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Agoco Welding Procedure Specification: Gtaw/Smaw Manual JOINTS (QW-402)

This welding procedure specification document provides details for welding pipe joints using gas tungsten arc welding (GTAW) and shielded metal arc welding (SMAW) processes. It specifies the base metals, joint design, filler metals, positions, preheat and postweld heat treatment requirements, shielding gases, electrical characteristics, techniques, and inspection acceptance criteria to be used. The root and hot passes will be completed with GTAW using an ER70S-2 filler metal. The fill and cap passes will be done with SMAW using E7016 filler metals. Welding parameters like current, voltage, travel speed and heat input are provided for each layer in a table.

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317 views3 pages

Agoco Welding Procedure Specification: Gtaw/Smaw Manual JOINTS (QW-402)

This welding procedure specification document provides details for welding pipe joints using gas tungsten arc welding (GTAW) and shielded metal arc welding (SMAW) processes. It specifies the base metals, joint design, filler metals, positions, preheat and postweld heat treatment requirements, shielding gases, electrical characteristics, techniques, and inspection acceptance criteria to be used. The root and hot passes will be completed with GTAW using an ER70S-2 filler metal. The fill and cap passes will be done with SMAW using E7016 filler metals. Welding parameters like current, voltage, travel speed and heat input are provided for each layer in a table.

Uploaded by

Anonymous 7vljJzH
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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Welding Procedure

Specification

AGOCO
Arabian Gulf
Oil Company

Page 1 of 2
WPS No:07/2002

:GC

32D

Supporting PQR No

Welding process(es):

Backing (Yes)

GTAW/SMAW

Type(s):Manual
Details

Bevel
SMAW

Backing Material Type


Metal

Rev:00
Order No: E-820 Shell

JOINTS( QW-402)
Joint Design Single

Annex:

(No) GTAW

Weld metal/Base Metal.

Nonfusing Metal

Nonmetallic

Other RETAINERS NOT ALLOWED

BASE METALS (QW 403)


P. No. 1..Group No 1or 2 TO P. No1.. Group No 1or 2.
OR
Specification type and grade A 516 Gr 60
TO Specification Type and grade A 106 Gr B.
OR
Chem. Analysis and Mech. Prop. ---.
TO Chem. Analysis and Mech. Prop. ---..

See fabrication Drawing for Joint Configuration and


Thickness Range :
Base Metal:

Groove 4,8-25

mm.

Fillet All .

Pipe Dia. Range: Groove All

Tolerances (Drawing No: CS-01/02)

Fillet All

Other:

GTAW

SMAW

5.1 & 5.5

5.1 & 5.5

AWS No. (Class)

A 5.18-83

A 5.5-96

F No

A No.

Size of filler metal

2, 4 mm

3.2mm-4.0 mm-5.0 mm

Deposite Weld metal

3.125 mm

9.5 mm

Thickness Ranger (Grove)

1.5 to 6.35

1.5 to 19.0 mm

All thickness

All thickness

--

Basic

--

--

--

--

FILLER METALS (QW-404)


Spec No. (SFA)

Thickness Range (Fillet)


Electrode Flux Class
Flux Trade Name
Consumable insert
Other
Revision
00

Prepared by welding dpt/date


Faraj T
.25/04/2002

Murex

Murex

A 15

Ferex 7016

Checked by Welding engineer/date


Goro Mensud B.Sc.M.E
25/04/2002

Kind of revision

Welding Procedure
Specification

AGOCO

Annex:

Arabian Gulf
Oil Company

Page 2 of 2
WPS No:07/2002

POSITION (QW 405)


Position (s) of Groove

Rev:00

POSTWELD HEAT TREATMENT (QW407)

All

Temperature range N.A

Welding Progression: Vertical

up

Positions of fillet: All

Other:N.A..

Time range N.A

GAS (QW 408)

PREHEAT (QW 406)


Min. Preheat Temperature 10

C.

Max. Interpass Temperature 250 C


Preheat Maintenance No.
Soaking temperature and time range: No

Shielding

Gas(es)
Argon

Trailing

N.A

Backing

N.A

(Mixtures)

Flow Rate

99.99% Pure

Percent Composition

...

8 to 10 l/min...

..

.....

ELECTRICAL CHARACTERISTICS (QW 409)


Current AC or DC See

Table ..

Polarity See

See

Table ..

Volts (Range) See

Amps Range)

Table
Table..

Tungsten Electrode Size and Type ...2.4 mm Dia - 2% Thoriated...


Mode of Metal Transfer for GMAW N.A....
Electrode Wire feed speed range ..N.A....
Heat input max .See table below
Other .....---

TECHNIQUE (QW 409)


String or Weave Bead ...string ....
Orifice or Gas Cup Size 9.5 to 12.7 mm..
Initial and Interpass Cleaning (Brushing, Grinding, etc) .brushing and/or grinding....
Method of Back Gouging None....
Oscillation N.A...
Contact Tube to Work Distance ..N.A....
Multiple or Single Pass (per side) Multiple.
Multiple or Single Electrodes ..Single...
Travel Speed Range See Table below......
Penning Not allowed
...
Other ..No single bead deposit shall exceed 12.7 mm....

Weld Layers

Process

Filler Metal
Diam.
Class.
mm

Current
Type,
Amp Range
Polarity
(A)

Volt Range
(V)

Travel Speed
Range
Mm/min

Other
Heat input
KJ/mm

Root +
Hot pass

GTAW

A15

2.4

DC-

130-150

8-12

50-65

0.96-2.16

Fill & Cap

SMAW
SMAW

E 7016
E 7016

3.25
4.0

AC
AC

115-140
130-190

18-26
18-26

175-225
175-225

0.55-1.25
0.62-1.69

Revision
00

Prepared by welding dpt/date


Faraj T
.25/04/2002

Checked by Welding engineer/date


Goro Mensud B.Sc.M.E
25/04/2002

Kind of revision

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