Chiller System BMS

CBP @ Plot 61
Honeywell
DESIGN DOCUMENTATION FUNCTIONAL DESCRIPTION FOR Chiller System
OFFICE 25th June 2012
Project: Document: Date: Rev:
CBP @ Plot 61 Chiller FDS 25-June-2012 3
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Revision History
Rev
0
1 2 3
th th
Date
26 May 2012 6 June 2012 20 June 2012 25 June 2012
th th
Description
Initial Release Revised as per comments Revised as per comments Revised as per comments
Prepared
Andrew Turley Andrew Turley Loon YS Loon YS
Checked
S. Mahandra S. Mahandra S. Mahandra S. Mahandra
Approved
Lay Lwin Lay Lwin Lay Lwin Lay Lwin
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Table of Contents
1.1 System Description .............................................................................4 1.2 Flow Chart...........................................................................................6 1.2.1 Chiller Set Enable....................................................................................... 6 1.2.2 Chiller Staging Control .............................................................................. 7 1.3 Chiller Set Sequencing Control .........................................................8 1.2.3 CH-BP-1, CH-BP-2 & CH-BP-3 Sequencing Control............................... 8 1.2.4 CH-BP-4 & CH-BP-5 Sequencing Control................................................ 8 1.2.5 Chiller Set Fault Monitoring and Lockout ............................................... 10 1.2.6 Chilled and Condenser Water Pumps Failure .......................................... 11 1.4 Cooling Tower Sequence Control....................................................12 1.4.1 CT-BP-01, CT-BP-02 & CT-BP-03......................................................... 12 1.4.2 CT-BP-04 & CT-BP-05 ........................................................................... 12 1.4.3 Cooling Tower Lock Out Mode ........................................................... 13 1.5 Monitoring of Auto / Manual Control Switches ............................15 1.6 System Maintenance Mode ..............................................................15 1.7 Chiller Set Staging Control ..............................................................16 1.7.1 General Overview .................................................................................... 16 1.7.2 Chiller Start-Up and Shut-Down Sequence ............................................. 17 1.7.3 Staging On of Lag Chiller Sets ......................................................... 18 1.7.4 Staging Off of Lag Chiller Sets ......................................................... 18 1.7.5 Staging Table............................................................................................ 19 1.7.6 Calculation of Building Load ................................................................... 20 1.8 Chilled Water Pump VSD control...................................................22 1.9 Chilled Water Bypass Valve Control ..............................................25 1.10 Condenser Water Pump VSD control.............................................26 1.11 Cooling Tower System Control .......................................................28 1.11.1 Cooling Tower Fan VSD Control ............................................................ 29 1.12 System Energy Monitoring ..............................................................31 1.13 Heat Balance Calculation and Monitoring .....................................32 1.14 Hardware Point Summary ...............................................................36 1.15 High Level Point Summary..............................................................39 1.16 Chilled Water Schematic..................................................................42
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1.1
System Description
The chilled water system is located in the chiller plant room on level 9 of the building and consists of six chillers operating in a parallel arrangement on the supply side of the primary supply and return headers. The total duty load of all Duty and Lag chillers is set at 3440 Ton. Three Trane chillers with a capacity of 1030 Ton (Duty/Lag/Lag) Two chillers with a capacity of 515 Ton (Duty/Standby) One chiller with a capacity of 350 Ton (Duty) The chillers are staged in order to meet the system efficiency requirements based on a percentage of the total duty load of 3440 Ton (3 x 1030 Ton + 350 Ton): 8.33% to 20% = 0.65 kW/Ton 20% to 100% = 0.6 kW/Ton The chillers are staged On and Off by means of the Honeywell Direct Digital Control system by controlling the set refrigeration compressor Enable int erlock signal. The individual chiller sets load and unload as required under their own integral package control system.
Chiller
CH-BP-01 CH-BP-02 CH-BP-03 CH-BP-07 CH-BP-04 CH-BP-05
Type
Trane Trane Trane Trane Trane Trane
Capacity (Ton)
1,030 1,030 1,030 350 515 515
Capacity (KWR)
3,514 3,514 3,514 3,514 3,514 3,514
Evaporator Flow Rate (L/S)

123.28 123.28 123.28 41.9 61.64 61.64
Condenser Flow Rate (L/S)

204 204 204 74.6 102 102
The Chillers are served by 6 variable speed chilled water pumps that operate in a parallel arrangement and are connected to the supply side of the primary supply and return headers. The chilled water pumps are dedicated to chillers as detailed in the below table under the associated chiller column.
Pump
CHWP-BP-01 CHWP-BP-02 CHWP-BP-03 CHWP-BP-07 CHWP-BP-04 CHWP-BP-05
Associated Chiller
Power (Kw)
37 37 37 15 18.5 18.5
Flow (L/S)
123.28 123.28 123.28 41.9 61.64 61.64
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The Chillers are served by 6 variable speed condenser water pumps that operate in a parallel arrangement and are connected to the supply side of the primary supply and return headers. The condenser water pumps are dedicated to chillers as detailed in the below table under the associated chiller co lumn.
Pump
CNWP-BP-01 CNWP-BP-02 CNWP-BP-03 CNWP-BP-07 CNWP-BP-05 CNWP-BP-06
Associated Chiller
Power (Kw)
55 55 55 22 30 30
Flow (L/S)
204 204 204 74.6 102 102
The cooling tower system for the complex consists of five multi cell cooling towers with each cell fitted with a variable speed fan. The cooling towers are located in the Roof level plant room area and are connected in a parallel arrangement. The cooling towers are sized as detailed in the below table. Similar sized towers are not dedicated to any particular chiller and are sequenced separately depending on the system load and enabled chillers.
CT
CT-BP-01 CT-BP-02 CT-BP-03 CT-BP-07 CT-BP-04 CT-BP-05
Comment
7 Fan Cells CT-1-1~7 (1030 RT) 7 Fan Cells CT-2-1~7 (1030 RT) 7 Fan Cells CT-3-1~7 (1030 RT) 3 Fan Cells CT-7-1~3 (350 RT) 4 Fan Cells CT-4-1~4 (515 RT) 4 Fan Cells CT-5-1~4 (515 RT)
Fan Power (Kw)

5 kW 5 kW 5 kW 5 kW 5 kW 5 kW X7 X7 X7 X3 X4 X4
Flow (L/S)
204 204 204 74.6 102 102
Sensors are installed in the primary chilled and condenser water flow and return lines in the following piping: a) b) c) d) e) f) g) h) Common Chilled Water Supply and Return Temperature Common Condenser Water Supply and Return Temperature Individual Chiller Evaporator Inlet and Outlet Temperature (6) Individual Chiller Condenser Inlet and Outlet Temperature (6) Individual Chiller Chilled Water Flow Rate (6) Individual Chiller Condenser Water Flow Rate (6) Individual Chiller Evaporator Pressure (6) Individual Chiller Condenser side Pressure (6)
Refer to Hardware Point List section for full details of all input / output points. Project: Document: Date: Rev:
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1.2
Flow Chart
1.2.1 Chiller Set Enable
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1.2.2 Chiller Staging Control
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1.3
Chiller Set Sequencing Control
1.2.3 CH-BP-1, CH-BP-2 & CH-BP-3 Sequencing Control

The sequence of the three chiller sets CH-BP-1, CH-BP-2 and CH-BP-3 is initially rotated on a weekly basis at 4:30 am (user adjustable) every Sunday depending on the actual run hours of each set. The time, day and frequency of the sequence reset are fully adjustable. The frequency can be adjusted to a daily, weekly or monthly reset. The operating status of each chiller set compressor motor is monitored by the Honeywell DDC control system and the actual run hours of each set is accumulated within the controller software and is displayed on the chilled water system graphic. The chiller set with the lowest accumulated number of run hours is positioned as the Lead set in the control sequence for that week and the set with the next highest number of run hours is positioned as the 1st Lag. The set with the greatest number of run hours is then positioned as 2nd Lag in the control sequence. The sequence of the chiller sets will be arranged as detailed in the following table.
Lead Unit
Lowest Runtime
1St Lag Unit

2 Lowest Runtime
nd
2nd Lag Unit

Highest Runtime
1.2.4 CH-BP-4 & CH-BP-5 Sequencing Control

The sequence of the two chiller sets CH-BP-4 and CH-BP-5 is initially rotated on a weekly basis at 4:30 am (user adjustable) every Sunday depending on the actual run hours of each set. The time, day and frequency of the sequence reset are fully adjustable. The frequency can be adjusted to a daily, weekly or monthly reset. The operating status of each chiller set compressor motor is monitored by the Honeywell DDC control system and the actual run hours of each set is accumulated within the controller software and is displayed on the chilled water system graphic. The chiller set with the lowest accumulated number of run hours is positioned as the Lead set in the control sequence for that week and the set with the highest number of run hours is positioned as the Standby .
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The sequence of the chiller sets will be arranged as detailed in the following table.
Lead Unit
Lowest Runtime
Standby Unit
Highest Runtime
In addition, the two 515 RT chiller sets CH-BP-4 and CH-BP-5 also have the following functions as described below. Backup for chiller sets CH-BP-1, CH-BP-2 and CH-BP-3 The two 515 RT chiller sets CH-BP-4 and CH-BP-5 also acts as backup units for the 1030 RT units of CH-BP-1 to 3. In the event of a failure or maintenance scenario of any one of the 1030 RT chiller sets, CH-BP-4 and CH-BP-5 will be ready to backup any of the 3 1030 RT chiller sets.
Backup for chiller sets CH-BP-7 during Failure or Maintenance The two 515 RT chiller sets CH-BP-4 and CH-BP-5 also acts as backup units for the 350 RT unit CH-BP-7. I In the event of a failure or maintenance scenario of the 350 RT CH-BP-7 chiller set, CH-BP-4 and CH-BP-5 will act as backup and the Lead set will take over to replace CH-BP-7.
Backup for chiller sets CH-BP-7 during Normal Operation Similarly, during normal operation of the 350 RT CH-BP-7 chiller set (without any failure or maintenance), when the calculated base load exceeds that of the 350 RT chiller set, the Lead set of CH -BP-4 and CH-BP-5 will also cut in to meet the required cooling load. If the load only requires a 515 RT set (Lead set of CH -BP-4 and CH-BP-5) to replace CH-BP-7 during this load demand condition, CH-BP-7 will cut out once the Lead set of CH-BP-4 and CH-BP-5 cuts in so that only one unit of 515 RT chiller set is operating.
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1.2.5 Chiller Set Fault Monitoring and Lockout

1.1.5.1 Chiller Common Fault
The common fault for all chiller sets is monitored by the chiller system DDC controller by means of hard wired connections from the chiller set electrical control panel. An alarm condition is generated whenever a chiller common fault is active.
1.1.5.2 Chiller Fail to Start
Should a chiller set be Enabled to operate by the Honeywell DDC controller and the correct status input signal is not received at the controller within a time delay period of 2 minutes (Adjustable) then a fail to start alarm will be generated.
1.1.5.3 Chiller Shut off Valve Fail To Open
Shut off valves are installed in the supply lines of both the chilled water and condenser water serving each chiller. The valves are controlled by the DDC and driven to the open position whenever a chiller is enabled. Valve position status inputs are also wired to the DDC controller. If any valve is enabled to open and the status input signal is not received at the controller within a time delay period of 2 minutes (Adjustable) then a fail to open alarm will be generated.
1.1.5.4 Chiller Manual Off Condition
Individual Auto / Off / Manual switches are installed within the mechanical electrical switch board for the chiller. An auxiliary voltage free contact associated with the Auto position of each switch is connected as a digital input signal into the Honeywell DDC system and the contacts close whenever the switch is in the Auto position. If the switch is not in the auto position and the associated chiller is in the Off state for a continuous period of 2 minutes (adjustable) then an alarm condition will be generated.
1.1.5.5 Chiller Lockout and Reset
When a chiller set is in any of the Fault conditions detailed above then that set, along with its associated chilled and condenser water pumps, will be Locked Out of the chiller sequence and an alarm condition enunciated on the operators terminal of the Building Management System. Project: Document: Date: Rev:
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The next available chiller set and associated chilled and condenser water pumps in the control sequence will then be commanded On. Generally a failed chiller will be replaced by a similar sized chiller if available. If no similar sized chiller is available then available chillers will be started according to load requirements. Upon reset of the Fault condition at the chiller control panel or in the field the chiller system will remain Locked Out of the sequence until the Fault condition has been manually acknowledged, and reset by the operator or building engineer by means of a command signal on the relevant graphic display on the operators terminal of the Building Management System. Once the Fault condition has been reset the chi ller set will be returned to its original position in the staging sequence for that day.
1.2.6 Chilled and Condenser Water Pumps Failure

Should a chiller set chilled or condenser water pump be in any of the following conditions then the associated chiller set chilled and condenser water pumps will be Locked Out of the chiller sequence and an alarm condition enunciated at the operators terminal of the Building Management System: 1. Fail To Start (Start/Stop is ON and Status is OFF after pre-set internal time tolerance; Default = 30 sec (adjustable), (Reset Required) 2. Active Trip Alarm (Reset Required) 3. Pump manual OFF condition (Mode= Remote and Status= OFF After preset Internal Time tolerance; Default = 120 Sec (Adjustable) The associated chiller set will then be controlled in an identical manner to that detailed in the Chiller Lockout and Reset section above.
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1.4
Cooling Tower Sequence Control
1.4.1 CT-BP-01, CT-BP-02 & CT-BP-03

The sequence of the three cooling towers sets CT-BP-01, CT-BP-02 & CT-BP-03 are initially rotated on a weekly basis at 4:30 am (user adjustable) every Sunday depending on the actual run hours of each set. The time, day and frequency of the sequence reset are fully adjustable. The frequency can be adjusted to a daily, weekly or monthly reset. The operating status of each cooling tower is monitored by the Honeywell DDC control system and the actual run hours of each set is accumulated within the controller software and is displayed on the chilled water system graphic. The cooling tower with the lowest accumulated number of run hours is positioned as the Lead set in the control sequence for that week and the cooling tower with the next highest number of run hours is positioned as the 1st Lag. The cooling tower with the greatest number of run hours is then positioned as 2nd Lag in the control sequence. The sequence of the cooling towers will be arranged as detailed in the following table.
Lead Unit
Lowest Runtime
1St Lag Unit

2 Lowest Runtime
nd
2nd Lag Unit

Highest Runtime
1.4.2 CT-BP-04 & CT-BP-05

The sequence of the two cooling towers CT-BP-04 & CT-BP-05 are initially rotated on a weekly basis at 4:30 am (user adjustable) every Sunday depending on the actual run hours of each set. The time, day and frequency of the sequence reset are fully adjustable. The frequency can be adjusted to a daily, weekly or monthly reset. The operating status of each cooling tower fan motor is monitored by the Honeywell DDC control system and the actual run hours of each set is accumulated within the controller software and is displayed on the chilled water system graphic. The cooling tower with the lowest accumulated number of run hours is positioned as the Lead set in the control sequence for that week and the set with the highest number of run hours is positioned as the Standby . Project: Document: Date: Rev:
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The sequence of the cooling tower will be arranged as detailed in the following table.
Lead Unit
Lowest Runtime
Standby Unit
Highest Runtime
1.4.3 Cooling Tower Lock Out Mode

Assuming there are available towers, when any cooling tower has an adjustable number of fans (see table below) that are not available to run then that tower will be Locked Out of the sequence and an alarm condition annunciate on the operators terminal of the Control System. The following conditions will result in a cooling tower being Locked Out: 1. Fan Fail To Start (Start/Stop is ON and Status is OFF after pre-set internal time tolerance; Default = 30 sec (adjustable), (Reset Required) 2. Fan Active Trip Alarm (Reset Required) 3. Fan Manual OFF condition (Mode = Remote and Status = OFF After preset Internal Time tolerance; Default = 120 Sec (Adjustable) 4. Cooling Tower Maintenance Mode (Maintenance Mode S/W switch is Enable). 5. Cooling Tower Fan Cell has an active low or high level alarm. Once a cooling tower has been locked out then the next cooling tower in the sequence will be commanded to start. If no cooling tower is available however and there are some fans still available then the tower will not be locked out but will continue to run with the available fans. Upon reset of the Fault condition at the control panel or in the field the cooling tower will remain Locked Out of the sequence until the Fault condition has been manually acknowledged and reset by the operator or building engineer by means of a manual command signal on the relevant graphic display on the operators terminal of the Building Management System. Once the Fault condition has been acknowledged and reset by the operator the cooling tower will be returned to its original position in the staging sequence in an orderly manner. As detailed earlier some cooling towers have differing numbers of cells. Cooling tower lockout will depend on the number of cells that are dee med to have failed. The number of failed cells that will determine a cooling tower lockout will be operator adjustable and the default values will be initially set up as follows:Project: Document: Date: Rev:
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Fan Cells
7 Cell Tower 4 Cell Tower 3 Cell Tower
Honeywell
Cell Failure Setpoint
1 1 1
In the event that a cooling tower has fans that are unavailable and there are no other cooling towers available to operate then the tower will not be locked out but will continue to operate with the remaining fans until such a time as another similar size cooling tower is available. When the fans are once again available they will be started automatically.
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1.5
Monitoring of Auto / Manual Control Switches
Individual Auto / Off / Manual switches are installed within the mechanical electrical switch board for the following: Chillers Chilled Water Pumps Condenser Water Pumps Cooling Towers Fans
An auxiliary voltage free contact associated with the Auto position of each switch is connected as a digital input signal into the Honeywell DDC system and the contacts close whenever the switch is in the Auto position. Should any switch not be in the Auto position then an alarm condition is enunciated on the relevant chiller set system graphic display on the operator terminal of the Building Management System.
1.6
System Maintenance Mode
To enable the chiller sets and cooling towers to be taken Out Of Service for routine maintenance an override facility is provided on the chiller set graphic display on the operator terminal of the Building Management System. The Out Of Service function will be entered by manual commands from the operator terminal. During the period that the chiller set Out Of Service command is active the affected equipment will be treated as unavailable and will be Locked Out of the associated sequence and all alarms will be inhibited.
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1.7
Chiller Set Staging Control
1.7.1 General Overview

The Lead chiller set and cooling towers are started from a Cooling call signal from the DDC controllers serving the air handling and fan coil units for the building. The signal is Globally transferred from the air handling and fan coil unit DDC controllers to the chiller system DDC controller. The Cooling call signal will be transferred from the air handling unit controller(s) to the chiller system controller whenever any field air handling or fan coil unit cooling coil control valve actuator is 80% open (Adjustable) AND the unit status is in the active state. A time schedule is also included and whenever the time schedule is in the off state then the cooling call is ignored and the system is disabled. The time schedule will initially be set to 24/7 operation. The time schedule will have the following states: Off Day Mode Night Mode Whenever the chiller time schedule is in the Off state then the system will be shutdown. When the system is in day mode all chillers will be available to operate and the Lead chiller will be set to the Lead of the three 1030 Ton capacity chillers. Irrespective of which chiller is set as the lead the system will always stage down to the least capacity chiller whenever the system load allows. Night mode is intended for low load times such as after normal hours, weekends and public holidays. In this mode all chillers will be available to operate according to the system load but the Lead chiller will be set to the 350 Ton capacity chiller. The duty 515 ton chiller can be set as the lead with a simple operator change. The time program schedule can be changed and customised to suit the particular application. The default schedule is as follows (24 Hour, 7 day operation):
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Day
Monday Tuesday Wednesday Thursday Friday Saturday
Off Mode
-
Night Mode
00:00 - 08:00 18:00 - 24:00 00:00 - 08:00 18:00 - 24:00 00:00 - 08:00 18:00 - 24:00 00:00 - 08:00 18:00 - 24:00 00:00 - 08:00 18:00 - 24:00 00:00 - 08:00 13:00 - 24:00 00:00 - 24:00 00:00 - 24:00
Day Mode
08:00 - 18:00 08:00 - 18:00 08:00 - 18:00 08:00 - 18:00 08:00 - 18:00 08:00 - 13:00 -
Sunday Holiday Note: Sunday/ Public Holiday : Upon request by tenant After Office Hours : Upon request by tenant
Cooling towers are sequenced separately so whenever a chiller is to be commanded to start then the cooling towers are started in their sequence according to the cooling tower staging section of this document. In general the number of chillers that can be in operation is always limited by the available capacity of cooling towers. Refer to the staging table later in this section for details.
1.7.2 Chiller Start-Up and Shut-Down Sequence

Whenever a chiller set is commanded On the following control action will occur in sequence. a) The chiller condenser water shut off valve will be commanded to open. b) Upon receipt of an On status from the above valve the condenser water pump in will be commanded to start. c) Upon receipt of an On status from the condenser water pump flow switch then the next cooling tower in the sequence will be enabled. d) Upon receipt of an On status from the cooling tower then the chiller chilled water shut off valve will be commanded to open.
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e) Upon receipt of an On status from the above valve the chilled water pump will be commanded to start. f) Upon receipt of an On status from the chilled water pump flow switch the chiller will be Enabled. Whenever the chiller set has been commanded Off the following control action will occur in sequence. a) The chiller Enable signal will be de -energised. b) When the chiller set status signal has returned to Off a time delay period of 10 seconds (Adjustable) will be invoked after which the chilled water pump will be commanded Off followed immediately by the chilled water shut off valve. c) After a further time delay period of 180 seconds (Adjustable) the condenser water pump will also be commanded Off followed immediately by the conde nser water shut off valve and the cooling tower if required to stop.
1.7.3 Staging On of Lag Chiller Sets

After the Lead chiller set has started and a stabilising time delay period of 15 minutes (Adjustable) has expired, the next available chiller set in the control sequence will be commanded to start whenever either of the following condition arises for a continuous period of 300 Seconds (Adjustable) : The System Load Tonnage remains above the Stage Up setpoint The common primary chilled water supply temperature is greater than 10 C (Adjustable) After a Lag chiller set has been commanded On a stabilising delay period of 15 minutes (Adjustable) will be invoked before the next available chiller can be started. Depending on the system load subsequent chillers will be started in sequence until all available units are on line and operational. The Stage Up setpoints are detailed in the section Staging Table.
1.7.4 Staging Off of Lag Chiller Sets

The trailing chiller set in the control sequence will be commanded to stop whenever the following condition arises: The System Load Tonnage remains below the Stage Down setpoint for a continuous period of 300 seconds (Adjustable). Project: CBP @ Plot 61 Page 18 of 42 Document: Chiller FDS Date: 25-June-2012 Rev: 3
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After a Lag chiller set has been commanded Off a stabilising delay period of 5 minutes (Adjustable) will be invoked before the next trailing chiller set can be stopped. Depending on the system load subsequent chillers will be stopped in sequence until only a single chiller set is on line and operational. The Stage Down setpoints are detailed in the section Staging Table.
1.7.5 Staging Table

The stage On setpoint is calculated as follows: Stage On Setpoint (Ton) = Adjustable Percentage (%) X Total Run Capacity (Ton) The stage Off setpoint is calculated as foll ows:Stage Off Setpoint (Ton) = Adjustable Percentage (%) X (Total Run Capacity Capacity of Next Chiller Off) Where: Adjustable Percentage = adjustable percentage divided by 100, default values are given in the table under the columns Stage Up (%) and Stage Down (%) Total Run Capacity = the total capacity in RT of all chillers that are currently operating (indicated in the column Online Capacity ) Capacity of Next Chiller Off = the capacity in RT of the next chiller that is sequenced to be commanded off. For example staging down from 2060 ton to 1380 ton requires one 1030 ton chiller to be stopped and one 350 ton chiller to be started. In this case the next off capacity will be 1030 350. The Staging set point values for the system are detailed in the table below. The table shows both the stage up and stage down setpoints in RT and the percentage of the current chiller online capacity. All values are fully adjustable. The number shown after the OFF 1 in the table indicates the sequence in which chillers will be started under failure scenarios. For example 1 indicates that this chiller will start if any of the operating chillers fail, 2 indicates that this chiller will be started if Project: Document: Date: Rev: Page 19 of 42
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the chiller with 1 is unavailable and so on. Where there are chillers with numbers of the same value then both chillers will be started.
Stand by (515)
Online Capacity
Stage Up RT / %
Stage Down RT / %
Lead (1030)
Lag1 (1030)
Lag2 (1030)
Duty (515)
350
3440 3090 2060 1380 1030 515 350
N/A 2408 (78%) 2039 (99%) 1366 (99%) 1020 (99%) 510 (99%) 346 (99%)
2064 (67%) 1854 (90%) 1242 (90%) 927 (90%) 463 (90%) 315 (90%) N/A
ON ON ON ON ON OFF 2 OFF 3
ON ON ON OFF 1 OFF 1 OFF 3 OFF 4
ON ON OFF 1 OFF 2 OFF 2 OFF 4 OFF 5
OFF 1 OFF 1 OFF 2 OFF 3 OFF 3 ON OFF 1
OFF 2 OFF 2 OFF 3 OFF 4 OFF 4 OFF 1 OFF 2
ON OFF 1 OFF 2 ON OFF 3 OFF 5 ON
1.7.6 Calculation of Building Load

The Building Load expressed as Ton is used to stage the chillers On and Off and is calculated as described: The actual load in the field is calculated using the following formula. kWr = Flow X TD X 4.187 Where:Flow = TD = 4.187 = Total Chilled water flow rate of operating chiller sets in litres / second. Common primary return temperature minus common supply temperature. The constant for specific heat capacity of water.
The total chilled water flow rate is determined from the flow meters installed in the two common discharge piping from the chillers. The refrigeration tonnage is also calculated within the software program of the DDC controller and is used in the sequencing control module. Project: Document: Date: Rev:
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Tonnage = 0.2856 X kWR The instantaneous thermal tonnage value is then used to stage the trailing chiller sets in the staging sequence as detailed in the previous section. The chillers are staged in order to meet the system efficiency requirements (based on a percentage of the total duty load of 3440 Ton): 8.33% to 20% = 0.65 kW/Ton 20% to 100% = 0.6 kW/Ton
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1.8
Chilled Water Pump VSD control
Differential pressure sensors are installed across the main chilled water flow and return lines in each of the four risers adjacent to the Index air handling unit. The sensors are connected as analog inputs into the Honeywell DDC controller and the differential pressures are monitored whenever a chiller set primary chilled water pump is operating. Each differential pressure sensor will have a separate setpoint assigned. The differential pressure and the setpoint of each sensor are compared and the deviation from setpoint calculated. The deviation from setpoint is used to reset the chilled water flow setpoint as detailed below. A software switch is included to allow the operator to select between the following strategies: Average deviation from setpoint of the four risers (default) Maximum deviation from setpoint of the four risers Should any of the four differential pressure sensors be in a faulty condition then that sensor will be automatically excluded from the calculation. The speed of the operating chiller set primary chilled water pumps is reset from maximum to minimum design flow rate values to maintain the required differential pressure set point across the system flow and return lines under all load conditions. As the selected differential pressure deviation in the field increases the flow rate through the operating chiller sets will be driven towards the minimum design flow rate value and as the selected differential pressure deviation decreases below zero the flow rate will be driven towards the maximum design flow rate value. Should the selected differential pressure deviation in the field fall below minus 10 kPa (Adjustable) for a continuous period of 2 minutes (Adjustable) then the following control action will occur.
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a) The chilled water flow set point of the operating chiller sets will be raised in increments of 2 litres / second for every 5 minute time interval until the required field differential pressure set point value has been reached. At this time the control action will cease and the speed of the operating chiller set primary chilled water pumps will be maintained at this value. b) Should the chilled water flow set point of all operating chiller sets be raised to the maximum design flow rate value then the control action will be maintained at that set point irrespective of the field differential pressure value. Should the selected differential pressure in the field rise above plus 10 kPa (Adjustable) for a continuous time period of 2 minutes (Adjustable) then the following control action will occur. a) The chilled water flow set point of all operating chiller sets will be decreased in increments of 2 litres / second for every 5 minute time interval until the required field differential pressure set point value has been achieved. At this time the control action will cease and the speed of the operating chiller set primary chilled water pumps will be maintained at this value. b) Should the chilled water flow set point of all operating chiller sets be reduced to the minimum design flow rate value then the control action will be maintained at that set point irrespective of the field differential pressure value. Whenever a Lag chiller set primary chilled water pump is commanded On the output signal from each control module is to be identical so that the speed of all operating pumps is controlled at the same speed setting. The default set points for all four chilled water system differential pressure sensors will initially be set as detailed in the table:
DP sensor Location
Riser 1 Riser 2 Riser 3 Riser 4
DP Setpoint (kPa)
120 120 120 120
The total chilled water flow rate is determined from the flow meters installed in the two common discharge piping from the chillers. The chilled water flow setpoints are determined by the maximum and minimum flow rates of all chillers currently in operation. For example if CH-BP-01 and CH-BP-04 only are operating then the maximum and minimum flow setpoints will be: Project: Document: Date: Rev:
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Maximum Flow = 123.28 + 41.9 = 165.18 litres/s Minimum Flow = 43.61 + 21.48 = 65.09 litres/s The maximum and minimum flow rates for each chiller are detailed in the table:
Chiller
Design (Maximum) Flow (L/S)

123.28 123.28 123.28 41.9 61.64 61.64
Minimum Flow (L/S)

43.61 43.61 43.61 13.67 21.48 21.48
An input signal of 2 - 10 Volts D.C. is provided to the pumps variable frequency drive units from the DDC and the input signal will modulate the output of the drive unit from the minimum set speed to the maximum set speed. The minimum and maximum set speeds for the Chilled water pumps are set and adjusted within the variable frequency drive unit by the mechanical contractor and mimicked in the DDC software. The proportional plus integral control module within the controller will have the following default values:
.
a) Set Point (L/S) b) Throttling Range c) Integral Time d) Minimum Speed Setting e) Maximum Speed Setting
Calculated 1000 L/S (initial value only) 30 Seconds (initial value only) 35Hz 50Hz
Note: Tuning of the PI parameters will be required during commissioning.
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1.9
Chilled Water Bypass Valve Control
A bypass valve is installed across the common flow and return lines of the chilled water system. The valve is fitted with a Honeywell electric valve actuator which accepts a 2 - 10 volt D.C. signal from a hard wired analog output signal from the DDC controller. Whenever all of the chiller sets are Off line the by-pass valve will be driven to the fully closed position with an input signal of 2 volts D.C. Whenever a chiller set primary chilled water pump is commande d On the bypass valve will be maintained in the closed position for a minimum time delay period of 2 minutes (Adjustable) to enable the chiller set flow control system to stabilise. Should the flow rate through an operating chiller set fall below the minimum design value then the chilled water system bypass valve will be driven towards the open position to maintain the flow rate at or above the minimum design value. In addition should the flow rate through any operating chiller set fall below the minimum design value then an Alarm condition will be enunciated on the relevant chiller set system graphic display on the operator terminal of the Building Management System.
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1.10 Condenser Water Pump VSD control

All condenser water pumps are variable speed devices controlled from individual variable frequency drive units. Whenever a condenser water pump is commanded On the flow control system is Enabled to operate. The condenser water flow rate is monitored by means of magnetic flow meters installed in the common condenser water return line from each of the chillers. The output signal from the flow meter is connected as an analogue input into a proportional plus integral control module within the Honeywell DDC controller. The output signals from the control module are connected into the condenser water pump variable speed drive units. The summation of the flow rate from each of the operating chillers is calculated within the DDC controller and is used to control the VSD of all operating pumps. Similarly the summation of all operating chiller design flow rates is calculated within the DDC controller and this value is then used as the flow setpoint. The condenser water pump variable speed drives are modulated in unison in order to maintain the condenser water flow rate at setpoint under all load conditions. Should the flow rate fall below the setpoint then the VSD speed is modulated up towards the maximum speed. Should the flow rate rise above the setpoint then the VSD is modulated down towards the minimum speed setting. Should the flow rate fall below the setpoint by 50 L/S (adjustable) then an Alarm condition is enunciated on the relevant chiller system graphic display on the operator terminal of the Building Management System. The condenser water design flow rates are detailed in the following table:Condenser Water Flow Design Range Of Flow Meter
Chiller
1030 Ton 515 Ton 350 Ton
204 L/S 102 L/S 74.6 L/S
0 - 300 L/S
An input signal of 2 - 10 Volts D.C. is provided to the pumps variable frequency drive units from the DDC and the input signal will modulate the output of the drive unit from the minimum set speed to the maximum set speed. The minimum and maximum Project: Document: Date: Rev:
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set speeds for the condenser water pumps are set and adjusted within the variable frequency drive unit by the mechanical contractor and mimicked in the DDC software. The proportional plus integral control module within the controller will have the following default values:
.
f) Set Point g) Throttling Range h) Integral Time i) Minimum Speed Setting j) Maximum Speed Setting
Calculation based on running chillers 1000 L/S (initial value only) 30 Seconds (initial value only) 35Hz 50Hz
Note: Tuning of the PI parameters will be required during commissioning. .
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1.11 Cooling Tower System Control

The number of cooling towers in operation and the speed of the operating fans will be determined by the actual chiller online capacity. The percentage load will be used to determine the number of cooling towers enabled at any one time. In addition to using the percentage load, the following condition will also trigger the next available cooling tower to operate: The condenser water supply temperature is greater than 29.5 C (Adjustable) The total capacity of the system is 3,440 tons, so the system will be fully loaded (100%) when the system load is at this value. All subsequent load percentages will be based on a percentage of this maximum system load of 3,440. For example the system is considered at 50% loaded when the system load is at 50% of 3,440 tons or 1,720 tons. The following table details the relationship between the number of towers enabled and the system online capacity:
Online Capacity (%) Online Capacity (RT) Lead CT1~3 Lag1 CT1~3 Lag2 CT1~3 Duty (515) Duty (515)
100 95 90 80 75 70 60 50 40 30 20 8
3440 3268 3096 2752 2580 2408 2064 1720 1376 1032 688 275
ON ON ON ON ON ON ON ON ON ON ON ON
ON ON ON ON ON ON ON ON ON ON OFF OFF
ON ON ON ON ON ON ON ON ON OFF OFF OFF
ON ON ON ON ON ON ON ON OFF OFF OFF OFF
ON ON ON ON ON ON ON ON OFF OFF OFF OFF
Once cooling towers are enabled all associated fans will be commanded to start and the VSD speed of all operating fans will be controlled in unison according to the next section. Project: Document: Date: Rev:
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1.11.1Cooling Tower Fan VSD Control

A temperature sensor is installed in the common condenser water supply line from the cooling towers and is connected into a proportional + integral control module within the Honeywell DDC controller. The output signal from the control module is connected to the associated cooling tower fan variable frequency drive units. The temperature control system for each cooling tower is Enabled to operate whenever a cooling tower fan is running. As the common condenser water temperature rises above set point the speed of the operating cooling tower fans will be increased to maintain the water temperature at the required set point value. Should the common condenser water temperature fall below the set point value then the output to the operating fan variable frequency drive units will be modulated towards the minimum speed. Whenever more than one cooling tower system is required to operate the variable frequency drive units of the operating cooling tower fans will be controlled from a common output signal from the DDC controller so that each fan is controlled at the same speed. Whenever a lag cooling tower system is initially commanded On the speed of the operating cooling tower fans is reduced to 50% (Adjustable) of the design speed and the input signal into the lag cooling tower fan variable frequency drive unit is slowly ramped up to operate the fan at 50% of the design speed. The speed of the fans is maintained at this value for a continuous time period of 2 minutes (Adjustable) to allow the temperature control system to stabilize. At the expiration of the time delay period the fans are controlled in a parallel arrangement to maintain the required discharge temperature set point value from the operating cooling towers. The control of the operating cooling tower fans from the common condenser water supply temperature sensor is depicted in the following diagram.
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The temperature control module for the cooling tower fans will be set up with the following default parameters.
a) Set Point = 29.5 C (Adjustable) b) Throttling Range = 100 C. c) Integral Time = 20 seconds.
As detailed the number of cooling towers in operation will be determined by the system load. To prevent cycling of towers adjustable hysteresis is included as detailed in the diagram below. As well as hysteresis adjustable time delay is also included between cooling tower steps.
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1.12 System Energy Monitoring

Electrical Power Meters are installed and monitored by the BMS system to monitor the electrical KW for the following equipment: Chiller Sets Chilled Water Pumps Condenser Water Pumps Cooling Towers
The total KW is summed for all operating equipment and displayed on a relevant custom graphic. As mentioned previously the system load is calculated in both Tonnage and KWR units these values are also displayed on the custom graphics. A calculation of plant efficiency is carried out as follows:Total Electrical KW divided by System Tonnage (System Efficiency = KW/Tonnage) This value of system efficiency is displayed on the custom graphics and is also included in a system trend on a 24/7 basis. Custom reports can then be generated to track the efficiency of the system over time. The chillers are staged in order to meet the system efficiency requirements (based on a percentage of the total duty load of 3440 Ton): 8.33% to 20% = 0.65 kW/Ton 20% to 100% = 0.6 kW/Ton
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1.13 Heat Balance Calculation and Monitoring

The heat balance is calculated as detailed in this section. The heat balance percentage is calculated within the DDC controller and is displayed on the operators terminal of the Building Management System. The values are also trended for graphical monitoring and archived for future retrieval if required. If more than 20% of the computed heat balance percentage values are not within the 5% range then an indication will be given on the relevant system graphic. The heat balance percentage will be calculated within the DDC controller at one minute intervals (stored for one year recording) and the percentage of the samples within the 5% range will be calculated and displayed in the following formats. Current - Current percentage taken in 10 minute windows This Hour - Percentage for the current hour (updated every minute) Last Hour - Percentage for the previous hour Today - Percentage today (updated every minute) Yesterday Percentage for the previous day This month - Percentage for current month (updated every minute) Last Month - Percentage for the previous month The temperature readings and water flow rate are connected directly to the field BTU calculator having a 16 bit A/D resolution to comply to Green Mark version 4. The heat balance is represented by the following equation:
qcondenser = qevaporator + Winput

Where
qcondenser = Heat Rejected qevaporator = Cooling Load Winput = Measured electrical power input to compressors
The following pressure enthalpy diagram shows the concept of heat balance equation in a vapour compression cycle:
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The computation of the heat balance percentage (the total heat gain and total heat rejected) is calculated using the following equation:
Percent Heat balance = [(qevaporator + Winput - qcondenser) / qcondenser] X 100%
The aim here is that the total heat gain and the total heat rejected must be within 5% for 80% of the sampled points. NOTE: For open drive chillers the Winput shall take into account the motor efficiency provided by the manufacture. For example if the efficiency is 90% and the measured input power is 100Kw then the value used in the calculation will be 90% of 100Kw = 90kW. The individual values in the heat balance equation are derived as follows:
qevaporator = 4.19 X CHW Flow X (CHWRT CHWST) qcondenser = 4.19 X CW Flow X (CWRT CWST) Winput = Sum of chillers input electrical power kW (readings are taken from the power
meters installed within the chiller electrical switchboards and interfaced to the DDC controller via a Modbus RS485 connection) The diagram below shows the actual BP Office chiller system and how the above equation is derived from actual installed devices.
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A: B: C:
qevaporator
= 4.19 X CHW FlowFM-1 X (CHWRT1 CHWST1) + 4.19 X CHW FlowFM-2 X (CHWRT2 CHWST2)
qcondenser
= 4.19 X CW FlowFM-3 X (CWRT CWST)
Winput = Sum of chillers input electrical power kW
Percent Heat Balance = [(A + C) B] / B x 100%
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The diagram below shows an example of a successful heat balance calculation where more than 80% of the computed values fall within 5% range.
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1.14 Hardware Point Summary

Chilled Water Headers, Bypass and DP sensors (For the two headers each tag name is preceded with Chw-Hdr-0X, where X= Header Number. For the bypass system the tag name is preceded with CH-Bypass)
Tag Name Description Point Type Signal Type
Sensor Range PT1000 PT1000 TBA TBA TBA PT1000 PT1000 TBA TBA TBA TBA TBA 0-100% 0-100% TBA TBA TBA TBA
Eng Unit
_ChwST _ChwRT _ChwFlw _SPres _RPress _ChwST _ChwRT _ChwFlw _SPres _RPress _InPres _OutPress _VlvFdb _Vlv _DiffPres1 _DiffPres2 _DiffPres3 _DiffPres4
Header 1 CHW Supply Temp. Header 1 CHW Return Temp. Header 1 CHW Supply Flow Header 1 CHW Supply Pressure Header 1 CHW Return Pressure Header 2 CHW Supply Temp. Header 2 CHW Return Temp. Header 2 CHW Supply Flow Header 2 CHW Supply Pressure Header 2 CHW Return Pressure Bypass Line Inlet Pressure Bypass Line Outlet Pressure Bypass Valve Feedback Bypass Valve Control Differential Pressure Sensor 1 Differential Pressure Sensor 2 Differential Pressure Sensor 3 Differential Pressure Sensor 4
AI AI AI AI AI AI AI AI AI AI AI AI AI AO AI AI AI AI
PT1000 PT1000 2-10V 2-10V 2-10V PT1000 PT1000 2-10V 2-10V 2-10V 2-10V 2-10V 2-10V 2-10V 2-10V 2-10V 2-10V 2-10V
C C l/s kPa kPa C C l/s kPa kPa kPa kPa % % kPa kPa kPa kPa
Condenser Water Header (Each tag name is preceded with Cnw-Hdr)

Sensor Range PT1000 PT1000
Eng Unit
_CnwST _CnwRT
Header 1 CHW Supply Temp. Header 1 CHW Return Temp.
AI AI
PT1000 PT1000
C C
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Chilled Water Pumps (Each tag name is preceded with CHWP-BP-0X, where X = Pump Number)
Sensor Range TBA TBA 0-100% Open=Off Open=Trip 0-100% Open=Off
Eng Unit
_SPres _RPress _VSDFdb _Sts _Mode _Trip _VSD _SS
Pump Inlet Pressure Pump Outlet Pressure Variable Speed Drive Feedback Pump Run Status Pump Mode Switch Input Pump Trip Input Variable Speed Drive Control Pump Start / Stop Control
AI AI AI DI DI DI AO DO
2-10V 2-10V 0-10V N/O N/O N/C 2-10V N/O
kPa kPa % Off/On Norm/Alarm % Off/On
Open=TBA Local/Remote
Condenser Water Pumps (Each tag name is preceded with CNWP-BP-0X, where X = Pump Number)
Sensor Range TBA TBA 0-100% Open=Off Open=Trip 0-100% Open=Off
Eng Unit
_SPres _RPress _VSDFdb _Sts _Mode _Trip _VSD _SS
Pump Inlet Pressure Pump Outlet Pressure Variable Speed Drive Feedback Pump Run Status Pump Mode Switch Input Pump Trip Input Variable Speed Drive Control Pump Start / Stop Control
AI AI AI DI DI DI AO DO
2-10V 2-10V 0-10V N/O N/O N/C 2-10V N/O
kPa kPa % Off/On Norm/Alarm % Off/On
Open=TBA Local/Remote
Chillers (Each tag name is preceded with CH-BP-0X, where X = Chiller Number)
Sensor Range Open=Off Open=Off Open=Off
Eng Unit
_Sts
Chiller Run Status
DI DI DI DI DI DI
N/O N/O N/O N/O N/O N/O
Off/On Off/On Off/On
_ChwFlowSts CHW Flow Switch Status _CnwFlowSts CDW Flow Switch Status _Mode _Trip _ChwVlvSts Chiller Mode Switch Input Chiller Fault Input CHW Shut Off Valve Status
Open=TBA Local/Remote Open=Norm Norm/Alarm Open=Close Close/Open
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_CnwVlvSts _Setpoint
CDW Shut Off Valve Status Chiller Remote Setpoint
DI AO DO DO DO
N/O 2-10V N/O N/O N/O
Open=Close TBA Open=Close Open=Close Open=Off
Close/Open C Close/Open Close/Open Off/On
_ChwVlvCtrl CHW Shut Off Valve Control _CnwVlvCtrl CDW Shut Off Valve Control _SS Chiller Start / Stop Control
Chillers (Sensors) (Each tag name is preceded with CH-BP-0X, where X = Chiller Number)
Tag Name _ChwInPress _ChwOutPress _ChwFlw _ChwInTemp _ChwOutTemp _CnwInPress _CnwOutPress _CnwFlw _CnwInTemp _CnwOutTemp Description Evaporator In Water Pressure Evaporator Out Water Pressure Evaporator Water Flow Evaporator In Water Temp Evaporator Out Water Temp Condenser In Water Pressure Condenser Out Water Pressure Condenser Water Flow Condenser In Water Temp Condenser Out Water Temp Point Type AI AI AI AI AI AI AI AI AI AI Signal Type 2-10 V 2-10V 2-10V PT1000 PT1000 2-10 V 2-10V 2-10V PT1000 PT1000 Sensor Range TBA TBA TBA PT1000 PT1000 TBA TBA TBA PT1000 PT1000 Eng Unit kPa kPa l/s C C kPa kPa l/s C C
Cooling Towers Cells (Each tag name is preceded with CT-BP-X-Y, where X = CT Number and Y = Cell Number)
Sensor Range PT1000 PT1000 0-100% Open=Off
Eng Unit
_InletTemp
CT Cell Inlet Temperature
AI AI AI DI DI DI DI DI AO DO
PT1000 PT1000 0-10V N/O N/O N/O N/O N/O 0-10V N/O
C C % Off/On
_OutletTemp CT Cell Outlet Temperature _FanVSDFdb Fan Variable Speed Feedback _FanSts _FanMode _FanTrip _LvlLo _LvlHi _FanSS Fan Run Status Fan Mode Switch Input Fan Trip Input CT Cell Low Level Alarm CT Cell High Level Alarm Fan Start / Stop Control
Open=TBA Local/Remote Open=Norm Norm/Alarm Open=Norm Norm/Alarm Open=Norm Norm/Alarm 0-100% Open=Off % Off/On
_FanVSDFdb Fan Variable Speed Control
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1.15 High Level Point Summary

Chillers (From Power Meters) (Each tag name is preceded with CH-BP-0X, where X = Chiller Number)
Tag Name Description Register Type
Register Address TBA TBA TBA TBA TBA TBA TBA TBA
Eng Unit
_AmsA _AmpsB _AmpsC _VoltsA _VoltsB _VoltsC _kWh _kW
Chiller Phase A Amps Chiller Phase B Amps Chiller Phase C Amps Chiller Phase A to Neutral Volts Chiller Phase B to Neutral Volts Chiller Phase C to Neutral Volts Chiller Power Consumption Chiller Power Demand
Holding Holding Holding Holding Holding Holding Holding Holding
Amps Amps Amps Volts Volts Volts kWh kW
Chilled Water Pumps (From Power Meters) (Each tag name is preceded with CHWP-BP-0X, where X = Pump Number)
Eng Unit
Pump Phase A Amps Pump Phase B Amps Pump Phase C Amps Pump Phase A to Neutral Volts Pump Phase B to Neutral Volts Pump Phase C to Neutral Volts Pump Power Consumption Pump Power Demand
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Condenser Water Pumps (From Power Meters) (Each tag name is preceded with CNWP-BP-0X, where X = Pump Number)
Eng Unit
Pump Phase A Amps Pump Phase B Amps Pump Phase C Amps Pump Phase A to Neutral Volts Pump Phase B to Neutral Volts Pump Phase C to Neutral Volts Pump Power Consumption Pump Power Demand
Cooling Tower Fans (From Power Meters) (Each tag name is preceded with CT-BP-X-Y, where X = CT Number and Y = Cell Number)
Eng Unit
Cooling Tower Fan Phase A Amps Cooling Tower Fan Phase B Amps Cooling Tower Fan Phase C Amps Cooling Tower Fan Phase B to Neutral Volts Cooling Tower Fan Phase C to Neutral Volts Cooling Tower Fan Power Consumption Cooling Tower Fan Power Demand
Holding Holding Holding Holding Holding Holding Holding
Cooling Tower Fan Phase A to Neutral Volts Holding
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Chiller High Level Interface (From Chiller Processor) (Each tag name is preceded with CH-BP-0X, where X = Chiller Number)
Register Type
Tag Name
Description
Register Address 40007 40006 40003 40001 40002 40004 40008 40005 30046 30008 30071 30027 30003 30026 30065 30055 30088 30086 30022 30013 30014
Eng Unit
TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA
BAS Base Loading Enable BAS Base Loading Setpoint BAS Chilled Water Setpoint BAS Chiller Auto Stop Command BAS Chiller Mode Command BAS Current Limit Setpoint BAS Diagnostic Reset BAS Hot Water Setpoint Base Loading Calculated Chiller Capacity Carbon Tank Temp Chiller Control Mode Chiller Running Chiller Running Status Compressor Refrigerant Discharge Temperature Compressor Running Compressor Running Time Compressor Starts Cond Differential Wtr Press Cond Entering Water Temp Cond Leaving Water Temp
BV1 AV4 AV1 MV1 MV2 AV2 BV2 AV3 B19 AI5 AI39 MI2 BI1 MI1 AI36 MI11 AI49 AI48 AI15 AI10 AI11
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1.16 Chilled Water Schematic
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CBP @ Plot 61

DESIGN DOCUMENTATION FUNCTIONAL DESCRIPTION FOR Chiller System

OFFICE 25th June 2012

Project: Document: Date: Rev:

CBP @ Plot 61 Chiller FDS 25-June-2012 3

Project: Document: Date: Rev:

CBP @ Plot 61 Chiller FDS 25-June-2012 3

Project: Document: Date: Rev:

CBP @ Plot 61 Chiller FDS 25-June-2012 3

Evaporator Flow Rate (L/S)

Condenser Flow Rate (L/S)

Project: Document: Date: Rev:

CBP @ Plot 61 Chiller FDS 25-June-2012 3

Fan Power (Kw)

1.2.1 Chiller Set Enable

Project: Document: Date: Rev:

CBP @ Plot 61 Chiller FDS 25-June-2012 3

1.2.2 Chiller Staging Control

Project: Document: Date: Rev:

CBP @ Plot 61 Chiller FDS 25-June-2012 3

Chiller Set Sequencing Control

1.2.3 CH-BP-1, CH-BP-2 & CH-BP-3 Sequencing Control

1St Lag Unit

2nd Lag Unit

1.2.4 CH-BP-4 & CH-BP-5 Sequencing Control

Project: Document: Date: Rev:

CBP @ Plot 61 Chiller FDS 25-June-2012 3

Project: Document: Date: Rev:

CBP @ Plot 61 Chiller FDS 25-June-2012 3

1.2.5 Chiller Set Fault Monitoring and Lockout

1.2.6 Chilled and Condenser Water Pumps Failure

Project: Document: Date: Rev:

CBP @ Plot 61 Chiller FDS 25-June-2012 3

Cooling Tower Sequence Control

1.4.1 CT-BP-01, CT-BP-02 & CT-BP-03

1St Lag Unit

2nd Lag Unit

1.4.2 CT-BP-04 & CT-BP-05

1.4.3 Cooling Tower Lock Out Mode

Project: Document: Date: Rev:

CBP @ Plot 61 Chiller FDS 25-June-2012 3

Monitoring of Auto / Manual Control Switches

System Maintenance Mode

Project: Document: Date: Rev:

CBP @ Plot 61 Chiller FDS 25-June-2012 3

Chiller Set Staging Control

1.7.1 General Overview

Project: Document: Date: Rev:

CBP @ Plot 61 Chiller FDS 25-June-2012 3

1.7.2 Chiller Start-Up and Shut-Down Sequence

Project: Document: Date: Rev:

CBP @ Plot 61 Chiller FDS 25-June-2012 3

1.7.3 Staging On of Lag Chiller Sets

1.7.4 Staging Off of Lag Chiller Sets

1.7.5 Staging Table