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Boiler Flash Up

1. The document provides instructions for starting up a boiler from a cold state, including filling the boiler with water, lighting the burners, and bringing the boiler up to operating pressure and temperature. 2. Key steps include adjusting burner settings to control pressure and temperature, monitoring water levels, opening vents and valves in sequence, and blowing down lines to remove contaminants. 3. The shutdown process involves closing valves in reverse order to startup.

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1K views2 pages

Boiler Flash Up

1. The document provides instructions for starting up a boiler from a cold state, including filling the boiler with water, lighting the burners, and bringing the boiler up to operating pressure and temperature. 2. Key steps include adjusting burner settings to control pressure and temperature, monitoring water levels, opening vents and valves in sequence, and blowing down lines to remove contaminants. 3. The shutdown process involves closing valves in reverse order to startup.

Uploaded by

MuhdThaqif
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOC, PDF, TXT or read online on Scribd
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Boiler Flashing

1. Check Blow down and Water wall Header drain valves shut, line up blow down valve. 2. Fill up boiler (via economizer or test pump until !"! clear, appro# $1%% and $1&%(start 'rom cold (. )nsure )conomizer vented durin* 'illin*. +. ,ose boiler with (%%*rams Cophos ( - 1 litre .$%(& $ via chemical in/ector i' available. &. )nsure ,rum vent 'ull open and 0uperheater vents one turn open. 1 2eri'3 Boiler water level between local readin* and ,C0. 4. 5nitial 'lash up 'rom cold, drum level (""6!7C$$$&&14 to C89 to internal. :. 0tart F.,. 'an .. 9pen "ir Heater steam valves (inlet and outlet . 1%. 9pen "tomizin* steam valves (master valve . 11. Check individual 'uel valves shut. 12. 0a'eties back in operation (mimic &,;out8in; back to 5< . =eset 'uel trip valve. 1(. 9pen 'uel oil =ail >aster 2alve and 'uel oil 0a'et3 valve. 1+. Auto relight to "ON"(otherwise pur*e will not take place . 1&. =ecirculate Fuel throu*h rail until F.9 temperature is ?1%%de*C b3 manuall3 ad/ustin* the F.9 'low c control valve (open up manual b3pass valve 'ull3 , shut a*ain to @ turn open when desired temperature achieved. 11. 9pen A1 Burner >anual 'uel valve 14. 5nitiate 'irin* seBuence on Burner observin* air pur*e time (in auto 1:. "d/ust F.9 pressure to appro#imatel3 &.%Bar 1.. Check 'lame Bualit3 and reduce F.9. pressure to appro#imatel3 (.&Bar 2%. When steam issuin* 'rom ,rum vents close vent valves (appro# 2bar 21. 0hut in 0uperheater vent to 182 turn open. 22. 5nitial superheat temperature will rise Buickl3. 23. FUEL TO INCREASE PRESSURE AND TEMPERATURE 24. SUPERHEAT ENT TO CONTROL TEMPERATURE. 2&. >aintain lo* o' uptake temperatures and water level. 21. Blow down as reBuired to maintain normal boiler level. 24. >onitor Boiler level histor3 displa3 (( or + 2:. 9pen >anual Feed valves. 7o maintain water level use 'eed control valve manuall3. "lso to cool down economizer. 2.. 9pen Feed water )lectric valve and 'eed as reBuired throu*h )conomizer (%. Cut Feed water controller to D"E79D and D5<7)=<"!D and ad/ust set point at zero (1. 2ent )conomizer (2. Blow all 0uperheater Header drains re*ularl3 $ ever3 1%mins at start - ever3 2%mins at end ((. When Boiler pressure is appro#imatel3 2%Bar increase 'irin* rate to +.% Bar F.9 pressure (+. Flash A2 F.9 'ire at &%bar, keepin* F.9 pressure at appro#imatel3 +Bar (&. 0witch Feed Water controller to D )F7)=<"!D control and 0witch "E79 =)!5GH7 selector to D 9<D (mimic 4 . (1. When Boiler pressure is appro#imatel3 &&Bar open Crimar3 and 0econdar3 superheater steam stop valves and blow throu*h drain lines until clear (4. 9pen "ttemperator 0pra3 >aster valves when reBuired. (:. "d/ust 'irin* rate and 0uperheater vent valve (18+ turn position to obtain satis'actor3 superheat temperature (.. When Boiler pressure is appro#imatel3 &:Bar, >ain )n*ine slowdown alarm clears +%. 9bserve 0team 'low indication on mimic and shut 0uperheater vent valves when 'low indicated. +1. 5ncrease 'irin* rate to eBualize boiler steam 'lows +2. Cut F.9. 'low control to D"E79D and put cascade to D9<D when boilers coupled. Cut the (rd 'ire on. +(. 0top *as burnin* on the other boiler in order to have both boilers on *as burnin*. ++. Blow down valve shut. +&. Both superheat vent shut.

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