User and maintenance manual

ELECTRICAL BOARDS FOR REFRIGERATING INSTALLATIONS

READ AND RETAIN
REL.. 0109
ENG
ECP200 EXPERT 2EV
ECP200 EXPERT 2EV






INTRODUCTION
Page 3 1.1 General
Page 4 1.2 Product identification codes
Page 4 1.3 Overall dimensions
Page 4 1.4 Identification data

INSTALLATION
Page 5 2.1 General installation rules
Page 5 2.2 Standard equipment for mounting and use
Page 6 2.3 Board installation

TECHNICAL CHARACTERISTICS
Page 8 3.1 Technical characteristics

TERMS OF THE WARRANTY
Page 9 4.1 Terms of the warranty

DATA PROGRAMMING
Page 10 5.1 The control panel
Page 10 5.2 The front keypad
Page 11 5.3 LED display
Page 12 5.4 General
Page 12 5.5 Symbols
Page 12 5.6 Configuring and reading the set point
Page 13 5.7 Level one programming
Page 13 5.8 List of level one variables
Page 15 5.9 Level two programming
Page 15 5.10 List of level two variables
Page 18 5.11 HACCP alarm management
Page 19 5.12 Starting up the ECP200 EXPERT 2EV electronic controller
Page 19 5.13 Configurations
Page 19 5.14 Conditions for enabling / disabling the compressor
Page 19 5.15 Manual activation of the defrosting process
Page 20 5.16 Stopping the defrosting process manually
Page 20 5.17 Defrosting with hot gas
Page 20 5.18 The Pump-Down function
Page 21 5.19 The password function
Page 21 5.20 Emergency operation in the event of a broken ambient sensor (EO)
Page 21 5.21 Current date and time

OPTIONS
Page 22 6.1 TeleNET supervision / monitoring system

DIAGNOSTICS
Page 23 7.1 Diagnostics

ANNEXES
Page 24 A.1 CE declaration of conformity
Page 25 A.2 ECP200 EXPERT 2EV connection diagram
Page 26 A.3 Exploded diagram
CONTENTS
CHAP. 1
CHAP. 2
CHAP. 3
CHAP. 4
CHAP. 5
CHAP. 6
CHAP. 7

ENGLISH
ECP200 EXPERT 2EV


Page 3
USER AND MAINTENANCE MANUAL
Rev. 01-09





GENERAL


DESCRIPTION:
The ECP200 EXPERT 2EV is the new electrical board for cold rooms with single-phase
compressor up to 2HP and up to 2 evaporating units.
It allows complete control of all the components on a refrigeration system such as the
compressor, the evaporator fans, defrosting element 1, defrosting element 2, room light
and configurable auxiliary relay.

APPLICATIONS:
- Room with single motor condenser up to 2HP and double evaporating unit.
- Complete control of single-phase static or ventilated refrigeration systems up to 2HP,
with off-cycle or electrical defrosting and direct or pump-down compressor stop.
- Control of evaporating unit only with freon solenoid consensus or remote motor
condenser consensus.

MAIN CHARACTERISTICS:
- Reading and configuration of the room temperature to one decimal point.
- Displays temperature parameter of evaporator 1 and 2
- Activation/deactivation of the system controller (stand-by)
- Signalling of system alarms
- System status LEDs and large display
- Easy to use keypad
- Control of the evaporator fans
- Real time clock defrosts with one or two evaporators, each with end-of-defrost sensor.
- Automatic and manual defrost control (static, with elements, with cycle inversion)
- Management and control (direct or in pump-down mode) of the compressor up to 2HP
- Button on board or door switch for turning on the room light
- Alarm/auxiliary relay with parameter-configured activation.
- Advanced HACCP function with detailed registration of the last temperature alarm to
have occurred, and counter for previous alarms.
- Integrated differential thermal magnetic circuit breaker for protecting and turning off the
power to the refrigerating unit (to make the protection effective, derive the power supply
of the utilities downstream of the differential thermal magnetic circuit breaker).
- Self-extinguishing ABS cover with transparent door for accessing the thermal magnetic
differential protection with IP65 protection, for use as a board outside the room.
- RS485 output for connection to TeleNET supervision network.
CHAPTER 1: INTRODUCTION
CHAP. 1 - Introduction
1.1
ECP200 EXPERT 2EV
Page 4
USER AND MAINTENANCE MANUAL
Rev. 01-09

PRODUCT IDENTIFICATION CODES


code 200200EXP2EV ECP200 EXPERT 2EV
Compressor control and management,
evaporator 1 defrost, evaporator 2 defrost,
evaporator fans and room light. Alarm/aux relay.
Real time clock.
16A differential thermal magnetic circuit breaker
Id=300mA



OVERALL DIMENSIONS


dimensions in mm.


























IDENTIFICATION DATA


There is a plate on the device in question that states the identification data:

Name of the manufacturer
Code and model of the devices
electrical board
Serial number
Power supply
Max rated current
IP protection
1.3
1.4
CHAP. 1 - Introduction
1.2
200200EXP2EV
ECP200 EXPERT 2EV


Page 5
USER AND MAINTENANCE MANUAL
Rev. 01-09






GENERAL INSTALLATION RULES


1. Install the device in an area that meets the protection criteria, and maintain the condition
of the box as best as possible when drilling holes for the cable sheathing and/or cable
clamps;


2. Avoid using multi-polar cables with conductors connected to inductive and power loads
and signal conductors such as sensors and digital inputs;


3. Avoid combining power cables and signal cables in the same ducts (sensors and digital
inputs)

4. Keep the connecting cables as short as possible, and do not let them coil up as coiling
can subject the electronics to harmful inductive effects;

5. All the conductors used for cabling must be of sufficient size to take the required load;

6. If you need to extend the sensors, use conductors of suitable size and certainly no less
than 1 mm. Extending or shortening the sensors could affect their default calibration;
check and calibrate with an external thermometer.




STANDARD EQUIPMENT FOR MOUNTING AND USE


The ECP200 EXPERT 2EV electronic controller is provided with the following for mounting
and use:

3 ring seals to be placed between the screw and the surface of the box;
1 user manual;
1 x NTC 10K 1% black sensor, length =1.5m
2 x NTC 10K 1% grey sensor, length =3m

CHAPTER 2: INSTALLATION
CHAP. 2 - Installation
2.1
2.2
ECP200 EXPERT 2EV
Page 6
USER AND MAINTENANCE MANUAL
Rev. 01-09

INSTALLATION OF THE BOARD





Fig. 1: Lift the transparent protective cover on
the differential thermal magnetic circuit
breaker and remove the cover on the
screws on the right-hand side.








Fig. 2: Undo the 4 screw fasteners on
the front of the box.







Fig. 3: Close the transparent cover on the
differential thermal magnetic circuit
breaker.








Fig.4: Open the front of the box, lifting it
and moving the two hinges to the
end of their stroke.




Fig. 5: Apply pressure on the sides of each
hinge to release and fully remove
the front.



CHAP. 2 - Installation
2.3
ECP200 EXPERT 2EV


Page 7
USER AND MAINTENANCE MANUAL
Rev. 01-09

Fig. 6: Attach the box to the wall at the point

of the three holes, using screws the
length of which is suited to the
thickness of the wall behind. Insert a
rubber washer (provided) between
each screw and the back of the box.






Fig. 7: Attach the front of the box back in
place, re-inserting the hinges in their
holes. Engage the hinges by moving
the front 180 downwards to reveal the
circuit board.






Make all the electrical connections with reference to the annexed diagrams for the
respective model (see the tables in the ANNEXES). You are advised to use suitable
cable sheathing and/or clamps to fully seal all the cables and ensure reliable
connections and the degree of protection of the box. You are advised to arrange the
conductors in the box as neatly as possible, keeping the power conductors separate
from the signal conductors. Use clips if necessary.



Fig. 8: Close the front cover, making sure all
the cables are safely fitted inside the
box and the seal of the box is correctly
in place. Fasten on the front cover with
the 4 screws, re-using the o-rings on
the neck of each screw. Turn on the
board and carefully check and
program all the settings.




Make sure not to fasten the screws too tightly as to do so could damage the box and
affect correct operation and tactile nature of the keypad. Install devices on all power
lines connected to the EPC200 electronic controller to protect the latter against
overcurrent due to shortcircuiting, which can damage the device. Always unplug the
board and disconnect it from any inductive and power loads before executing any repairs and/or
maintenance, in the interest of the operators maximum safety.

CHAP. 2 - Installation
ECP200 EXPERT 2EV
Page 8
USER AND MAINTENANCE MANUAL
Rev. 01-09




TECHNICAL CHARACTERISTICS



Power supply
Voltage 230 V~ 10% 50Hz / 60Hz
Max power consumption (electronic control only) ~ 7 VA
Max permitted consumption
(with all loads connected)
16A
Environmental conditions
Working temperature -5 to +50C
Storage temperature -10 to +70C
Relative ambient humidity Less than 90% Hr
General characteristics
Type of sensor connected NTC 10K 1%
Resolution 0.1 C.
Precision of sensor readings 0.5 C
Reading range -45 to +45 C
Output characteristics (outputs with clean contacts)
Description Relay installed Board output characteristics Notes
Compressor

(30A AC1 Relay)
10A 250V~ (AC3) (2HP)
(100000 cycles)
The total
consumption of all
the following utilities
must not exceed
16A and the utiities
power supply must
derive from
downstream of the
thermal magnetic
circuit breaker.

Defrost 1 (16A AC1 Relay)
16A 250V~ (AC1)
Defrost 2 (16A AC1 Relay)
16A 250V~ (AC1)
Fans

(16A AC1 Relay)
2.7A 250V~ (AC3)
Room light

(16A AC1 Relay)
16A 250V~ (AC1)
Alarm / Aux (contact not
live)
(8A AC1 Relay)
8(3)A 250V~
General electrical protection
16A differential thermal magnetic circuit breaker,
Id=300mA
4.5 kA breaking capacity
Dimensional characteristics
Dimensions 16.8cm x 9.7cm x 26.2cm (HxWxL)
Insulation and mechanical characteristics
Degree of protection for the box IP65
Material of the box ABS self-extinguishing
Type of insulation Class II



CHAP. 3 - Technical characteristics
CHAPTER 3: TECHNICAL CHARACTERISTICS
3.1
ECP200 EXPERT 2EV


Page 9
USER AND MAINTENANCE MANUAL
Rev. 01-09

TERMS OF THE WARRANTY


The ECP200 EXPERT 2EV electronic controls are guaranteed against manufacturing
defects for 24 months from the date given in the product identification code or the date on
the product registration card, if available.

In the event of a defect, the equipment must be returned, in suitable packaging, to our
plant or authorized assistance centre after requesting the number for authorization to
return the product.

The Customer has the right to repair the defective equipment with his own manual labour
and spare parts. The Customer assumes the risks for transport and covers the expenses.

The warranty does not cover:
Damage due to tampering, negligence, lack of skill or unsuitable installation of the
appliance.
Installation, use or maintenance not in conformity with the information and instructions
provided with the appliance.
Repairs executed by unauthorized workers.
Damage due to unforeseen events such as lightning, natural disasters, etc. In all these
cases the customer covers the entire cost of repairs.

Our company may refuse to service the appliance under the warranty if it has been
modified or converted without our knowledge.

Under no circumstances can PEGO S.r.l. be held responsible for any loss of data and
information, the cost of replacement goods or services, damage to objects and harm to
people or animals, loss of sales or earnings, downtime, any direct, indirect or accidental
damage, loss of assets, insurances, fines, or any other special or associated costs,
whether contractual, non-contractual or due to negligence or other responsibilities relating
to use of the product or its installation.

Poor operation due to tampering, collisions, and unsuitable installation shall forfeit the
warranty immediately. It is obligatory to comply with all the instructions in this manual and
the conditions of use of the appliance.

PEGO S.r.l. assumes no liability for any possible inaccuracies in this manual due to
printing or transcription errors.

PEGO S.r.l. reserves the right to make any changes to its products that it deems
necessary or useful, without however compromising its products essential characteristics.

Each new release of the manuals for PEGO products replaces all the previous ones.

Unless stated otherwise, the warranty is in accordance with the laws in force and, in
particular, article 1512 C.C.

Disputes are settled at the court of Rovigo.

4.1
CHAP. 4 - Terms of the warranty
ECP200 EXPERT 2EV
Page 10
USER AND MAINTENANCE MANUAL
Rev. 01-09




THE CONTROL PANEL






























THE FRONT KEYPAD



O

AUXILIARY RELAY CONTROL
The version with alarm relay allows you to control the relay manually if AU=1;
press the button for 2.5 sec to display the current date/time.
O

UP / MUTE BUZZER ALARM
Press for 2.5 sec to open the HACCP menu.
O

STANDBY
Press this to stop the system. The standby light flashes.
O

SET AMBIENT TEMPERATURE
Press for 2.5 sec together with the mute button, when on the HACCP menu,
to reset the registered HACCP alarms.
CHAP. 5 - Data programming
CHAPTER 5: DATA PROGRAMMING
5.1
5.2

O OO G
O O O
O O O
ECP200 EXPERT 2EV


Page 11
USER AND MAINTENANCE MANUAL
Rev. 01-09
O

DOWN / MANUAL DEFROST (press for 2.5 seconds to Start Stop MANUAL
DEFROST
O

ROOM LIGHT






LED DISPLAY


O
Ambient temperature value / settings
O

STANDBY ICON
Led OFF = Board OFF
Led ON = Board ON and live
Led flashing = Board in stand-by (cold outlet, defrost, fans disabled)
O

DOOR SWITCH / ROOM LIGHT ICON
Led OFF = Door switch disabled or not in use and room light OFF
Led ON = Room light ON
Led Flashing = Door switch enabled and room light ON
G

COLD CALL ICON
Led OFF = Cold call OFF
Led ON = Cold call ON
Led Flashing = Cold call ON but awaiting pause time C1


FAN CALL ICON
Led OFF = Fan call OFF
Led ON = Fan call ON
Led Flashing = Fans paused after defrost (see parameter F5)


DEFROST CALL ICON
Led OFF = Defrost call OFF
Led ON = Defrost call ON
Led Flashing = Dripping phase in progress after defrost (see parameter D7)


AUXILIARY RELAY ICON (with parameter AU=1)
Led OFF = Aux relay call OFF
Led ON = Aux relay call ON


ALARM ICON
Led OFF = No alarm in progress
Led ON = Alarm activated then stopped (HACCP alarm registered)
Led Flashing = Alarm in progress
CHAP. 5 - Data programming
5.3
ECP200 EXPERT 2EV
Page 12
USER AND MAINTENANCE MANUAL
Rev. 01-09


GENERAL


In the interest of safety and practicality, the ECP200 EXPERT 2EV system features two
programming levels; the first is simply for configuring the SETPOINT parameters that are
modified frequently, while the second is for programming and configuring the main
parameters associated with the boards various work modes.


You have to exit level 1 programming before you can access the second level (you cannot
go direct from level 1 to level 2).



SYMBOLS


We shall use these symbols in the interest of practicality:
(t) the UP button for increasing values and silencing the alarm;
(u) the DOWN button for decreasing values and starting the defrost process.




CONFIGURING AND READING THE SET POINT


1. Press the SET button to display the current SETPOINT value (temperature)
2. Hold down the SET button and press the (t) or (u) button to change the SETPOINT
value.
Release the SET button to return to the room temperature. Your changes are saved
automatically.
5.4
CHAP. 5 - Data programming
5.5
5.6
ECP200 EXPERT 2EV


Page 13
USER AND MAINTENANCE MANUAL
Rev. 01-09
LEVEL ONE PROGRAMMING (User level)

To access the level one configuration menu:
1. Press and hold both the (t) and (u) buttons for a few seconds until the first
programming variable appears on the display.
2. Release the (t) and (u) buttons.
3. Use the (t) or (u) button to select the variable you wish to edit.
4. After selecting the required variable you can:
Display its setting by pressing the SET button
Edit its setting by pressing and holding the SET button and pressing the (t) or (u)
button.
After configuring the values, exit the menu by pressing and holding the (t) and (u)
buttons for a few seconds until the room temperature value appears.
5. The changes made to the variables are saved automatically when you exit the
configuration menu.

LIST OF LEVEL 1 VARIABLES (User level)



VARIABLES MEANING VALUES DEFAULT
r0
Temperature differential in relation to the main SETPOINT. 0.2 - 10.0 C 2C
d0
Defrost interval (hours). In the case of two evaporators, the defrost
process starts up at the same time for both (to delay the defrost process
for evaporator 2, see variable dd2) and time d0 is loaded at the end of the
previous defrost process.
When d0=0 and dFr=0 Defrost disabled
0 - 24 hours 4 hours
dd2
Delayed defrost for the second evaporator (sec). The defrost process of
the second evaporator starts up after the defrost process of the first
evaporator. The delay between the two defrost processes is configured in
dd2.
Setting dd2 is to run the two defrost processes in succession.
This avoids overloading the electrical system during the defrost process in
the event of limited power.
When dd2=0, defrost processes 1 and 2 start simultaneously.
0 - 10 sec

0=defrost processes 1
and 2 start at the same
time
0 sec
d21
Defrost end setpoint for evaporator 1.
Defrost is not executed if the temperature detected by the defrost sensor is
higher than the d21 value (defrost is timed if the sensor is broken).

-35 - 45 C

15C
d22
Defrost end setpoint for evaporator 2.
Defrost is not executed if the temperature detected by the defrost sensor is
higher than the d22 value (defrost is timed if the sensor is broken).
-35 - 45 C 15C
d31
Max defrost time for evaporator 1 (minutes) 1 - 240 min 25 min
d32
Max defrost time for evaporator 2 (minutes) 1 - 240 min 25 min
d7
Dripping time (minutes)
At the end of the defrost process, the compressor and the fans stop for the
d7 time configured and the defrost light on the front of the board flashes.

0 - 10 min

0 min
F5
Pause time for fans after defrost (minutes)
To pause the fans for a period of time F5 after the dripping phase. This
time counts down from the end of the dripping phase. If the dripping phase
is not set, the fans are paused directly after the defrost process. The fan
icon flashes during the pause time.

0 - 10 min

0 min
CHAP. 5 - Data programming
5.7
5.8
ECP200 EXPERT 2EV
Page 14
USER AND MAINTENANCE MANUAL
Rev. 01-09


VARIABLES MEANING VALUES DEFAULT
A1
Minimum temperature alarm
Absolute temperature for the ambient sensor below which, after the Ald
delay time, the EL low temperature alarm is activated and a record is made
of this in the HACCP menu.
When the EL alarm is activated, EL alternates with the temperature on the
display, and the alarm relay, buzzer (which can be turned off), and alarm
buzzer icon are all activated.
The alarm turns off automatically when the conditions return to normal.
The alarm light stays on to indicate the alarm has occurred and the event
has been registered (see the HACCP menu to view and reset the
temperature alarm concerned).
-45 - A2 C -45C
A2
Maximum temperature alarm
Absolute temperature for the ambient sensor above which, after the Ald
delay time, the EH high temperature alarm is activated and a record is
made of this in the HACCP menu.
When the EH alarm is activated, EH alternates with the temperature on the
display, and the alarm relay, buzzer (which can be turned off) and alarm
buzzer icon are all activated.
The alarm turns off automatically when the conditions return to normal.
The alarm light stays on to indicate the alarm has occurred and the event
has been registered (see the HACCP menu to view and reset the
temperature alarm concerned).
A1 - +45 C +45C

tE1



Shows the temperature detected by the sensor of evaporator 1
Shows the temperature
of the evaporator (or
remains blank, if
dE1 =1)
Read-only

tE2



Shows the temperature detected by the sensor of evaporator 2
Shows the temperature
of the evaporator (or
remains blank, if
dE2 =1)
Read-only
dFr

Enable evaporator defrost processes in real time
When d0=0 and dFr=1, it is possible to configure up to 6 defrost processes
in real time within a single day, using the parameters d41d46

0 disabled
1 enabled
0
d41d46
Program timers for evaporator defrost processes
It is possible to configure up to 6 timers for the defrost processes. The
defrost process, or processes in the case of 2 evaporators, depends on the
configuration of the variables dd2, d21, d22, d31, d32.
The timer is in the HH.MM format, where HH is the hour and M the minutes
in sets of ten (e.g. 0=0 min, 1=10 min, etc.). The flashing full stop (.)
indicates this is a timer and not a temperature.

00.0 - 23.5 --
CHAP. 5 - Data programming
ECP200 EXPERT 2EV


Page 15
USER AND MAINTENANCE MANUAL
Rev. 01-09

LEVEL TWO PROGRAMMING (Installer level)

To access level two configuration, press and hold the UP (t), DOWN (u) and LIGHT
buttons for a few seconds.
The system automatically goes into standby when the first programming variable appears.
1. Use the (t) or (u) button to select the variable you wish to edit. After selecting the
required variable you can:
2. Display its setting by pressing the SET button
3. Edit its setting by pressing and holding the SET button and pressing the (t) or (u)
button.
4. After configuring the values, exit the menu by pressing and holding the (t) and (u)
buttons for a few seconds until the room temperature value appears.
5. The changes made to the variables are saved automatically when you exit the
configuration menu.
6. Press the STANDBY button to enable the electronic control.


LIST OF LEVEL 2 VARIABLES (Installer level)

VARIABLES MEANING VALUES DEFAULT
nrE
Number of evaporators
Configuring nrE=1 disables evaporator 2 and the
defrost 2 output becomes a clean contact for calling
the motor condensing unit (output parallel with
compressor call).
Output with clean contact.
1 = 1 evaporator

2 = 2 evaporators
2
AC
Status of the door switch input
0 = Normally open

1 = Normally closed
0
F3
Status of the fans with compressor OFF

0 = Fans run continuously

1 = Fans run only when compressor is
ON
1
F4
Fan standby time during defrost
0 = The fans run during the defrost
process

1 = The fans do not run during the
defrost process
1
dE1
Presence of sensor for evaporator 1
When the evaporator sensor is disabled, the
defrosting processes run cyclically for the time d0 or
according to the real time clock, and end when the
time d31 elapses.

0 = sensor of evaporator 1 present

1 = sensor of evaporator 1 absent

0
dE2
Presence of sensor for evaporator 2
When the evaporator sensor is disabled, the
defrosting processes run cyclically for the time d0 or
according to the real time clock, and end when the
time d32 elapses.
0 = sensor of evaporator 2 present

1 = sensor of evaporator 2 absent
0
dC
Status of input for man in room alarm
0 = NO
1 = NC
0
d1
Type of defrost, with cycle inversion (hot gas) or
elements.
1= hot gas

0= elements
0
CHAP. 5 - Data programming
5.9
5.10

ECP200 EXPERT 2EV
Page 16
USER AND MAINTENANCE MANUAL
Rev. 01-09
Ad
Network address for connection to the TeleNET
supervision system
0 - 31 0
Ald
Delay time for signalling and displaying the
minimum or maximum temperature alarm.
1240 min 120 min
C1
Minimum time between the shutdown and next start-
up of the compressor
015 min 0 min
CE1
Compressor run time in event of broken ambient
sensor (emergency operation)
With CE1=0, emergency operation in the event of the
E0 error is disabled: the compressor remains
switched off and the defrost processes are disabled to
preserve the residual cold.
0240 min
0= disabled


0 min
CE2
Compressor run time OFF in event of broken
ambient sensor (emergency operation)
5240 min

5 min
CAL
Correction of the ambient sensor reading -10+10 0
Pc
Status of compressor protection contact
0 = NO
1 = NC
0
doC
Run time of compressor for door switch, when the
door switch opens the evaporator fans turn off and
the compressor continues to run for the time doC
before turning off.
05 minutes 0
tdo
Time for re-activating the compressor after
opening of door. Normal operation of the control is
restored when the door switch opens and after the tdo
time has elapsed, and the door open alarm is
activated (Ed).
With tdo=0, the parameter is disabled.
0240 min

0 = disabled
0
Fst
FAN disabling TEMPERATURE
The fans remain at standstill if the temperature
detected by the evaporator sensor is higher than the
value of this parameter.
-45+45C +45C
Fd
Differential for Fst 1+10C 2C
tA
Switching of status for NO NC alarm relay
0=energizes in event of alarm
1=de-energizes in event of alarm
1
LSE
Minimum value of the setpoint -45 - HSE C -45C
HSE
Maximum value of the setpoint +45 - HSE C +45C
AU
Management of the RL6 configurable relay
0= alarm relay

1= manual auxiliary relay commanded
by the AUX button

2= automatic auxiliary relay controlled
by the StA temperature set with 2C
differential

3= pump down function

4= clean contact for callilng the motor
condensing unit (AUX relay parallel
to the compressor)

5 = Contact for controlling the guard
element (AUX relay closed with
compressor output not enabled).

0
StA
Temperature set points for auxiliary relay -45+45C 0
ECP200 EXPERT 2EV


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USER AND MAINTENANCE MANUAL
Rev. 01-09
P1
Password: for protection
(enabled when PA is set at a number other than 0)
0 = displays only the set point

1= displays the set point, access to
the light and AUX buttons

2= prevents access to programming

3= prevents access to level two
programming
3
PA
Password
(see P1 for type of protection)
0...999
0 = function disabled
0
Yr
Year configuration 0...99 -
Mo
Month configuration 1...12 -
dy
Day configuration 1...31 -
Hr
Hour configuration 0...23 -
min
Minute configuration 0...59 -
reL
Software release The software version Read-only

CHAP. 5 - Data programming
ECP200 EXPERT 2EV
Page 18
USER AND MAINTENANCE MANUAL
Rev. 01-09
HACCP ALARM MANAGEMENT

The EL low temperature alarm is activated at the end of the Ald time when the ambient
sensor temperature is A1.
The EH high temperature alarm is activated at the end of the Ald time when the ambient
sensor temperature is A2.
During a high or low temperature alarm, the temperature alternates with EH or EL on the
display; and the alarm relay, buzzer (which can be silenced) and alarm buzzer icon
(flashing) are activated.
The alarm signals stop automatically when normal operation is restored (the alarm relay is
deactivated, the buzzer stops and the display returns to normal).
The alarm buzzer icon, however, remains on (steady) to indicate the EH or EL alarm has
been activated and that the event has been registered (see the HACCP menu to view and
reset the temperature alarm that has occurred).
An alarm log states the date the last EH or EL event occurred, its duration and the
maximum or minimum temperature reached.
There is also a counter that indicates the number of alarms to have occurred since the last
alarm reset.
To view a temperature alarm, access the HACCP menu (press the mute button for 2.5
seconds).
It is possible to reset the alarm registered in the menu by pressing and holding the mute
and SET buttons for 2.5 seconds.
The buzzer beeps to confirm the alarm is cancelled.
To exit the menu, wait for 10 seconds without touching any of the buttons, or press the up
and down arrow buttons at the same time.

The variables in the HACCP menu are read-only and are as follows:

VARIABLES MEANING VALUES DEFAULT
E##
Indicates the last temperature alarm to have
occurred

EH = high temperature alarm
EL = low temperature alarm
-- = no alarm occurred since last reset
Read
only
###
Peak temperature value reached during last EH or
EL alarm

-45+45C
--- = no alarm occurred since last reset
Read
only
y##
Year the last temperature alarm started
y00 y99
y-- = no alarm occurred since last reset
Read
only
M##
Month the last temperature alarm started

M01 M12
M-- = no alarm occurred since last reset
Read
only
d##
Day the last temperature alarm started

d01 d31
d-- = no alarm occurred since last reset
Read
only
h##
Hour the last temperature alarm started

h00 h24
h-- = no alarm occurred since last reset
Read
only
m##
Minutes the last temperature alarm started

m00 m59
m-- = no alarm occurred since last reset
Read
only
t##
Time (hours) the last temperature alarm lasted
t00 t99
t-- = no alarm occurred since last reset
Read
only
C##
Counter indicating the number of temperature
alarm events occurred
(when the data is registered for an alarm event, the
reading on the counter increases by one and the counter
indicates whether other alarms occurred previously. The
counter is reset at the same time as resetting the
registered alarm (press the mute and SET button x 5sec.)
The counter increases by one whenever a new
temperature alarm occurs).
C00 C99
C-- = no alarm occurred since last reset
Read
only
5.11
ECP200 EXPERT 2EV


Page 19
USER AND MAINTENANCE MANUAL
Rev. 01-09


STARTING UP THE ECP200 EXPERT 2EV ELECTRONIC CONTROLLER


After fully connecting the electronic controller, turn on the 230 Vac power supply;
immediately, the electrical board emits a sound for a few seconds and all the LEDs on the
display switch on.



CONFIGURATIONS

Use of 1 evaporator
Use of 2 evaporators
Configure the nrE (number of evaporators) parameter to select one of these options.
When nrE=1, the sensor of evaporator 2 is disabled, variables d22 and d32 are ignored,
variable tE2 is displayed as ---, and the defrost 2 output becomes a clean contact for
calling the motor condensing unit (output parallel with compressor call)
In the event of defrosting with 2 evaporators, normal thermostatation does not occur until
the defrosting processes for both evaporators have ended.



CONDITIONS FOR ENABLING / DISABLING THE COMPRESSOR


The ECP200 EXPERT 2EV controller activates the compressor command when the
ambient temperature exceeds the sum of the configured set point and the differential (r0);
and deactivates the compressor when the ambient temperature is less than the configured
set point.
If you decide to select the Pump-Down function (parameter AU=4), refer to chapter 5.15
on the conditions for activating/deactivating the compressor.



MANUAL ACTIVATION OF THE DEFROSTING PROCESS

To start the defrosting process, simply press the button for a few seconds; this
activates the relay of the elements when the conditions are right.
CHAP. 5 - Data programming
5.12
5.13
5.14
5.15
ECP200 EXPERT 2EV
Page 20
USER AND MAINTENANCE MANUAL
Rev. 01-09
The defrosting process of each of the two evaporators ends when the temperature of the
associated defrost end variable (d21 or d22) is reached, or when the maximum defrost
time (d31 or d32) elapses. The delay between the processes (variable dd2) is also
factored in.
A defrosting output is not activated when the temperature of the respective defrost end
variable (d21 or d22) is found to be less than the temperature detected by the sensor of
the evaporator concerned.
Manual defrosting is also possible when the defrosting processes are configured using the
real time clock.


STOPPING THE DEFROSTING PROCESS MANUALLY

Pressing the button for 2.5 seconds when defrosting is in progress stops both
defrosting processes.



DEFROSTING WITH HOT GAS


Set parameter d1 =1 to select defrosting with cycle inversion.
The compressor relay and defrost relays are activated during the entire defrosting phase.
To run the plant correctly, the installer must ensure the defrost output opens the cycle
inversion solenoid valve and closes the liquid solenoid valve.
For capillary plants (without thermostatic valve), simply use the cycle inversion solenoid
valve with the defrost relay command.


PUMP DOWN FUNCTION


Setting parameter AU=3 enables shutdown of the compressor in pump down mode.
The digital main in room alarm input becomes a work pressure gauge input and controls
the compressor output directly. The AUX relay (clean contact on connectors 21 22)
becomes the evaporator solenoid call and is controlled by the thermostats cold call.
5.16
5.17
5.18
ECP200 EXPERT 2EV


Page 21
USER AND MAINTENANCE MANUAL
Rev. 01-09

THE PASSWORD FUNCTION


The password function is activated by setting the PA parameter at a value other than 0.
Refer to parameter P1 for the different levels of protection.
Protection is enabled automatically if the keypad is not used for about 2 minutes.
The digit 000 appears on the display. Use the up/down buttons to modify the number, and
press the SET button to confirm.
If you forget the password, use the universal number 100.
(P.S. the password window closes to return to normal view if the keypad is not used for 30
seconds).

EMERGENCY OPERATION IN THE EVENT OF BROKEN
AMBIENT SENSOR (E0)


This safety mode allows the compressor to continue running even when the ambient
sensor is broken (E0 error).
When there is the E0 sensor error and CE1 is set at a number other than 0, the
compressor works in work pause mode, turning ON for the CE1 time and OFF for the CE2
time.
When CE1>0 and there is the E0 error, the defrost processes run in normal work mode.
When CE1=0 and there is the E0 error, emergency operation is disabled: the compressor
remains off and the defrost processes are disabled to preserve any residual cold.
Eliminate the cause of the E0 error as soon as possible and re-enable normal operation of
the controller for correct temperature control.

CURRENT DATE AND TIME

When you are not programming, press the AUX button for 2.5 seconds to display the
current date and time. Each of the following variables is displayed for 2 seconds in
succession:
y## : (year)
M##: (month)
d## : (day)
h## : (hour)
m##: (minutes)
The temperature is displayed again at the end.
5.19
5.20
5.21
CHAP. 5 - Data programming
ECP200 EXPERT 2EV
Page 22
USER AND MAINTENANCE MANUAL
Rev. 01-09




TELENET MONITORING/SUPERVISION SYSTEM


Connect the ECP200 EXPERT 2EV to the TeleNET monitoring and supervision system as
follows:
1. Assign a single network address with the 2nd level Ad. variable.
2. The TeleNET connectors on the board are 10=RS-485(A) and 11=RS-485(B);
respect identification (A) and (B) of the RS-485 line and do not execute star
connections. Refer to the connection example shown below.
3. In the TeleNET program, when creating the new instrument, set the Module as
"Instrument ECP 200 2EV ".



















CHAP. 6 - Options
CHAPTER 6: OPTIONS
6.1
ECP200 EXPERT 2EV


Page 23
USER AND MAINTENANCE MANUAL
Rev. 01-09





DIAGNOSTICS

The ECP200 EXPERT 2EV controller warns the operator of any errors by displaying alarms
codes and sounding the internal buzzer. In the event of an alarm, the icon appears on the
display, the alarm relay is activated (if configured with AU=0), the internal buzzer is activated and
one of the following alarm codes appears. You can press the Mute button at any time to stop the
internal buzzer and remove the alarm code from the display. Pressing the SET button afterwards
re-activates the acoustic warning and puts the codes back up on the display (the buzzer cannot be
muted in the event of serious alarms).


ALARM CODE POSSIBLE CAUSE SOLUTION
E0

Functional fault of the ambient sensor

Check the condition of the ambient
sensor. Replace the sensor if the
problem persists.
E1
Functional fault of defrost sensor 1
(in this case any defrost processes last for the time
set in parameter d31)
Check the condition of defrost
sensor 1. Replace the sensor if
the problem persists.
E2
Functional fault of defrost sensor 2
(in this case any defrost processes last for the time
set in parameter d32)
Check the condition of defrost
sensor 2. Replace the sensor if
the problem persists.
E3
Eeprom alarm
An error has occurred in the EEPROM memory. (All
the outputs are disabled with the exception of the
alarm ones)

Turn the appliance off and then on
again
E6
Battery low alarm; the controller will continue to
work for at least another 20 days, and when the
battery is completely dead the time settings are
cancelled.
Replace the battery
E8
Man in room alarm
The man in room button has been pressed to warn
of a dangerous situation
Reset the button in the room
Ec
Activation of the compressors protective devices
(e.g. thermal protection or max pressure gauge).
(All the outputs are disabled with the exception of the
alarm ones, if available)
Check the condition of the
compressor
Check the consumption of the
compressor
Contact the technical assistance
service if the problem persists
Ed
Door open alarm
The door has been open for longer than the
configured tdo time.
Close the door.
Check the condition of the door
switch and its connections.
EL
Minimum temperature alarm
EL flashes on the display in alternation with the
temperature (see parameter A1)

EH
Maximum temperature alarm
EH flashes on the display in alternation with the
temperature (see parameter A2)


CHAPTER 7: DIAGNOSTICS
CHAP. 7 - Diagnostics
7.1
ECP200 EXPERT 2EV
Page 24
USER AND MAINTENANCE MANUAL
Rev. 01-09





CE DECLARATION OF CONFORMITY


COSTRUTTORE / MANUFACTURER


PEGO S.r.l. Via Piacentina, 6/b 45030 Occhiobello (RO) Italy
Tel. (+39) 0425 762906 Fax. (+39) 0425 762905


DENOMINAZIONE DEL PRODOTTO / NAME OF THE PRODUCT
MOD.: ECP200 EXPERT 2EV

IL PRODOTTO E CONFORME ALLE SEGUENTI DIRETTIVE CE/THE PRODUCT IS IN
CONFORMITY WITH THE REQUIREMENTS OF THE FOLLOWING EUROPEAN
DIRECTIVES:

2006/95/CE Direttiva del Consiglio per lunificazione delle normative dei Paesi CEE relativa al
materiale elettrico destinato ad essere utilizzato entro certi limiti di tensione e
successive modificazioni
2006/95/EC Council Directive on the approximation of the laws of the Member States relating to
electrical equipments employed within certain limits of tension and subsequent
amendments
2004/108/CE Direttiva del Consiglio per lunificazione delle normative dei Paesi CEE
relativa alla compatibilit elettromagnetica e successive modificazioni
2004/108/EC Council Directive on the approximation of the laws of the Member States relating to the
electro-magnetic compatibility and subsequent amendments
93/68 CEE Direttiva del consiglio per la marcatura CE del materiale elettrico destinato ad essere
utilizzato entro talunni limiti di tensione.
93/68 EEC Council Directive for the CE marking of electrical materials to be used within certain limits of
voltage


LA CONFORMITA PRESCRITTA DALLE DIRETTIVE E GARANTITA DALL
ADEMPIMENTO A TUTTI GLI EFFETTI DELLE SEGUENTI NORME:
CONFORMITY WITH THE REQUIREMENTS OF THIS DIRECTIVE IS TESTIFIED
BY COMPLETE ADHRENCE TO THE FOLLOWING STANDARDS:

NORME ARMONIZZATE / HARMONIZED EUROPEAN STANDARDS

EN 61000-61 EN 61000-63 EN 60730-1 EN 60730-2-9
II Edition II Edition


Allegati
ANNEXES
A.1
ECP200 EXPERT 2EV


Page 25
USER AND MAINTENANCE MANUAL
Rev. 01-09

ECP200 EXPERT 2EV CONNECTION DIAGRAM
















Allegati
A.2
ECP200 EXPERT 2EV
Page 26
USER AND MAINTENANCE MANUAL
Rev. 01-09


EXPLODED DIAGRAM



































LEGEND
REF. DESCRIPTION
1 BACK BOX IN ABS
2 FRONT BOX IN ABS
3 TRANSPARENT POLYCARBONATE COVER AT FRONT
4 HINGES FOR OPENING THE FRONT BOX
5 SCREWS FOR BOX
6 SCREWS FOR CONNECTION TO THE BOARD
7 DIFFERENTIAL THERMAL MAGNETIC PROTECTION / CIRCUIT BREAKER
8 CPU BOARD
9 POLYCARBONATE COVER FOR THE SCREWS
10 EARTH CONNECTOR
11 PROTECTIVE COVER FOR BOARD

Allegati
A.3
ECP200 EXPERT 2EV


Page 27
USER AND MAINTENANCE MANUAL
Rev. 01-09

Notes:
































ECP200 EXPERT 2EV
Page 28
USER AND MAINTENANCE MANUAL
Rev. 01-09







































PEGO S.r.l.
Via Piacentina, 6/b
45030 OCCHIOBELLO ROVIGO-
Tel : 0425 762906
Fax: 0425 762905
www.pego.it
e-mail: [email protected]
Distributor: