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Instrumentation Cables

Rishabhdev Technocable Ltd manufactures a wide variety of cables for process instrumentation in industries like power generation, distribution, chemicals, and fertilizers. These instrumentation cables must be carefully designed and manufactured to strict standards to reliably transmit low-level electrical signals over long distances with minimal noise and signal loss. Rishabhdev offers various conductor, insulation, shielding, and jacket options to meet international instrumentation cable specifications for different applications.

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0% found this document useful (0 votes)
356 views7 pages

Instrumentation Cables

Rishabhdev Technocable Ltd manufactures a wide variety of cables for process instrumentation in industries like power generation, distribution, chemicals, and fertilizers. These instrumentation cables must be carefully designed and manufactured to strict standards to reliably transmit low-level electrical signals over long distances with minimal noise and signal loss. Rishabhdev offers various conductor, insulation, shielding, and jacket options to meet international instrumentation cable specifications for different applications.

Uploaded by

renjithv_4
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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5

Rishabhdev-Kometometometometomet
: Cable for Instrumentations
. Rishabhdev Technocable Ltd manufactures a wide variety of cables suitable for process
. instrumentation In the & , & projects related to power generation distribution chemical fertilizer
industries and various other types of , engineering industries the process instrumentation plays a
, vital role in measurement supervision and control of . the process Introduction of microprocessor
/ based computerised instrumentation has demanded stringent quality requirements along with special
. electrical parameters for instrumentation cables Very low level electrical signals pass between
/ . measuring end and display units controllers which are situated for off These low level signals are
. prone to external noise picups and heavy attenuation during transmission !ll this means that the
, cables to be used for instrumentation should be designed and manufactured very carefully with it s
meticulous , efforts in maintaining quality stringent inprocess control during manufacture and the
, nowledge of cable designing is proud to say that it is capable of supplying instrumentation cables
/ . metting any India international standard or a specific requirement desired by project authority
: Range of Instrumentations Cables
Conductor : . ( . ) . , / " # mm dia " $%& sq mm to % # sq mm or higher sizes of electrolytic copper wire Tinned
, / . untinned solid standed copper conductors
Insulation : . / , . . '" (eg C )# (eg C *rade +VC +olyethylene ,alogen -ree -RL. +olymeric Compounds
/lements : / / , / / / +airs Triples 0uads colour coded number printed coloured ring mared dual colour
. extruded
.hields : !luminium +olyester tape screen with Copper drain wire or alternately with Copper wire
. . braiding Individual element or overall shielding as specified
/lement Laying : & . Concentric formation or unit group formation as per applicable specification
!rmouring : / . *alv anised steel wire strip armour
.heathing : / . , , +VC '" 1" deg C grade +VC -RL. ,alogen -ree -RL. +olymeric Compounds
.pecification : : ( & ), - ( & ), 2. #3") $ % I/C $)1 $ %
, . . V(/ ")$# /4I "$)$ "" and customers specifications
: Typical Instrumentations Cables Constructions
6
Rishabhdev-Kometometometometomet
& !++LIC!TI54 6!T/RI!L.
- The !'" '# range is a particular group of multicore
cables
/ / with solid stranded flexible conductors and
numbered cores for the interconnection of
electrical instruments and control equipment in
. industry and processing plants Typical uses are
: for inter connecting
l /lectrical measuring devices to instrument
panel l Instrument to instrument
l /lectrical sensing devices
l Control cabinet to supervisory consoles and
panels
l Remote auxilary contacts to supervisory
. indicators
l Telemeters to recorders and anunciators and
for
general transission of electrical signats in
any
, , systems of remote control indication
, telemetering
monitoring and analysis where a
rugged
. communication type cable is required
6!T/RI!L.
C56+54/4T 6!T/RI!L
- Typical wiring systems will use multi pair cables to
connect control room equipment to junction panels
in . field junction boxes .ingle pair cables are
used to . connect junction panels to field devices
- ! '" !'# cables are suitable for use in those areas
where : it is necessary to provide protection from
l Interference to the transmission signal by other
. electrical circuits
l +hysical damage to the cable by including in the
. designs various screens and coverings
These cables are intended for use in instrumentation
and control circuits where the normal operating
voltages . would not be expected to exceed %7" Volts
. Rms
/ +lain 2are Tinned Copper as .pecified
.ize :- . . " # sq mm . . " '# sq mm . $ sq mm . . $ # sq mm
Conductors .olid :- / . $ " ) / . $ $ " / . $ $ % / . $ $ 7"
.tranded :- / . ' " 3 / . ' " 3' / . ' " 73 / . ' " #%
-lexible :- / . $& " % / . %7 " % / . 3% " % / . 7) " %
Insulation ( ) . - . +olyvinyl Chloride +VC '""C flame retardant Radial thicness " & mm
- - ; . nominal for !'" multi pair and !'3 multi triple cables " # mm nominal for
, - . 2'$ single pair and single triple and 2'# multi pair cables
.creen / - !luminium polyester bonded together as a faiminate total thicness of
. . " "# mm and width as required
(rain 8ire / . ' " % mm or single tinned copper wire or as required
Communication 8ire / . ' " % mm tinned copper wire 5range +VC insulated '""C located in
( ) when specific centre of cable
8rapping Tape . " "%# mm thic polyester tape
( ) Inner .heath 2edding +VC 2lac '""C -lame Retardant
- !rmor !s required / Calvanised steel wire strip
/ 5uter .heath 9acet . . +VC 2lac '""C -lame Retardant 5R .pecified Colour
7
Rishabhdev-Kometometometometomet
& & C54TR5L C!2L/ C54.TR:CTI54 !../62L; .+/CI-IC!TI54 .T!4(!R(.
8ire identification .ingle and 6ultiple +airs .ingle and 6ultiple triples
- +ositive wire white - +ositive wire whith
- 4egative wire 2lac - 4egative wire 2lac
- Compensating or balancing wire red
/lement . !n element consists of a pair or a triple formed by twisting the wires together
. /lements are twisted with difference twist lenghts to reduce interference between them
/lement ( . . . ) The white wire of an element is numbered 5 ( % % mm minimum or colour
. Identification coded for all cables except for a single pair and a single triple
.creened element / The twisted element is wrapped with aluminium polyester laminate as a tape
( ) I. / . with the bare tinned copper wire laid in conact with the aluminium side of the tape
. ! fur ther layer of polyester tape is applied over the core
Cable core , The cable core is formed by assembly the required number of elements which are laid
. . concentric layers as necessary ! polyester tape is applied over the core
( ) .creened core C. / The aluminium polyester laminate is applied as a screen over the core in lieu of the
plain
. tape with the tinned copper drain wire laid in contact with the aluminium side of the tape
.heath The wrapped core is sheathed with blac +VC or specifed colour
( ) !rmour .8! ! further protective covering can be provided by the application of galavanised steel wires
/
. . strips and a blac +VC oversheath 5R specified colour
:- :nless otherwise indicated these control cables comply with the following standards
C54(:CT5R
I4.:L!TI54
( ) I44/R .,/!T, 2/((I4*
!R65:R
( ) *!L!V!4I./( .T//L 8IR/
5:T/R .,/!T,
- - I. )$3" $1)7
- - ( ) I. #)3$ $1)7 Compound 5nly
- - ( ) I. $##7 +art $1)) Compound 5nly
- I. 31'#
- ( ) / / / I. #)3$ Compound 5nly /C /// !.T6(
8
Rishabhdev-Kometometometometomet
-ire .urvival Cables '#"
"
C
Tested as per International .tandard I/C 33$ for 3 hours at '#"
"
C exposed to -lames
, , RI.,!2,(/V 5--/R. -R +VC -RL. +VC </R5 ,!L5*/4 C!2L/. 8IT,
: T,/ -5LL58I4* -L!6/ R/T!R(!4T C,!R!CT/RI.TIC. !4( T/.T.
.tandard -R ,igh "% Index -RL. <ero ,alogen
5xygen Index !.T6 ( %)&3 . %1 6in %1 37
. Temp Index %)&3 . %#" deg C %#" %#"
.moe (ensity %)73 . . 4 ! % . &" 6!= % . %" 6!=
% !bsorption
,CL /mission - I/C '#7 $ . . 4 ! % %" % %
-lammability - I/// 3)3 . $ 6tr -lame spread -lame .pread
. . max $ mtr . . . max " & mtrs
- I/C 33% 3 . +asses $ mtr . +asses $ mtr . +asses $ mtr
, , Cat ! 2 C unburnt unburnt unburnt
Class -II .wedish Chimney :nburnt portion is :nburnt portion is :nburnt portion is
test .. 7%7$7'# . min 3"" mm . min 3"" mm . min 3"" mm
+VC C56+5:4(
+R5+/RTI/.
Test Condition Test Item :nit
4ormal .+/CI-IC *R!VIT; . . $ 7 6!=
. T/4 .TR/4*T, / >* .0 C6 . $1' 6I4
/L54*!TI54 % . 3$# 6I4
,!R(4/.. + / - )# #
. ( / ) I6+!CT .TR 8 4 / / >* .0 C6 C6 - -
8!T/R !2.5R2TI54 % . " $
R/25:4( /L!.TICIT; % . ) 6I4
CR!C>I4* .TR/4*,T / .0 C6 . 7" 6I4
. . C56+ +/R6 ./T % . ') 6I4
,/!T . .5-T/4I4* T/6+
"
C . '" 6I4
R/.I.T!4C/ . . ,/!T (I.T5R T/6+
"
C - -
'"
"
/ C %% hr . . C,!4*/ I4 T . % + . %% 6!=
C,!4*/ I4 /L54*!TI54 % . #3 6!=
C,!4*/ I4 ,!R(4/.. % + . $" 6!=
C5L( . 2RITTL/4/.. T/6+
"
C . 3" 6!=
R/.I.T!4C/
5IL . . C,!4*/ I4 T . % + . %# 6!=
R/.I.T!4C/ C,!4*/ I4 /L54*!TI54 % . 7" 6!=
'"
"
/ . C %% ,R C,!4*/ I4 ,!R(4/.. % + . $" 6!=
9
Rishabhdev-Kometometometometomet
6:LTITRI+L/ +5L;/T,;L/4/ I4.:L!T/( C!2L/. -5R
: I4TRI4.IC!LL; .!-/ .;.T/6. */4/R!LL; T5 2.#3") +!RT $ $1'#
Construction and /lectrical Characteristics !s for multipair cables to 2.#3")
. +art $ C5LL/CTIV/L; .,I/L(/( C!2L/.
. Catalogue 4o Thicness . (ia . (ia Thicness
. 4o of Conductor of over over of 4om
Triples .ize / 2edding / 2edding armour .heat / 5 (
.heath .heath
Type $ Type % mm mm mm mm mm
'$7% &##% $ / . $ " ) . " 1 . & % . ) " . $ 3 . $" &
'$73 &##3 % / . $ " ) . $ " . 1 ) . $$ & . $ 7 . $7 7
'$77 &##7 7 / . $ " ) . $ $ . $$ 7 . $3 % . $ # . $& %
'$7# &### ) / . $ " ) . $ % . $7 & . $' $ . $ & . %" 3
'$7& &##& $ / . $& " % . " 1 . ' " . ) ) . $ 3 . $$ 7
'$7' &##' % / . $& " % . $ $ . $$ 7 . $3 % . $ # . $& %
'$7) &##) 7 / . $& " % . $ $ . $3 % . $# ' . $ # . $) '
'$71 &##1 ) / . $& " % . $ 3 . $' $ . %" 3 . $ ' . %3 '
'$#" &#&" $ / . ' " # . $ " . ) 7 . $" % . $ 7 . $3 "
'$#$ &#&$ % / . ' " # . $ % . $3 1 . $& 7 . $ & . $1 &
'$#% &#&% 7 / . ' " # . $ % . $& " . $) # . $ & . %$ '
'$#3 &#&3 ) / . ' " # . $ 7 . %" 1 . %7 $ . $ ) . %' '
I4(IVI(:!LL; !4( C5LL/CTIV/L; .,I/L(/( C!2L/.
. Catalogue 4o Thicness . (ia . (ia Thicness
. 4o of Conductor of over over of 4om
Triples .ize / 2edding / 2edding armour .heat / 5 (
.heath .heath
Type $ Type % mm mm mm mm mm
'$#7 &#&7 % / . $ " ) . $ " . $" ' . $% # . $ 7 . $# 3
'$## &#&# 7 / . $ " ) . $ $ . $% # . $# " . $ # . $) "
'$#& &#&& ) / . $ " ) . $ % . $& $ . $) & . $ & . %$ )
'$#' &#&' % / . $& " % . $ $ . $% 7 . $7 1 . $ # . $' 1
'$#) &#&) 7 / . $& " % . $ % . $7 # . $' " . $ & . %" %
'$#1 &#&1 ) / . $& " % . $ 3 . $) & . %$ ) . $ ' . %# %
'$&" &#'" % / . ' " # . $ % . $7 ) . $' 3 . $ & . %" #
'$&$ &#'$ 7 / . ' " # . $ 3 . $' 7 . %" & . $ ' . %7 "
'$&% &#'% ) / . ' " # . $ # . %% & . %# ) . $ ) . %1 7
: 6:LTI+!IR +5L;/T,;L/4/ I4.:L!T/( C!2L/. 2.#3") +!RT $ $1'#
& 8IT, I4(IVI(:!L +!IR C5LL/CTIV/ .CR//4
. Catalogue 4o Thicness . (ia . (ia Thicness
. 4o of Conductor of over over of 4om
Triples .ize / 2edding / 2edding armour .heat / 5 (
.heath .heath
Type $ Type % mm mm mm mm mm
'$$) &#3" % / . $ " ) . " 1 . $" 3 . $% $ . $ 7 . $7 1
'$$1 &#3$ # / . $ " ) . $ % . $3 # . $& " . $ # . $1 "
'$%" &#3% $" / . $ " ) . $ % . $) 3 . %" ) . $ ' . %7 %
'$%$ &#33 %" / . $ " ) . $ 3 . %3 # . %& ' . $ ) . 3" 3
'$%% &#37 3" / . $ " ) . $ # . %' 1 . 3$ $ . $ 1 . 37 1
'$%3 &#3# % / . $& " % . $ "# . $$ 1 . $3 ' . $ # . $& '
'$%7 &#3& # / . $& " % . $ % . $# % . $' ' . $ & . %" 1
'$%# &#3' $" / . $& " % . $ 3 . %$ $ . %7 3 . $ ) . %' 1
'$%& &#3) %" / . $& " % . $ # . %' 3 . 3" # . $ 1 . 37 3
'$%' &#31 3" / . $& " % . $ ' . 3% 3 . 3& 3 . % $ . 7" #
*'$%) &#7" % / . %7 " % . $ $ . $% ' . $7 # . $ # . $' #
*'$%1 &#7$ # / . %7 " % . $ % . $& % . $) ' . $ & . %$ 1
*'$3" &#7% $" / . %7 " % . $ 3 . %% & . %# ) . $ ) . %1 7
*'$3$ &#73 %" / . %7 " % . $ ' . %1 ) . 33 ) . % " . 3' )
*'$3% 3" / . %7 " % . % " . 3# 7
'$33 &#77 % / . $ $ $3 . $ "# . $% ' . $7 # . $ # . $' #
'$37 &#7# # / . $ $ $3 . $ % . $& % . $) ' . $ & . %$ 1
'$3# &#7& $" / . $ $ $3 . $ 3 . %% & . %# ) . $ ) . %1 7
'$3& &#7' %" / . $ $ $3 . $ ' . %1 ) . 33 ) . % " . 3' )
'$3' 3" / . $ $ $3 . % " . 3# 7
*'$3) &#7) % / . ' " # . $ $ . $7 " . $& # . $ # . $1 #
*'$31 &#71 # / . ' " # . $ 3 . $) $ . %" & . $ ' . %7 "
*'$7" &##" $" / . ' " # . $ & . %# ' . %) 1 . $ 1 . 3% '
*'$7$ &##$ %" / . ' " # . $ 1 . 33 & . 3' & . % $ . 7$ )
10

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