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Surface Treatment

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MT RA
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44 views5 pages

Surface Treatment

na

Uploaded by

MT RA
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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SURFACE TREATMENT

After machining of the component, the components are sent for a surface treatment. Surface treatment is done in order to prevent the component from the rust and coating of shaft. The components are treated with various chemicals like Nutrapon, Rustoken 25. In a surface treatment area, the small components like oil tube, spring etc are cleaned in a small component cleaning machine. In surface treatment, shafts is coming after all maching operation coating is done in various steps.

Wet tumbling
This is a vibrater in which ceramic media is vibrating along with shafts . This is used to remove the burr on shafts.

Dry tumbling
After dry tumbling , shafts is again vibrating with dry media for polishing and finishing the shafts. Then shafts is degreasing in ultrasonic heater for removing some amount of dirt etc .

Mn. PHOSPHATING COATING SYSTEM OF SHAFTS


In the system , there are 12 no. of tanks . It provide coating on shafts . These Tanks are: 1. DEGREASING 1 2. DEGREASING 2 3. DEGREASING 3 4. WATER RINSE 5. ACTIVATION 1 6. ACTIVATION 2 7. PHOSPHATING1 8. PHOSPHATING 2 9. WATER RINSE 2 10. PASSIVATION 11. OVEN 1 12. OVEN 2

Chemical require in tanks to make Mn. Phospating system :


TANK 1. DE GREASING-1 2. DE GREASING-2 3. De GREASING-3 4. WATER RINSE-1 5. ACTIVATION 6 . PHOSPATING CHAMICAL Nutrapon Nutrapon Nutrapon D.M water QUANTITY 1 Ltr. 1 Ltr. Ltr. Fully tank CHANGE IN After 1 week After 1 week After 1 week Over flow

ParocolinMn.(Powder) Parcolubricate+ Nutralizer(Powder) D.M water

7.WATER RINSE-2

1K.g 20 Ltr.+20 cup (And check pointage) Fully tank

After 3 days After 15 days

Over flow

8. PASSIVATION

Nutrapon

1 Ltr.

After 3 days

Testing of Tanks:1. PHOSPATING: There is 3 type of testing is:

* FREE ACID (FA) * TOTAL ACID (TA) * IRON POINT.

*FA: 2ml. chamical ph. + 5-6 drop of water + 5-6 drop of


Bromo Green solution + sodium hydroxide (NaOH) 1.2] [Actual pointage = 0.8-

*TA: 2ml. ph. chamical + 5-6 drop of water + 5-6 drop of


+ sodium hydroxide (NaOH) . [Actual pointage = 6-8]

Phenol pythylon

*IRON POINT: 100ml. chamical ph. + 5-6 drop orengr methylene


Pottesium permagnet. [Actual pointage = 1-3]

2. WATER RINSE -1: 100 ml. W.R + 5-6 drop of orengr methylene +
sulphuric acid (H2SO4). [Actual pointage = 1-3]

3. WATER RINSE-2: 100 ml. W.R + Phenol pythylon + sodium hydroxide


(NaOH).[Actual pointage = <2] 100 ml. Activation ch. + Bromo solution + sulphuric acid (H2SO4). [Actual pointage = 10-16]

4.ACTIVATION :

ACTUAL pointage,ph AND temp. OF :

SOURCE POINTAGE DEGREASING1 DEGREASING2 DEGREASING2 PH.= 1. FA 0.8-1.2 } = 2.TA 6-8} ratio=6= iron 10 point 1-3 =grain size <5 WATER 1-3 RINSE- 1. WATER <2 RINSE- 2. ACTIVATION 10-16 PASSIVATION -

PH 8-10 8-10 8-10

TEMP. 50-60 50-60 50-60

90-95

8-10 9-11

50-60 50-60

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