512

Installation dimensions see page 5.

Construction
The GEM 512 pneumatically operated 2/2-way globe valve has a robust
low maintenance aluminium piston actuator. The valve spindle is sealed
by a self-adjusting gland packing providing low maintenance and reliable
valve spindle sealing even after a long service life. The wiper ring fitted in
front of the gland packing protects it against contamination and damage.
Features
Suitable for individual applications due to choice of various actuator
sizes and valve body materials
Customised design option as a control valve
Control medium connection can be rotated through 360
Control valves with control cone available
Advantages
Extensive range of accessories such as
- electrical position indicators
- electro-pneumatic positioners/process controllers
- stroke limiter
Globe Valve,
Metal
Actuator dimensions - GEM 512 [mm]
Actuator size B M A2 G
1 96 M 16 x 1 85.5 1/4
2 164 M 22 x 1,5 123.0 1/4
512
2
Pressure/temperature correlation for globe valve bodies
Connection
code
Material
code
Maximum allowable pressure (barg) *
20C 50C 100C 150C 200C 250C 300C
8 8 16.0 16.0 16.0 14.4 12.8 11.2 9.6
39 8 13.8 13.8 12.8 11.3 9.8 - -
11 11 39.0 37.2 34.1 31.7 28.4 26.0 23.5
39 11 19.7 19.7 17.7 15.8 14.0 12.1 10.2
40 11 39.0 37.2 34.1 31.7 28.4 26.0 23.5
11 38 39.8 38.8 36.0 33.3 31.3 29.4 27.5
39 38 19.0 19.0 16.0 14.8 13.6 12.1 10.2
40 38 39.8 39.3 36.4 33.4 31.1 29.0 26.9
8 37 16.0 15.4 14.0 12.5 10.5 10.0 9.0
39 37 16.0 15.4 14.0 12.5 10.5 10.0 9.0
* The valves may be used to -10C
Technical data
Working medium
Corrosive, inert, gaseous and liquid media which have no
negative impact on the physical and chemical properties of
the body and seal material.
Max. perm. pressure of working medium see table
Medium temperature -10C to 180 C
Max. permissible viscosity 600 mm/s (cSt)
Other versions for lower/higher temperatures and viscosities
on request
Control medium
Inert gases
Max. perm. temperature of control medium 60 C
Filling volume actuator size 1 0.125 dm
actuator size 2 0.625 dm
Ambient conditions
Max. ambient temperature 60 C
Note
The versions described in this data sheet are those included
in our standard range. Further versions for higher pressures
and temperatures, other seal systems and other control
functions (double acting) on request.
Nominal
size
Operating pressure [bar]
Control function 1*
Control pressure [bar]
Control function 1
Kv
value
Weight [kg]
[mm]
Actuator
size 1
piston
70 mm
Actuator
size 2
piston
120 mm
Actuator
size 1
piston
70 mm
Actuator
size 2
piston
120 mm
[m
3
/h]
Actuator
size 1
piston
70 mm
Actuator
size 2
piston
120 mm
15 20.0 40.0 5.5 - 10 4.0 - 8 3.6 3.6 7.5
20 20.0 40.0 5.5 - 10 4.0 - 8 6.0 4.6 8.5
25 10.0 40.0 5.5 - 10 4.0 - 8 9.6 5.2 9.1
32 7.0 32.0 5.5 - 10 4.0 - 8** 15.0 7.5 11.4
40 4.5 19.0 5.5 - 10 4.0 - 8** 23.0 8.3 12.2
50 3.0 10.0 5.5 - 10 5.5 - 8 36.0 11.3 15.2
65 - 7.0 - 5.5 - 8 60.0 - 22.4
80 - 5.0 - 5.5 - 8 89.0 - 26.0
100 - 2.5 - 5.5 - 8 135.0 - 34.5
Operating pressure for seal material PTFE (Code 5); for seal material steel (Code 10) only 60% of the values indicated above.
* Please observe pressure/temperature correlation (see table below). **For material code 11 and 38: Control pressure 5.5 - 8 bar.
Kv values determined acc. to IEC 534 standard, valve body material cast iron EN-GJL-250 with connection flange EN 1092.
The Kv value data refers to control function 1 (NC) and the largest actuator for each nominal size.
Kv values may be different for other combinations. Consult GEM.
512
3
Actuator size 1 / Control function 2
Operating pressure/Control pressure characteristics
Actuator size 1 / Control function 3
Min. control pressure dependent on operating pressure Min. control pressure dependent on operating pressure
Actuator size 2 / Control function 2 Actuator size 2 / Control function 3
Min. control pressure dependent on operating pressure Min. control pressure dependent on operating pressure
C
o
n
t
r
o
l

p
r
e
s
s
u
r
e

i
n

b
a
r
C
o
n
t
r
o
l

p
r
e
s
s
u
r
e

i
n

b
a
r
C
o
n
t
r
o
l

p
r
e
s
s
u
r
e

i
n

b
a
r
C
o
n
t
r
o
l

p
r
e
s
s
u
r
e

i
n

b
a
r
Operating pressure in bar
Operating pressure in bar
Operating pressure in bar
Operating pressure in bar
4
512
Order data
Connection Code
Flanges EN 1092 / PN 16 / form B
length EN 558, series 1, ISO 5752,
basic series 1 8
Flanges EN 1092 / PN 40 / form B
length EN 558, series 1, ISO 5752,
basic series 1 11
Flanges ANSI class 125/150 RF,
length EN 558, series 1, ISO 5752,
basic series 1 39
Flanges ANSI B 16.5, class 300,
length EN 558, series 1, ISO 5752,
basic series 1 40
Body confguration Code
2/2-way D
Flow direction
Actuator size Flow Code
Actuator 1 piston 70 mm Flow under the seat 1
Actuator 2 piston 120 mm Flow under the seat 2
Preferred flow direction with incompressible liquid media to avoid
water hammer
Order example 512 15 D 8 8 5 1 1
Type 512
Nominal size 15
Body configuration (Code) D
Connection (Code) 8
Valve body material (Code) 8
Seat seal (Code) 5
Control function (Code) 1
Actuator size (Code) 1
Valve body material Code
EN-GJL-250 GG 25 (Cast iron) 8
GP 240 H GS-C 25 (Cast steel) 11
1.4581 Cast stainless steel 38
1.4408 Cast stainless steel 37
Seat seal Code
PTFE 5
PTFE, glass reinforced 5G
Steel 10
Control function Code
Normally closed (NC) 1
Normally open (NO) 2
Double acting (DA) 3
Double acting (normally open) 8
(only for control valves)
Flow under the seat
5
512
Installation dimensions [mm]
Body dimensions
Installation dimensions - GEM 512 [mm]
Actuator size 1 Actuator size 2
Material
code
8 11, 38 37 8 11, 38 8 11, 37*, 38*
DN SW 1 CT CT1 CT CT1 CT CT1 CT CT1
15 36 41 - 218 119 220 121 - - 293 150
20 46 41 - 227 128 220 121 - - 293 150
25 46 41 - 233 134 220 121 - - 293 150
32 60 60 - 241 142 247 148 314 171 320 177
40 60 60 - 246 147 247 148 319 176 320 177
50 75 75 - 256 157 260 161 329 186 333 190
65 75 60 60 - - - - 339 196 368 225
80 75 75 60 - - - - 360 217 391 248
100 75 - 75 - - - - 381 238 - -
* For nominal sizes available for each valve body material see page 6
Flanges, connection code 8, 11 [mm]
Valve body material: GG 25 (code 8), GS-C (code 11), 1.4408 (code 37), 1.4581(code 38)
Connection
code
8 11
Material
code
8, 37 8 37 11, 38
DN L D K L
No. of
bolt
holes
d1 C H1 D K L
No. of
bolt
holes
d1 C H1
15 130 95 65 14 4 45 14 39 - 95 65 14 4 45 16 40
20 150 105 75 14 4 58 16 48 - 105 75 14 4 58 18 40
25 160 115 85 14 4 68 16 54 - 115 85 14 4 68 18 40
32 180 140 100 18 4 78 18 67 - 140 100 18 4 78 18 72
40 200 150 110 18 4 88 18 72 - 150 110 18 4 88 18 72
50 230 165 125 18 4 102 20 80 - 165 125 18 4 102 20 83
65 290 185 145 18 4 122 20 97 120 185 145 18 8 122 22 120
80 310 200 160 18 8 138 22 109 146 200 160 18 8 138 24 146
100 350 220 180 18 8 158 24 130 - - - - - - - -
For materials see overview on last page. For dimensional drawing see last page.
For further globes valves, accessories and other products,
please see our Product Range catalogue and Price List. Contact GEM. S
u
b
j
e
c
t

t
o

a
l
t
e
r
a
t
i
o
n

0
7
/
2
0
0
9

8
8
0
4
8
7
4
3
T
e
c
h
n
i
c
a
l

d
a
t
a

s
h
e
e
t
S
h
o
u
l
d

t
h
e
r
e

b
e

a
n
y

d
o
u
b
t
s

o
r

m
i
s
u
n
d
e
r
s
t
a
n
d
i
n
g
s
,

t
h
e

G
e
r
m
a
n
v
e
r
s
i
o
n

o
f

t
h
i
s

d
a
t
a

s
h
e
e
t

i
s

t
h
e

a
u
t
h
o
r
i
t
a
t
i
v
e

d
o
c
u
m
e
n
t
!
Number of bolt holes
Overview of metal globe valve bodies for GEM 512
Connection
code
8 11 39 40
Material
code
8 37 11 38 8 11 37 38 11 38
DN 15 X - X X - X - X X X
DN 20 X - X X - X - X X X
DN 25 X - X X - X - X X X
DN 32 X - X X - X - X X X
DN 40 X - X X - X - X X X
DN 50 X - X X - X - X X X
DN 65 X X X - X X* X* - - -
DN 80 X X X - X X* X* - - -
DN 100 X - - - X - - - - -
*DIN flange drilled to ANSI Class 150
Connection code 39, material code 8, DN 15 - 50: See data sheet 532, material code 90.
Flanges, connection code 39, 40 [mm]
Valve body material: GG 25 (code 8), GS-C (code 11), 1.4408 (code 37), 1.4581 (code 38)
Connection
code
39 40
Material
code
8, 11, 37, 38 8 11, 37, 38 11, 38
DN L D K L
No. of
bolt
holes
d1 C H1 H1 D K L
No. of
bolt
holes
d1 C H1
15 130 88.9 60.5 15.75 4 35.1 11.2 - 40 95.3 66.5 15.75 4 35.1 14.2 40
20 150 98.6 69.9 15.75 4 42.9 12.7 - 40 117.3 82.6 19.05 4 42.9 15.7 40
25 160 108.0 79.2 15.75 4 50.8 14.2 - 40 124.0 88.9 19.05 4 50.8 17.5 40
32 180 117.3 88.9 15.75 4 63.5 15.7 - 72 133.4 98.6 19.05 4 63.5 19.1 72
40 200 127.0 98.6 15.75 4 73.2 17.5 - 72 155.4 114.3 22.35 4 73.2 20.6 72
50 230 152.4 120.7 19.05 4 91.9 19.1 - 83 165.1 127.0 19.05 8 91.9 22.4 83
65 290 177.8 139.7 19.05 4 104.6 22.4 97 120 - - - - - - -
80 310 190.5 152.4 19.05 4 127.0 23.9 109 146 - - - - - - -
100 350 228.6 190.5 19.05 8 157.2 23.9 130 - - - - - - - -
For materials see overview below
vALvES, MEASUREMENT
AND CONTROL SYSTEMS
GEM Gebr. Mller Apparatebau GmbH & Co. KG Fritz-Mller-Str. 6-8 D-74653 Ingelfingen-Criesbach Tel. +49(0) 7940/123-0 Telefax +49(0) 7940/123-224
[email protected] www.gemue.de