITY
function are set in the SET-UP parameters (see
Section 4 - Service Information later in this
manual).
CYCLONE
The solution from the dome and the

replenishment/anti-oxidation solution is let into the
developer section via the cyclone.
The cyclone prevents foaming of the solution.
The cyclone is equipped with a specially designed
drain tube for emptying of the developer section.
3.1.9
85/135
PLATE PROCESSOR
WASH
OVERFLOW
WASH TANK
MAX. SENSOR
SPRAY-TUBES
M10
WASH CIRC.
PUMP
K11
WASH FILL/
FLUSH VALVE
WASTE CONTAINER
OR
DRAIN
3
WASTE CONT.
MAX. SENSOR
WASTE
CONTAINER
3.1.10
T 31207
0026
PLATE PROCESSOR
85/135
WASH SECTION
In the WASH section the developer chemicals is
washed and brushed off the plate.
The water is applied to the plate through two
spray-tubes, one above and one below the plate.
The processors consumption of fresh water is
reduced, as the WASH section is filled with water.
A pump (M10) continuously recycles the water
through the spray-tubes.
A solenoid valve (K11) adds fresh water to the
section from the water tap when necessary.
0026
3.1.11
85/135
PLATE PROCESSOR
GUM
OVERFLOW
SPRAY-TUBES
K4
GUM CIRC. PUMP
K15
GUM RINSE
DRAIN VALVE
K13
GUM RINSE
VALVE
WASTE CONTAINER
OR
DRAIN
K14
GUM DRAIN
VALVE
OPTIONAL
OPTIONAL
GUM CONT.
MIN. SENSOR
GUM
T 31206
DRYER
OUTPUT SENSOR
LEFT + RIGHT
AIR-TUBES
DRYER TEMP.
SENSOR
E3
HEATER
LEFT
E4
HEATER
RIGHT
M
M5
DRYER FAN
LEFT
AIR
3.1.12
M6
DRYER FAN
RIGHT
AIR
0026
PLATE PROCESSOR
GUM SECTION
85/135
DRYER SECTION
(See upper illustration opposite).
(See lower illustration opposite).
In the GUM section a thin layer of gum solution is

applied to the developed and washed plate to
protect it from oxidation, dirt, fingerprints etc.
Later, when the plate is fixed in the printing machine,
the layer will be rinsed off.
If the plate has been corrected or if it has to be used
again on a later occasion you should rewash and
refinish the plate.
(See how in the User Manual delivered with this
processor).
In the dryer section the plate is dried, and so

further handling of the plate is possible immediately
after it exits the processor.
2 fans (M5/M6) blow hot air through 2 pairs of
air-tubes and dries the plate on both sides.
CIRCULATION
The GUM section will be filled with gum.

The oscillating pump (K4) will keep the appropriate
gum level and during processing the pump will
apply gum to the plate through the distributing tube.
The excess gum will run back into the GUM
container through the overflow opening.
GUM-RINSE PROGRAM
The processor features an automatic gum-rinse

program which cleans the gum section rollers.
The rinse program works by means of a solenoid
valve (K13) which lets in fresh water through a
spray-tube. When rinsing the solenoid valve (K14)
will be closed and the gum rinse solenoid valve (K15)
will be open so the rinse water will run into the drain.
NOTE! The rinse program should be performed
once a day.
See how to run the rinse program in the User
Manual delivered with this processor.
0026
3.1.13
85/135
PLATE PROCESSOR
6 4 3 4 7 8
9 10 12 15 14 17 19 20 18 21
3
2
3.1.14
11
16 13
T1793
0026
PLATE PROCESSOR
TRANSPORT SYSTEM
The plate is transported through the processor by a
series of rollers and roller guides.
The rollers are driven by a drive motor and a worm
gear drive system.
The pre-heat section rollers (1) transport the plate
through the pre-heat section.
The first roller pair (2) in the pre-wash section leads
the plate underneath the brush (3) (optional) and the
spray tubes (4) wash the plate on both sides. The
roller (5) makes sure of proper contact between
brush and plate. The stop-roller (6) ensures that
water does not run back into the pre-heat section.
The rollers (7) at the section exit squeeze any
residual water off the plate.
The rubber rollers (8) at the developer section
entrance always run dry to ensure a homogeneous
development. The rollers (9) ensure that the plate is
transported correctly underneath the brushes (10)
and the rollers (11) make sure of proper contact
between brushes and plate.
0026
85/135
The rollers (12) at the developer tank exit squeeze

any residual chemicals off the plate.
In the wash section the plate is washed on both
sides by means of the spray tubes (13) and
brushed on the upper side by means of the brush
(14) (optional). The stop-roller (15) on top of the
entrance rollers (16) prevents that the wash water
runs back into the developer section, and water is
squeezed off the plate by the section exit rollers
(17).
The gum section contains one roller pair (18) and a
smaller roller (19) situated close to the upper roller.
The gum solution from the application tube (20)
forms a small bath between these two rollers and a
thin layer of finisher is applied to the plate while the
extra finisher is forced backwards.
The exit roller pair (21) takes the plate when dry
and leads it out of the processor.
3.1.15
85/135
PLATE PROCESSOR
PC
GNUXB
MPU
PIM
CCM
GNUIB
HPU
HCU
Plate
Setter
TMM
MMU
T2362
3.1.16
0026
PLATE PROCESSOR
ELECTRONIC CONTROL
85/135
HIGH POWER UNIT (HPU)
The HPU-board holds all the high voltage in- and

outputs for the control of heaters, motors etc.
The electronics consists of:
HEAT CONTROL UNIT (HCU)
MASTER PROCESSOR UNIT (MPU)
The whole electronic system is controlled by the

MPU-board.
It has two separate communication lines (buses):
GNUIB for all internal communication in the
processor.
GNUXB for external communication between the
processor and a PC.
The MPU-board is equipped with extra modules:
PIM (PlateSetter Interface Module) for the
communication between the processor and a
platesetter.
Optional:
CCM (Conductivity Control Module) for the developer
conductivity control system.
The HCU-board is similar to the HPU-board and

holds all the high voltage in- and outputs for the
control of pre-heat section heaters, extra motors
etc.
The HCU-board is equipped with a TMM
(Temperature Management Module) for the pre-heat
temperature control.
MAN MACHINE INTERFACE UNIT (MMU)

The MMU-board is the Control Panel board from
which the user operates the processor.
If necessary it is possible to add extra
MMU-modules.
0026
3.1.17
85/135
PLATE PROCESSOR
3.1.18
0026
PLATE PROCESSOR
85/135
Section 4
4.1 SERVICE INFORMATION
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.1
MOUNTING OF R-CLIPS FOR GEARS . . . . . . . . . . . . . . . . 4.1.2
1/4-YEARLY SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.3
SAFETY CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.3
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.3
MECHANICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.3
FUSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.4
CONTROL PANEL SERVICE FUNCTIONS . . . . . . . . . . . . . . 4.1.7
OFF MODE FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.7
INITIAL CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.9
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.11
CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.13
SET-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.19
CALIBRATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.31
TEST FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.33
4.2 CALIBRATING/ADJUSTING
CALIBRATING THE PRE-HEAT SECTION HEATERS . . . . . . 4.2.3

GENERAL. . . . . . . . . . . . . . . . . .
PROCESSOR CONDITIONS . . . .
PREPARATIONS . . . . . . . . . . . . .
MEASURING AND CALIBRATING
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4.2.3
4.2.3
4.2.3
4.2.5
CALIBRATING REPLENISHMENT AND FILL PUMPS . . . . . 4.2.7

CALIBRATING WATER INLET SOLENOID VALVES . . . . . . . 4.2.9
MANUAL SETTING OF PUMP/VALVE CAPACITIES. . . . . . 4.2.11
continues...
0026
4.0.1
85/135
PLATE PROCESSOR
...continued
PARAMETER SETTINGS LISTS . . . . . . . . . . . . . . . . . . . . . 4.2.13
USER PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.13
SERVICE PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.14
ADJUSTING THE ROLLERS . . . . . . . . . . . . . . . . . . . . . . . 4.2.17

ADJUSTING THE BRUSH SUPPORT ROLLERS . . . . . . . . 4.2.19
ADJUSTING THE BRUSHES . . . . . . . . . . . . . . . . . . . . . . . 4.2.21
ADJUSTING THE WASH SECTION SPRAYTUBE VALVES . 4.2.23
ADJUSTING THE PREWASH SECTION
SPRAYTUBE VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.25
4.3 TROUBLE SHOOTING

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.1
INITIALIZATION FAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.3
A. ALARMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.4
B. PROBLEMS WITH THE PROCESSOR . . . . . . . . . . . . . . . 4.3.9
C. PROBLEMS WITH PROCESSED MATERIAL . . . . . . . . . 4.3.12
4.0.2
0026
PLATE PROCESSOR
85/135
4.1 SERVICE INFORMATION

GENERAL
This chapter holds the special service related
information such as fuse list, description of the
various SET-UP and TEST-parameters etc.
WARNING!
Please note that where this label
appears on the processor electrical
shock hazard still exists when main
switch is turned off.
DANGER
ELECTRICAL SHOCK HAZARD
DISCONNECT ALL EXTERNAL POWER
SUPPLY BEFORE SERVICING
TO BE SERVICED BY AUTHORIZED PERSONNEL ONLY
RISQUE DE CHOC LECTRIQUE
AVANT TOUTE INTERVENTION,
DBRANCHER TOUTES LES SOURCES DE COURANT
MAINTENANCE PAR PERSONNEL
AUTORIS SEULEMENT
WARNING!
When performing any service, maintenance, calibration, or trouble
shooting etc. it may be necessary to override the function of the
processors interlock switches.
In these cases please be aware, that the processors JOG-function
may still be active, making the drive system run idle at intervals.
The processor will advise the operator by means of a sound
indication and a display message app. 10 secs. before start of the
JOG-function.
0026
4.1.1
85/135
PLATE PROCESSOR
MOUNTING OF R-CLIPS FOR GEARS

CAUTION! Following the below instructions is
very important for the correct function of the
processor.
(See illustrations below).
NEVER
mount R-clips as shown in the upper illustration.
ALWAYS
mount R-clips as shown in the lower illustration.
T 31427
+
4.1.2
0026
PLATE PROCESSOR
85/135
1/4-YEARLY SERVICE
NOTE! Below described service procedures
should be performed every 3 months.
Control the pre-heat section heaters according to
description in chapter 4.2 later in this manual.
Dismount and clean
Circulation pumps
Spray tubes
Conductivity probe housing
SAFETY CHECK
NOTE! Below described safety check should be
performed at least once a year.
ELECTRICAL
(Refer to the electrical diagrams in the back of this
manual).
Check proper function of:
Interlock switches A1, A2, and A3.
Emergency switch A5.
Main switch A6.
Pre-heat overload switches S5-S10.
Dryer overload switches S3-S4.
0026
MECHANICAL
Check proper function/location of:
Side fenders, left/right.
Top covers, front/rear.
Inner cover, pre-heat.
Covers, electronics boxes.
Lower side panels, left/right.
4.1.3
85/135
PLATE PROCESSOR
FUSES
The fuses for the various functions are located in the
field wiring box (1) behind the lower left fender (2).
All fuses are placed on the fuse PCB behind the
covers (3) and (4). On the cover (4) is a survey of
the fuses.
NOTE! When changing a fuse, first switch off all

power to the machine.
Always ensure that the new fuse is of the
correct rating according to the label.
See table opposite for description of the

fuses.
F7 - 0.8AT
F32 - 4AT
F31 - 4AT
F16 - 1AT
Jum
per
X66 Jum
per
X68 Jum
per
X67
F15 - 1AT
F4 - 15AT
F35 - 15AT
F1 - 15AT
F6 - 15AT
F3 - 10AT
Jum
per
X72 Jum
per
X69
F5 - 10AT
F33 - 15AT
F36 - 10AT
F37 - 10AT
F34 - 15AT
Jum
per
X73 Jum
per
X70
F2 - 10AT
F38 - 15AT
Jum
per
X74 Jum
per
X71
2
4.1.4
T 2368
1
0026
PLATE PROCESSOR
FUSE
F1
F2
F3
F4
F5
F6
85/135
FUSE FOR...
Dev. circ. pump
Dev. heater
Dev. vacuum pump
Dev. repl. pump
*Pre-heat heater E5
*Pre-heat heater E6
Wash filter unit process pump
Wash filter unit circulation pump
Dev. fill pump
Chiller
Dryer heater, left
Wash filter unit heaters
*Pre-heat heater E7
*Pre-heat heater E9
Finisher circ. pump
Wash circ. pump
Dryer fans
Dryer heater, right
*Pre-heat exhaust fans
*Pre-heat heater E8
*Pre-heat heater E10
Wash filter unit additive pump
F7
MPU Transformer T1
F15/F16
Main switch
Main power contactor
F31
HCU Transformer T2
F32
HPU Transformer T3
F33
F34
F35
Installations without neutral wire
F36
F37
F38
TYPE/PART NO
EUR-models
US-models
15AT, 6.3x32 mm
16152
15AT, 10x33 mm
26508
15AT, 6.3x32 mm
16152
15AT, 10x33 mm
26508
15AT, 6.3x32 mm
16152
15AT, 10x33 mm
26508
15AT, 6.3x32 mm
16152
15AT, 10x33 mm
26508
10AT, 6.3x32 mm
16088
10AT, 10x33 mm
26507
15AT, 6.3x32 mm
16152
15AT, 10x33 mm
26508
0.8AT, 6.3x32 mm
16340
1AT, 6.3x32 mm
6715
4A, 6.3x32 mm
6896
4A
6896
15AT, 6.3x32 mm
16152
15AT, 6.3x32 mm
16152
15AT, 6.3x32 mm
16152
10AT, 6.3x32 mm
16088
15AT, 6.3x32 mm
16152
15AT, 6.3x32 mm
16152
0.8AT, 6.3x32 mm
16340
1AT, 6.3x32 mm
6715
4A, 6.3x32 mm
6896
4A
6896
15AT, 10x33 mm
26508
15AT, 10x33 mm
26508
15AT, 10x33 mm
26508
10AT, 10x33 mm
26507
15AT, 10x33 mm
26508
15AT, 10x33 mm
26508
* = only on models with pre-heat
0026
4.1.5
85/135
PLATE PROCESSOR
(CODE)
(OFF)
CHEMISTRY CHANGE
NO
YES
XXX.X
RESET
W FL.LEFT
EXIT
XXX.X
RESET
W WT.LEFT
EXIT
T 2367
D FL.LEFT
EXIT
XXX.X
RESET
FACTORY DEFAULTS
EXIT
ENTER
ARE YOU SURE?
NO
YES
SETTING FACTORY
DEFAULTS...
TEST FUNCTIONS
EXIT
ENTER
4.1.6
0040
PLATE PROCESSOR
85/135
CONTROL PANEL SERVICE FUNCTIONS

OFF MODE FUNCTIONS
When in OFF mode it is possible to
- Reset all accounts.
- Reset all parameters to the factory default setting.
- Enter the TEST FUNCTIONS.
To enter the OFF mode functions do the following:
(See diagram opposite).
Push the following buttons successively:
Down -> Up -> Standby.
The display will change to show CHEMISTRY
CHANGE.
Use Up/Down keys to scroll between the
functions.
ACCOUNTS RESETTING
Display must show CHEMISTRY CHANGE.

Push YES.
Now you are able to reset the filter/water
accounts.
RESETTING TO DEFAULT
CAUTION! Only to be used in emergency
situations as this operation will reset all
parameters and cause loss of essential
calibration, configuration and program values.
Display must show FACTORY DEFAULTS.
Push ENTER and "YES" .
The processor will reset and return to OFF
mode.
After resetting the processor has to be
configured as described in INITIAL
CONFIGURATION.
See alsoRECOMMENDED PARAMETER

SETTINGS in chapter 1.3 earlier in this
manual.
TEST FUNCTIONS
The parameters in TEST FUNCTIONS can be used

to display the status of input/output devices and
sensors and to turn output devices on/off.
The TEST FUNCTIONS are also located in the
SERVICE function. See TEST FUNCTIONS later
in this chapter for a list off all possible test
functions.
Display must show TEST FUNCTIONS.
Push ENTER.
Use Up/Down keys to scroll between the various
test functions.
0040
4.1.7
85/135
PLATE PROCESSOR
O
I
Initializing,
Please wait...
(OFF)
VARIANT
RETURN
SET
VARIANT
CANCEL
OK
AUTOLOGIC 3850
CANCEL
OK
IP 85 HD
CANCEL
IP 85 HD
RETURN
SET
TYPE
RETURN
OK
SET
READY DELAY XXcm

RETURN
SET
Reconfiguring,
Please wait...
4.1.8
T 2419
0026
PLATE PROCESSOR
85/135
INITIAL CONFIGURATION
If the processor is not properly configured ex. if the
software has been reset to default or if the software
has been changed you must do the following:
(See lower diagram opposite).
Turn the processor's main switch off and then
on.
When in OFF mode push the Stand-by key.
The display changes to the configuration menu
starting with the processor variant selection
parameter.
Push "SET" to enter the variants parameter, then
use "Up/Down" keys to find your present
processor type and then push "OK" to confirm.
Choosing a variant will update the various
configuration parameters to the standard settings
for the selected processor variant.
Now use Up/Down keys to scroll through the
various configuration parameters to check if all
settings reflect the current configuration and if
not push SET to enter a parameter, use
Up/Down keys to select the proper setting and
confirm pushing OK.
See the parameter list in CONFIGURATION
later in this chapter for references.
NOTE! It is necessary to make proper settings to
at least the processor variant parameter before
being able to exit the configuration function.
To end the configuration push RETURN.

The processor will reconfigure and then return to
OFF mode when initialized.
See alsoRECOMMENDED PARAMETER

SETTINGS in chapter 1.3 earlier in this
manual.
0026
4.1.9
85/135
PLATE PROCESSOR
(UNLOCK CODE)
P2 DEV 35C 105cm
REWASH
MENU
EXIT
MENU
MENU
PROG 2
ENTER
GENERAL
EXIT
ENTER
LEFT KEY ASSIGN
EXIT
ENTER
EXIT
SERVICE
ENTER
ARE YOU SURE?
NO
YES
(CODE)
00 AutoProc
EXIT
YES
OFF
SET
CONFIGURATION
EXIT
ENTER
EXIT
SET-UP
ENTER
CALIBRATE
EXIT
ENTER
118 PWB.CA
RETURN
4.1.10
OFF
T 2370
TEST FUNCTIONS
EXIT
ENTER
0040
PLATE PROCESSOR
SERVICE
The SERVICE function holds all parameters
necessary to make the set-up, calibration, test, and
configuration of the processor.
If "MENU" key is locked (PROGRAMLOCK function
set to ON - see description later) use the unlock
code (MENU -> Down -> Up -> MENU) to enter the
menu.
Then enter the SERVICE function using the code
as illustrated on the diagram opposite.
NOTE! If you push YES without entering the
code, the display will enter a function monitoring
the current status of the various switches,
sensors etc.
(See also TEST FUNCTIONS later in this
chapter).
85/135
In the SERVICE function you are able to select

between the following:
CONFIGURATION
SET-UP
CALIBRATE
TEST FUNCTIONS
NOTE! The setting of the parameters in the
CONFIGURATION and SET-UP should be
performed immediately after the installation of
the processor as they are essential for the
correct function of the processor.
Use the CALIBRATE function to adapt the various
pump volumes, motor speeds and heater
temperatures to the display values.
Use the TEST FUNCTIONS to manually start/stop
or check the function of the output devices (pumps,
heaters, motors etc.) and to display the status of the
various sensors.
On the following pages are detailed descriptions of
the above functions.
0026
4.1.11
85/135
PLATE PROCESSOR
CONFIGURATION
EXIT
ENTER
TYPE
RETURN
WIDTH
RETURN
T2364
DPHC
SET
85
SET
READY DELAY XXcm

RETURN
SET
4.1.12
0026
PLATE PROCESSOR
85/135
CONFIGURATION
The configuration parameters are as specified in the
table below.
PARAMETER
SETTING
DESCRIPTION
VARIANT
AUTOLOGIC 3850
IP 85 HD
IP 135 HD
IP 85 HD POLYMER
IP 135 HD POLYMER
IP 85 HD SILVER
IP 85 HDN
IP 135 HDN
IP 85 HDZ
IP 85 HSA
IP 85 PN
PT KPG 85
PT KPG 135
PT MCC 85
PT MCC 135
PT WLT
VSP
Select the present processor variant.

Choosing a variant will update the various configuration
parameters to the standard settings for the selected processor
variant.
It is recommended to check the various configuration
parameters to check if all settings reflect the current
configuration.
D
CD
HD
CHD
PD
CPD
HPD
CHPD
DB
CDB
PDB
CPDB
Select processor type:

C = Conveyor
H = Preheat section
P = Prewash section
D = Developer section
B = Bake section
WIDTH
85
135
Select processor width (cm)
LANGUAGE
GB
D
Display text in english.

Display text in german.
UNITS
METRIC
US
Display values in metric units (ex. cm,C)

Display values in US-units (ex. inch, F)
VARIANT
TYPE
1)
2)
1)
2)
Ex. CHPD = Processor equipped with a conveyor, preheat-,

prewash-, and developer section.
Will only appear after resetting to factory defaults.

When a processor type has been selected the various menus will contain the parameters and
functions necessary for this specific processor.
continues...
0026
4.1.13
85/135
PLATE PROCESSOR
CONFIGURATION
EXIT
ENTER
TYPE
RETURN
WIDTH
RETURN
T2364
DPHC
SET
85
SET
READY DELAY XXcm

RETURN
SET
4.1.14
0026
PLATE PROCESSOR
85/135
...continued
continues...
PARAMETER
SETTING
DESCRIPTION
SETTER
NONE
Off-line processor.
AIR 75
AURORA
AUTO 3850
BARCO
CACTUS
CELIX
CREO
DIAMOND
DMX
FasTRAK
GALILEO
GERBER 36
GERBER 42
NELA/HEID
KRAUSE
LOTEM
MERLIN
PL-R1080
POLARIS
PT-R
Processor connected to the selected setter.
ALARM INDIC
ON/OFF
Select whether or not the processor is equipped with an external

alarm lamp.
READY INDIC
ON/OFF
Select if the processor is equipped with a ready indicator lamp on

front panel.
REWASH
ON/OFF
Select if the processor is equipped with a rewash slot.
P LOOKUP
FINE/COARSE Select the accuracy of the processor's comparison with the plate size
table when making plate length measuring.
H ACTIVE
ON/OFF
Select whether or not the pre-heat section must work with or without
heating.
PW CIRC
ON/OFF
Select if the PREWASH section is equipped with a circulation pump.
PW BRUSH
ON/OFF
Select if the PREWASH section is equipped with a brush.
D BRUSH
ON/OFF
Select if the DEV section is equipped with a brush.
D COND
ON/OFF
Select if the DEV section is equipped with a Conductivity Measuring

Probe.
Setting this parameter to ON will make all conductivity related
parameters appear and other replenishment parameters disappear.
0026
4.1.15
85/135
PLATE PROCESSOR
CONFIGURATION
EXIT
ENTER
TYPE
RETURN
WIDTH
RETURN
T2364
DPHC
SET
85
SET
READY DELAY XXcm

RETURN
SET
4.1.16
0026
PLATE PROCESSOR
85/135
...continued
PARAMETER
SETTING
DESCRIPTION
D RPL MIN
ON/OFF
Select if the DEV repl. container is equipped with a min. level sensor.
D FILL MIN
ON/OFF
Select if the DEV fill container is equipped with a min. level sensor.
D WASTE MAX
ON/OFF
Select if the DEV waste container is equipped with a max. level

sensor.
D FILL UP
ON/OFF
Select if the DEV section is equipped with a fill up pump.
D TAP WATER
ON/OFF
Select if the DEV section has AutoMix of replenishment (mixes

developer concentrate and water when replenishing).
D REPL FLW
ON/OFF
Select if the DEV section replenishment is controlled by a flow

sensor.
D FILL FLW
ON/OFF
Select if the DEV section filling is controlled by a flow sensor.
D T ALARM
FINE/COARSE
Select whether the developer temperature adjustment range should

be within 1C (FINE) or 2.5C (COARSE).
D RPL WAIT
ON/OFF
Select whether or not the "REPL WAIT DEV" alarm should occur
when the processor is adding larger amounts of replenishment into
the developer section.
D SMALL
ON/OFF
Select if the processor has a small developer tank (31 l / 8.2 US gal.)
W CIRC
ON/OFF
Set to ON if WASH section runs with circulation water (CW).

Set to OFF if WASH section runs with tap water (TW).
W BRUSH
ON/OFF
Select if the WASH section is equipped with a brush.
W FILTER
ON/OFF
Select if the processor is equipped with a wash filter unit.
G CLOSED
ON/OFF
Select if the processor should run with a filled gum section.
G RPL MIN
ON/OFF
Select if the GUM repl. container is equipped with a min. level

sensor.
0 - 200 cm
If input sensor is moved out of the processor use this parameter to

specify the distance from the original position.
0 - 200 cm
If output sensor is moved out of the processor use this parameter to

specify the distance from the original position.
READY DELAY
ON/OFF
If set to ON the below described READY DELAY function will be

active.
If set to OFF the processor will continuously say "READY".
READY DELAY
0 - 15 cm
Specify the distance the plate's trailing edge must travel after having
left the input sensor until the processor says "READY" to the setter.
I SNS DISPL
3)
O SNS DISPL
3)
3)
Setting only takes effect if processor type with conveyor is selected.
0040
4.1.17
85/135
PLATE PROCESSOR
SET-UP
EXIT
ENTER
PLATE SIZES
RETURN
ENTER
S1 65.0* 55.0cm
RETURN
ENTER
S1 LEN=65.0cm
RETURN
SET
S1 LEN=65.0cm
CANCEL
OK
S1 WID=55.0cm
RETURN
SET
S1 P.PLATE OFF
RETURN
SET
continues...
T 2371
4.1.18
0026
PLATE PROCESSOR
SET-UP
Entering SET-UP enables you to make the
appropriate settings for the following functions:
PLATE SIZES
JOG FUNCTION
CONDUCTIVITY FUNCTION *)
ANTIOX/REPLENISH/FILL FUNCTION *)
WASH FILTER *)
DRYER STAND-BY TEMP. (DRY STBY)
PROGRAM LOCK
DEVELOPER FILTER (FILT.MAX)
*) Whether or not the function is available
depends on the processor type and
configuration.
PLATE SIZES
The table of the 8 most significant plate sizes to be

processed in the machine is essential to the
processors plate size recognition, which again is
important for the replenishment system, that will add
a fixed amount of replenishment per m2 processed
plate.
During processing the processor measures the plate
length, consults the plate size table to determine the
width and then calculates the area of the specific
plate.
0026
85/135
Set up the plate size table as follows:

Enter the PLATE SIZE function.
Use Up/Down keys to select the plate size
number you want to specify (Size 1, 2.....8) then
push ENTER.
Use Up/Down keys to select the parameter you
want to change: WID (Plate width), LEN (Plate
length) or P.PLATES (Parallel plate compatible
plate size).
Push SET.
Use Up/Down keys to change the value and
push OK to confirm.
Parallel plates:
When processor is set to run parallel plates it is
possible to run two different plates side by side and
the plate size recognition system will detect each
plate individually and the plate counter will count
both plates.
NOTE! The "PAR.PLATES" parameter in each
processing program has to be set to ON to
make the parallel plates function work properly.
continues...
4.1.19
85/135
PLATE PROCESSOR
continued...
JOG FUNCTION
RETURN
ENTER
JOG IN OFF
RETURN
OFF
SET
JOG ACTIVE
RETURN
20s
SET
JOG PAUSE
RETURN
10min
SET
JOG PAUSE
CANCEL
JOG SP
RETURN
...continues
12min
OK
40cm/min
SET
T2365
T 2365
4.1.20
0026
PLATE PROCESSOR
85/135
JOG FUNCTION
The jog function makes the transport rollers turn for

a short while at intervals to prevent crystallization of
chemicals on the rollers and sticking of gum rollers.
The jog function parameters are as specified in the
table below.
Set up the JOG FUNCTION as follows:
Enter the JOG FUNCTION.
Use Up/Down keys to select the parameter
you want to change (ex. JOG PAUSE) and then
push ENTER.
Use Up/Down keys to change the value (ex. to
12 min.) and push OK to confirm.
PARAMETER SETTING
DESCRIPTION
JOG IN OFF
ON/OFF
Set to ON: The jog function will run both in OFF-mode and in
STAND-BY mode.
Set to OFF: The jog function will only run in STAND-BY mode.
JOG ACTIVE
JOG PAUSE
JOG SPD
0 - 250 sec.
1 - 60 min.
40 - 130
cm/min.
If settings are
ex. 20 sec.
ex. 10 min.
ex. 40 cm/min.
the transport system will run for 20 secs. every 10 min. at a speed of
40 cm/min.
continues...
0026
4.1.21
85/135
PLATE PROCESSOR
continued...
CONDUCTIVITY
RETURN
ENTER
REPL PAUSE
RETURN
XXs
SET
REPL PAUSE
CANCEL
DELTA
RETURN
XXs
OK
X.X mS
SET
REPL AMOUNT XXml

RETURN
SET
ALPH X.XXXXmS/m2
RETURN
SET
Tc
RETURN
GMIN
RETURN
XXmS
SET
GMAX
RETURN
X.XX%
SET
XXmS
SET
INIT WAIT XX min

RETURN
SET
...continues
4.1.22
T2366
0026
PLATE PROCESSOR
85/135
CONDUCTIVITY
NOTE! Only appears if CONDUCTIVITY is set
to ON in CONFIGURATION.
NOTE! Function only works if processor is
equipped with a Conductivity Measuring Probe.
Set up the CONDUCTIVITY function as follows:

Enter the CONDUCTIVITY function.
you want to change (ex. REPL PAUSE) and then
push ENTER.
push OK to confirm.
This section holds parameters for the Conductivity

Control System (CCS).
The parameters are:
PARAMETER SETTING
DESCRIPTION
REPL PAUSE
10 - 240 sec.
Min. time between adding replenishment to the developer

section.
DELTA
0 - 10.0 mS
Amount of conductivity that the measured conductivity may be

below the desired conductivity before adding replenishment to
the developer section.
REPL AMOUNT 0 - 400 ml
The amount of replenisher to be added automatically to the

developer section to maintain the desired conductivity.
ALPH
1.000 - 1.000 mS/m2
Desired increase in conductivity per m2 plate processed.
Tc
10 - 10 %
Temperature coefficient of the chemistrys conductivity to

compensate for variations of the conductivity measurements as
the chemistry temperature varies.
GMIN
3 - 300 mS
Min. value of initial conductivity measurement of fresh

chemistry. If the measured value is below this value, an alarm
will occur.
GMAX
3 - 300 mS
Max. value of initial conductivity measurement of fresh

chemistry. If the measured value is below this value, an alarm
will occur.
INIT WAIT
1 - 15 min.
The period of time in which the chemistry is heated to the

correct temperature before initial conductivity value is measured
and stored.
continues...
0026
4.1.23
85/135
PLATE PROCESSOR
continued...
ANTIOX/REPL/FILL
RETURN
ENTER
D PUMP MIN XXXml
RETURN
SET
D STB AOX
RETURN
XXXml
SET
WA STB AOX % XX
RETURN
SET
D OFF AOX
RETURN
XXXml
SET
D OFF AOX
RETURN
XXXml
SET
WA OFF AOX & XX

RETURN
SET
D MAN RPL XXXXml

RETURN
SET
WATER REPL % XX
RETURN
SET
WATER FILL % XX
RETURN
SET
continues...
4.1.24
T 2486
0026
PLATE PROCESSOR
85/135
ANTIOX/REPL/FILL
NOTE! Only appears if CONDUCTIVITY is set
to OFF in CONFIGURATION.
This section holds the parameters for the
ANTI-OXIDATION, REPLENISHMENT and FILL
functions.
Set up the ANTIOX/REPL/FILL function as follows:

Enter the ANTIOX/REPL/FILL function.
you want to change (ex. D OFF AOX) and then
push SET.
push OK to confirm.
The parameters are as specified in the table below.

continues...
PARAMETER
SETTING
DESCRIPTION
D PUMP MIN
0 - 250 ml
The min. volume of developer concentrate to be pumped.

Both the anti-oxidation and replenishment functions will continuously add
amounts to a developer account and a water account according to
the various AOX, REPL. and WATER % settings.
When the developer account reaches the min. pump amount, both the
developer and water pump start to add the account amounts to the
developer section.
D STB AOX
0 - 200 ml
The total amount of antioxidation replenishment (in ml/hour) to be added

to the developer section when processor is in STAND-BY.
0-99%
Set the water percentage of the above antioxidation replenishment.
0 - 500 ml
The total amount of antioxidation replenishment (in ml/hour) to be added

to the developer section when processor is either in OFF-mode or
switched off on the main switch.
The amount will be added to the section when processor is switched into
"STAND-BY".
WA STB AOX %
1)
D OFF AOX
1)
D MAN RPL
WATER REPL %
WATER FILL %
1)
1)
1)
0-99%
0-5000 ml
WA OFF AOX %
The amount of developer replenisher to be added to the developer

section when starting the MANUAL REPLENISH function.
0-99%
0-99%
Set the water percentage of the start-up/fill developer solution.
Parameter will only appear if the parameter D.TAPWATER in the CONFIGURATION menu is set to
ON.
0026
4.1.25
85/135
PLATE PROCESSOR
...continued
WASH FILTER
RETURN
ENTER
REPL
RETURN
XX ml/m2
SET
TEMP
RETURN
XXC
SET
MAX FILT.
RETURN
XXXm2
SET
MAX WAT.
RETURN
XXXm2
SET
ADD AREA
RETURN
XXm2
SET
AFTER TIME XXmin

RETURN
SET
ADD BANK
RETURN
AUTO FILL
RETURN
continues...
4.1.26
XXml
SET
ON
SET
T 2437
0026
PLATE PROCESSOR
85/135
WASH FILTER
This section holds the parameters for the "WASH

FILTER" functions.
Set up the WASH FILTER function as follows:
Enter the WASH FILTER function.
you want to change and then push SET.
push OK to confirm.
PARAMETER SETTING
DESCRIPTION
REPL
0 - 10 ml/m2
The amount of additive to be added to the water in the wash filter unit's
"dirty water" tank per m2 plate processed.
The amount is continuously added to an "additive account". When the
account reaches the setting in the "ADD BANK" parameter, the additive
pump will pump the accounted amount into the "dirty water" tank.
TEMP
20 - 40C
Temperature of the water in the wash filter unit's "clean water" tank.
MAX FILT.
100 - 9000 m2 Max. area of plate to be processed between filter changes.
MAX WAT.
0- 9000 m2
Max. area of plate to be processed between water changes.
ADD AREA
0 - 200 m2
Area of plate to be processed before filter change.

Exceeding this area will make the system stop.
AFTER TIME
0 - 240 min.
Set the time for which the wash filter unit will continue to circulate and
filter the water after the processor has been switched into OFF-mode.
ADD BANK
0.1 - 3.0 ml
The min. volume of additive to be pumped into the wash filter unit's "dirty
water" tank at a time.
AUTO FILL
ON/OFF
Select whether or not the wash filter unit should automatically fill up after
a filter or water change or if low level is detected in the unit.
0026
4.1.27
85/135
PLATE PROCESSOR
continued...
DRY STBY
RETURN
XXC
SET
PROGRAMLOCK
RETURN
OFF
SET
FILT.MAX XXXX m2
RETURN
SET
T 2495
4.1.28
0026
PLATE PROCESSOR
85/135
DRY STBY
Set the dryer standby temperature (0 - 40 C).

Normally the temperature should be set to 0C,
which means that the dryer heating system will only
run when processor is in PROCESS-mode.
PROGRAMLOCK
This function prevents that unauthorized users can

enter the program menu.
When set to ON the "MENU" softkey in the
"READY" display will lock after 1 minute without
activating.
To unlock the key push:
MENU -> Down -> Up -> MENU
FILT.MAX
Set the max. area of plate (0 - 1000 m2) to be

processed between developer filter changes.
0026
4.1.29
85/135
PLATE PROCESSOR
CALIBRATE
EXIT
ENTER
20 HeatPidKp XX
RETURN
SET
21 HeatPidTi XX
RETURN
SET
T 2363
51 Cgain
RETURN
XXXXX
SET
4.1.30
0026
PLATE PROCESSOR
CALIBRATE
(See diagram opposite).
85/135
See detailed descriptions of the various

calibrating procedures later in this
chapter.
Use the parameters in the CALIBRATE function to

adapt the electronics to the actual conditions of the
various heaters, pumps, and valves.
NOTE! The list below shows the complete list of
possible calibrating parameters.
Whether or not a parameter is accessible
depends on the processor configuration.
PARAMETER
20 HeatPidKp*
21 HeatPidTi*
22 HeatPidTd*
23 HeatTpOf1
24 HeatTpOf2
25 HeatTpOf3
26 HeatTpOf4
27 HeatTpOf5
28 HeatTpOf6
30 D.ReplP
33 D.FillP
35 G.CircP
40 D.WMixV
43 W.SpryV
48 PW.SprV
50 Coffset**
51 Cgain**
0026
CALIBRATING OF...
RECOMMENDED SETTING
Normal = 35, High Speed = 60
Pre-heat section heaters
Developer replenish pump

Developer fill pump
Gum/Finisher circulation pump
Developer water mix valve
Wash spray valve
Pre-wash spray valve
Conductivity offset
Conductivity gain
4.1.31
85/135
PLATE PROCESSOR
TEST FUNCTIONS
EXIT
ENTER
00 AutoProc
EXIT
OFF
SET
01 Cover(HPU)OFF
RETURN
T 2372
118 PWB.CA
RETURN
OFF
4.1.32
0026
PLATE PROCESSOR
TEST FUNCTIONS
Use the parameters in TEST FUNCTIONS to
display the status of input/output devices and
sensors and to turn output devices on/off.
PARAMETER
00 AutoProc
01 Cover(HPU)
01aCover(HCU)
02 Input.L
03 Input.R
04 Output.L
05 Output.R
06 HtTemp
13 PW.LvlMax
14 DevTemp
16 D.LvlMax
17 D.WstMax
18 D.RplLow
19 D.FilLow
22 W.LvlMax
23 G.ContMin
24 G.LvlMax
25 DryTemp
30 Power LED
31 Warn LED
32 Auto LED
33 HtHeat1
34 HtHeat2
35 HtHeat3
36 HtHeat4
37 HtHeat5
38 HtHeat6
39 HtBlow
41 PW.CircP
42 PW.SpryV
43 DevHeat
45 DevCool
47 D.CircP
48 D.VacP
49 D.ReplP
85/135
NOTE! The following lists shows all possible test

parameters.
Whether or not a parameter is accessible
DESCRIPTION
ON = The processor will continuously run in PROCESS mode.
Displays the current status of the top cover safety switch
Displays the current status of the top cover safety switch
Displays the current status of the left input sensor
Displays the current status of the right input sensor
Displays the current status of the left output sensor
Displays the current status of the right output sensor
Displays the current temperature in the pre-heat section
Displays the current status of the pre-wash section max. level sensor
Displays the current temperature in the developer section
Displays the current status of the developer section max. level sensor
Displays the current status of the waste container max. level sensor
Displays the current status of the dev. repl. container min. level sensor (if any)
Displays the current status of the fill container min. level sensor (if any)
Displays the current status of the wash section max. level sensor
Displays the current status of the gum container min. level sensor
Displays the current status of the gum section max. level sensor
Displays the current temperature in the dryer section
Turn POWER ON lamp on control panel ON/OFF (displays status)
Turn ALARM lamp on control panel ON/OFF (displays status)
Turn AUTO lamp on control panel ON/OFF (displays status)
Turn pre-heat section heater 1 ON/OFF (displays status)
Turn pre-heat section blower ON/OFF (displays status)
Turn pre-wash section circulation pump ON/OFF (displays status)
Turn pre-wash section spray valve ON/OFF (displays status)
Turn developer section heater ON/OFF (displays status)
Turn developer chiller unit ON/OFF (displays status)
Turn developer section circulation pump ON/OFF (displays status)
Turn developer section vacuum pump ON/OFF (displays status)
Turn developer section replenish pump ON/OFF (displays status)
continues...
0040
4.1.33
85/135
...continued
PLATE PROCESSOR
continues...
PARAMETER
DESCRIPTION
50 D.ReplP1000ml
ON = Developer section replenish pump will pump 1 liter (displays status)
51 D.FillP
Turn developer section fill pump ON/OFF (displays status)
52 D.FillP1000ml
ON = Developer section fill pump will pump 1 liter (displays status)
55 D.WMixV
Turn developer section water mix valve ON/OFF (displays status)
56 D.WMixV1000ml ON = Developer section water mix valve will let in 1 liter (displays status)
57 W.CircP
Turn wash section circulation pump ON/OFF (displays status)
61 W.SprayV
Turn wash section spray valve ON/OFF (displays status)
62 G.CircP
Turn gum section circulation pump ON/OFF (displays status)
63 G.ReplP
Turn gum section replenish pump ON/OFF (displays status)
64 G.ReplP1000ml ON = Gum section replenish pump will pump 1 liter (displays status)
65 G.RinsV
Turn gum section rinse valve ON/OFF (displays status)
66 G.DrainV
Turn gum section drain valve ON/OFF (displays status)
67 G.RnsDrnV
Turn gum section rinse/drain valve ON/OFF (displays status)
68 DryBlow
Turn dryer section blower ON/OFF (displays status)
69 DryHeatL
Turn dryer section left heater ON/OFF (displays status)
70 DryHeatR
Turn dryer section right heater ON/OFF (displays status)
71 Rl.Mtr
Displays current speed of transport motor (cm/min)
72 Rl.MtrLof
ON = Transport motor runs forward at low speed (displays status)
72a Rl.MtrLor
ON = Transport motor runs reverse at low speed (displays status)
73 Rl.MtrHif
ON = Transport motor runs forward at high speed (displays status)
73a Rl.MtrHir
ON = Transport motor runs reverse at high speed (displays status)
74 D.BMtr
Displays current speed of developer section brush motor (rpm)
75 D.BMtrLof
ON = Developer section motor runs forward at low speed (displays status)
75a D.BMtrLor
ON = Developer section motor runs reverse at low speed (displays status)
76 D.BMtrHif
ON = Developer section motor runs forward at high speed (displays status)
76a D.BMtrHir
ON = Developer section motor runs reverse at high speed (displays status)
77 W.BMtr
Displays current speed of wash section brush motor (rpm)
78 W.BMtrLof
ON = Wash section brush motor runs forward at low speed (displays status)
78a W.BMtrLor
ON = Wash section brush motor runs reverse at low speed (displays status)
79 W.BMtrHif
ON = Wash section brush motor runs forward at high speed (displays status)
79a W.BMtrHir
ON = Wash section brush motor runs reverse at high speed (displays status)
80 Setter
Shows processor status as send to setter (Ready, Busy, Error, Off)
81 Sett.test
Setter interface test (0 = OK, 1, 2 or 3 = Defect or Missing)
82 PW.Mtr
Displays current speed of pre-wash section brush motor (rpm)
83 PW.MtrLof
ON = Pre-wash section brush motor runs forward at low speed (displays status)
83a PW.MtrLor
ON = Pre-wash section brush motor runs reverse at low speed (displays status)
84 PW.MtrHif
ON = Pre-wash section brush motor runs forward at high speed (displays status)
84a PW.MtrHir
ON = Pre-wash section brush motor runs reverse at high speed (displays status)
4.1.34
0026
PLATE PROCESSOR
85/135
...continued
PARAMETER
85 ConC
86 ConV
87 ConT
88 Cond
89 CTmp
90 IN.ALARM
91 IN.READY
92 H.Curr
95 Cln.Max
96 Cln.Min
97 Dir.Max
98 Dir.Min
99 Add.Min
100 FiltPmp
101 FiltVlv
102 Drain Vlv
103 ProcPmp
104 AddPmp
105 AddPmp 5ml
106 AddPmp 1ml
107 WHeat1
108 WHeat2
109 WHeat3
110 WHeat4
111 WTmp
115 RL.CA
116 DB.CA
117 WB.CA
118 PWB.CA
0019
DESCRIPTION
Voltage from input electrodes in conductivity probe
Voltage from output electrodes in conductivity probe
Voltage from temperature sensor in conductivity probe
Conductivity measured by conductivity probe
Temperature measured by conductivity probe
Turn external alarm indicator lamp ON/OFF (displays status) (If any)
Turn external ready indicator lamp ON/OFF (displays status) (If any)
Displays the current status of the current pre-heat current detector.
Displays the current status of the wash filter clean tank max. level sensor
Displays the current status of the wash filter clean tank min. level sensor
Displays the current status of the wash filter dirty tank max. level sensor
Displays the current status of the wash filter dirty tank min. level sensor
Displays the current status of the additive container min. level sensor
Turn wash filter pump ON/OFF (displays status)
Turn wash filter valve ON/OFF (displays status)
Turn wash filter drain valve ON/OFF (displays status)
Turn wash filter process pump ON/OFF (displays status)
Turn wash filter additive pump ON/OFF (displays status)
ON = Wash filter additive pump will pump 5 ml (displays status)
ON = Wash filter additive pump will pump 1 ml (displays status)
Turn wash filter heater 1 ON/OFF (displays status)
Temperature measured by wash filter temperature sensor.
Displays the current status of the roller motor current alarm.
Displays the current status of the developer brush motor current alarm.
Displays the current status of the wash brush motor current alarm.
Displays the current status of the prewash brush motor current alarm.
4.1.35
85/135
PLATE PROCESSOR
4.1.36
0026
PLATE PROCESSOR
85/135
4.2 CALIBRATING/ADJUSTING
On the following pages are described the various
calibrating and adjusting procedures.
WARNING!
JOG-function.
0026
4.2.1
85/135
PLATE PROCESSOR
85 cm
Center of
Plate feed entrance
Drive
side
190
T 31212
Heater 1
(E5)
126
Heater 2
(E6)
64
252
Heater 3
(E7)
(Ref.)
Heater 4
(E8)
135 cm
Center of
Plate feed entrance
Drive
side
190
T 31365
4.2.2
Heater 1
(E5)
190
Heater 2
(E6)
186
Heater 3
(E7)
64
Heater 4
(E8)
252
250
Heater 5
(E9)
(Ref.)
Heater 6
(E10)
0026
PLATE PROCESSOR
85/135
CALIBRATING THE PRE-HEAT SECTION HEATERS

WARNING! Let the pre-heat section cool down
properly before commencing.
Tools:
- Test plate of desired size and thickness.
- Thermo-strips (71-116C).
GENERAL
The calibration procedure typically requires several
measurements.
Always let the test plate cool down and replace the
thermo-strip between each measurement.
NOTE! It is not necessary to replace the
thermo-strip if measured values are below 96C.
PREPARATIONS
(See illustration opposite)
Mark the centre of each heating element as
shown on the illustration opposite.
Open the processor top cover.
Remove the first set of rollers after the pre-heat
section.
Activate the interlock switch.
Wait until pre-heat temperature has stabilized +
10 min. then proceed with the calibrating
procedure.
continues...
PROCESSOR CONDITIONS
The processor must be started up and ready to
process.
Plate speed setting*:
1.2 m/min
Pre-heat temperature:
500 C
*) Generally it is recommended to set the plate
speed to the speed the processor is most like to run
with during daily processing.
0026
4.2.3
85/135
PLATE PROCESSOR
P4 DEV 30C 100cm

MENU
EXIT
PROG 4
ENTER
HEAT TEMP
EXIT
500C
SET
HEAT TEMP
CANCEL
HEAT TEMP
EXIT
533C
OK
533C
SET
P4 DEV 30C 120cm

MENU
CALIBRATE
EXIT
ENTER
20 HeatPidKp XX
RETURN
SET
23 HeatTpOf1 XX
RETURN
SET
23 HeatTpOf1
CANCEL
28 HeatTpOf6 XX
RETURN
SET
4.2.4
XX
OK
T 2373
0026
PLATE PROCESSOR
MEASURING AND CALIBRATING

(See diagram opposite)
IMPORTANT!
The value "PT" used in the following description
refers to the appropriate plate temperature as
specified from the plate manufacturer.
Place a thermo-strip in the centre on the
backside of the test plate.
Run the plate short side first under Heater 3
(85-models) or Heater 5 (135-models) by aligning
the plate centre with the heater centre.
Take the plate from the exit of the pre-heat
section and check temperature indicated on the
thermo-strip.
Temperature must be "PT" +/-3C.
If the measurement is too low set pre-heat
temperature a little higher (HEAT TEMP
parameter in actual program) or if measurement
is too high set temperature a little lower.
Example:
If measured plate temperature is ex. 12C
lower than "PT", increase pre-heat temp.
by 3 x 12 = 36C.
Wait app. 5 min. until temperature has stabilized
then repeat procedure until value reads within
range.
Place thermo-strips on backside of the plate, one
per heater, aligned with centre of each heater
when plate is centred at the processor entrance.
If a platesetter is used align plate to same
position as plate is delivered from the setter.
0026
85/135
Enter the CALIBRATE function, use Up/Down

keys to find the 23 HeatTpOf01 parameter and
push SET to enter the parameter.
Run the test plate through the heaters aligning
centre of plate with centre of processor.
Temperature must be "PT" +/-6C.
If the measurement is too low use Up/Down
keys to adjust display value a little higher or if
measurement is too high adjust display value a
little lower.
Example:
If measured plate temperature is ex. 6C
too low, increase display value
by 3 x 6 = 18%.
Push OK.
85-models:
Adjust heaters 2 and 4 as described above using
parameters 24 HeatTpOf2 and 26 HeatTpOf4.
Do not adjust Heater 3!
135-models:
Adjust heaters 2, 3, 4 and 6 as described above
using parameters 24 HeatTpOf2, 25
HeatTpOf3, 26 HeatTpOf4 and 28
HeatTpOf6.
Do not adjust Heater 5!
Repeat above procedure until all values read
within range.
Push RETURN and EXIT to leave the
CALIBRATE function.
4.2.5
85/135
PLATE PROCESSOR
CALIBRATE
EXIT
ENTER
20 HeatPidKp XX
RETURN
SET
30 D.ReplP
RETURN
SET
30 D.ReplP
SET
CALIB
TESTING X:XX
CANCEL
OK
AMOUNT XXXml
CANCEL
30 D.ReplP
RETURN
OK
SET
30 D.ReplP
SET
CALIB
CAP
XXXml/min
RETURN
SET
VOL
RETURN
T 2374
4.2.6
XXXml
SET
CNT
RETURN
XXXX
SET
0026
PLATE PROCESSOR
85/135
CALIBRATING REPLENISHMENT AND FILL PUMPS

(See diagrams opposite and below).
Enter the pumps suction hose into a graduated
cup containing the solution.
Remove all air from the replenishment system.
Use for example the pump test function (see later
in this chapter) to start the pump. Keep hose end
under the chemical surface at all time.
Refill the cup if necessary.
Note the exact contents of the cup (X).
keys to find the specific pump calibration
parameter (See list of calibration parameters in
chapter 4.1 earlier in this manual).
Push SET to enter the calibration function.
Push CALIB to start the pump.
The display will change to "TESTING". The pump
will start and stop a number of times during the
test depending on the "D PUMP MIN" setting.
NOTE! It is recommended to let it pump min.
1000 ml but be aware that a larger volume will
give a more accurate calibration.
Push "OK" to stop the pump.

Compare the AMOUNT value with the volume
actually pumped from the cup (Y).
Use the UP/DOWN keys to adjust the value on
the display to the actual pumped value. Push
"OK" to accept calibration.
The software will convert the accepted calibration
value to a pump capacity
(in XXXX ml/min).
Push "SET" twice to enter the pump parameters.
Write down the values for the CAP, VOL and
CNT parameters, as these values can be useful
later if changing the software.
Push "RETURN" to exit.
FLOW-SENSORS
For pumps connected to flow-sensors, the

calibrating procedure is the same, but the
suggested volume is always calculated on basis of
the value 2.200 pulses/1.000 ml no matter the
calibration.
When the volume is adjusted the actual capacity is
calculated in ml/min. and at the same time the
number of pulses/1.000 ml is corrected.
PUMP CAPACITY
See "MANUAL SETTING OF PUMP/VALVE

CAPACITIES" later in this chapter for information
about how to manually set the pump parameters to
the values obtained using the described calibration
procedure.
PUMP
X
Y
T 31419
0026
4.2.7
85/135
PLATE PROCESSOR
CALIBRATE
EXIT
ENTER
20 HeatPidKp XX
RETURN
SET
40 D.WMixVV
RETURN
SET
40 D.WMixVV
SET
CALIB
TESTING X:XX
CANCEL
OK
AMOUNT XXXml
CANCEL
OK
40 D.WMixVV
RETURN
SET
40 D.WMixVV
SET
CALIB
CAP
XXXml/min
RETURN
SET
VOL
RETURN
T 2426
4.2.8
XXXml
SET
CNT
RETURN
XXXX
SET
0026
PLATE PROCESSOR
85/135
CALIBRATING WATER INLET SOLENOID VALVES

(See diagrams opposite and below).
Drain the respective section and lead the drain
hose into a graduated cup.
keys to find the specific valve calibration
Push SET to enter the calibration function.
Push CALIB to open the valve.
The display will change to "TESTING".
NOTE! It is recommended to let the valve be
open for min. 1 min (display shows the time) but
be aware that a larger volume will give a more
accurate calibration.
Push "OK" to close the valve.
NOTE! Wait until all water has run from the
section into the graduate before checking the
volume.
Compare the AMOUNT value with the volume

actually let through the valve and into the cup
(X).
Use the UP/DOWN keys to adjust the value on
the display to the actual volume. Push "OK" to
accept calibration.
The software will convert the accepted calibration
value to a valve capacity
(in XXXX ml/min).
Push "SET" twice to enter the valve parameters.
Write down the values for the CAP, VOL and
CNT parameters, as these values can be useful
later if changing the software.
FLOW-SENSORS
For valves connected to flow-sensors, the

calibrating procedure is the same, but the
suggested volume is always calculated on basis of
the value 2.200 pulses/1.000 ml no matter the
calibration.
When the volume is adjusted the actual capacity is
calculated in ml/min. and at the same time the
number of pulses/1.000 ml is corrected.
VALVE
VALVE CAPACITY
See "MANUAL SETTING OF PUMP/VALVE

CAPACITIES" later in this chapter for information
about how to manually set the valve parameters to
the values obtained using the described calibration
procedure.
X
T 31418
0026
4.2.9
85/135
PLATE PROCESSOR
CALIBRATE
EXIT
ENTER
20 HeatPidKp XX
RETURN
SET
30 D.ReplP
RETURN
SET
30 D.ReplP
SET
CALIB
CAP
XXXml/min
RETURN
SET
CAP
XXXml/min
CANCEL
OK
VOL
RETURN
CNT
RETURN
4.2.10
XXXml
SET
XXXX
SET
T 2498
0026
PLATE PROCESSOR
85/135
MANUAL SETTING OF PUMP/VALVE CAPACITIES

NOTE! This function is to be used only if
software has been changed and old pump and
valve calibration values are still wanted.
When changing to ex. a newer software edition it is
possible to set the various pump and valve
capacities manually without calibrating using the
values obtained previously using the described
calibration procedures.
keys to find the specific pump/valve calibration
Push "SET" twice to enter the pump/valve
parameters.
Use "Up/Down" keys to select the CAP, VOL or
CNT parameters, push "SET" to enter the
parameter and then use "Up/Down" keys to set
the desired value and push "OK" to confirm.
Repeat this procedure for all the pumps and
valves.
NOTE! New settings will only come into effect by
switching main power off and on and restart the
processor.
0026
4.2.11
85/135
PLATE PROCESSOR
4.2.12
0026
PLATE PROCESSOR
85/135
PARAMETER SETTINGS LISTS

Make notes of your current processor settings in the
tables on these page to be able to make same
settings later if changing the software.
NOTE! Wheter or not a parameter is available

USER PARAMETERS
PARAMETER
VALUE
PARAMETER
PROGRAM 1
PROGRAM 2
VALUE
PROGRAM 4
GENERAL
SPEED
HEAT TEMP
PW REPL
PW BRUSH
DEV TEMP
D RPL
D TOP
DEV BRUSH
W RPL
W BRUSH
G RPL
DRY TEMP
PAR. PLATES
SPEED
HEAT
PW REPL
PW BRUSH
DEV TEMP
D RPL
D TOP
DEV BRUSH
W RPL
W BRUSH
G RPL
DRY TEMP
PAR. PLATES
PROGRAM 3
SPEED
HEAT TEMP
PW REPL
PW BRUSH
DEV TEMP
D REPL
D TOP
DEV BRUSH
W RPL
W BRUSH
G RPL
DRY TEMP
PAR. PLATES
LEFT KEY ASSIGN
DISPLAY
VERSION
DATE/TIME
DISPLAY LIGHT
DISPLAY CONTRAST
AUDIO
AUTO-MODE
START
STOP
AUTO-START
AUTO-STOP
WEEK
GUM RINSE
SPEED
HEAT
PW REPL
PW BRUSH
DEV TEMP
D RPL
D TOP
DEV BRUSH
W RPL
W BRUSH
G RPL
DRY TEMP
PAR. PLATES
0026
4.2.13
85/135
PLATE PROCESSOR
SERVICE PARAMETERS
PARAMETER
CONFIG
TYPE
WIDTH
LANGUAGE
UNITS
SETTER
ALARM INDC.
READY INDIC
REWASH
P LOOKUP
H ACTIVE
PW CIRC
PW BRUSH
D BRUSH
D COND
D RPL MIN
D FILL MIN
D WASTE MAX
D FILL UP
D TAPWATER
D REPL FLW
D FILL FLW
D T ALARM
D RPL WAIT
D SMALL
W CIRC
W BRUSH
G CLOSED
G RPL MIN
I SNS DISPL
O SNS DISPL
READY DELAY
READY DELAY
4.2.14
VALUE
PARAMETER
VALUE
SETUP
PLATE SIZES
S1
LENGTH
WIDTH
PAR PLATE
S2
LENGTH
WIDTH
PAR PLATE
S3
LENGTH
WIDTH
PAR PLATE
S4
LENGTH
WIDTH
PAR PLATE
JOG FUNCTION
JOG IN OFF
JOG ACTIVE
JOG PAUSE
JOG SPD
CONDUCTIVITY
REPL PAUSE
DELTA
REPL AMOUNT
ALPH
Tc
GMIN
GMAX
INIT WAIT
ANTIOX/REPL/FILL
D PUMP MIN
D STB AOX
WA STB AOX %
D OFF AOX
WA OFF AOX %
D MAN RPL
WATER REPL %
WATER FILL %
WASH FILTER
REPL
TEMP
MAX FILT.
MAX WAT.
ADD AREA
AFTER TIME
ADD BANK
AUTO FILL
DRY STBY
PROGRAMLOCK
FILT.MAX
0026
PLATE PROCESSOR
PARAMETER
85/135
VALUE
CALIBRATE
20
21
22
23
24
25
26
27
28
30
33
35
40
43
48
50
51
HeatPidKp
HeatPidTi
HeatPidTd
HeatTpOf1
HeatTpOf2
HeatTpOf3
HeatTpOf4
HeatTpOf5
HeatTpOf6
D.ReplP
CAP
VOL
CNT
D.FillP
CAP
VOL
CNT
G.CircP
CAP
D.WMixV
CAP
VOL
CNT
W.SpryV
CAP
PW.SprV
CAP
Coffset
Cgain
0026
4.2.15
85/135
PLATE PROCESSOR
Special adjusting tool
4
3
+
54 mm
rollers
69 mm
rollers
0.
m
Pre-heat
section
Pre-wash
section
Developer
section
C D
Wash
Gum Dryer
section section section
T 31213
4.2.16
0026
PLATE PROCESSOR
85/135
ADJUSTING THE ROLLERS

Adjust all transport rollers as follows:
Tools:
-
10 mm Unbrako key
0.1 mm feeler gauge
or
GENERAL
Make sure that roller locks (1) are properly

closed.
Use key (2) to turn eccentrics (3).
Turn eccentric in locking direction to increase
roller pressure and against locking direction to
decrease pressure.
The space between 2 marks on the eccentrics (3)
corresponds to 0.2 mm vertical.
Check that rollers are adjusted equally in both
ends.
PRE-HEAT ROLLERS (A)
Turn eccentrics (3) until the lower roller bearings

touch the bottom of the slots.
Check that rollers cannot be pushed downwards
by hand.
Turn eccentrics (3) 2.5 marks (0.5 mm) against
locking direction to decrease pressure.
Push rollers downwards to check that the lower
roller is lifted off the slot bottom.
0026
PRE-WASH/DEV/WASH
TRANSPORT ROLLERS (B)
Turn eccentrics (3) against the locking direction

until the feeler gauge can move freely between
the roller ends.
Turn eccentrics (3) in the locking direction until
the feeler gauge no longer moves freely between
the roller ends.
From this point turn eccentrics (3) 3 marks (0.6
mm) in the locking direction.
GUM SECTION ROLLERS (C)

the roller ends.
the roller ends.
From this point turn eccentrics (3) 1 mark (0.2
DRYER SECTION EXIT ROLLERS (D)

the roller ends.
the roller ends.
From this point turn eccentrics (3) 0.5 mark (0.1
4.2.17
85/135
PLATE PROCESSOR
B C
1
2
X
T 31280
4.2.18
0026
PLATE PROCESSOR
85/135
ADJUSTING THE BRUSH SUPPORT ROLLERS

GENERAL
Below is described the standard adjustment for the

brush support rollers.
Tools:
- 5 mm Unbrako T-key
ADJUSTING
Remove the brush (1) and support roller (2).

Adjust the screws (3) in both sides to the
following:
(A) Pre-wash*:
(B) Developer 1:
(C) Developer 2:
(D) Wash*:
X
X
X
X
=
=
=
=
19 mm
18.6 mm
19.5 mm
19 mm
0026
4.2.19
85/135
PLATE PROCESSOR
3
1
4
T 31211
4.2.20
0026
PLATE PROCESSOR
85/135
ADJUSTING THE BRUSHES

GENERAL
PREPARATIONS
The following describes a standard adjustment for

the brushes in the pre-wash*, developer and wash*
sections (* = Not all models).
The brush adjustment can vary from one processor
to another as it must apply to the specific plate and
chemistry type etc.
Open the processor top cover.

Activate the interlock switch.
Enter TEST FUNCTIONS (see how in chapter
4.1) find the parameter that makes the specific
brush motor run fast forward and start the motor
from here.
NOTE! Stay in "TEST FUNCTIONS" while

performing the adjusting procedure.
Tools:
- 5 mm Unbrako T-key
and
- Test plate 100x200x0.15 mm (developed)
or
- Special adjusting tool
PROCESSOR CONDITIONS
The processor must be started up and ready to

process.
Brush speed setting:
60 rpm
ADJUSTING
While the brush (1) runs use the test plate (2) to
test the brush pressure in both sides and in the
middle.
Adjust the brush pressure on the screws (3)
(clockwise = tighten) until you feel a slight
resistance when pulling the test plate backwards.
Make sure that you obtain a uniform pressure in
both sides and in the middle.
From this point turn the screws (3) turn
clockwise in each side.
0026
4.2.21
85/135
PLATE PROCESSOR
T 31210
4.2.22
0026
PLATE PROCESSOR
85/135
ADJUSTING THE WASH SECTION SPRAYTUBE VALVES

The valves for the wash section spray tubes must
be adjusted to obtain the best possible application
of water to the plate.
Adjust the valve for the upper spray tube (1) so
that water is applied to the whole plate width but
without splashing.
Adjust the valve for the lower spray tube (2) so
that water is sprayed onto the upper exit roller.
0026
4.2.23
85/135
PLATE PROCESSOR
T 31209
4.2.24
0026
PLATE PROCESSOR
85/135
ADJUSTING THE PREWASH SECTION

SPRAYTUBE VALVES
Not all models!
The valves for the prewash section spray tubes
must be adjusted to obtain the best possible
application of water to the plate.
Adjust the valve for the upper spray tubes (1)
and (2) so that water is applied to the whole
plate width but without splashing.
Adjust the valve for the lower spray tube (3) so
that water is sprayed onto the upper exit roller.
0026
4.2.25
85/135
PLATE PROCESSOR
4.2.26
0026
PLATE PROCESSOR
85/135
4.3 TROUBLE SHOOTING

GENERAL
If the processor does not work properly, refer to the
following pages to find the paragraph that comes
closest to your problem.
The trouble shooting guide is divided into 3
sections:
A. ALARMS
B. PROBLEMS WITH THE PROCESSOR
C. PROBLEMS WITH PROCESSED MATERIAL
Refer to the User Manual for cleaning and

maintenance subjects and to Chapter 4.1 earlier in
this section for information about fuses.
The electrical diagrams are located last in this
manual.
NOTE! To change a fuse, switch off all power to
the machine first.
Always ensure that the new fuse is of the
correct rating according to the diagram.
WARNING!
JOG-function.
0026
4.3.1
85/135
PLATE PROCESSOR
O
I
Initializing,
Please wait...
3x
FAIL: Not found

HCU
(OFF)
(CODE)
CALL SERVICE
CONFIG
TYPE
RETURN
CONFIG
XXXX
SET
READY DELAY XXcm

RETURN
SET
T2497
Reconfiguring,
Please wait...
4.3.2
0026
PLATE PROCESSOR
85/135
INITIALIZATION FAIL
When processor is turned on it starts to initialize.
If initialization fails because of ex. missing
connection to one of the circuit boards (ex.
HCU-board) an error message is displayed.
The processor will try to initialize 3 times and then it
turns into OFF-mode.
Pushing the Stand-by key switches the processor
into a "SAFE" mode from where you have access to
the configuration parameters when using the code
(Down -> Up -> CONFIG).
If initialization fails do the following:
Turn processor off.
Check that all cables between circuit boards
(especially the circuit boards which are displayed
in the error display) are properly connected.
Turn on the processor.
If initialization fails again enter the "SAFE" mode
and check that the configuration matches the
present processor. If not change the
configuration accordingly and push "RETURN".
The processor will reconfigure and try to initialize.
If initialization still fails, one or more of the circuit
boards are defective.
0026
4.3.3
85/135
PLATE PROCESSOR
A. ALARMS
ALARM LAMP/SETTER STATUS
Display
Alarm lamp ON
Alarm lamp ON
Alarm lamp OFF
Setter "READY"
(continues working)
Setter "BUSY"
(stops working)
Setter "BUSY"
(stops working)
JAM TRANS
HEATER 1..4 DEFECT
REFILL GUM CONT
X*
X*
REFILL REPL CONT
X*
X*
REFILL FILL CONT
X*
X*
EMPTY WASTE CONT
X*
X*
REPLACE FILTER (20m)

2
REPLACE FILTER (0 m)
MAX AREA
CHANGE CHEMISTRY
TMP UNSTA
SPEED LOW/HIGH
PREW TOP-UP STOP
DEV TOP-UP STOP
WASH TOP-UP STOP
UNSTABLE COND
RANGE ERR COND
BELOW MAX DEV/WASH
COVER OPN
WARMING UP HEAT
WARMING UP DEV
INIT COND
PROCESSING
X **
*) "BUSY" signal after 20 min. if alarm is left unattended.

**) Functionality depends on setting of the "READY DELAY" parameter in "CONFIGURATION".
4.3.4
0026
PLATE PROCESSOR
85/135
EXPLANATIONS
for abbreviations and notes used in the ALARM list
COND
DEV
WASH
=
=
WASHC
GUM
PREW
HEAT
DRY
TRANS
WASTE
=
=
=
=
=
=
Conductivity
Control System
Developer section
Wash section
(Open/Tap Water)
Wash section
(Closed/Circ. Water)
Gum section
Pre-wash section
Pre-heat section
Dryer section
Transport system
Dev waste container
1) When the "EMPTY WASTE CONT" alarm occurs the

developer replenish pump will not operate. This is to prevent
that waste containers overflow. The need for replenishment
will be added to the account and released (if any) when the
waste container has been emptied and the "OK" key
pushed.
2) CAUTION! It is very important that filter/water is replaced
before pushing "OK", as this will reset the area counter.
ALARMS
ALARM W. USER
ACTION
EMPTY WASTE CONT
ORDINARY
ALARM
1)
OVERFLOW
SECTION
WASTE
CAUSE
Waste container full.
Waste max. level
sensor error.
PWASH TOP-UP STP
TOP LIMIT
PREW
DEV TOP-UP STOP
DEV
WASH TOP-UP STOP
WASH
REFILL REPL CONT
REPL EMPT
REFILL GUM CONT
DEV
ACTION / REMEDY
Empty waste container.
Push "OK".
Call Service Technician.
Max. level not

reached within time
when topping up.
Check fill pumps and hoses.

Push "RETRY". The
processor will try to
reestablish correct level(s).
Low level in container.
Refill/replace container.
GUM
REFILL FILL CONT
FIL EMPTY
DEV
Low level in developer Refill/replace container.

fill container.
CHECK MIX WATER
NO WATER
DEV
Water tap closed.

Water filter clogged.
Water solenoid valve
malfunctions.
Check tap water connection.

Clean filter.
Check valve function.
Replace if necessary.
Push "OK".
HEATER X DEFECT
(X = 1 to 6)
WRM X DEAD HEAT

(X = 1 to 6)
Respective pre-heat
heater defective.
Replace heater.
CHANGE FILT DEV
Developer filter area

Change filter. Push "OK".
counter limit reached. Filter area counter will be
reset.
MAX AREA
Chemistry area
Empty developer section.
counter limit reached. Push "OK". Developer
section automatically refills
and conductivity system will
measure initial conductivity
value.
Chemistry area counter will
be reset.
REPLACE FILTER
2)
CHANGE CHEMISTRY
0026
COND
4.3.5
85/135
PLATE PROCESSOR
ALARMS
ALARM W. USER
ACTION
ORDINARY
ALARM
SECTION
CAUSE
ACTION / REMEDY
LIMIT FILL WASH
LIMIT FIL
WASH
Wash filter max. level

not reached within
time when filling.
Push "RETRY". The

processor will resume filling.
LIMIT TOP WASH
LIMIT TOP
WASH
Wash filter max. level

not reached within
time when topping
up.
Push "RETRY". The

processor will resume
topping up .
TANK EMPTY WASH
TANK EMPT
WASH
Wash filter must be

filled with water.
Push "FILL". The processor

automatically starts to fill the
wash filter tanks. Fill wash
filter tanks. Push "OK"
Wash filter must be

filled with water.
(AUTO-FILL is OFF)
Fill wash filter tanks.
Wash filter blocked.
Change filter. Reset filter

area counter in
"STATISTICS".
Check pumps and hoses
and repair any blocking.
Turn main switch OFF and
ON.
FILL MANU WASH
W FILTER BLOCK
CHANGE FILT WASH
Wash filter circulation

blocked.
Wash filter area

Change filter. Push "OK".
counter limit reached. Filter area counter will be
reset.
REP WATER
WASH
Wash water area

Push "EXIT" to postpone the
counter limit reached. water change or change
water as described later in
this manual and push "OK".
Water area counter will be
reset.
ADDITIVE EMPTY
NO ADDITI
WASH
Low level in additive

container.
Push "EXIT" to postpone the

filling or fill the container
with fresh additive.
REFILL FL WASH
REFILL FL
WASH
Level below max.

sensor in wash filter.
(AUTO-FILL is OFF).
Fill up to correct level. Push

"EXIT".
HW ERROR WASH
HW ERROR
WASH
Wash filter level

Check sensor function and
sensors malfunctions. replace any defective
sensor. Push "EXIT".
REPL WATER WASH
2)
CHANGE FILT WASH
REPLACE W FILTER
4.3.6
2)
0026
PLATE PROCESSOR
85/135
ALARMS
ALARM W. USER
ACTION
JAM TRANS
ORDINARY
ALARM
JAM
SECTION
TRANS
CAUSE
Plate has jammed in
the processor.
Input- or output
sensor error.
Coupling or gears
defective.
Rollers run too tight.
BELOW MAX
TEMP LOW
PREW
DEV
WASH
WASHC
Level below max.

sensor.
DEV
DRY
WASH
Temperature too low

in section.
Level sensor error.
Heater element
defective.
Temp. sensor error.
Fuse(s) blown.
TEMP HIGH
DEV
DRY
WASH
Temperature too high

in section.
Chiller unit
malfunctions.
Temp. sensor error.
ACTION / REMEDY
Push "IGNORE" then run the
"EJECT PLATE" function.
Otherwise shut the
processor down and remove
the jammed material by
hand.
Check sensor funtion and
replace any defective
sensor.
Replace any defective part.
Check roller adjustments.
The processor will
automatically try to
reestablish the correct level.
Ckeck sensor function.
The processor will
reestablish the correct
temperature.
Replace heater.
Check sensor function.
Replace fuse(s).
The processor will
reestablish the correct
temperature.
See Chiller manual.
Check sensor function.
TMP INCOR
The section is
warming up
SPEED LOW
TRANS
PREW
DEV
WASH
WASHC
Transport or brush
speed too low caused
by:
Tacho error.
Check tacho disk and
sensor.
Supply voltage too
Check supply voltage.
low.
Check motor and transport
Motors worn out or
system.
blocked.
SPEED ERR
0026
HEAT
DEV
Wait until alarm disappears.
TRANS
PREW
DEV
WASH
WASHC
The motor has run at

too low speed too
long caused by:
(See SPEED LOW)
Turn processor OFF and

ON.
4.3.7
85/135
PLATE PROCESSOR
ALARMS
ALARM W. USER
ACTION
ORDINARY
ALARM
SPEED HI
SECTION
CAUSE
ACTION / REMEDY
TRANS
One or more of the

processor's covers
are open.
Close cover(s) properly.
WAIT
TRANS
The processor is not

ready to process.
WASH
Wash filter is not

ready.
UNSTABLE
COND
Unstable
measurements
because of dirty
probe.
RANGE ERR
COND
Solution values
Change solution.
outside measuring
range.
Probe not connected. Check probe connection.
INIT
COND
Conductivity control
system is initializing.
FILTER X/4
(X= 1 to 4)
DEV,
WASH
Filter needs to be
replaced soon. X will
indicate the number
of alarm appearances
out of 4.
WATER X/4
(X= 1 to 4)
WASH
Filter needs to be
replaced soon. X will
indicate the number
of alarm appearances
out of 4.
REPL WAIT
4.3.8
Transport or brush
speed too high
caused by:
Tacho error.
COVER OPN
TRANS
PREW
DEV
WASH
WASHC
DEV
The processor is
releasing a large
amount of accounted
replenishment.
Defective electronics.
Check tacho disc and

sensor.
Replace defective
electronics.
Clean probe as described

later in this manual.
4
0026
PLATE PROCESSOR
85/135

SYMPTOM
PROBABLE CAUSE
REMEDY
NO FUNCTION ACTIVE
Mains switch turned off or power

cable not connected to main
power outlet.
Fuse(s) blown.
Connect cable to main power

outlet and/or turn main switch on.
PROCESSOR CANNOT
INITIALIZE.
Replace fuse.
Configuration error.
Defective PCB.
Cables not properly connected.
MACHINE WILL NOT START UP. MMU-PCB defective.
Replace defective part.
MACHINE DOES NOT START

WHEN A PLATE IS INSERTED.
"GUM-RINSE" program runs.

Input sensor (s) defective.
Wait until program has finished.

Replace defective sensor.
NO WASH WATER ALTHOUGH

MACHINE IS IN PROCESS
MODE.
Electronics defective.
Water solenoid valve defective.
Water tap not open.
Water filter in valve clogged.
Water flow adjusting valves
closed.
Replace defective electronics.

Replace valve.
Open water tap.
Clean water filter.
Open valves and adjust flow.
DRYER BLOWER WORK,

HEATER DOES NOT.
Temperature sensor defective.

Heating element defective.
Fuse(s) blown.
Replace
Replace
Replace
Replace
DRYER BLOWER DOES NOT

WORK.
Blower defective.
Fuse(s) blown.
Replace blower.
Replace fuse.
NO GUM ALTHOUGH
MACHINE IS IN PROCESS
MODE.
Pump defective.
Gum flow adjusting valve clogged
or closed.
Gum filter clogged.
Gum container empty.
Fuse(s) blown.
Gum hose blocked.
Pump valves blocked or defective.
Replace pump.
Open valve and adjust flow or
clean it.
Clean filter.
Refill container.
Replace fuse.
Clean hose.
Clean or replace valve.
0026
temperature sensor.
heating element.
defective electronics.
fuse.
4.3.9
85/135
PLATE PROCESSOR

SYMPTOM
PROBABLE CAUSE
GUM/FINISHER PUMP RUNS

BUT NO GUM/FINISHER.
(NO ALARMS)
Gum hose blocked.

Clean hose.
Pump valves blocked or defective. Clean or replace valve.
DEVELOPER REPLENISHMENT
PUMP DOES NOT WORK.
(PROCESSORS WITHOUT
FLOW-SENSOR)
Pump defective.
Fuse(s) blown.
Replace pump.
Replace fuse.
DEVELOPER REPLENISHMENT
PUMP RUNS BUT NO
REPLENISHMENT.
(PROCESSORS WITHOUT
FLOW-SENSOR)
Replenishment hose blocked.

Pump valves blocked or defective
Replenish container empty.
Clean hose.
Clean or replace valves.
Refill container.
REPLENISHMENT SYSTEM
DOES NOT WORK ALTHOUGH
THE MACHINE IS IN
PROCESS MODE.
Replenishment parameters
settings not correct.

Make correct settings.
DEVELOPER FILL PUMP DOES

NOT WORK.
(PROCESSORS WITHOUT
FLOW-SENSOR)
Configuration error.
Pump defective.
Fuse(s) blown.
Make correct configuration.

Replace pump.
Replace fuse.
NO PRE-WASH CIRCULATION.
Pre-wash circulation pump

defective.
Pre-wash filter clogged.
Pre-wash spray tubes clogged.
Fuse(s) blown.
Replace pump.
NO DEVELOPER CIRCULATION. Developer circulation pump

defective.
Dev. filter clogged.
Developer spray tubes clogged.
Fuse(s) blown.
Replace pump.
NO WATER CIRCULATION.
Replace pump.
4.3.10
Water circulation pump

defective.
Water filter clogged.
Water spray tubes clogged.
Fuse(s) blown.
REMEDY
Clean filter element.

Clean spray tubes.
Replace fuse.
Replace filter element.

Clean spray tubes.
Replace fuse.
Clean filter.
Clean spray tubes.
Replace fuse.
0026
PLATE PROCESSOR
85/135

SYMPTOM
PROBABLE CAUSE
REMEDY
CONTINUOUS NOISE FROM

DEVELOPER VACUUM PUMP
Processor out of levelling.
Check levelling and adjust if

necessary.
Make proper installation.
Developer dome not properly

installed.
Hose between pump and dome
not properly connected.
Max. level sensor defective.
Make proper connection.

Replace defective sensor.
BRUSH ROLLER MOTOR RUNS, Drive gears or worms defective.

BUT BRUSHES DO NOT TURN.
Check all worms and gears and

that they move freely.
ROLLER DRIVE MOTOR RUNS,

BUT NO PLATE TRANSPORT.
Check all worms and gears and

gears on rollers, and that they
move freely.
Check couplings.
Drive gears, worms, or couplings

defective.
0026
4.3.11
85/135
PLATE PROCESSOR

SYMPTOM
PROBABLE CAUSE
REMEDY
PLATE IS NOT COMPLETELY

DRY
Dryer temperature is set too low.
Set dryer temperature a little

higher.
See page 4.3.2
Adjust rollers according to
description in chapter 4.2 earlier in
this manual.
Dryer section is malfunctioning.

Gum rollers misadjusted.
PLATE HAS STRIPES LENGTHWISE OR CROSSWISE
Defective or dirty rollers or guides. Take rollers and/or guides out,

inspect and wash them. Rollers
with dents or other marks must be
changed.
Brush(es) misadjusted.
Adjust brush(es) according to
this manual.
Brush(es) defective.
Replace defective brush.
PLATE IS UNDERDEVELOPED
(EXPOSURE IS CORRECT AND
PLATE NOT TOO OLD)
Developer exhausted.
Machine runs too fast.
Developer temperature too low.
Developer circulation insufficient.
Replenishment insufficient.
Brush(es) out of adjustment.
4
PLATE IS OVERDEVELOPED.
(EXPOSURE IS CORRECT AND
PLATE NOT TOO OLD)
Pre-heat temperature too low.

Machine runs too slow.
Developer temperature too high.
Replenishment setting too high.
4.3.12
Change developer.
Reduce the transport speed
slightly.
Set developer temperature a little
higher.
Check function of circulation pump
and spray-tubes and if filter is
clogged.
Set replenishment rate a little
higher.
this manual.
Set pre-heat temperature a little
higher.
Increase the transport speed
slightly.
Set developer temperature a little
lower.
lower.
0026
PLATE PROCESSOR
85/135

SYMPTOM
PROBABLE CAUSE
REMEDY
PRE-WASHING NOT
SUFFICIENT
Pre-wash filter clogged.

Spray-tubes clogged or
misadjusted.
Pre-wash circulation pump does
not run.
Replenishment insufficient.
Clean filter.
Clean or adjust whatever is
necessary.
See page 4.3.3
Brush misadjusted.
WASHING NOT SUFFICIENT

higher.
Adjust brush according to
this manual.
Water tap closed.

Water solenoid valve defective or
water filter clogged.
Spray-tubes clogged or
misadjusted.
Water circulation pump does not
run.
Brush misadjusted.
Open water tap.

Check valve and filter.
PLATE HAS AN UNEVEN

GUMMING
Gum container nearly empty.

Gum rollers dirty.
Gum distributing tube clogged or
out of adjustment.
Gum pump clogged.
Refill container.
Take rollers out and clean them.
Take tube out and rinse or
readjust.
Take pump apart and clean valves.
PLATES TRAILING EDGE IS

BEND
Brushes mistakenly switched

between developer and wash
sections.
Brush pressure too high.
Switch brushes to their original

locations.
Brush speed too high.
0026
Clean or adjust whatever is

necessary.
See page 4.3.3
this manual.
Adjust brushes according to

description in chapter 4.2.
Reduce brush speed.
4.3.13
85/135
PLATE PROCESSOR
4.3.14
0026
PLATE PROCESSOR
85/135
Section 5
5.1 SPARE PARTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.1
PARTS DELIVERED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.1
ORDERING SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.1
SPECIAL SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.1
SPARE PARTS STAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.3

SPARE PARTS TOP COVERS . . . . . . . . . . . . . . . . . . . . . . . 5.1.5
SPARE PARTS EXIT TABLE . . . . . . . . . . . . . . . . . . . . . . . . 5.1.7
SPARE PARTS SIDE/FRONT PANELS. . . . . . . . . . . . . . . . . 5.1.9
SPARE PARTS DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . 5.1.11
SPARE PARTS CIRCULATION PREWASH. . . . . . . . . . . . . 5.1.15
SPARE PARTS CIRCULATION DEVELOPER . . . . . . . . . . . 5.1.17
SPARE PARTS CIRCULATION WASH . . . . . . . . . . . . . . . . 5.1.21
SPARE PARTS PRE-HEAT SECTION . . . . . . . . . . . . . . . . 5.1.25
SPARE PARTS PREWASH SECTION. . . . . . . . . . . . . . . . . 5.1.29
SPARE PARTS DEVELOPER SECTION . . . . . . . . . . . . . . . 5.1.35
SPARE PARTS WASH SECTION . . . . . . . . . . . . . . . . . . . . 5.1.39
SPARE PARTS WASH SECTION . . . . . . . . . . . . . . . . . . . . 5.1.41
SPARE PARTS GUM SECTION . . . . . . . . . . . . . . . . . . . . . 5.1.43
SPARE PARTS DRYER SECTION . . . . . . . . . . . . . . . . . . . 5.1.45
SPARE PARTS DRYER SECTION . . . . . . . . . . . . . . . . . . . 5.1.47

SPARE PARTS FIELD-WIRING BOX . . . . . . . . . . . . . . . . . 5.1.49
SPARE PARTS HPU-BOX . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.51
0026
5.0.1
85/135
PLATE PROCESSOR
5.2 SPECIAL SPARE PARTS

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.1
5.3 ELECTRICAL DIAGRAMS
5.0.2
0026
PLATE PROCESSOR
85/135
5.1 SPARE PARTS

GENERAL
PARTS DELIVERED
Parts delivered are specified on an enclosed packing
list.
The following pages contain the

iso-metric drawings with spare parts
and part numbers
ORDERING SPARE PARTS

When ordering spare parts please state carefully the
spare part number, the specification and the number
of items wanted.
SPECIAL SPARE PARTS

Some of the spare parts (covers, panels etc.) are
available in different colours. In these cases you
please refer to chapter 5.2 SPECIAL SPARE
PARTS for the correct numbers for your specific
processor.
0026
5.1.1
85/135
PLATE PROCESSOR
11
10
12
8
13
9
3
6
7
6
2
1
5
5
STAND
5.1.2
T8384
0026
PLATE PROCESSOR
85/135
SPARE PARTS STAND

Pos. No
Part No
Specification
= Item not standard on all models - may be available as option

1
SEE CHAPTER 5.2
SEE CHAPTER 5.2
SEE CHAPTER 5.2
SEE CHAPTER 5.2
SEE CHAPTER 5.2
SEE CHAPTER 5.2
24866
LOCK, STAY, FENDER D4.1/12X6.5
1388
57173
LEG, TRAPEZOID
10
35315
HOLDER, PIPE, D20
11
35488
HAND, SHOWER, ORAS, BEDETTA
12
43862
HOSE, SPIRAL
13
35367
HANDLE, LOCK, SOUTHCO TP. 19-91-10
STOPPER D120X10
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
0040
5.1.3
85/135
PLATE PROCESSOR
13
3
16
10
11
13
17
14
20
19
15
18
12
4
2
22
22
10
11
9
21
8
5
T8407
5.1.4
TOP COVERS
0026
PLATE PROCESSOR
85/135
SPARE PARTS TOP COVERS

Pos. No
Part No
Specification

1
SEE CHAPTER 5.2
54842
SOCKET, SIGNAL, ALARM, LAMP
35495
BEARING D8/D10X7.5 GLY.PBG08 10 07, 5F
25823
CIRCLIP D4X0.7 DIN 6799
53530
TUBE, HOLDER, ALARM, LAMP
SEE CHAPTER 5.2
SEE CHAPTER 5.2
26386
SWITCH, DUAL, POLE, ST, 1832, 3312
24866
LOCK, STAY, FENDER D4.1/12X6.5
10
35362
HANDLE, SOUTHCO TP. P2-44
11
53331
KEY, SWITCH, SAFETY, SCHMERSAL
12
35392
SPRING, GAS 100N L146.5/226.5 082414
13
25703
CIRCLIP D6X0.7 DIN 6799
14
25315
HINGE, SOUTHCO TP.B 96-50-320-11
15
25316
HINGE, SOUTHCO TP.A 96-50-310-11
16
50345
BRACKET, RIGHT, HINGE, PANEL, TOP
50344
BRACKET, LEFT, HINGE, PANEL, TOP
17
35825
SPRING, GAS 30ON 205/160
18
44953
BUSHING, SPRING, GAS, PANEL, DRYER
19
36224
SIGNAL, LAMP, ALARM
20
26700
LAMP, ALARM TP.WERMA BA15D 5W 230V
21
5176
NUT, PG7
22
5177
BUSHING, CABLE, PG 7
23
24
25
26
27
28
29
0040
5.1.5
85/135
PLATE PROCESSOR
1
2
3
4
6
7
5
5
EXIT TABLES
5.1.6
T8386
0026
PLATE PROCESSOR
85/135
SPARE PARTS EXIT TABLE

Pos. No
Part No
Specification

1
SEE CHAPTER 5.2
SEE CHAPTER 5.2
25110
PIN, SPLIT D3X54
35865
BEARING, BUSHING, SNAP
SEE CHAPTER 5.2
43546
BEARING, BLOCK, BOW
35365
SCR. FINGER M5X18 TP.GN421-M5-18
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
0040
5.1.7
85/135
PLATE PROCESSOR
11
12
13
14
10
15
7
6
5
25
26
18
2
3
17
24
23
21
22
16
19
20
SIDE/FRONT PANELS
5.1.8
T8388
0026
PLATE PROCESSOR
85/135
SPARE PARTS SIDE/FRONT PANELS

Pos. No
Part No
Specification

1
SEE CHAPTER 5.2
SEE CHAPTER 5.2
22839
PANEL, BLIND
35369
CLIPS, PANEL 3233.2003
50048
LID, BOX, PANEL, CONTROL
25628
SPACER M3X8+6 TP.DI661
26411
PCB, GNUC, MMU
22859
PANEL, SHADOW
43552
BRACKET, PANEL, CONTROL
10
43262
FOIL, PANEL, CONTROL
11
SEE CHAPTER 5.2
12
SEE CHAPTER 5.2
13
SEE CHAPTER 5.2
14
35366
BEARING, SLIDE D5/8/11X10 0080500
15
43551
BOX, PANEL, CONTROL
16
26545
BUTTON, EMERGENCY-STOP, RAFIX
17
26549
LABEL, EMERGENCY-STOP, RAFIX
18
26546
CONTACT BLOCK, EMERGENCY-STOP, RAFIX
19
36108
LAMP, INDICATOR, READY
20
36109
INDICATOR, CAP, FLAT (GREEN)
21
44902
BEARING, LEFT, GUIDE, ENTRANCE
22
0180202
23
54334
PIPE, DISTANCE, GUIDE, ENTRANCE
24
44903
TUBE, GUIDE, ENTRANCE
25
54373
BEARING, RIGHT, GUIDE, ENTRANCE
26
GUIDE, SILICONE D25 INCL. BUSHING
SEE CHAPTER 5.2
27
28
29
30
0040
5.1.9
85/135
PLATE PROCESSOR
1
2
9
3
23
11 17
29
3
8
32
15
30
31
10
33
16
27
34
11
20
14
41
11
14
12
13
22
13
20
8
33
18
42
32
34
37
38
39
25
9
9
24
35
9
19
6
6
28
28
21
26
9
36
6
24
37
39
25
9
9 38
DRIVE SYSTEM
5.1.10
T8355
0026
PLATE PROCESSOR
85/135
SPARE PARTS DRIVE SYSTEM

Pos. No
Part No
Specification

1
43221
GEAR, Z23, M3
35483
V-RING, VA20, NBR
35269
SCR D5X40
22887
BEARING, SHAFT, LEAD-IN
35482
O-RING, D68X2.0, NBR
43235
WORM, GEAR, Z3, M3, RIGHT
44909
SHAFT, LEAD-IN
53319
GEAR, Z16,M3, RIGHT
44912
CLIPS, R-SHAPE, D4.0
10
44930
BRACKET, CONNECTION, MODULE
11
45371
CIRCLIP D15X1,5
12
35269
SCR D5X40
13
53318
GEAR, Z16, M3, LEFT
14
63123
BUSHING, GEAR, INTER
15
53323
GEAR, Z17, M2
16
53746
BUSHING, GEAR, INTER, ECCENTRIC
17
63291
GEAR, Z18, M3
18
67846
MOTOR, TACHO, COMPLETE
19
43231
GEAR, Z42, M2
20
54837
SPRING, ANTISTATIC
21
43236
WORM, GEAR, Z3, M3, LEFT
22
63400
SHAFT, MOTOR
23
1554
24
22886
BEARING, SHAFT, DRIVE
25
35379
WASHER, BEARING D20/35X2.75
26
35353
CLUTCH, COUPLING D41.3 TP.236.41 HUCU
27
35908
SIMMERING, 20X30X7, NBR, AS, DIN 3760
28
35352
COUPLING D16/41.3 TP.234.41.42 HUCU
29
57126
MOTOR, DRIVE, COMPLETE
30
35483
V-RING, VA20, NBR
0040
PIN D4X20
5.1.11
85/135
PLATE PROCESSOR
1
2
9
3
23
11 17
29
3
8
32
15
30
31
10
33
16
27
34
11
20
14
41
11
14
12
13
22
13
20
8
33
18
42
32
34
37
38
39
25
9
9
24
35
9
19
6
6
28
28
21
26
9
36
6
24
37
39
25
9
9 38
DRIVE SYSTEM
5.1.12
T8355
0026
PLATE PROCESSOR
85/135
SPARE PARTS DRIVE SYSTEM

Pos. No
Part No
Specification

31
63401
GEAR, Z16, M2
32
44100
WASHER, TACHO
33
14452
CLIP, WORM D2X15
34
16436
SENSOR, OPTICAL
35
53321
SHAFT, DRIVE, RINSE
36
43246
SHAFT, DRIVE, DEV D16X733
37
44913
BEARING, AXIAL, DRIVE
38
35377
WASHER, BEARING D20/30X1
39
35378
BEARING, AXIAL D20/35X2
40
35379
WASHER, BEARING D20/35X2.75
41
16090
FUSE, 6A 6.3X32 MM S/B
42
6896
FUSE, 4A 6.3X32 MM S/B
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
0040
5.1.13
85/135
PLATE PROCESSOR
1
2
1
4
1
3
2
10
12
9
11
10
5
CIRCULATION PREWASH
5.1.14
T8367
0026
PLATE PROCESSOR
85/135
SPARE PARTS CIRCULATION PREWASH

Pos. No
Part No
Specification

1
0011361
FITTING VALVE, BALL "
54593
FITTING, SPRAY, PREWASH
43849
FITTING, SPRAY, PREWASH, CW
54344
HOSE, ELBOW, 90, PREWASH
54343
53346
PUMP, IWAKI MD2O
25432
HOSE, CLEAR, PL D16X2.5
43801
BRACKET, PUMP
25784
HOSE, CLEAR, PL D20/25
10
6040
11
63098
VALVE, BALL, D25
12
54570
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
0040
5.1.15
85/135
PLATE PROCESSOR
39
38
33
12
23
40
17
5
35
17
34
18
17
19
21
41
49
26
22
32
17
24
45
27
28
29
48
30
41
37
25
52
7
45
52
13
20
47
10
42
50
43
20
47
51
17
15
14
16
44
50
36
11
12
46
51
31
47
CIRCULATION SYSTEM DEVELOPER
5.1.16
T8404
0035
PLATE PROCESSOR
85/135
SPARE PARTS CIRCULATION DEVELOPER

Pos. No
Part No
Specification

1
35355
O-RING, 5.0X2.5 EPDM
54394
BRACKET, CONNECTOR, 3-POLE
43801
BRACKET, PUMP, DEV
53346
PUMP, IWAKI, MD20
50319
BRACKET, CYCLONE
54360
TUBE, RISER, FILTER, 10"
SEE CHAPTER 5.2
28751
LID, FILTER, COMPLETE
25817
O-RING D78X3
10
64263
HOUSING, FILTER, 10"
11
54312
FITTING, PUMP, FILTER, D24/D18
12
35386
O-RING D16.3X2.4 FPM (WITH COOLING PIPE)
0059097
PACKING 25X17X2 VITON 75 (WITHOUT COOLING PIPE)
13
43508
BRACKET, FILTER, TOP
14
14463
HOSE, DRAIN D24/32X84
15
6040
16
53078
FIT., DRAIN, DEV
17
25564
HOSE, D12X2 CL
18
53353
PUMP, REPLENISH
19
6341
HOSE D10/14, RED
20
63161
TUBE, SUCTION, SENSOR
21
54306
LID, CYCLON, ANTIFOAM
22
14458
SPRING, STANDPIPE D30X25
23
53355
PUMP, OSC., VACUUM, DEV
24
77698
CABLE, SENSOR, CONDUCTIVITY
25
43800
TUBE, FOAM, DRAIN
26
5017
27
53678
HANDLE, LWR, PROBE
28
35811
GASKET, SIMMER, 25X35X7, FPM
29
32374
HOUSING, PROBE
0040
HOSE, D25/31 CLEAR
SCR M4X5 HE SO CP 4 DIN 916
5.1.17
85/135
PLATE PROCESSOR
39
38
33
12
23
40
17
5
35
17
34
18
17
19
21
41
49
26
22
32
17
24
45
27
28
29
48
30
41
37
25
52
7
45
52
13
20
47
10
42
50
43
20
47
51
17
15
14
16
44
50
36
11
12
46
51
31
47
CIRCULATION SYSTEM DEVELOPER
5.1.18
T8404
0035
PLATE PROCESSOR
85/135
SPARE PARTS CIRCULATION DEVELOPER

Pos. No
Part No
Specification

30
25432
HOSE, CLEAR D16X2.5
31
63185
TUBE, WASTE, SENSOR, 2-PIN
32
70213
ANGLE WS10
33
53351
PUMP, TOTTON, SD 9/38,7 6 L/MIN
34
43724
SENSOR, TEMP NTC
35
44968
FIT., BUSHING, "RG-D6
36
35385
O-RING, D19.3X2.4, FPM
37
6041
38
3230Z000401
NUT, UNION INSIDE D16.3, MALE (WITH COOLING PIPE)
7291X000303
Plug, (WITHOUT COOLING PIPE)
HOSE, D10/14
39
22862
PIPE, COOLING
40
54395
BRACKET, CONNECTOR, 4P
41
15510
CLAMP, HOSE D10-16
42
25319
FITTING, HOSE D12/RG3/8
43
25283
FITTING, ELBOW 12X3/8 PL
44
25784
45
25892
HOSE, SPIRAL D20/25 TP.SPS20
46
35869
47
32379
SENSOR, LEVEL, 2-PIN
48
25878
HOSE, D16 MM, REINF.
49
35385
O-RING, D19.3X2.4, FPM
50
35742
CIRCLIP, D10/D16X3.6
51
63162
TUBE, D32, SUCTION
52
4030
TUBE, SUCTION, GREY, D11X355
53
54
55
56
57
58
0040
5.1.19
85/135
PLATE PROCESSOR
10 11
12
27
6
5
7
8
6
3
21
15
20
16
22
21
7
28
19
17
15
13
18
7
23
31
24
25
24
26
7
14
9
30
29
CIRCULATION SYSTEM WASH/GUM
5.1.20
T8397
0035
PLATE PROCESSOR
85/135
SPARE PARTS CIRCULATION WASH

Pos. No
Part No
Specification

1
25892
54395
0087221
25843
FIT. HOSE D10XR3/8"
44901
FITTING, SPRAY 2, WASH, RINSE
0011361
25784
HOSE, D20/25, CLEAR, PL
43804
FIT, SPRAY, WASH, CW, RINSE
32379
10
43839
BRACKET, VALVE, 4-WAY, 90
11
26388
VALVE, SOLENOID, 4-WAY, IMQ R-G 90
12
6332
CLAMP, HOSE D09-16
13
6041
HOSE, BLUE, D10/14MM (PER M)
14
63161
15
6040
16
63098
VALVE, BALL, 25
17
43801
BRACKET, PUMP, DEV
18
53348
PUMP, IWAKI, MD-15R
19
24675
HOSE, ELBOW
20
54394
21
25564
HOSE, D12X2 CL
22
53347
PUMP, REPLENISH, GUM
23
63272
FITTING, LOWER, GUM, RINSE
24
36105
VALVE, SOLENOID D132A8 Z110A
25
54328
FIT., GUM, CAN, UPPER
26
44974
FIT., BUSHING, "RG/D20
27
0011361
28
25293
FIT., VALVE, ADJUSTABLE, D12
29
63162
TUBE, D32, SUCTION
30
35742
CIRCLIP, D10/D16X3.6
0040
BALL VALVE 3/8"
ADJUSTING VALVE "
TUBE, SUCTION, SENSOR

HOSE, D25/31 CLEAR
FIT. VALVE, BALL " MA/FE
5.1.21
85/135
PLATE PROCESSOR
10 11
12
27
6
5
7
8
6
3
21
15
20
16
22
21
7
28
19
17
15
13
18
7
23
31
24
25
24
26
7
14
9
30
29
CIRCULATION SYSTEM WASH/GUM
5.1.22
T8397
0035
PLATE PROCESSOR
85/135
SPARE PARTS CIRCULATION WASH

Pos. No
Part No
Specification

31
4030
TUBE, SUCTION, GREY, D11X355
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
0040
5.1.23
85/135
PLATE PROCESSOR
50
51
1
53
3
4
54
7
6
7
8
2
10
13
11
14
9
52 15
11
12
16
17
18
19
20
26
22
21
29
23
24
25
22
29
22
47
22
23
28
23
42
21
30
28
23
45
48
24 46
44
38
41
25
27
37
34
5
32
24
43
34
36
39
40
33
32
49
24
35
35
31
PRE-HEAT SECTION
5.1.24
T8360
0026
PLATE PROCESSOR
85/135
SPARE PARTS PRE-HEAT SECTION

Pos. No
Part No
Specification

1
SEE CHAPTER 5.2
SEE CHAPTER 5.2
0068999
TERMINAL 2-POL 1032 PORCELAIN
26343
SWITCH, MAN. RESET R30, C186, 112, 6%
70183
TERMINAL, GROUND, MULTIPLY
SEE CHAPTER 5.2
SEE CHAPTER 5.2
SEE CHAPTER 5.2
SEE CHAPTER 5.2
10
43207
BRACKET, ELEMENT, HEATING
11
SEE CHAPTER 5.2
12
SEE CHAPTER 5.2
13
43597
GUIDE, SNAP, DRYER
14
SEE CHAPTER 5.2
15
SEE CHAPTER 5.2
16
SEE CHAPTER 5.2
17
SEE CHAPTER 5.2
18
SEE CHAPTER 5.2
19
SEE CHAPTER 5.2
20
50301
LIGHT PROOF, COVER, TOP, 85
21
57768
ROLLER, D54, SILICONE, COMPLETE
22
63444
BEARING, ROLLER, PREHEAT, W/GROWTH
23
44973
SPRING, ROLLER, PREHEAT
24
44912
25
43548
GEAR, Z18, M3, PVDF
26
57957
SHIELD, AIR, RIGHT
27
57958
SHIELD, AIR, LEFT
28
57264
LOCK, ROLLER, LEFT, COMPLETE
29
57265
LOCK, ROLLER, RIGHT, COMPLETE
30
0040
SEE CHAPTER 5.2
5.1.25
85/135
PLATE PROCESSOR
50
51
1
53
3
4
54
7
6
7
8
2
10
13
11
14
9
52 15
11
12
16
17
18
19
20
26
22
21
29
23
24
25
22
29
22
47
22
23
28
23
42
21
30
28
23
45
48
24 46
44
38
41
25
27
37
34
5
32
24
43
34
36
39
40
33
32
49
24
35
35
31
PRE-HEAT SECTION
5.1.26
T8360
0026
PLATE PROCESSOR
85/135
SPARE PARTS PRE-HEAT SECTION

Pos. No
Part No
Specification

31
SEE CHAPTER 5.2
32
5651
FAN, 230V 119 X 119 X 38
33
44971
BRACKET, SENSOR, INPUT, PREHEAT
34
16787
SWITCH, ASSY 10-59220-010
35
35368
GITTER, BLOWER, PAPST, LZ30-5-A2
36
67991
MEASURING, CURRENT
37
54837
SPRING, ANTISTATIC
38
35379
WASHER, BEARING D20/35X2.75 LS2035
39
43544
BEARING, GEAR, PREHEAT
40
53319
GEAR, Z16, M3, RIGHT
41
43841
GEAR, Z23, M3, PVDF
42
57138
COUPLER, SHAFT, DRIVE
43
22886
44
43235
WORM, GEAR, Z3, M3, RIGHT
45
43545
SHAFT, DRIVE, PREHEAT
46
35378
BEARING, AXIAL D20/35X2 AXK2035
47
35377
WASHER, BEARING D20/30X1 AS2035
48
44913
49
44909
SHAFT, LEAD-IN
50
25739
STUD, D4 TP.314-112-170
51
15826
WASHER, D4.3/10X0.5
52
SEE CHAPTER 5.2
53
SEE CHAPTER 5.2
54
SEE CHAPTER 5.2
55
56
57
58
59
60
0040
5.1.27
85/135
PLATE PROCESSOR
62
8
9
2
1
11
10
68
7
28
17
17
2
25
16
14
18
6
15
12
13
19
10
17
25
3
20
17
22
2
27
21
69
26
29
25
33
30
24
33
2
23
58
31
32
60
56
32
55
57
13
64
65
63
35
61
59
13
66
36
37
42
67
39
22
39
43
40
34
45
38
41
46
40
36
40
44
13
37
41
47
22
48
22
51
49 50
52
PRE-WASH SECTION
5.1.28
53 54
49
T8362
0035
PLATE PROCESSOR
85/135
SPARE PARTS PREWASH SECTION

Pos. No
Part No
Specification

1
53807
TUBE, SPRAY, PREWASH, UPPER, REAR
35895
O-RING D14X1.78, VITON
53762
STOPPER, TUBE, SPRAY, D20
43569
BRUSH, D55/D20, PPNO.08
43584
ROLLER, PUR, D54
32500
BEARING, ROLLER, D54
44910
SPRING, SPACER, BRUSH, D12X30
35267
SCR M6X80 HE SO CH 4 DIN 912
44918
LOCK, BRUSH
10
53329
BEARING, BRUSH, WASH
11
44911
SPRING, LOCK, BRUSH D7.7X20
12
63106
GEAR, Z23, M2
13
35217
CIRCLIP D15X1.5 A2 DIN 6799
14
53799
TUBE, SPRAY, WASH, UPPER, FRONT
15
33546
ROLLER, , D22X905 H,SHT
16
43894
BRACKET, ROLLER, WASH
17
15499
SNAP RING M20X1.2
18
35350
PIN, CYLINDER D4X30 A4
19
63452
ROLLER, RUBBER, D54, SHORE 30, BULGED
20
63451
ROLLER, RUBBER, D54, SHORE 40
21
43220
GEAR, Z18, M3
22
44912
23
43264
CLAMP, WASH, LOWER, TUBE
24
32323
GUIDE, WASH, BRUSH
25
0068650
O-RING D11,11X1,78 VITON
26
53764
TUBE, GUIDE, DEV, FRONT
27
53768
TUBE, SPRAY, WASH, REAR
28
53331
ACTUATOR, SWITCH, SAFETY, SCHMERSAL
29
63450
30
63453
0040
5.1.29
85/135
PLATE PROCESSOR
62
8
9
2
1
11
10
68
7
28
17
17
2
25
16
14
18
6
15
12
13
19
10
17
25
3
20
17
22
2
27
21
69
26
29
25
33
30
24
33
2
23
58
31
32
60
56
32
55
57
13
64
65
63
35
61
59
13
66
36
37
42
67
39
22
39
43
40
34
45
38
41
46
40
36
40
44
13
37
41
47
22
48
22
51
49 50
52
PRE-WASH SECTION
5.1.30
53 54
49
T8362
0035
PLATE PROCESSOR
85/135

Pos. No
Part No
Specification

31
57250
FILTER, WASH, AMAID, 500 MICRON
32
57120
LOCK, ROLLER, RIGHT
33
57119
LOCK, ROLLER, LEFT
34
31228
TANK, PREWASH, 85
35
44930
BRACKET, CONNECTION, MODULE
36
63123
BUSHING, GEAR, INTER
37
53318
GEAR, Z16, M3, LEFT
38
43221
GEAR, Z23,M3
39
35482
O-RING, D68X2.0, NBR
40
22887
BEARING, SHAFT, LEAD-IN
41
53318
GEAR, Z16, M3, LEFT
42
26602
SWITCH, INTERLOCK, SCHMERSAL
43
35483
V-RING, VA20, NBR
44
44909
SHAFT, LEAD-IN
45
54821
BRACKET, LOCK, SWITCH, SCHMEARSAL
46
32383
47
43845
SHAFT, DRIVE, PREWASH
48
35352
COUPLING D16/41.3 TP.234.41.42 HUGO
49
43236
WORM, GEAR, Z3, M3, LEFT
50
35379
WASHER, BEARING D20/35X2.75 LS2035
51
35378
BEARING, AXIAL D20/35X2 AXK2035
52
35377
WASHER, BEARING D20/30X1 AS2035
53
44913
54
22886
55
35351
PIN, CYLINDER D6X20 A4
56
44100
WASHER, TACHO, MODIFY
57
16436
SENSOR, OPTICAL
58
35513
O-RING, VITON, 34.0X2.0MM
59
6896
60
67846
0040
FUSE 4A, 6.3X32 MM S/B

MOTOR, TACHO, COMPLETE
5.1.31
85/135
PLATE PROCESSOR
62
8
9
2
1
11
10
68
7
28
17
17
2
25
16
14
18
6
15
12
13
19
10
17
25
3
20
17
22
2
27
21
69
26
29
25
33
30
24
33
2
23
58
31
32
60
56
32
55
57
13
64
65
63
35
61
59
13
66
36
37
42
67
39
22
39
43
40
34
45
38
41
46
40
36
40
44
13
37
41
47
22
48
22
51
49 50
52
PRE-WASH SECTION
5.1.32
53 54
49
T8362
0035
PLATE PROCESSOR
85/135

Pos. No
Part No
Specification

61
54837
62
SPRING, ANTISTATIC
SEE CHAPTER 5.2
63
63400
SHAFT, MOTOR
64
53323
GEAR, Z17, M2
65
14452
CLIP, WORM D2X15.5
66
35386
O-RING, D16.3X2.4
67
35122
NUT M12 HE
68
32500
69
32322
GUIDE, WASH
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
0040
5.1.33
85/135
PLATE PROCESSOR
47
1
2
34
5
20
46
37
41
36
20
26
8
32
7
25
10
10
3
7
21
8
7
16
40
21
33
16
12
7 11
7
17
48
17
13
11
12
13
20
15
14
19
11
29
1
17
30
11
27 12 38
28
29
36
24
14
17
45
18
15
10 14
30
23
31
30
35
39
42
50
36
22
29
36
49
3
43
44
DEVELOPER SECTION
5.1.34
T8393
0026
PLATE PROCESSOR
85/135
SPARE PARTS DEVELOPER SECTION

Pos. No
Part No
Specification

1
32500
63455
ROLLER, SILICONE, D54, SHORE 40
63452
43220
GEAR, Z18, M3
53764
32500
43220
GEAR, Z18, M3
50064
BELL, BRUSH, BARIER
10
44910
SPRING, SPACER, BRUSH D12X30
11
35217
CIRCLIP D15X1,5
12
63106
GEAR, Z23, M2
13
35350
PIN, CYLINDER, D4X30, A4, DIN 7
14
63131
GEAR, Z31, M2
15
35266
WASHER D21/37X3
16
43584
ROLLER, PUR, D54
17
44918
LOCK, BRUSH
18
22884
BEARING, BRUSH, RIGHT, DEV
19
53764
20
35895
21
SEE CHAPTER 5.2
22
43264
23
31264
BEARING, BRUSH, LEFT, DEV
24
44991
SHAFT, GEAR, INTERMEDIATE
25
67428
TUBE, SPRAY, DEV2
26
35896
27
44916
SHAFT, BRUSH, DRIVE, PART 2
28
35351
PIN, CYLINDER D6X20
29
57119
LOCK, ROLLER, LEFT
30
57120
LOCK, ROLLER, RIGHT
0040
5.1.35
85/135
PLATE PROCESSOR
47
1
2
34
5
20
46
37
41
36
20
26
8
32
7
25
10
10
3
7
21
8
7
16
40
21
33
16
12
7 11
7
17
48
17
13
11
12
13
20
15
14
19
11
29
1
17
30
11
27 12 38
28
29
36
24
14
17
45
18
15
10 14
30
23
31
30
35
39
42
50
36
22
29
36
49
3
43
44
DEVELOPER SECTION
5.1.36
T8393
0026
PLATE PROCESSOR
85/135
SPARE PARTS DEVELOPER SECTION

Pos. No
Part No
Specification

31
32311
PLATE, OUTLET, DEV
32
25302
O-RING, D19X4
33
35434
O-RING D13.3X2.4
34
SEE CHAPTER 5.2
35
64018
DISTANCE, PIPE, GUIDE, DEV
36
57254
RING, STOP
37
53766
TUBE, GUIDE, REAR, FRONT
38
63097
GUIDE, DEV, FRONT, THERMO
39
87578
TUBE, SPRAY, DEV, 85, SINGLE ROW
40
53317
HEATER, 1500W, 230V, D20, COMPLETE
41
63455
ROLLER, SILICONE, D54, SHORE 40
42
32383
43
26602
44
54821
BRACKET, LOCK, SWITCH, SCHMERSAL
45
54317
ROD, SUPPORT, ANTI-OX
46
54316
SPRING, D12.6/1.2, L = 42
47
SEE CHAPTER 5.2
48
44911
SPRING, LOCK, BRUSH D7.7X20
49
35122
NUT M12 HE
50
35386
O-RING, D16.3X2.4
51
52
53
54
55
56
57
58
59
60
0040
5.1.37
85/135
PLATE PROCESSOR
1
5
6
23
2
18
4
1
26
3
18
10
18
12
21
20
27
19
20
41
11
22
37
36
18
7
36
37
35
21
25
1
20
39
16
15
15
36
16
1
14
13
38
17
36
17
28
4
1
26
1
40
29
32
24
34
30
31
33
WASH SECTION
5.1.38
T8395
0035
PLATE PROCESSOR
85/135
SPARE PARTS WASH SECTION

Pos. No
Part No
Specification

1
32500
63452
63451
43220
GEAR, Z18, M3
35267
SCR M6X80
44918
LOCK, BRUSH
53329
BEARING, BRUSH, WASH
43569
BRUSH D55/D20
43584
ROLLER, PUR, D54
10
35350
PIN, CYLINDER D4X30
11
63106
GEAR, Z23, M2
12
35217
CIRCLIP D15X1,5
13
0068650
14
53799
TUBE, SPRAY, WASH, UPPER, FRONT
15
43264
16
57119
LOCK, ROLLER, LEFT
17
57120
LOCK, ROLLER, RIGHT
18
32500
BEARING, ROLLER D54
19
35351
PIN, CYLINDER D6X20
20
35895
21
32323
GUIDE, WASH, BRUSH
22
53764
23
44910
24
32383
25
87577
TUBE, SPRAY, WASH, LOWER
26
44912
27
44910
28
63450
29
63453
30
26602
0040
O-RING D11,11X1,78 VITON
5.1.39
85/135
PLATE PROCESSOR
1
5
6
23
2
18
4
1
26
3
18
10
18
12
21
20
27
19
20
41
11
22
37
36
18
7
36
37
35
21
25
1
20
39
16
15
15
36
16
1
14
13
38
17
36
17
28
4
1
26
40
29
32
24
34
30
31
33
WASH SECTION
5.1.40
T8395
0035
PLATE PROCESSOR
85/135
SPARE PARTS WASH SECTION

Pos. No
Part No
Specification

31
54821
BRACKET, LOCK, SWITCH, SCHMERSAL
32
57250
FILTER, AMAID, 500, KIT, INSTALL.
33
35122
NUT M12 HE
34
35386
O-RING, D16.3X2.4
35
43894
BRACKET, ROLLER, WASH
36
15499
SNAP RING M20X1,2
37
35895
O-RING, D14X1.78, VITON
38
53762
STOPPER, TUBE, SPRAY, D20
39
33546
ROLLER, PUR, D22, H,SHT
40
35513
O-RING, VITON, 34.0X2.0MM
41
32322
GUIDE, WASH
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
0040
5.1.41
85/135
PLATE PROCESSOR
13
17
13
16
13
17
1
18
4
12
16
14
10
15
6
12
11
5
GUM SECTION
5.1.42
T8351
0026
PLATE PROCESSOR
85/135
SPARE PARTS GUM SECTION

Pos. No
Part No
Specification

1
63450
63453
32500
43220
GEAR, Z23, M3
57228
TUBE, GUM
43576
ROLLER, PUR, D30
43244
BEARING, ROLLER, DISTRIBUTION, GUM
35399
BEARING, D12/D12X6, NYLON
24234
WASHER, D10.3/19X2
10
57120
LOCK, ROLLER, RIGHT
11
26602
12
25703
CIRCLIP D6X0.7
13
35266
WASHER, D21/37X3
14
44912
15
57119
LOCK, ROLLER, LEFT
16
44910
SPRING, SPACER, BRUSH, D12X30
17
44944
SPRING, ROLLER, AXIAL
18
35897
O-RING, D6.07X1.78,
19
20
21
22
23
24
25
26
27
28
29
30
0040
5.1.43
85/135
PLATE PROCESSOR
2
1
17
2
34
26
3
29
16
6
33
4
17
2
30
7
8
16
10
12
11
20
13
19
27
14
21
15
31
32
15
18
14
20
21
23
24
25
22
28
23
24
DRYER SECTION
5.1.44
T8412
0026
PLATE PROCESSOR
85/135
SPARE PARTS DRYER SECTION

Pos. No
Part No
Specification

1
57967
COVER, DRYER
32500
BEARING, ROLLER D54
54325
SHAFT, GUIDE, WHEEL
54938
WHEEL, GUIDE
44924
SPACER, GUIDE
43220
GEAR, Z23, M3
32332
GUIDE, DRYER
16787
SWITCH, ASSY
31273
BRACKET, GUIDE, DRYER
10
54578
TUBE, GUIDE, DRYER
11
54334
PIPE, DISTANCE, GUIDE, ENTRANCE
12
0180202
13
54566
BRACKET, GUIDE, ROLLER, DRYER
14
43250
AIRDUCT, LOWER, COMPLETE
15
43523
AIRDUCT, UPPER, COMPLETE
16
44912
17
44910
18
57119
LOCK, ROLLER, LEFT
19
57120
LOCK, ROLLER, RIGHT
20
43239
BOX, END, FAN
21
16694
CAPACITOR 2MF
22
54560
FAN, LEFT, DRYER
23
43240
BRACKET, BLOWER
24
54562
HEATER ELEMENT, DRYER
25
54561
FAN, RIGHT, DRYER
26
63451
27
54572
SPRING, D16/D13.6X22.8
28
25398
GROMMET D6/9X2
29
5017
30
44985
0040
GUIDE, ROLLER D25
SCR M4X5
RING, STOP
5.1.45
85/135
PLATE PROCESSOR
2
1
17
2
34
26
3
29
16
6
33
4
17
2
30
7
8
16
10
12
11
20
13
19
27
14
21
15
31
32
15
18
14
20
21
23
24
25
22
28
23
24
DRYER SECTION
5.1.46
T8412
0026
PLATE PROCESSOR
85/135
SPARE PARTS DRYER SECTION

Pos. No
Part No
Specification

31
54138
BRUSH, ANTISTATIC
32
53843
BRACKET, BRUSH, ANTISTATIC
33
26385
SENSOR, TEMP THERMISTOR, PLASTIC
34
6293
HANDLE, BLACK
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
0040
5.1.47
85/135
PLATE PROCESSOR
1
2
20
17
18
7
15
15
14
21
22
16
10
19
13
12
10
9
11
5
FIELD-WIRING BOX
5.1.48
T8347
0026
PLATE PROCESSOR
85/135
SPARE PARTS FIELD-WIRING BOX

Pos. No
Part No
Specification

1
50864
BOX, WIRING, FIELD, MK3
53713
BRACKET, CONNECTORS, MK3
57136
STRAIN RELIEF, ATECO
50865
LID, BOX, WIRING, FIELD, MK3
26535
TRANSFORMER, CPU, 8.5V, 3.6A+24V, 4A
26375
CONTACTOR, A/B, 100-C16KF10-005
77509
COVER, PANEL, FUSE, MK3
53613
BRACKET, TERMINAL, STRIP
26505
TERMINAL, STRIP, WAGO, GREY 8P 2L 260-158
10
26534
TRANSFORMER, MOTOR, 2X35V, 6A
11
26846
TERMINAL, STRIP, WAGO 2X2P/4L+2X2P/2L
12
26736
13
26527
14
3111X000800
15
0078238
16
4121Z000201
17
25452
SPACER M4X8+40
18
26863
PCB, PANEL, FUSE, EURO, MK3
ONLY EUR
26864
PCB, PANEL, FUSE, US, MK3
ONLY USA
19
50866
LID, PANEL, FUSE, MK3
20
6896
FUSE, 4A 6.3X32 S/B
16088
FUSE, 10A 6.3X32 S/B
ONLY EUR
26507
FUSE, 10A SC10
ONLY USA
6715
TERMINAL STRIP, KL 58/5/1

SPACER M4X8+30
PLASTIC SHIELD
FUSE, 1A 6.4X31.8 S/B UL MDL-1
16152
FUSE, 15A 6.5X32 S/B
ONLY EUR
26508
FUSE, 15A SC15
ONLY USA
16340
FUSE, 0.8A 6.4X31.8 S/B UL MDL
21
44894
BRACKET, RELAY L=68,5
22
35657
SPACER, M6X10+50
23
0040
5.1.49
85/135
PLATE PROCESSOR
1
5
14
12
8
9
7
13
10
14
2
7
12
4
13
11
15
HPU-BOX
5.1.50
T8348
0026
PLATE PROCESSOR
85/135
SPARE PARTS HPU-BOX

Pos. No
Part No
Specification

1
53091
BRACKET, BOX, HPU/MPU
50934
BOTTOM, BOX, HPU-HCU MK3
50936
LID, BOX, MPU MK3
60081
PLATE, END, ELBOX RIGHT HPU/HCU
60083
PLATE, END, ELBOX LEFT HPU/TMM
60082
PLATE, END, ELBOX RIGHT MPU
87617
PCB, GNUC, HPU, MK3
26522
PCB PIM ONL. INTERF. PIGGY BOARD
26657
PCB, CMM CONDUCTIVITY CONTROL
10
26415
PCB, MPU, GNUC
11
26886
PCB, GNUC, TMM II
12
0013987
13
60085
PLATE, END, ELBOX LEFT MPU
14
50935
TOP, BOX, HPU-HCU MK3
15
50937
LID, BOX, HCU MK3
GROMMET, PVC
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
0040
5.1.51
85/135
PLATE PROCESSOR
5.1.52
0026
PLATE PROCESSOR
85/135
5.2 SPECIAL SPARE PARTS

GENERAL
VSP 85 & VSP 85-S
Some of the spare parts in chapter 5.1 have no
spare part number and specification. The spare part
numbers and specification for those parts are listed
on the next pages. The page and position numbers
refer to the page and position numbers as used in
chapter 5.1.
When ordering spare parts please state carefully

the spare part number, the specification and the
number of items wanted before you send your
order.
0026
5.2.1
85/135
Pos. No
PLATE PROCESSOR
Part No
Specification
Page 5.1.3:
1
50721
PANEL, SIDE, LEFT, STAND
50087
PANEL, FRONT, STAND
50722
PANEL, SIDE, RIGHT, STAND
50014
PANEL, REAR, STAND
50001
LEG, LEFT, STAND
50004
LEG, RIGHT, STAND
50333
PANEL, TOP, HINGED
60267
PANEL, DRYER, HINGED
50062
PANEL, REAR, UPPER
50024
TABLE, EXIT
50025
BOW, TABLE, FEED/EXIT
50046
SUPPORT, TABLE, EXIT
50303
FENDER, LEFT, PREWASH
50012
FENDER, LEFT, REAR
11
50078
LID, FENDER
12
50307
FENDER, RIGHT, PREWASH
13
50011
FENDER, RIGHT, REAR
Page 5.1.5:
Page 5.1.7:
Page 5.1.9:
26
Not on this model
Page 5.1.17:
15770
FILTER, INSERT, 50 MICRON
50349
LID, PREHEAT
Page 5.1.25:
1
2
Not on this model

continues...
5.2.2
0026
PLATE PROCESSOR
85/135
...continued
Pos. No
Part No
Specification
Page 5.1.25:
6
Not on this model
22870
PLATE, ISOLATION, PREHEAT
22866
REFLECTOR L=496
32526
REFLECTOR, SHORT, L=496
22867
REFLECTOR L=373
32527
REFLECTOR, SHORT, L=373
26360
EMITTER, CERAMIC, TP.4V11000 - 230V
36113
HEATER, 1500W, 230V
23361
EMITTER, CERAMIC, TP.4V20500 - 230V
36112
HEATER, 750W, 230V
14
50811
PIN, GUIDE, SHORT, PREHEAT
15
32359
BRACKET, GUIDE, SNAP, SHORT, PREHEAT
16
32360
BRACKET, GUIDE, PIN, FRONT
17
53082
LID, SHIELD, HEATING, SHORT
18
50350
REFLECTOR, BOTTOM
19
53304
REFLECTOR, PLATE
30
50316
FENDER, RIGHT, PREHEAT
31
50315
FENDER, LEFT, PREHEAT
52
26526
HEATING ELEM., 1000W, 230V, K-EMBEDDED
(EUR ONLY)
36114
HEATING ELEM., 1500W, 230V, K-EMBEDDED
(HIGH SPEED)
43857
SHIELD, WIRING, PREHEAT, SHORT
63303
SHIELD, WIRING, PREHEAT, SHORT
31249
CHASSIS, UPPER, PREHEAT, SHORT
31790
CHASSIS, UPPER, PREHEAT, SHORT
50366
PANEL, TOP, PREWASH
43570
BRUSH, D55/D20, L=942, PPN 0.10
9
11
12
(HIGH SPEED)
( HIGH SPEED)
(EUR ONLY)
(HIGH SPEED)
(EUR ONLY)
(HIGH SPEED)
Page 5.1.27:
53
54
(HIGH SPEED)
(HIGH SPEED)
Page 5.1.33:
62
Page 5.1.35:
21
...continued
0026
5.2.3
85/135
PLATE PROCESSOR
...continued
Pos. No
Part No
Specification
Page 5.1.37:
34
32482
GUIDE, DEV, REAR, 305
47
31661
LID, ANTIOXIDATION, DEV
5.2.4
0026
PLATE PROCESSOR
85/135
5.3 ELECTRICAL DIAGRAMS

On the following pages are the electrical
diagrams for the processor.
0026
5.3.1
85/135
PLATE PROCESSOR
5.3.2
0026
Q@
X98
X98
Q@
G!
X98
Pvhy
F30
Pvhy
F30
Ground Fault Interruptor
4 pole
Contactor
4 pole
Contactor
X98
Red
White
Black
Red
White
Black
Single Phase Without Neutral, 208-240V

L1, L2 + PE
Three Phases Without Neutral, 208-240V

L1, L2, L3 + PE (Delta)
Single Phase With Neutral, 230V

L1, N + PE
Two Phases With Neutral, 400V

L1, L2, N + PE
Three Phases With Neutral, 400V

L1, L2, L3, N + PE (Star)
Line :
Copper Clamp
between 2 and 3
None
Copper Clamp
between 1, 2 and 3
Copper Clamp
between 2 and 3
None
Terminal Strip, X98
NO
T3
L2
L3
T1
T3
L3
T3
L2
L3
X 66, 69, 70, 71, 72, 73 and 74
1a
Red
White
Black
Black
Y"
Y"
3
2
Red
X 67, 69, 70, 71, 72, 73 and 74
X 69, 70, 71, 72, 73 and 74
X 67 and 68
X 67 and 68
Red
White
Black
Blue
Red
X51
Red
White
Black
X 67 and 68
Open
T2
L1
T2
L2
X 66, 69, 70, 71, 72, 73 and 74
X 66 and 68
S46
PD
&RQWDFWRU
T1
X 66, 69, 70, 71, 72, 73 and 74
X 66, 67 and 68
Red
K25
A2
T2
L1
A1
T1
NO
L1
X50
Closed (short circuit)
Fuse Panel
Black
Black
Red
White
Black
Blue
ErTrvtPArQhry6qUrvhyTvY(')
Only without
Preheat
(max 30 A)
Irhy!'!#W
Xvu
TvtyrQuhr
Q@
G"
G!
Irhy!'!#W
Pvhy
UurrQuhrXvu
Only without
Preheat
(max 30 A)
Irhy!"W
TvtyrQuhrXvu
Q@
G!
Irhy#W
UQuhrXvu
Q@
G"
G!
Irhy#W
Red
Red
Red
Black
Black
X92
12
irrrphphqsr
hryurpuhtvtv
11
hrrqhrursr
rq
A"""#"$"%"&"'
X1,2
S42,12
X48
C1
R5
C8
R6
C7
R7
C4
100n X1
S43,12
S43,11
12
S42,11
A%) $6U
A$) 6U
A#) $6U
A") $6U
A!) $6U
X48
X96
X48,3
8
7
6
5
X4,4
4
3
2
X4,2
0V
0V
110 C
0V
110 C
6hy)
Qhtr)
12
Ps) $
TGJ
T3
T2
X48,3
S43,12
X49
Monday, October 02, 2000

8p)
9hr)
X49,3
S43,11
11
8.5V white
yellow
24V
green
black
35V white
yellow
35V
green
black
35V white
yellow
35V
green
black
Y&"
X97
Y#
A"') $6U
A"&) $6U
A"%) 6U
Y !
3
2
7
6
X93,3
X49
11
S45,12
S45,11
unauthorized person without our specific permission.
This drawing belongs to Glunz & Jensen A/S

and must not be used or handed over to any
Rev.:
Doc.
No.:
P869
&
1XPEHU
12
Cover Switch Filter Section

S45
@G@8USPID86I9H@8C6ID86G@IBDI@@SDIB
S44,11
12
T2 is only mounted
when the processor
has 3 or 4 motors.
HCU is then supplyed
by T3. see dotted lines
by X95
6
Transformer secondary
2 connections to J1 - HPU,
se page 2 of 5
7
Cover Switch Prewash Section

S44
11
5 Transformer secondary
connections to J1 - HCU,
1 se page 3 of 5
X53
X11 : High Voltage Wiring II,

Page 3 of 5
X12 : High Voltage Wiring I,
Page 2 of 5
Match Line To High

Voltage Wiring Diagrams:
X52
X95
Y&#
Connection of cover switches if Prewash and / or Filter is installed
Built-In thermoswith
with automatic reset
black
orange 240V
red
230V
brown 200V
black
orange 240V
red
230V
brown 200V
T1
A"!)#6U
A"#) $6U
A"") $6U
U!vhv
110 C
black
orange 240V
red
230V
brown 200V
A" )#6U
A"$) $6U
Cover Switch Developer Section

S43
X4,1
X4,3
X94
4
3
2
A&)'6U
X4,6
Cover Switch Developer Section

S43
11
A ) $6U
X4,5
4n7 Y2
4n7 Y2
4n7 Y2
Field Wiring Box And Interlocks
Function:
C9
4n7 Y2
C3
100n X1
C6
4n7 Y2
C2
100n X1
C5
4n7 Y2
Main Power Distribution
Title:
12
Cover Switch Rinse Section

S42
Trvprhhy
QG@6T@S@69Dhyyhv
IPUPIG`EVHQ@ST
yhtr
Not on all models

Short-circuit if not mounted
@rtrpTu9
A $) 6U
A %) 6U
Srrirpuhtrvvt
6UU@IUDPI
S41
11
AVT@Q6I@G
XurY%(&& &!&"&#
Y$
Y"
Y&!
Y&
Y&
Y%(
Y%'
Y%&
Y%%
X48,2
F30
X1,1
X48,2
X48,3
X98
X49,2
X48,2
X93,2
UurrQuhrXvu
X49,2
X94,3
X94,1
X96,3
X96,1
X96,7
X96,5
470K
X93,2
470K
X93,3
470K
X30
3
X31
3
X32
3
X33
4
Dev. Repl
.
Pump (See note
)
K1
4 3
BTA 16
RV40 6
S14K 275
Q414
Note:
Dev. Repl/Fill Pu
mps :
The standard installed pumps is suppl
ied
with single wave rectified AC pin : 1,3,4)
(
The optionally pumps is suppl with
ied
full wave AC (pi : 2,3,4)
n
Dev.Vacuum
Pump
E1
Dev. Circ. Dev. Heati g
n
Pump
2200W on 135 width
1500W on 85 width
75 C
M4
K3
3 2 1
Q41 3
RV40 8 BTA 16
K2
K1,4
Ground ba
r
K1,2
K2
6 5 4
X32,2
S14K 275
K2,4
BTA 16
X33,2
Q415
K2,2
From X12,
Fusepanel
K1,1
K1,3
X32,1
K2,6
X33,1
K2,3
X31,2
X31,1
K2,1
hot, X12,5
RV40 7
M11
X34
2 1
Q416
BTA 16
2
1
2
1
X6
X91
RV40 9
S14 K275
Dev. Fill
Pump (See note)
K5
X34
4
S14K 275
K4,4
return, X12,6
K4,3
GND
Plug For
Chiller
BTA 16
K4
6 5 4
Q41 9
RV41 2
S14 K275
O
D
Q
LR
WS
2
X47
BTA 1 6
3 2 1
Q41 7
Electronic
Fan
M14
4
X35
BTA 16
Q418
K3
4 3
RV41 0
S14K 275
M5
Dryer Fan
Left
RV41 1
S14K 275
C1
RV41 3
S14K 275
Motor Capacitor
Dryer Fan, Left
X42
2 1
Q420
BTA 16
230 VAC Control Devices, HPU
Function:
High Voltage Wiring I
Title:
Alarm Indicator
K4,2
X34,3
X34,2
X34,1
K5,1
return, X12,4
Yl/grn
K5
M10
RV41 6
S14K 275
BTA 16
3
X38
3 2 1
Q422
3DJH
$SSURYDO
2I
Gum Circ
Pump
K4
Monday, October 02,2000
Wash Circ.
Pump
X37
6 5 4
X38,1
&RQVWUXFWRU TGJ
'DWH
Dryer Heating
,
Left 1 X 1500W
E3
65 C
X36
BTA 16
Q42 3
X38,2
K5,2
return, X12,2
K5,3
hot, X12,3
X91,GND
X91,2
X91,1
K3,4
K3,3
J2
K4,6
X30,2
X30,1
K4,5
H10,2
H10,1
K6,4
Blue
X36,2
X36,1
X35,1
X40,3
X39,4
X38,3
X37,3
K6,3
X37,2
X37,1
K5,6
K6,3
Black
K3,2
X36,3
X35,4
X47,3
K3,1
X47,1
K6
4 3
Q42 1
BTA 16
M6
Dryer Fan
Right
RV41 4
S14 K275
C2
X39,1
Motor Capacitor
Dryer Fan, Rig
ht
X41
K6,3
X39
RV41 5
S14K 275
K5,4
hot, X12,1
Yl/grn
X30,3
X32,3
X33,3
X34,4
X31,3
84C
X42,2
Brown
K6,4
H10
X41,2
X35,3
X39,3
X47,2
K6,4
Blue
K6,3
Black
X35,2
X42,1
X39,2
X41,1
Brown
Doc.
No.:

1XPEHU
2U&$'
&
Rev.:
RV40 5
S14K 275
Dryer Heating
,
Right 1 X 1500W
E4
65 C
X40
2 1
Q412
BTA 16
X40,2
X40,1
K6,2
CvtuQrVvCQV
K6,1
M 15
K2,5
Wash Filter
Filter Proces
Pump
X60
From X11,
Fusepanel
return, X11,6
K2,6
Q415
M 16
Filter Circulation
Pump
X61
Ground ba
r
K2
6 5 4
BTA 16
K2,3
X60,2
X60,1
K2,2
Q413
S14K275
D4
3 2 1
RV408
BTA 16
M 17
Q414
D6
K1
4 3
RV406
BTA 16
Filter Additive
Pump
X62
X61,2
X61,1
S14K275
K5,6
K5,2
hot, X11,5
Left
E11
X100,8
X100,7
hot, X11,3
Q416
S14K275
2 1
RV407
BTA 16
Filter Hea
ting
1
and
2
S14K275
Right
E12
RV409
Q419
K4
Q417
3 2 1
D5
RV412
BTA 16
6 5 4
BTA 16
K6,1
Filter Hea
ting
3
and
4
M 12
K3
4 3
S6
E5
X21
X20
J6,2
J6,3
1
X100
E6
T4
X22
1
E7
6 5 4
D3
RV416
X25
112 C
S8
$SSURYDO
3DJH
E8
Left
2I
RV415
E9
E5
E6
E7
X26
112 C
S10
K6
4 3
BTA 16
Q421
1000W 500W 1000W
E10
3UHKHDWHU
E8
E9
2 1
RV405
Right
M9
Doc.
No.:
2U&$'
Rev.:
&
1XPEHU
Preheat Fans
M8
E10
1000W
Q412
BTA 16
1000W
M7
135
1000W
RV414
E9, E10 and M9 only mounted o 135 models.

n
X23
Monday, October 02 2000

,
112 C
S9
Current Transformer
&RQVWUXFWRU TGJ
'DWH
3 2 1
BTA 16
Q422
Right
9 10 11 12 13 14 15
Heating Elemen
ts
112 C
S7
1
2
K5
Q423
BTA 16
85
E8
1000W
S14K275
E7
M7+8+9
E6
K6,4
230 VAC Components, Prewash And Preheat
Function:
2 1
RV413
112 C
Q420
BTA 16
112 C
S5
RV411
S14K275
High Voltage Wiring II
Title:
To J6 on TMM Module
See Page 5 of5
Prewash
Circulation Pu
mp
X46
D26
Q418
BTA 16
RV410
S14K275
K4,5
return, X11,4
K3,2
Red
X100,4
X100,3
X100,11
X100,12
return, X11,2
K4,2
66C Blue
E11,blue
E11,red
K6,1
X26,2
X100,6
X100,5
K3,1
1000W
K3,3
Crh8yVvC8V
K5,5
66C Blue
K3,4
S14K275
K6,2
S10,1
X100,10
K6,3
X25,2
X100,9
K3,1
S8,1
K1,1
X21,2
J2
K6,2
Red
S5,1
S14K275
X46,2
X46,1
K4,6
M7+8,1
K3,2
X23,2
K1,2
S6,1
X100,4
S9,1
X100,8
K5,1
X62,2
E12,white
S7,1
K1,3
X20,2
X100,3
X22,2
X100,7
K1,4
S14K275
K5,3
X100,15
X62,1
X100,14
X100,6
E11,white
1000W
Preheat
S14K275
E5
X100,2
S14K275
1000W 500W 1000W
X100,1
M7+8,2
X100,5
X100,4
X100,3
Left
E12,blue
E12,red
White
500W
GND
hot, X11,1
White
500W
X100,14
Physical location of
heaters in preh eater
X100,15
8, 24 and 35 VAC from

X52 in field wiring box
X52,6
J5,4
J5,1
X52,4
X52,8
X52,3
X52,7
X52,2
J5,2
Violet
J5,6
Red
4 AT
-F18
8AT
J5
C456
F403 D420
1 AT
Black M 2 Brush Motor

Developer
Section
Red
8AT
J4
J4,4
J4,1
C454
F401 D416
D419
C455
D418
D417
DC supply to
+ C113
4700uF/25V mikroprocessor
D45
Dual Motor Controller
D423
D421
S31
Opto interrupter
C457
D422
M2,2
X52,1
2 X 10uF/100V
J5,5
Black
3
2
6 AT
-F17
D425
.
Q411
2
D428
D426
.
DC supply to valves
and solenoids
0V See page 5 of 5
D427
Black M 1 Transport
Motor
S30
Opto interrupter
Red
F405
4AT
3
1
3
4
F2
4
1
J1
M2,1
2 X 10uF/100V
Violet
J5,3
Orange
M1,2
J4,2
M1,1
J4,6
Red
3
2
J4,3
Orange
J4,5
Black
1
3
GND
RX
RX
TX
TX
GND
#2
#3
#6
#1
#3
#7
#2
#8
#5
X53,4
X53,8
X53,3
X53,7
X53,2
X53,6
#9
6
9
#6
#4
5
9
P1
#5
#9
#1
#7
2
7
24 and 35 VAC from X53

in field wiring box
C8V
Pvhy
+24V
RX
RX
J5,4
J5,1
F2
8AF
4 AT
-F20
J5
C456
F403 D420
1
6
1 AT
J1
Black
Red
M
8AF
C454
F401 D416
M 13
Brush Motor
Prewash Section
J4
4
J4,4
J4,1
D419
C455
D418
D417
DC supply to
+ C113
4700uF/25V mikroprocessor
D45
Dual Motor Controller
D423
S33
Opto interrupter
C457
D422
D421
Part of High Power Unit, HCU
M13,2
X52,5
#4
3
2
#8
M13,1
2 X 10uF/100V
M3,2
4 AT
-F19
TX
2 X T filter
2 X T filter
M3
Brush Motor
Wash Section
+24V
GND
RX
RX
TX
TX
8, 24 and 35 VAC Distribution
Function:
Motors And Internal Bus Wiring
Title:
Black
Red
S32
Opto interrupter
Q411
2
D428
D426
.
DC supply to valves
and solenoids
0V
See page 5 of 5
D427
D425
F405
4AT
GND
RX
RX
TX
TX
#4
#2
#3
5
9
#1
#3
#7
#2
#8
#9
3DJH
$SSURYDO
2I
&RQVWUXFWRU TGJ
'DWH Monday, October 02, 2000
#5
6
5
#6
#4
#5
#9
1
6
P1
#1
#6
#7
#8
P1
Part of Main Processor Unit, MPU

See page 5 of 5 for connection to input
and temperature sensors
If HCU not mounted,

the connection from HPU
goes too MMU
#1
P1
#2
TX
#3
Part of High Power Unit, HPU
J5,6
Red
3
2
2 X 10uF/100V
J5,5
Black
J5,3
Orange
M3,1
J4,6
Red
J5,2
Violet
#4
unauthorized person wi thout our specific permission.
This drawing belo ngs to Glunz & Jensen A/S
Doc.
No.:

1XPEHU
Man Machine Interface, MMI
1
J4,5
Black
J4,3
Orange
J4,2
Violet
#5
2
#1
1
#6
3
#2
2
#7
4
#3
3
#8
5
2 X T filter
#4
4
#9
2 X T filter
+
#5
5
+
1
#6
6
5
+
4
#7
7
#8
8
4
#9
9
2
2U&$'
&
Rev.:
NC
Output Sensor
Right
S15, 2
S15
X88, 2
4c
4b
R26
R4
2c
Wash Tank Dev Repl

Max
Cont. Min
Sensor
Sensor

-
1c
1b
5c
5b
+12VDC
K142
X80
2b
24V
Gum Cont. Gum Drain

Valve
Min
Sensor
R13
R26,1
5c
R4,1
4c
R26,2
1b
R131
2b
R3
10K
X81
3c
24V
Pvhy
R8
Dev Tank
Max Sensor
3b 3c
E%!
0VDC
3b
+24VDC
Gum Rinse
Drain Valve
K152
Dryer Temp
Sensor
Rntc
2c
R27
10K
Filter Temp
Sensor
Rntc
K14,1
R4,2
5b
4b
S15, 1
X88, 1
CvtuQrVvCQV
Output Sensor
Left
S14, 2
S14
NC
S14, 1
11 12
K14,2
3b
R6
5b 5c
6a
Q1
NPN
Pulse
X81
Dev Fill & repl.

Flow Sensor
6b 6c
(X80, X81, X89 & X90)
X81
Dev Waste
Cont. Max.
Sensor
Pvhy
Dev. Fill
Cont. Min
Sensor
R25
+12VDC
4b 4c
R8,2
4b
Part
of
X85
5b
3c
R25,2
R8,1
R25,1
4c
R6,1
Q1,+
X88
6a
5b
7a 7b 7c
4c
+
Q2
NPN
Pulse
Dev Water
Flow Sensor
Q2,+
4b
7a
2c
Q2,P
7b
2b
Q2,7c
5c
4c
4b
3c
3b
E%"
5c
4/4
5b
2c
2b
5c
+24VDC
5b
NC
S11
6b
NC
S12
24V K11
3/4
1c
R1
10K
24V
4b
E%
4c
Clean
Water
Max
Sensor
R14
XhuAvyr
E%
+12VDC
5b
5c
$SSURYDO
3DJH
2b
E%!
R17
Dirty
Water
Max
Sensor
3c
2c
Monday, October 02, 2000
Additive
Cont.
Min
Sensor
R16
E%
1c 3b
2I
&RQVWUXFWRU TGJ
'DWH
Clean
Water
Min
Sensor
R15
E%
1b
+24VDC
Crh8yVvC8V
Dev Temp
Sensor
Rntc
X102
Dev. Mix
Wash Fill
Water Valve Water
Valve
24V K8
2/4
1b
Sensors And Cont rol Devices
Function:
6c
Input Sensor Input Sensor

Left
Right
X101
5c
Low Voltage Wiring
Title:
4b
Gum Rinse
Water
Valve
24V K13
Prewash
Water
Valve
K12
1/4
K12,1
5b
K12,2
3b
S11, 1
K8,2
5b
2c
K13,1
3c
S11, 2
K11,1
5c
2b
K13,2
S12, 1
K11,2
R1, 2
2b 2c
2c
S12, 1
2b
R1, 1
4c
4c
R3, 2
K15,2
K15,1
3b
R14,2
R14,1
4b
R14,1
R6,2
5c
Q1,P
6b
Q1,6c
R15,2
R13,2
1c
5b
4b
2c
K8,1
4c
R16,2
R3, 1
3c
1b
3c
K20,1
1c
3b
K20,2
5b
E##
K21,2
R16,1
5c
K21,1
5c
E#"
4b
E#!
E%!
3b
Dirty
Water
Min
Sensor
R18
4c
4b
+12VDC
(Optional)
3c
E%!
0VDC
4c
E%!
R5,1
E%
X89
E%
Pvhy

X90
E%
24V

-
Doc.
No.:

1XPEHU
Pvhy
Filter
Circulation
Valve
24V K21

-
Temperature
Measurement
Module, TMM
The Preheat Temp Sensor is

located in Heater E7 for a 85
and in Heater E9 for a 135.
Filter Drain
Valve
K20
Pvhy
20
See Setter manual for actual

pin connections, or contact your
Service Suplier.
5c
Ready
Indicator
Polaris Setter
5b
Pvhy
Processor Interface
Module, PIM
Prewash Tank
Max Sensor
R5
3b
R17,1
R5,2
3c
1
5
T4,1
E#
R18,1
H10
R17,2
3b
R18,2
2b
2c
2
3
3c
T4,2
2b
2c
White
2U&$'
&
Rev.:
Preheat
Temp
Sensor
S28
X64
Green
+ (dot)
Green
To T4 Current Transformer
See Page 3 of 5
HhvQprVvHQV
White

VSP85 S

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What are the main sections covered in the manual?

What are the main sections covered in the manual?

What type of equipment does this manual provide instructions for?

What type of equipment does this manual provide instructions for?

Plate Processor

VSP 85 & VSP 85-S

Edition D - July 2000

This book has part no. 21943-B

VSP 85-S processors from serial nos.

VSP 85 processors from serial nos.

MASTER LIST OF CONTENTS

THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.1

1.2 TECHNICAL SPECIFICATIONS

1.3 PROCESSING DATA

Intended use of this manual:

Intended use of the equipment:

WARNINGS, CAUTIONS AND NOTES!

1.2 TECHNICAL SPECIFICATIONS

Plastic packaging materials are marked according to

Acoustical noise according to ISO 11201:1996

Plastic parts >50g are marked according to ISO

No batteries in this equipment.

Estimated product life: 10 years

40 - 200 cm/min. (15.7 - 78.9 /min.)

1 - 6 bar (15 - 87 psi)

3 ph. 230V, 50-60 Hz

3 ph. 200V, 50-60 Hz

DIMENSIONS (see illustration below)

Processors w. pre-heat & pre-wash

725 kg (1600 lbs)

1.3 PROCESSING DATA

See the User Manual for information about setting of

The list below applies to the AGFA N90 plate.

Ozasol EN231 or Ozasol EN231 C

400m2 plate processed

Water 35-40C (95-104F)

Water 35-40C (95-104F)

If the processor is not properly configured when

Will only appear after resetting to factory defaults.

Set to the most significant sizes.

DRY STBY TMP

*) Only applies to processors equipped with a Conductivity Measuring Probe

HOSE CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.7

2.2 INITIAL START-UP

2.1 SPECIAL INSTALLATION

As there will be differences in the roller

NOTE! The code indications are mounted

= Roller with drive gear

INSTALLING THE ROLLERS

See the next pages for the installation

Make the following hose connections underneath

NOTE! When inserting the gum return hoses (7)

NOTE! All drain hoses must have a positive fall

Connect to gum container.

CAUTION! When establishing especially the

NOTE! Never lead drain hoses from the

Gum (10) (Blue)

(Container sensor optional).

Repl. (1) (Red)