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PPAP Checklist

This document outlines the requirements and documentation for a part submission package. It includes sections for engineering documents and approvals, design failure analysis, process documentation including flow diagrams and process failure analysis, production control plans, measurement systems analysis, initial process studies, material certifications, appearance approval, production samples, and a part submission warrant. The document emphasizes that the process flow diagram and control plan must represent the physical process, and ensure that all key product characteristics have been properly defined, analyzed, and have controls in place.

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Jetesh Devgun
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405 views3 pages

PPAP Checklist

This document outlines the requirements and documentation for a part submission package. It includes sections for engineering documents and approvals, design failure analysis, process documentation including flow diagrams and process failure analysis, production control plans, measurement systems analysis, initial process studies, material certifications, appearance approval, production samples, and a part submission warrant. The document emphasizes that the process flow diagram and control plan must represent the physical process, and ensure that all key product characteristics have been properly defined, analyzed, and have controls in place.

Uploaded by

Jetesh Devgun
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Part Name: Part Number:

Part Submission Level: Reason for Submission:


User Plants: STA:
1 Design Record
Released Final Drawing Engineering Release Level
Released Engg Specifications ES Number & Release Level
CAD/CAM data (if applicable) Available Yes/No
IMDS certificate IMDS #
ISO marking on polymeric parts
2 Authorized Engineering Change Documents
WERS Alert (if any) Alert #
Others Explain
3 Customer Engineering Approval
Engineering Sample Evaluation Report (ESER)
Approved SREA
WERS Concern Concern #
WERS Notice Notice #
Others Explain
4 Design Failure Mode and Effects Analysis (DFMEA)
DFMEA signed by PD Engineer (if supplier is FSS)
Copy of customer provided DFMEA available (if supplier is not FSS)
YS & YCs are identified with necessary controls.
5 Process Flow Diagram(s)
Copy of Process Flow Diagram available
References
* An organization supplying standard catalog production
or service parts shall comply with PPAP unless formally
waived by the authorized customer representatives.
Does the Process Flow Diagram represents the physical process.
6 Process Failure Mode and Effects Analysis (PFMEA)
Copy of PFMEA available.
Linkage with DFMEA Exists
CCs/SCs/HICs are identified
Are all recommended actions are completed as per the timeline?
Sev, Occ & Det ratings are in line with AIAG/Ford FMEA guidelines.
7 Control Plan
Copy of Production Control Plan available
Control plan includes all SCs/CCs/HICs with necessary controls identified.
Control plan includes all print dimensions and process characteristics.
Variable Gaging used for SCs/CCs/HICs if not, explain:
Control plan has linkage with Process Flow and PFMEA and Work Instruction.
Are all SCs/CCs defined and singned off in CRT agreement?
8 Measurment Systems Analysis
Gage R&R conducted on all gages
9 Dimensional Results
Layout inspection of each cavity
All gages are used as mentioned in Control Plan.
10 Records of Material / Performance Test Results
Material Test Certificate of all components
11 Initial Process Studies:
Ppk study done for all special characteristics.
Ppk > 1.67 for all special characteristics
Gage R&R < 10% ; if gage R&R > 10% then containment is reduce
the tolerance by the amount it exceeds 10%. Analyse AV & EV
and provide take necessary improvements
Data is normally distributed.
Supplement K
12 Qualified Laboratory Documents
13 Appearance Approval Report
AAR signed by Studio/FCPA
14 Sample Production Parts
15 Master Sample
16 Checking Aids
17 Customer Specific Requirements
IMDS
Capacity Analysis Report
Packaging Approval (From 150/ 1121E)
18 Part Submission Warrant
Safety/ Government Regulation
Reason of submission
Level
Production Rate

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