Sensors WAGo
Sensors WAGo
Sensors WAGo
Measurement Technology
2
WAGOs Solution for Energy Monitoring and Conservation
Current Measurement and Evaluation
Intelligent Current Sensors, 789 Series
DC/AC current monitoring up to 140A
Data transmission via MODBUS communica-
tion interface (RS-485)
Rogowski Current Transducers, 789 Series
AC current measurement up to 500A or 2000A via
three Rogowski coils
In-phase conversion to 100mA AC current signals for
connection to the 750 Series WAGO-I/O-SYSTEM
Rogowski Coils, 855 Series
Conversion of AC currents up to
500A/2000A
3
Plug-In Current Transformers
855 Series
AC current conversion up to 1000 A
WAGO-I/O-SYSTEM, 750 Series
3-Phase Power Measurement Modules
Voltage, current, power and energy measurement in 3-phase networks
JUMPFLEX
Current Transducer
857-550
AC/DC 0 ...1 A
AC/DC 0 ... 5 A
Voltage:
0 ... 5 V; 1 ... 5 V
0 ... 10 V; 2 ... 10 V
Current:
0 ... 10 mA; 2 ... 10 mA
0 ... 20 mA; 4 ... 20 mA
8 9
JUMPFLEX
Rogowski
Transducer
857-552
Rogowski Coils
(500 A/ 2000 A)
Voltage:
0 ... 5 V; 1 ... 5 V
0 ... 10 V; 2 ... 10 V
Current:
0 ... 10 mA; 2 ... 10 mA
0 ... 20 mA; 4 ... 20 mA
8 9
Description Product Picture Item Number Input Output Signal Page
3-Phase Power
Measurement Module
750-493
.../000-001
AC
3 Phases per
1 A/5 A
Integration into the
WAGO-I/O-SYSTEM
12 13
3-Phase Power
Measurement Module
750-494
.../000-001
AC
3 Phases per
1 A/5 A
Integration into the
WAGO-I/O-SYSTEM
12 13
3-Phase Power
Measurement Module
750-495
.../000-001
AC
3 Phases per
1 A/5 A
Integration into the
WAGO-I/O-SYSTEM
12 13
Table of Contents
5
Description Product Picture Item Number Input Output Signal Page
Plug-In Current
Transformers
855 Series
AC currents up
to 1000 A
1 A/5 A 20 21
Rogowski Coils 855 Series
AC currents up
to 2000 A
Adapted to
Rogowski Current
Transducers
Rogowski Transducers
24 25
Description Product Picture Item Number Input Output Signal Page
Current Sensor with Bus
Connection
789-620 0 ... 80 A DC RS-485 serial interface 18 19
Current Sensor with Bus
Connection
789-621 0 ... 140 A DC RS-485 serial interface 18 19
Current Sensor with Bus
Connection
789-622 0 ... 50 A AC RS-485 serial interface 18 19
6
I
in
= V
shunt
/ R
shunt
Measuring device
V
R
meas
R
shunt
U
shunt
V
in
I
in
Transformer Principle
B
A
I
I
Low-Side Method
High-Side Method
The Dierent Measuring Methods
Shunt Measurement (AC/DC)
Current measurement is performed using a low-ohm re-
sistor (shunt), which is connected in parallel to a voltme-
ter. The current is proportional to the current measured
at the shunt resistor, I=V/R.
The shunt can be located upstream or downstream of
the load (high-side/low-side method). WAGO products
are equipped for both methods, giving
users the freedom to decide where the conductor sec-
tion should be disconnected. In addition to DC and
AC currents, shunt measurements are also suitable for
measuring superimposed signals (DC + AC). Accura-
cies of 0.1 % and better can be achieved. WAGOs
855 Series Plug-In Current Transformers with predened
division ratio can be used to expand the measurement
range for pure AC measurements.
Shunt Measurement in Combination with
Plug-In Current Transformer (AC)
Plug-In Current Transformers are used at higher mea-
surement currents. They function according to the trans-
former principle and expand the range of an existing
measurement system (usually a shunt transformer). The
number of secondary windings mirrors the xed setting
of the division ratio. The electrically isolated output AC
is proportional and in phase with the input AC. The
measuring error typically lies below 1 %.
I
in
= V
shunt
/ R
shunt
Measuring device
V
R
meas
R
shunt
U
shunt
V
in
I
in
7
I m
e
a
s
V
out
Hall Eect Sensor
V, I
U
Hall Eect Sensor
Measuring Method: Advantages: Application Areas:
Shunt
Very high accuracy
Suitable for DC and AC currents
Integration into control and regulation systems
Process and energy technology
Shunt +
Current transformer
Suitable for higher AC currents
Potential-free measurement
Installations and systems technology
Network monitoring and analysis
Hall eect
Potential-free measurement
For higher currents
DC and AC versions
PV systems and general energy technology
Control processing of several individual
systems
Rogowski
No circuit disconnection
Potential-free current measurement
For high alternating currents
Network quality analysis
Network deections and network drops
Check energy eciency
Rogowski Coil (AC)
A closed-air coil (i.e., coil without iron core) is ap-
plied around the conductor to be measured. The
AC current owing through the conductor induces a
proportional voltage in the Rogowski coil. The output
voltage is amplied and conditioned. A measurement
error of less than 2 % and a response threshold of
only a few amps guarantee a straightforward mea-
surement of high to very high AC currents.
Hall Eect Sensors (AC/DC)
A soft-magnetic core is applied around the conductor.
The core has a small air gap in which the Hall eect
sensor is located. A magnetic ux is generated in the
ring-shaped core by the current owing through the
conductor. The magnetic ux also ows through the Hall
eect sensor, which outputs a voltage signal propor-
tional to the current measured. This signal is prepared
and forwarded for processing. Using the Hall method,
dierent signals (AC/DC) and measuring ranges can
be mapped, depending on the design. Measurement
accuracy lies between 0.5 % and 1 %.
8
The 857-550 Current Transducer measures 01 A and
05 A AC/DC currents and converts the input signal to
an analog standard signal at the output (e.g., 420 mA).
The 857-552 Rogowski Transducer records RMS values
from alternating currents via a Rogowski coil, converting
the input signal into an analog standard signal on the
output side (e.g., 420 mA).
Current Transducer Rogowski Transducer
Item no. 857-550 857-552
Input signal
0 ... 1 A AC/DC;
0 ... 5 A AC/DC
Rogowski coils
500A/2000A
Frequency range 16 Hz ... 400 Hz 16 Hz ... 1000 Hz
Output signal
Voltage: 0 ... 5 V, 1 ... 5 V, 0 ... 10 V, 2 ... 10 V
Current: 0 ... 10 mA, 2 ... 10 mA, 0 ... 20 mA, 4 ... 20 mA
Digital output DO 24 VDC/100 mA
Load impedance
Current 600 ,
Voltage 2000
Current 600 ,
Voltage 1000
Supply voltage 24 VDC
9
L1
24 V/100 mA
Signaling
16.8 ... 31.2 V
230 VAC
e.g., 787-1002
4 ... 20 mA
PLC/Display
Conguration via:
DIP switches/PC confguration tool/smartphone app
Digital switching output (switching thresholds are freely confgurable)
Output signal (confgurable)
Use of diferent Rogowski coils is possible
True RMS measurement (TRMS)
No current bar interruption is necessary during installation
Calibrated measurement range switching
Signaling measurement range overrun/line break in the measuring equipment
Safe, 3-way isolation with 2.5kV test voltage according to EN 61140
Rogowski Transducer, 857-552
JUMPFLEX
Current Transducers
Current Transducer/Rogowski Transducer
Conguration via:
DIP switches/PC confguration tool/smartphone app
Digital switching output (switching thresholds are freely confgurable)
Output signal (confgurable)
True RMS measurement (TRMS) or arithmetic mean value
No current bar interruption is necessary during installation
Calibrated measurement range switching
Signaling measurement range overrun
Safe, 3-way isolation with 2.5kV test voltage according to EN 61140
Current Transducer, 857-550
4 ... 20 mA
16.8 ... 31.2 V
230 VAC
e.g., 787-1002
PLC/Display
24 V/100 mA
Signaling
L1
500 A/1 A
Current
transformer
10
JUMPFLEX
Conguration
Interface Conguration Software
The software oers:
Simple EXE application
Automatic module recognition
Visualization of process values
Parameterization of the digital switch output (threshold functionality)
Communication via WAGO 750-923 USB Service Cable or WAGO 750-921 Bluetooth
Adapter
The interface conguration software DIP switch alternative
The following devices are already supported:
857-401: Isolation Amplier
857-500: Frequency Transducer
857-531: Threshold Value Switch
857-550: Current Transducer
857-552: Rogowski Transducer
857-801: Temperature Transducer for Pt Sensors
857-809: Potentiometer Position Transducer
857-811: Temperature Transducer for TC Sensors
857-819: Millivolt Transducer
11
The free JUMPFLEX
Adapter
JUMPFLEX
ToGo
smartphone or tablet. You can also easily view both con-
guration data and actual measured value. The WAGO
750-921 Bluetooth
Control Panel
Supply voltage
289-965
RJ-45 Interface Module for
Current Sensor Modules
E.g., 787-1002
EPSITRON
COMPACT Power
20
Anywhere high currents have to be measured and processed,
WAGOs 855 Series Plug-In Current Transformers are the rst
choice.
The 855 Series units transform primary rated currents into
electrically isolated secondary currents of 1 A or 5 A, with a
measuring accuracy of one percent (accuracy class 1). They
can be used in temperatures ranging from -5 to +50 C
and may be permanently loaded with up to 120 % of the
nominal current. The 855 Series UL-recognized compo-
nents are suitable for 230 V, 400 V and 690 V
low-voltage applications.
WAGOs plug-in units are inductive, single-conductor
current transformers. The special feature is the screwless,
shock- and vibration-resistant CAGE CLAMP
connection
technology. CAGE CLAMP
connection technology
Continuous overload of 120 % the nominal primary current
Low-voltage current transformer for max. operating voltages up to 1.2 kV
UL-recognized components
21
Item Number Product Picture
Primary
Rated Current
Secondary
Rated Current
Rated
Power
Accuracy
Class
Pack.
Unit
855-0301/0050-0103
50 A
1 A
1.25 VA 3 1
855-0305/0050-0103 5 A
855-0301/0060-0101
60 A
1 A
1.25 VA 1 1
855-0305/0060-0101 5 A
855-0301/0075-0201
75 A
1 A
2.5 VA 1 1
855-0305/0075-0201 5 A
855-0301/0100-0201
100 A
1 A
2.5 VA 1 1
855-0305/0100-0201 5 A
855-0301/0150-0501
150 A
1 A
5 VA 1 1
855-0305/0150-0501 5 A
855-0301/0200-0501
200 A
1 A
5 VA 1 1
855-0305/0200-0501 5 A
855-0301/0250-0501
250 A
1 A
5 VA 1 1
855-0305/0250-0501 5 A
855-0301/0400-1001
400 A
1 A
10 VA 1 1
855-0305/0400-1001 5 A
855-0301/0600-1001
600 A
1 A
10 VA 1 1
855-0305/0600-1001 5 A
855-0401/0400-0501
400 A
1 A
5 VA 1 1
855-0405/0400-0501 5 A
855-0501/1000-1001
1000 A
1 A
10 VA 1 1
855-0505/1000-1001 5 A
Accessories
855-9900
Carrier Rail Adapter for Plug-In Current Transformers
(for 855-3xx/xxxx-xxxx and 855-4xx/xxxx-xxxx)
1
855-9910 Quick-Mount Kit 1
Plug-in Current Transformers, 855 Series
22
3 1
2
2
1
3
855-05xx/xxxx-xxxx
Rail 1: 50 x 12 mm
Rail 2: 40 x 30 mm
Round cable: 44 mm
855-03xx/xxxx-xxxx
Rail 1: 30 x 10 mm
Rail 2: 25 x 12 mm
Rail 3: 20 x 20 mm
Round cable: 26 mm
855-04xx/xxxx-xxxx
Rail 1: 40 x 10 mm
Rail 2: 30 x 15 mm
Round cable: 32 mm
Quick-mount kit
Quick-mount kit Mounting on mount-
ing plate
Mounting on carrier rail
with carrier rail adapter
Mounting on copper
current bar
Mounting on round
cable
CAGE CLAMP
connection
Plug-in Current Transformers, 855 Series
WAGO Plug-in Current Transformers Time-Saving Installation
60 70 85
3
5
3
5 3
5
8
0
,
9
9
1
,
1
5
1
0
5
,
2
5
23
Current transformer 5 A Current transformer 1 A
P
V
= VA = 5.95 VA
5
2
x 2 x 10
1.5 x 56
P
V
= VA = 0.24 VA
1
2
x 2 x 10
1.5 x 56
Note: When using a common three-phase current return conductor, the values for P
V
are halved.
I
S
= Secondary rated measuring current strength [A]
I = Simple conductor length in m
A
CU
= Conductor cross-section in mm
P
V
= Conductor power loss
Power calculation of copper conductors between measuring device and current transformer:
P
V
= VA
I
S
2
x 2 x l
A
CU
x 56
Current transformers, which are not directly connected
to a consumer, must be short-circuited on the second-
ary side for safety reasons! If there is no low-resistance
load on the secondary side, then signicant increases in
voltages can occur. These present a danger for people
and may possibly impair the functional safety of the cur-
Current transformer power requirements:
Both power losses from the measuring conductors and
from connected devices must be considered when
determining actual power requirements. It is therefore
necessary to calibrate the power supply of the current
transformer (nominal apparent power) to the actual
power requirement of the measuring device. To deter-
Example:
A 1 amp or 5 amp current transformer is
used, with an ammeter on the secondary
circuit, at a distance of 10m between
the transformer and the measuring
device.
Implementation of the primary winding
is designated with K-P1 and L-P2.
Connections of the secondary winding
are designated with the corresponding
lower case letters k-S1 and I-S2.
2007-8873
Terminal block assembly for
current transformers
S2
(l)
S1
(k)
(K)
P2
(K)
P1
P
E
L
3
L
3
L
2
L
L1 L2 L3
I-S
2
k-S
1
I-S
2
k-S
1
I-S
2
k-S
1
rent transformer. WAGOs terminal block assembly for
current transformers (2007-8873) provide the required
safety and functionality. Simple actuation of the lever
automatically short-circuits the current transformer via
inserted circuit jumper.
mine actual power requirements, both the power re-
quirements of the connected measuring devices and the
power losses from the measuring conductors connected
to the transformers secondary circuit must be taken into
account.
Ip
24
The Rogowski coil is a closed-air coil with non-magnetic
split core. The coil is placed around a conductor or cur-
rent bar. The magnetic eld produced by the AC current
owing through the conductor induces an output volt-
age in the coil. This measurement procedure provides
galvanic isolation between the primary circuit (power)
and secondary circuit (measurement). Easy installa-
tion of the Rogowski coils allows existing systems to be
retrotted without time-consuming installation or process
interruption.
Rogowski Coils, 855 Series
Slim, Light-Weight, Flexible, Hinged Current Sensor
Description Product Picture Item Number
Pack.
Unit
Input Output
Rogowski Coil RT 500,
Conductor length 1.5 m
855-9100/500-000 3
500 A 10.05 mV
Rogowski Coil RT 500
Conductor length: 3 m
855-9300/500-000 3
Rogowski Coil RT 2000
Conductor length: 1.5 m
855-9100/2000-000 3
2000 A 40.2 mV
Rogowski Coil RT 2000
Conductor length: 3 m
855-9300/2000-000 3
white
+V
s
black
-V
s
I
p
15,7 34,4 1500 / 3000
2
7
,
4
m
a
x
5
5
25
Rogowski Coils Time-Saving Installation
Slim, Light-Weight, Flexible, Hinged Current Sensor
Easy installation of Rogowski coils for retroftting existing machines and systems without process
interruption.
Broad measuring range: only two types of Rogowski coils instead of several diferent current
transformers.
Reduced footprint: ideal for measuring high currents.
Connection to the WAGO-I/O-SYSTEM links measurement results with controls
(e.g., for optimizing consumption or preventing damage), unlike a system that only provides
measurements.
Existing CODESYS function blocks can be used, minimizing engineering time.
26
400
300
200
100
0
-100
-200
-300
-400
400
350
300
250
200
150
100
50
0
I
rms
x
2
1
n
n
i=1
i
Period
Absolute value of the sine curve RMS
A
Mean square current
Sine current
A
Sine
1/2T 3/2T
1/2T 2T 3/2T T
2T
Arithmetic mean value
Period
Eective Value
The eective value RMS (root-mean-square), also the
TRMS (true root-mean-square) is the square root of the
quotient of the sum of squares of the measured values
and number of measured values (square root of the
average of the measured value).
In electrical engineering, the eective value of an
periodic quantity corresponds to the eective value of
the DC variable. It is characteristic of the power trans-
formed in the consumer.
A dierentiation is frequently made between the terms
RMS and TRMS. This is merely historical conditioning,
so that newer measuring procedures are preferred
over form factor based methods. In principle, WAGO
measures according to the TRMS method. However, no
special dierentiation is made, as both terms describe
the same mathematical equation, and one merely indi-
cates the specic accuracy of the measurement.
Arithmetic Mean Value
The arithmetic mean value (also average) is the quotient
of the sum of all measured values detected and the
number of measured values.
For periodic variables (e.g., sine waves) the arithmetic
mean is zero. For this reason, it is not meaningful for use
with periodic variables, or it only provides information
about a possibly present constant. For DC variables,
the arithmetic mean value corresponds to the average
measured value viewed over time.
27
400
300
200
100
0
-100
-200
-300
-400
80000
70000
60000
50000
40000
30000
20000
10000
0
Sampled signal
Sampling
Input signal
1/2T
Digital Processing
During digital processing, the signal is sampled in de-
ned, very short time intervals (digitized). The sampled
values are processed and, e.g., converted into an ana-
log standard signal.
Digital processes are becoming increasingly com-
mon, since high reproducibility and signal-authentic
mapping true to signal can be guaranteed due to the
high sampling rates. In addition, further processing or
transmission of the digitized information is easier, less
susceptible to interference and more exible, due to the
software.
Analog Processing
During analog processing, the input signal is fed directly
to a processing unit and prepared according to a xed
transfer function. The processing takes place using an
operational amplier (OpAmp) and a few passive
components.
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WAGO Kontakttechnik GmbH & Co. KG
Postfach 2880 32385 Minden
Hansastrae 27 D-32423 Minden
Phone:
Headquarters +49 (0)571/8870
Sales +49 (0)571/887222
Order Service +49 (0)571/887333
Technical Support +49 (0)571/887555
Fax: +49 (0)571/887169
Email: [email protected]
Online: www.wago.com