Vehicle Lifecycle Costs Analysis: Sponsored by
Vehicle Lifecycle Costs Analysis: Sponsored by
Vehicle Lifecycle Costs Analysis: Sponsored by
Sponsored by:
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TABLE OF CONTENTS
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Optimizing Your Replacement Policy- Direct vs. Indirect Costs3 Vehicle Replacement: How Long Is Too Long?..6 Understanding Your Fleet Costs.10 How Fleet Managers Use Innovation To Cut Costs For Their Companies...15 Smurfit-Stone Formalizes Fleet Expense Review Process.23
Depreciation comprises two components: utility and prestige value. The utility component (the usefulness of the vehicle) is based entirely on mileage a vehicle loses utility value with every mile driven. The other component, new-vehicle prestige, drops dramatically at delivery the proverbial 30-percent loss going over the curb. Prestige value continues to drop quickly throughout the first two years, and by years four and five virtually no prestige value remains. For the balance of the vehicle life, depreciation is based solely on the amount of utility left in the vehicle. Maintenance, another direct cost, has become somewhat easier to anticipate. Improved reliability and durability have greatly reduced the occurrence of major mechanical failures below 100,000 miles. The blue area of the Lifecycle Costs graph on the page below, which represents maintenance cost-per-mile, illustrates this. Please note that the dramatic increase in maintenance cost at about 140,000 miles is a result of a major mechanical breakdown.
This graph represents cost-per-mile in cents for depreciation and maintenance of a typical fleet sedan averaging 20,000 miles per year. Use this chart to help figure out the optimum replacement interval. For example, replacing vehicles at 60,000 miles means four replacement vehicles in a 12-year period. Fleets replaced on this schedule will incur the higher first-year costs four times and will not take advantage of the lower fourth-year costs (60,000-80,000 miles) at all. Replacing vehicles at 80,000 miles means three replacement vehicles in the same 12-year period. Fleets replaced on this schedule will incur the higher first-year costs only three times, and will take advantage of the lower fourth-year costs three times. Clearly, it is not financially prudent to operate extremely high-mileage vehicles because the maintenance costs eventually exceed the cost of a new vehicle. Excluding indirect costs, the best time to sell a unit is just before a major breakdown; however, the challenge lies in pinpointing when it will occur. To avoid major maintenance expense, it is recommended that passenger vehicles be replaced at a maximum of about 120,000 miles.
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However, when indirect costs are examined and weighed, lower replacement mileages can be rationalized. Indirect costs to factor in are: Perk value: Extending the replacement life of a vehicle can negatively impact actual or perceived driver benefits, whereas a shorter replacement cycle can enhance them. Corporate image: Fleet operators may choose to replace their vehicles well before 100,000 miles to maintain a younger, cleaner fleet that projects a desired image. Downtime: Lost opportunities and rental costs incurred when drivers must await repairs on aging vehicles are important factors to consider. Feature upgrades: Extending the replacement life of a vehicle can delay the implementation of new features, including safety features such as side airbags and tirepressure indicators or convenience features such as upgraded sound systems. There is no magic formula for deciding when to replace fleet vehicles, but a careful and thoughtful analysis of both the direct and indirect costs will yield the best policy for your fleet. Written By: Peter Klopchic is vice president, vehicle remarketing, for CitiCapital Fleet in Carrollton, TX.
Maintenance: the Second-Largest Vehicle Cost Maintenance directly affects reliability, which can conceal significant hidden or soft costs: downtime, lost time, lost business, lost sales, diminished productivity, plus hard costs such as repair and car rental expenses. Vehicle condition affects resale value, which in turn affects depreciation. Monitoring the condition of vehicles through written condition reports, vehicle inspections, and increased driver responsibility will help improve the vehicle condition and resale value results. Consider requiring two signatures on the condition report, both the driver and the supervisor. Review condition reports at least twice a year. Use the odometer reading to update your records and monitor the vehicle for replacement.
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Consider non-financial, non-qualitative factors like company image, employee morale, employee retention, and safety as part of a replacement decision. These factors often produce a soft return on investment, but can have a dramatic impact on your overall operations. In todays tight labor market, employee retention, morale and attracting new employees with newer, more comfortable vehicles is not uncommon. Some companies even spec trucks with more luxury features like cruise control and upgraded radios in an attempt to lure drivers in a market that is under-populated with qualified truck drivers. To determine your optimum replacement schedule, consider the pros and cons of extending vehicle life along with the vehicle costs. Then follow these seven steps: Step 1: Consider all costs and predict unknown factors. Step 2: Study costs over several actual cycles to determine your best replacement standard. Look at three or more cycles to get a feel for the variations and fluctuations. Base your policy on specific business requirements after weighing the pros and cons of extending vehicle life. Step 3: Establish two replacement cycles. It is typically impractical to replace all vehicles in the short eight-week fall market (best market). Establish a second cycle for the spring market (second best market). In order to take advantage of the best markets, you must order the replacement vehicle in time for delivery in the fall or spring. Therefore, plan in advance so vehicles are ordered with enough delivery time. If manufacturers pricing is not yet released, as is common in the pre-model year introduction months, estimate new-vehicle pricing by adding the current inflation rate to the most recently published manufacturers prices. VEHICLE DISPOSAL BY MONTHS October 22.7% March 8.6% November 12.9% August 4.9% September 11.0% December 3.7% May 10.4% February 2.5% April 9.8% July 2.5% June 9.8% January 1.2%
Step 4: Become familiar enough with operating costs to spot the lemons so you can replace them before major component failure. Typically, repair costs are not fully recovered when selling the vehicle. Therefore, in the event of a major component failure, consider selling the vehicle as is or repair and extend replacement. Step 5: Remain flexible to react to changes in the used-vehicle market or other economic conditions. A replacement standard is not an absolute. Allow flexibility and base decisions on professional management judgment rather than strictly policy. Step 6: The time vehicles remain in service impacts resale, operating expense, and vehicle reliability. Extending vehicle life increases the importance of having a solid preventive maintenance program. Avoid risks associated with downtime by maintaining safe and reliable vehicles. Follow the maintenance guidelines in the auto manufacturers manuals. Pay special attention to the guidelines for severe duty use and implement a more frequent preventive maintenance schedule for vehicles that operate under severe conditions.
Replacement Timing
Acquisition Cost Negotiate the best deal for the best vehicle to perform the intended function in the safest manner possible. The first six to eight weeks of a new model-year are the Strongest Market strongest resale market. The market is adjusting to the fact Sept. 15 Nov. 15 that all cars are one model year older. This market Fall deteriorates quickly as more used cars saturate the resale market. Weakest Market Nov. 15 Feb. 15 Winter Replacement Timing 2nd Strongest Market Feb. 15 June 15 Spring 2nd Weakest Market July 15 Feb. 15 Summer This longer market is good for sales to individuals and for sales of light-duty trucks (vans, sport/utility vehicles, pickups). Sell all vehicles that were not ready for replacement in the fall. The summer market is too close to the new model-year and build-out of the old models. If you must replace a vehicle, consider renting a short-term vehicle and order the new vehicle in the fall. You will avoid putting a new vehicle in service that is already almost one year old. The winter months typically bring the used-car market to its lowest point. Avoid winter sales as much as possible.
Mileage
Generally, figure that manufacturers build vehicle components with a life of at least 100,000 miles. Expect minor component replacement at 50,000 to 60,000 miles.
Step 7: Do not forget those significant hidden or soft costs caused by downtime. Consider lost time, lost business, lost sales, and diminished productivity while the vehicle is in the repair facility. Although difficult to estimate, these costs are undoubtedly significant. Studies show the typical value of a sales or service employee to be valued at a minimum of $50 per hour. Some industries, such as pharmaceuticals, value sales representatives time at $150 per hour. Corporations and government agencies with large vehicle fleets generally base the replacement decision on time and accumulated mileage. Statistics show a tendency to keep light- ,medium- , and heavy-duty trucks in service for longer periods than light-duty cars. The majority of these companies and government agencies report that they sold most of their vehicles in the best markets fall, followed by the spring. There is no straightforward, simple formula to determine the correct replacement policy for company vehicles. Historical data tells us that by replacing vehicles in the fall and spring, companies can dramatically reduce depreciation expense. Establishing two replacement cycles will bring order to the process and save administrative time.
Extending Vehicle Life Advantages 1. Reduces depreciation. 2. Lower taxes and license fees. 3. Lower collision repair costs.
Disadvantages
1. Higher maintenance costs. 2. Diminished productivity downtime. 3. Older vehicle technology, higher fuel costs. 4. Lower employee morale. 5. Safety risks associated with vehicle breakdown, parts failures, and older technology. 6. Values decline at a faster pace during weak used-vehicle market conditions. An analysis of your past replacement cycles and costs weighed against those non-financial, non-qualitative factors and your companys unique requirements should provide a clear indication of the most appropriate months-in-service and miles-in-service for your company vehicles. A flexible replacement policy will allow you to adapt to changing conditions in both the used-vehicle market and manufacturers new model year availability. (1) The National Association of Fleet Administrators (NAFA) offers an excellent Microsoft Excel spreadsheet called Lifecycle Cost Analysis Optimum Replacement. The model includes a 10-year analysis of user-input fixed and operating vehicle costs and includes considerations such as return on investment and downtime. While designed for companies with large fleets of vehicles, the model provides insight into the replacement decision process. Contact NAFA at (732)494-8100 or ww.nafa.org. Written By: Janis Christensen, CAFM
This is but one example of why it is important for your fleet manager to understand the many different ways in which cost information can be shaped, interpreted, used, and misused. The uses to which such information are put are as varied as the objectives of the stakeholders and decision makers in an organization. Budget analysts, for instance, usually have a short term one-to-two-year focus and are interested in the fiscal rather than the economic consequences of decisions. The fact that cutting fleet replacement costs today will add to an increasingly unmanageable backlog of replacement costs in the future may be of no consequence to them. Similarly, they may be unmoved by the fact that reducing pecuniary or out-of-pocket replacement costs can increase non-pecuniary costs associated with deteriorating fleet safety, availability, reliability, and technological currency/capability. Indeed, these often are referred to, dismissively, as soft costs because they are difficult to quantify. Few individuals would argue, however, that they replace their personal cars in order to achieve immediate, hard cost savings. Rather, most of us bite the bullet and buy a new car because the non-pecuniary costs of an old, unreliable vehicle have become unacceptably high. The fact that they are difficult to quantify does not mean that they are not real to us. While budget makers may understand conceptually that fleet operating costs eventually will go up if vehicles are not replaced in a timely manner, their immediate concern is to balance the budget. Consequently, it is unrealistic to expect them to make decisions based on considerations such as minimization of vehicle lifecycle costs; this is a worthy economic goal for all fleet operations, but not always a fiscally attainable one. Cost-Cutting Goals Ultimately, the importance of different kinds of fleet costs is a function of an organizations fiscal and economic goals which, notwithstanding the above example, need not always conflict with one another. In order to be effective over the long term, your fleet manager generally must tailor his or her actions to immediate organizational imperatives such as cutting costs in some years and making investments in others while also promoting policies and practices that maximize the ongoing cost effectiveness of the fleet such as replacing vehicles and equipment in accordance with sound lifecycle guidelines. That is, your fleet manager must be prepared to pursue two different types of cost-cutting goals: cost deferral and cost elimination. Cost Deferral In tough economic times, long term cost-effectiveness goals generally take a back seat to short-term budget balancing goals. In an ideal world, fleet costs and performance levels are optimized, depoliticized, and, therefore, largely unscrutinized by budget cutters, even in tough times. However, even the best-run fleets find it difficult to avoid the budget axe all the time. Perhaps the most painless way (in the short term) to cut fleet costs is to move them to future fiscal years that is, to defer them. Reducing or suspending replacement expenditures is a strategy for cutting costs that frequently is used by organizations that finance their vehicle acquisitions with cash. Under this financing approach, every dollar not spent on replacement purchases is a dollar saved or freed up for other uses. Under other financing approaches such as leasing or lease purchasing, the ability to avoid costs by not replacing vehicles is limited because only a portion of the capital costs of newly acquired vehicles are paid in the year in
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which the assets are delivered (with the balance being paid in future years). Depending on the age and condition of the fleet, deferring replacement purchases for a year or so may have little effect on overall fleet costs or performance levels. If the fleet already is in poor shape, however, suspending replacement purchases can translate into immediate increases in maintenance and repair, mileage reimbursement, and other operating costs as well as future increases in replacement costs and reductions in residual values. Other fleet costs that may be deferred include discretionary expenditures on things such as a new information system or a new maintenance facility. The operational impacts of such delays usually are negligible. Expenditures on things such as mechanic training also may be deferred temporarily without serious consequences. While it theoretically is possible to defer some vehicle maintenance, rehabilitation, or repair activities to a future year, the immediate budget savings that can be achieved by doing so usually are small. In the case of light-duty vehicles whose maintenance is outsourced, these costs are relatively minor to begin with. In the case of fleets maintained in house, the majority of these costs are unavoidable because they result from the salaries of mechanics who are unlikely to be laid off except in the most dire circumstances. Cost Elimination Achieving true cost savings involves more than just putting off certain expenditures in the hope that an organizations fiscal situation will improve in the future; it requires eliminating costs. Fundamentally, there are only two ways to do this: by providing a lower level of service to fleet users, or by providing existing services more efficiently and economically. Over time, most organizations increase their cost effectiveness which can be defined as the quality of service they can provide at a given cost through a combination of these two types of strategies. For example, fleet costs can be reduced by removing under-utilized vehicles from the fleet and requiring the users of those vehicles to meet their mobility needs in other ways: by sharing a fleet vehicle with other employees; by renting a vehicle from an in-house motor pool (or a commercial provider) on an as-needed basis; by using an employee shuttle or public transportation; or by driving their personal vehicles and being reimbursed for such use. The first three of these tactics involve a clear reduction in the level of service enjoyed by the individuals who lose their employer-provided vehicle. The third tactic may or may not result in greater inconvenience to employees depending on factors such as whether or not they currently take a fleet vehicle home at night and whether they have a personal vehicle that is available to them and suitable for business use. Other examples of service cutbacks that have the potential to reduce a fleet management organizations costs (depending on the extent to which these costs are avoidable) include eliminating call center services and requiring employees to work with commercial maintenance and repair vendors themselves; shutting down a motor pool operation; cutting back on maintenance facility hours of operation; curtailing after hours, emergency, and roadside repair services; and abolishing accident investigation and operator training programs.
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It is important to realize that these types of maneuvers reduce fleet organization operation costs primarily by shifting responsibilities and their associated costs to fleet users and other individuals within an organization. It is critical that decision-makers understand that service reductions not only do not necessarily reduce the parent organizations costs, but may actually increase them. Indeed, it is easy to be penny-wise and pound foolish by tampering with service levels in the search for quick budget reductions. A classic example of this is substituting the use of quick lube-type outlets for an in-house preventive maintenance program. This is something that often is proposed in the belief that allowing employees to obtain service for their vehicles at widely and conveniently available retail outlets will save them both time and money. The flaw in such proposals is that a quick lube service rarely is equivalent to a bona fide PM service and, even if it were, any mechanical defects uncovered during such a service could not be remedied by the quick lube outlet. Thus, a strategy that ostensibly will save you money and your employees time may necessitate multiple trips to multiple service providers where a single trip sufficed in the past. The cost of this strategy clearly falls on the vehicle operators, the reduced productivity of which may result in higher out-of-pocket and opportunity costs to the employer than were incurred by performing PM services in-house. As this example illustrates, reducing fleet costs by cutting services should not be pursued in a vacuum. Proper consideration must be given to the role of fleet management services in optimizing employee mobility and productivity. The other, and ultimately the best, way to eliminate fleet costs is to provide services more economically and efficiently. This means reducing the costs of the inputs to a fleet operation, whether they be vehicles and equipment, employee labor, materials and supplies, fuel, contractual services, or facilities. Some of these inputs come from in house personnel both within the fleet management organization and other divisions or agencies such as purchasing, accounting, legal, risk management, and so forth. Others, such as vehicles, parts, and fuel, are furnished by third-parties. Eliminating (as opposed to deferring or shifting responsibility for) significant amounts of fleet costs usually cannot be done quickly. This is because many of these costs are fixed and thus unavoidable in the short term. For instance, the prices of many of the commodities and thirdparty services used by fleets things such as repair parts, fuel, specialty repair services, and fleet leasing and management services are dictated by contracts of at least a years duration. Expenditures may be able to be reduced quickly by curtailing the consumption of these goods and services, but not by reducing their raw costs. In-house labor costs are notoriously difficult to cut quickly for several reasons. First, changes in work methods that can significantly increase employee efficiency and productivity and therefore have the potential to reduce staffing requirements are time-consuming to design and implement. The same is true of most new outsourcing initiatives. Second, it often is politically and/or contractually difficult to eliminate staff except through attrition. Third, good employees are hard to find, so it usually makes more sense to redeploy staff who have been relieved of certain duties as a result of business process reengineering rather than to simply
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lay them off. Thus, while the cost of a certain fleet management activity may be reduced through such reengineering, the organizations overall salary costs may not change. In short, true cost elimination strategies usually do not produce significant fiscal or economic benefits in the short term. The vast majority of a fleet operations costs is determined by service delivery, business process, staffing, collective bargaining, contracting, and other decisions that simply cannot be undone overnight. This does not mean that fleet managers, budget analysts, and others should not explore these areas for savings opportunities. It does mean that they need to temper their expectations as to how much and how quickly an organization can save on its fleet operation to help close a looming budget deficit. Management directives based on unfounded premises and unrealistic expectations can quickly backfire, damaging fleet customer goodwill and employee morale, and increasing rather than reducing fleet costs. For these reasons, it is imperative that fleet managers proactively participate in all fleet-related cost cutting initiatives. Written By: Paul Lauria is president of Mercury Associates, Inc., a fleet management consulting firm headquartered in Gaithersburg, MD.
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How Fleet Managers Use Innovation To Cut Costs For Their Companies
By occasionally holding over vehicles at closed lease end, FCCI Insurance Group Fleet Administrator Cindi Armstrong lowers her rental expenses, which had averaged $1,200 to $1,400 per vehicle, per month. By shortening the lease term on the cars in the Diebold Inc. fleet, Fleet Manager Linda Taylor finally began to see some resale value on those vehicles. The above two cost-cutting measures may sound simple, but a little innovation can cut fleet costs for your company. Following are some fleet manager innovations and cost-cutting measures that you can use to impress your boss.
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Armstrong recently cut the number of pool cars in the fleet from eight to six. This cut was based on pool car utilization studies that are used as a guideline for the number of pool cars that are needed. If pool cars are sitting unused in a lot, thats a waste of money. Its better to occasionally pay employees to drive their own cars for a business trip than to have pool cars that arent being fully utilized, she said. The company pays the driver to drive his or her own car at the current IRS-approved rate for business use of a personal car. Another cost-cutting measure Armstrong has initiated is to negotiate the turn-in conditions list for closed-end leases. She says this approach helps reduce the turn-in charges assessed by the appraisers at lease end. At one time, Armstrong said, her fleet was charged $450 for a cigarette burn hole in a seat. The charge was eventually adjusted downward, but new negotiated contracts specifically limit charges for such occurrences. Everything is settled upfront and incorporated into the contract, she said. Replacement Cycle Adjustment Saves Money for Diebold Over the past two model-years, Fleet Manager Linda Taylor had seen the number of Ford Focus vehicles in her fleet at Diebold Inc. in North Canton, OH, grow from about 50 to about 400. The vehicles were on a 50-month lease, but 70,000 to 80,000 miles were being put on the vehicles in 20 months, and the vehicles were turned in early. We were taking about a $5,000 loss on those vehicles because of the early turn-in time, said Taylor, who oversees 3,400 vehicles. Meanwhile, the fleets vans and half-ton trucks were on a 50-month lease but were being turned in at 75,000 miles or roughly 32 months. On the vans and trucks, we were seeing a credit come back on the resale value, Taylor said. What Taylor decided to do sounds simple, but it cut costs for the company. She put the cars on a shorter-term lease and extended the vans to a 55-month lease. Taylor said the move takes advantage of the value of the vehicles. So you may be paying a little more for one set of vehicles and paying less for the other, but it nets out to zero at the end when we go to turn it in, Taylor said. We are taking advantage of our money, rather than taking the hit on some vehicles and gains on the others, were just taking advantage of the loss and gain at the same time. Rather than lose money on our cars, were paying a little more each month. And rather than gaining money on our trucks and vans, were paying less per month. Another cost-cutting measure implemented by Taylor was to outsource two functions to a fleet management company: vehicle ordering and taking of driver phone calls. Its very unique, Taylor said. One of the first things I heard was that the salespeople will still
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CASE STUDY Before: The fleet at Diebold Inc. in North Canton, OH was taking a $5,000 loss on 400 cars because high mileage was being put on the vehicles and they were on a 50-month lease term but being turned in early, said Fleet Manager Linda Taylor. But the fleets trucks and vans were used for 75,000 miles or roughly 32 months, and the fleet saw a credit come back on the resale value. Now: After shortening the lease term on the cars, and extending the lease term on the trucks and vans, the fleet comes out even, resulting in considerable cost savings. call you, so we changed my number so that when they called, it would automatically go to [the fleet management company]. When you do outsourcing, you have to absolutely refuse to take phone calls. I was one person with 3,400 vehicles. A lot of companies still expect you to take phone calls, but I had the support of management. It saved a lot of effort and time. Sometimes we still have to send reminders and let people know they still have to call [the fleet management company]. Another cost-cutting measure Taylor has implemented is to negotiate three-year contracts with vehicle manufacturers. The Diebold fleet is currently on a three-year contract to do exclusive business with Ford Motor Co. Taylor said that by doing exclusive business with Ford, her fleet saves $2.5 million per model-year. Dunn-Edwards Single Sources Manufacturer to Earn Rebate The fleet at Dunn-Edwards Corp. in Los Angeles has historically included vehicles from Ford, DaimlerChrysler, and General Motors. Current vehicles include the Dodge Intrepid, CASE STUDY Before: The fleet at Dunn-Edwards Corp. in Los Angeles historically used Ford, General Motors, and DaimlerChrysler vehicles. Now: Fleet Administrator Dominick Susca is going to one manufacturer, and rebates will save the fleet a substantial amount per vehicle. Dominick Susca of Dunn-Edwards in Los Angeles says going with one manufacturer will save him a substantial amount per vehicle. Dodge Caravan, Pontiac Grand Prix, and Ford F-150. But for 2002, that will probably change drastically, said Dunn-Edwards Fleet Administrator Dominick Susca. When planning his 2002 selector list, Susca called his Ford, Daimler- Chrysler, and GM fleet sales representatives and told them he was going to choose one manufacturer for 2002. All three of the manufacturers have responded to Susca with rebate plans. Although Susca had not chosen one as of press time, he says going with one manufacturer will save him a substantial amount per vehicle. The vehicles are on an open-end lease. I told them Id be buying 50 to 75 vehicles a year, he said. But to go to one manufacturer, I need a rebate, said Susca, who oversees a fleet of about 320 vehicles.
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Crossmark Rents Vehicles Direct From Rental Car Agency Most fleet managers use their fleet management company to book and manage their rental vehicles used when their fleet vehicles need mechanical repairs or are involved in an accident. Eric Rickard, fleet manager for Crossmark in Plano, TX, recently began renting vehicles directly from a major rental car company, which resulted in reduced overall car rental expense. I essentially cut out the middleman, Rickard said. He said that in addition to saving money on the rental rate, that reduced expense was a major factor in his being able to factory order 100 percent of his vehicles, as opposed to the extra expense of ordering out of stock. Lower rental expenses make it more cost effective for me to place a driver into a rental vehicle, and place a factory order, rather than pay high stock fees, and lose incentives, Rickard said. Sara Lee Fleet Increases Focus on Maintenance Every time one of the 1,000 vehicles in the fleet of Sara Lee Coffee & Tea Food Service is due for scheduled maintenance, Fleet Specialist Carmella Walsh gets a report in the mail from her fleet management company, notifying her that the vehicle is due for scheduled maintenance. Were focusing more on preventive maintenance to control costs, Walsh said. It helps us avoid the cost of a brake job or possibly running out of oil. Walsh said the notices from the fleet management company come in the mail, Walsh gives the notices to the drivers of the vehicles, and the drivers take the vehicles to local shops to get the repairs done. Lockheed Martin Saves by Transferring/Rotating Vehicles The corporate fleet and asset management departments at Lockheed Martin started a program that involved placing its surplus vehicles on the corporate Web site. Vehicles are offered for transfer between other Lockheed Martin facilities before being sold to surplus vendors and the general public. Gerald Cumby, Lockheed Martin Aeronautics fleet manager and co-chair of the companys corporate fleet council, says this program has saved the corporation $2,315,712 in the last three years. Some say that this was a cost-avoidance in lieu of savings, Cumby said. If we have an understanding that it would have required $3,481,450 to purchase the needed vehicles new, in lieu of using the surplused vehicles, then we can readily understand and justify the documented savings. Lockheed Martin Aeronautics fleet management also implemented a vehicle rotation system for its company-owned vehicles by first identifying low-mileage and low-use vehicle assignments. The department then concluded that rotation or reassignment of those vehicles to the high-mileage and high-use vehicle-assigned departments would get the maximum use of
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the vehicles. CASE STUDY Fleets Choose Fuel-Efficient Vehicles to Control Costs Although retail gasoline prices have stabilized, the high retail prices are having an impact on fleet selector lists. In addition to looking for how suitable the vehicle is for the job, fleet managers are finding themselves looking more closely at those miles-per gallon numbers. The standard fleet car for FCCI Insurance Group in Sarasota, FL is a 4-cylinder Toyota Camry LE. It averages 26 miles per gallon, said Fleet Administrator Cindi Armstrong. Thats a very smart car to use for cost savings. Dominick Susca, fleet administrator for Dunn-Edwards Corp. in Los Angeles, is in the process of deciding on which vehicle manufacturer it will use as its sole provider of vehicles. When choosing between manufacturers, gas mileage may play a bigger part in choosing a vehicle, Susca said. The King County, WA Department of Transportation fleet administration bought 30 Toyota Prius hybrid gas/electric vehicles this year. The motivation for us is the 56 miles per gallon in the city, said Fleet Manager Windell Mitchell. Thats almost three times the mileage we were getting. Over time, it becomes quite a cost-saving measure. He added that he has downsized vehicles for some administrative staff, from intermediates to subcompacts. Other agencies switched from sport/utility vehicles to pickups, in some cases saving up to $6,000 on the purchase price, in addition to the milesper-gallon improvement. At least one utility fleet is looking to save on fuel costs. Otter Tail Power Co. in Fergus Falls, MN purchased a Toyota Prius as a pool car in January of this year. Weve been averaging about 44 miles per gallon on certain routes, said Otter Tail Manager of Transportation Dean Swanson.
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CASE STUDY Consolidation & Standardization of Fleet Cuts Costs Before the Washington, DC Department of Public Works Fleet Management division consolidated and standardized its fleet, the average age of its vehicles was about 14 years. Jeffrey Jones, district maintenance repair manager for the department, said each separate agency purchased its own vehicles, with no standardization to their purchases. That made it tough for us to replace the vehicles and to stock the parts needed to repair the vehicles, Jones said. Jones said that Fleet Administrator Ron Flowers worked with the DC budget and procurement offices to not only purchase new vehicles, but also negotiate for fleet management to take control of all the vehicles throughout the department. Last year, the department received more than $16 million to purchase new vehicles. Before, that money would have been spent by the separate departments to do their own purchasing. Now, it is the agencies responsibility to let the fleet department know what its needs are. Based on needs, our customers now have the option of leasing or purchasing a vehicle from us, Jones said. In addition, fleet administration has created motor pools throughout the city, giving the agencies a third option. By spending $16 million to purchase new vehicles, the fleets average age is now five years, instead of 14 before. Next year our funding for Department of Public Works equipment will be approximately $8 million, instead of the $16 million we spent this year, Jones said. Weve replaced about 80 percent of our mission critical equipment. Were not spending the big dollars to do the major repairs. Now were more into the preventive maintenance cycle rather than the repair cycle. Jones said the amount of money put into parts inventory has also been reduced. Last years inventory was about $1.4 million. This year it is at about $850,000.
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CASE STUDY 2 Public Sector Fleets Raise Minimum Standards to Improve Utilization A department director at Lee County, FL, used to call Fleet Manager Marilyn Rawlings to complain that every time he went to use the car, he needed to jump start the battery. Rawlings looked into the situation and found he had only used one tank of gas in six months. I thought we might have a problem with our software system or something, but I realized he had averaged only 22 miles a month, yet he had a county vehicle, Rawlings said. After looking into vehicle utilization at all county departments, Rawlings and the fleet department decided that unless a driver drove at least 500 miles per month, he or she did not warrant having a county vehicle and the driver would be reimbursed for driving his or her own vehicle. Meanwhile, Rawlings found that because organizations these days are being asked to do more with less, she was spending a lot of time taking phone calls from various departments and defending the number of maintenance hours she was billing to the various departments. We had to research it and then go back and talk to the mechanic to find out how much time was spent on each repair, Rawlings said. The solution Rawlings came up with was to bill the departments a straight 20 cents per mile for their vehicles. But to solve the problem of those vehicles that were under-utilized, Rawlings included a 500 minimum miles per month rule. If a vehicle is driven 20 miles per month, for example, that department will still get billed for 500 miles. If they complain, Ill say, maybe you dont need a vehicle, Rawlings said. It makes them look at how they are using a vehicle, and Im not the bad guy. Rawlings added that the program has generated revenue for her department, enough even to offset the increased price of fuel. Another public sector fleet, the King County Department of Transportation in the state of Washington, has also looked at the utilization levels of agencies with assigned vehicles. Fleet Manager Windell Mitchell said his department assigned a minimum standard of 850 miles per month, or 10,000 miles per year for vehicle assignment. Those departments unable to meet those standards must use pool vehicles. Since last year we significantly increased pool usage and reduced 30 vehicles from the fleet,Mitchell said.
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CASE STUDY County Saves by Sharing Fleet Management Programs About three years ago, the Palm Beach County, FL fleet management division began overseeing maintenance operations for 120 support vehicles of the countys fire and rescue department. Those vehicles include everything thats not a fire truck. But the fire and rescue department did not have an up-to-date work order system, and couldnt sort data or do reports. The department was looking for an automated work order system to track things such as mechanic productivity and time spent on repairs. Doug Weichman, director of Palm Beach County Fleet Management, devised a way to hook up fire and rescue to the fleet management divisions computerized system. We had an automated work order fleet management system that tracks repair history, preventive maintenance, technician productivity, and other reports such as how many vehicles have had brake jobs, Weichman said. So they merged into our work order system and now they can track those things. Weichman said the fleet management division already had vehicle identification numbers of the fire and rescue vehicles in its system, but the longest step in the process was getting fire and rescues parts and inventory system online. So we had to load all the parts numbers into our inventory system, and that took about six months, Weichman said. Fire and Rescue looked at other systems, but the cost would have been $200,000 to $300,000, Weichman said. Instead, Fire and Rescue will pay the fleet management division a fee of $25,000 per year for the first two years, and $20,000 per year for the three years after that, generating income for the fleet management division while saving money for Fire and Rescue.
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well. I realized that there were so many variables, says Jenkins. And to simply look at them in a vacuum would be confusing. The answer was to create a model, so that the options could be looked at easily, and sensitivity analysis (what ifs) performed. Three Components Jenkins tapped a number of outside sources for benchmarking information and statistics, including the National Association of Fleet Administrators and the companys suppliers. Jenkins says that he then broke the fleet function down into three broad categories: Strategy Should we have a fleet or not? Should we reimburse? Should we limit the assignment of vehicles? Tactics What kind of fleet should we have? Who should be given a vehicle? Should we operate cars, vans, or trucks? Day-to-Day How should we provide the fleet? Should we lease or own? How should it be maintained, and administered? I believe that we should begin the process by asking the essential question of whether or not we should have a fleet at all, Jenkins explains. There are, of course, options available, such as reimbursement. The purpose of the exercise is to create a means by which the entire fleet operation can be analyzed on some regular basis, and that includes whether to have a fleet at all. For example, Jenkins says he has a driver whose annual mileage of 40,000 miles includes only 4,000 business miles. Now, if this driver is only doing 4,000 annual business miles, why do we provide a car? Is there a sensible alternative? This is the kind of question that the model will help us answer. When completed, the model would present the various scenarios available to the company, provide evidence of problem areas, and lead to solutions. The benchmarking of expenses is particularly important. I am still on a learning curve vis-avis fleet, Jenkins admits. The ability to benchmark information, to see how we do in comparison to other like fleets, as well as how we do versus our own past performance, is telling. Jenkins says that the answers to the immediate problem (low resale/high depreciation) would likely be somewhere down in the day-to-day area. My primary background is not procurement, but I believe with the companys purchasing power, the strategic answer is to have a fleet program. My background in cost and financial analysis forces me to look for solutions in those terms. With 1,500 units, Smurfit-Stone has purchasing leverage, and Jenkins believes that they should take full advantage. Changes To Date Though the model is not yet quite complete, Jenkins says that their analysis thus far has led to several changes and enhancements to the program. Weve begun to single source, through attrition, to provide maximum leverage in pricing, he says. Lowering the capitalized cost of their units helps to lower net depreciation cost. Aggressively pursuing employee sales of out-of-service units will also help Smurfit-Stone
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stem the loss of resale value. Weve always offered vehicles coming out of service to employees, Jenkins explains. But we are now beginning to pursue this option more aggressively. Other actions taken so far include the tweaking, as Jenkins puts it, of their amortization rates in the lease and limiting vehicle selection. The ultimate goal in amortizing a vehicle in an open-end lease is to have the remaining book value reflect the market value, as closely as possible, at termination, he says. This smoothes out cash flow and avoids large accounting adjustments at the end. Limiting vehicle selection, Jenkins concludes, is a natural offshoot of the new strategy of single sourcing. Seasonal buying is another area of focus. Our immediate problem has been deteriorating resale values, Jenkins says. In the day-to-day category, Jenkins says that they have outsourced a number of administrative and clerical fleet management functions. Things such as MVR checks, license renewals, and driver background checks have all been outsourced. Our vendors have access to greater resources and expertise in these areas than we do. Going Forward As Jenkins said previously, just looking at the problem in the immediate would be too shortsighted; his goal is to create an entire analytical process, which would not only help solve the current problem, but enable Smurfit-Stone to examine the entire fleet program whenever it sees fit. The project, once complete, will make things far more simple, and hopefully successful, going forward, Jenkins says. He is preparing a presentation that includes a series of Excel spreadsheets covering all three fleet decision making categories (strategy, tactics, and day-to-day). Jenkins is quick to give credit where credit is due. Suzie Hedger has been enormously helpful in our putting together this project. Her experience and understanding of fleet issues is invaluable. And now, as the project nears completion, Jenkins is confident that SmurfitStone will be able to pinpoint problem areas, and take action, more quickly than ever before.
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In 2003, net depreciation towers over all other fleet expense categories making up almost twothirds of the total cost to own/lease and operate a typical fleet. Things werent always that way. Chart 1 provides a quick glimpse of new vehicle pricing over the last half-century. Using a Ford and a Chevrolet as examples, a common sedan could be purchased for around $1,450 in 1950.Pricing progressed at a modest annual rise until 1975 at about $4,000. After 1975 prices exploded and went on a steep incline to present.
Most people would probably generally surmise the above. But a much smaller group would realize the real expense history. Lets look at total fleet expenses from 1950 to present and segregate them into two groups. The first group is Net Depreciation & Related Expense. What is related expense? Lease/finance, lessor administration, and sales tax/tax-on-rental are all automatically affected by the price of the new vehicle. They automatically rise or fall depending on new vehicle price. The second group is All Other Expenses: fuel, preventive maintenance, 73 minor/major mechanical repair, license/registration, parking/tolls, washing, and insurance everything not included in the first group. When the total picture is assessed, we find that Net Depreciation & Related was actually 49 percent of the total cost even back in 1950. By 1954 it had broken the 50 percent barrier at 53 percent. With the exception of 1974, when it declined to 46 percent, it never again fell under 50 and totally dominates in 2003 at 72 percent of the total. There is also a shift in 20-year increments. With net depreciation and automatic-related expense currently swallowing close to three-quarters of todays total fleet
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budget, hopefully fleet management has shifted its focus to this single and rising cost. As recently as 1970 M/repair/tire costs still engulfed 11 percent of the total. No more. Those three cost categories have now shrunk to four percent of the total. Woebegone is the 21st Century fleet manager still spending a heavy percentage of his or her time pouring over repair and tire expense runs while the train pulls out of the station. Ignore net depreciation expense at your peril because the result will be mediocrity.
Net Depreciation & Related compared to All Other in 1950 it was 49/51%; in 1970 it was 60/40%; in 1990 it was 69/31%; and in 2003 it was 72/28%.
Review of 2001 Retail vs. Commercial Fleet Sales Domestic Make/Models - Top 10 Fleet/Retail Sales
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Fuel cost dominated in 1950, making up 62 percent of the total fuel/net depreciation costcombination. From 1973 on, net depreciation made up an ever-increasing percentage of the combined fuel/net depreciation total. In 2003, net depreciation makes up 66 percent of the total with fuel being less dominant at 34 percent. Expense is broken out into two groups: Net Depreciation & Related and All Other. Net Depreciation & Related was 49 percent of total expense in 1950. By 1954 this expense group had surpassed All Other 53 to 47 percent. The Net Depreciation & Related expense group has grown steadily since 1954 to present, encompassing 72 percent of total expense in 2003.
Top 14 Commercial Fleet & Retail Sellers in 2001 Sales as a Percentage of Original Costs at 1 Year
Rank 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Domestic Make/Model Ford Mustang Chevy Impala Buick LeSabre Pontiac Grand Am Ford Focus Mercury Sable Dodge Stratus Chevy Cavalier Pontiac Grand Prix Buick Century Ford Taurus Dodge Intrepid Saturn SL2 Chevy Malibu 02 Sales Rank in Fleet N/A 2 N/A 6 7 9 10 8 4 N/A 1 3 N/A 5 02 Sales Rank Within Group Retail 4 5 9 6 1 N/A N/A 3 N/A 10 2 N/A 7 8
The above 2 charts show 14 of the 20 cars graphed in order of their retention of original cost (invoice) as one-year cars as reported by Black Book. Of the top five percentage retention cars, four placed one, four, five, and six in the top retail sellers. Of that same top five, fleets bought heavy on the Impala, lighter on the number four Grand Am, and even lighter on the Focus. It appears that the new-car retail buyers are considerably better forecasters of the used value of what they buy than the fleet buyers are. When it came to the Saturn SL (a sedan), a car that ranked seventh in domestic retail sales and retained 62 percent as a one-year-old in value, fleets pretended that it didnt exist buying a scant 689 units in 2001, a mere 0.9 percent of fleet sales. Could it be that some of us are a bit too focused on fleet incentives?
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Lets examine employee sales program differences in two fleets, both 3,000 vehicles in size, both with identical make/model make-up, and both marketing the same number of vehicles over the same periods of time and on identical dates. Further, both fleet managers realize 80 percent of AMRClean on their wholesale operations. Both offer their cars to employees at 90 percent of AMR-Clean. The sole difference between the two fleets is that the fleet one sells to employees pretty much word-of-mouth, resulting in 20 percent of the used being sold to employees and 80 percent going on the wholesale market. The other fleet shown has an aggressive employee sales marketer at the helm resulting in 50 percent of the companys used cars being purchased by employees and 50 percent going on the wholesale market. Over the period, the first fleet realizes $8,466,000 with its 20/80 sales mix. Meanwhile, the second fleet brings in $8,776,000 in used revenue with its 50/50 sales mix $310,000 more. A company or lessor selling its vehicles right might expect to average 80 percent of AMR-Clean excluding totaled or badly-damaged vehicles. Selling at 90 to 95 percent of Net AMR-Clean to employees would result in 10-15 percent greater revenue to the company, and result in the employee saving from 25 to 30 percent over what he/she would pay on the open market for the same vehicle.
telephone number, email address, year/make/model, and mileage data from the lessor. Fourth Fleet then contacts the employee, procures the credit information and takes it from there. Average transactions range from two days to a week to complete from start to finish. Car ordering and and/or delivery cycles can elongate that process at times. Fourth Fleet fees come from the lender. The Fourth Fleet client lessor incurs no fee. And what of the owned fleet or of the leased fleet whereby the fleet manager prefers to do business with Fourth Fleet direct? No problem, states Janssen. In that event, our point of initial contact is with that company fleet manager.
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