Profiled Steel Sheets: Sacrificial Siiuttering (Form Deck)

PROFILED STEEL SHEETS
Steel deck is made by cold forming structural grade sheet steel into a repeating pattern of parallel ribs. The strength and stiffness of the panels are a result of the shape of the ribs and the material properties of the steel. The present version of the Indian Standard that CRCA steel
for Cold Rolled Cold Annealed (CRCA) steel (IS 513) is not rich in content in respect to the structural applications
has been witne~sing in the country. With hot rolled (HR) Steel long available in grades like Yst 240 and Yst 310 for processing into CR ste~l, the exclusion of structural grade steel from IS 513 remains an enigma. Indian steel manufacturers HR and thus availability of high tensile structural steel is a reality for structural also make Yst 550 grade of
grade CRCA material. However, because of the
low ductility of high tensile steel (elongations are generally about 1 to 4% for Yst 550 grade CR), its use for deck applications where they act as formwork to support green concrete and unforeseen erection loads until the slab attains its properties may not be wise. Transport considerations would generally limit the length of deck sheets to about 7.2 m. The sheets are furnished in standard
width with ends square cut. Any cutting for width, e.g. cuts for openings, angular fits etc. are done at the job site by the fitting crew.
SACRIFICIAL SIIUTTERING
Profiled steel sheets as sacrificial
(FORM DECK)
shuttering is a concept widely accepted in recent times for fast track construction. shuttering props would have been translates into sound
It has been established as a pragmatic solution for tall industrial buildings where conventional highly impractical. With commercial construclion fast gaining ground, and providing
faster occupancy
busi~ess logic, profiled deck sheets as sacrificial shuttering has become an obvious choice. Its advantages are not only techno-economic but also highly practical and utilitarian. ~ Stronger than conventional shuttering ~ Practically propless ~ Simultaneous
- free space
for parallel activities
~ Gives congestion-free area during construction
casting of multiple floors possible
~ Material and sectional properties impart additional strength to finished concrete slab during service period ~ Profile shapes provide additional space for nesting service lines within the notches ~ Faster to install than conventional shuttering ~ Available in multiple material choices
STEEL
- CONCRETE COMPOSITE DECK

to acting as a form deck (shuttering) in the like concrete concrete slab. and This steel during the construction possible by period, the composite composite connectors deck sheets action at the substitute the reinforcement materials is made developed interface between two
In addition tensile two
dissimilar
by the
provision
of shear
of the
materials. These shear connectors are embossments develop friction longitudinal as well as mechanical interlock
in the deck sheets in typical pattern unique to each profile. These embossments between the concrete and steel sheet. These two reactions sliP. and thereby take care of
shear developed
at the interface
of the concrete
and steel sheet, preventing
enabling the two
materials to act as a single entity of composite deck. To ensure friction at the embossments, on the sheet surface in contact
there should not be any paint or grease
with concrete nor should any vibrating load be permitted to act on the slab untill the concrete has
set completely and composite action has developed. The friction between the steel sheet and concrete is expressed by a co-efficient denoted as "k" while the mechanical interlocking between steel and concrete made effective by the embossments is denoted by "m". The design of the composite slab is entirely governed by
these two coefficients "m" and "k" which are also known as the shear-bond values of a composite deck sheet.
It is not enough merely to incorporate mandatorily
the embossments
on a profiled
sheet to proclaim composite slab action.
Each profile with its embossment is unique and will have its own unique shear-bond value. This unique shear-bond value is to be established through extensive laboratory tests (BS 5950 : Part 4, EUROCODE 3) as per guidelines laid down in the standard before the profile can qualify as a true, established composite deck sheet. CKiLDECKSPAN has been parametrically tested independently and separately at Structural Engineering Research Centre (SERC), Chennai and Coimbatore Institute of Technology (CIT). The test results at the two institutes have been cMlJ.ftaredand,thereafter
CRiLDECKSPAN has been certified as having m as per BS 5950 Part 4/ Eurocode 3. [ReferGuidebookfor design of Embossed ProfiledSheets Acting as CompositeDeck published by Institute of Steel Design &'Growth.INSDAG]
=88 MPa and k =0.032 MPa which
may be used for design of composite slab capacity
Available Lengths Standard lengths- 2 m, 3m and 4m A-la-cartelengths - 300mm to 6.2m.
. .
Application
Steel deck for mezzanine floors Tensile steel for composite slab construction that cuts down on slab thickness and dead weight of buildings. No separate formwork required for slab casting. Form deck / sacrificial shuttering
. .
Available Thickness 0.8 mm, 1.0mm and 1.2 mm. Available Finish CRCAand Galvanised. Pre-painted GI (for special orders only).
DIICKSPAl'IIn Deihl Metro
. .
.
123
840mm 812 t3 271
135
135 T
148
"' O~ERLAP COVER (Bottom)
EMBOSSEDSHEAR CONNECTORS
CRIL DECKSPANTM AS SACRIFICIAL SUUTTERING

ALLOWABLE LOADSIN KG. PER METREWIDTH OF SHEET (Le. KG/ SQ.M)
1.1 1.2 1.3 2.1 2.2 2.3
0.8 1.0 1.2 0.8 1.0 1.2
6.91 KG/M 8.64 KG/M 10.36 KG/M
16.79 22.50 27.63 16.16 21.72 27.47
250 250 250 310 310 310
2015 2700 3315 2482 3336 4219
1399 1875 2302 1724 2317 2930
1028 1377 1691 1266 1702 2153
787 1055 1295 969 1303 1648
622 833 1023 766 1030 1302
504 675 829 620 834 1055
322 432 530 397 534 675
266 357 438 328 441 558
224 300 368 276 3.71 469
NOTES
1. 2. 3. 4. 5.
6.
Deflection considered as 1/250. Working stress has been considered as 0.6Fy. All properties are for 1 metre width of profile. Loads are for end spap.$"fpt Thickness shown are standard for DECKSPAN, and 0.8 mm is the minimum recommended considering the nature of use, corrosive elements from concrete etc. GALVALUME@ and pre-painted GALVALUME@is not recommended USA. Reference may be made to the GALVALUME@ website ill: this connection. by all available standards and CRiL
for use in contact with concrete by BIEC International,
METAL DECK AS PERMANENT
SHUTTERING
TYPICAL R.C.C SLAB
FOR COMPOSITE SLJU} LOA.D TABLES CONTACT CRlIJM~M8AI
SIR-ES OFFICE

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PROFILED STEEL SHEETS

grade CRCA material. However, because of the

for parallel activities

~ Gives congestion-free area during construction

casting of multiple floors possible

- CONCRETE COMPOSITE DECK

In addition tensile two

and steel sheet, preventing

enabling the two

there should not be any paint or grease

It is not enough merely to incorporate mandatorily

sheet to proclaim composite slab action.

=88 MPa and k =0.032 MPa which

may be used for design of composite slab capacity

Available Lengths Standard lengths- 2 m, 3m and 4m A-la-cartelengths - 300mm to 6.2m.

840mm 812 t3 271

"' O~ERLAP COVER (Bottom)

CRIL DECKSPANTM AS SACRIFICIAL SUUTTERING

1.1 1.2 1.3 2.1 2.2 2.3

0.8 1.0 1.2 0.8 1.0 1.2

6.91 KG/M 8.64 KG/M 10.36 KG/M

16.79 22.50 27.63 16.16 21.72 27.47

250 250 250 310 310 310

2015 2700 3315 2482 3336 4219

1399 1875 2302 1724 2317 2930

1028 1377 1691 1266 1702 2153

787 1055 1295 969 1303 1648

622 833 1023 766 1030 1302

504 675 829 620 834 1055

322 432 530 397 534 675

266 357 438 328 441 558

224 300 368 276 3.71 469

for use in contact with concrete by BIEC International,

METAL DECK AS PERMANENT

TYPICAL R.C.C SLAB

FOR COMPOSITE SLJU} LOA.D TABLES CONTACT CRlIJM~M8AI

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