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dcd01 3028
dcd01 3028
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U C 11 2
CONTROL UNIT FOR MARKING MACHINES
MICRO-PERCUSSION DEPARTMENT
TECHNICAL MANUAL
-2
(DCD01/3028-MTEC4288/0407G0-CHP01-4288.fm)
technifor
(DCD01/3028-MTEC4288/0407G0-CHP01-4288.fm)
1-3
INTRODUCTION
INTRODUCTION
technifor
1-4
(DCD01/3028-MTEC4288/0407G0-CHP01-4288.fm)
INTRODUCTION
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(DCD01/3028-MTEC4288/0407G0-CHP01-4288.fm)
1-5
INTRODUCTION
Each update to this instruction manual will have a unique version name associated with it. Version names are composed
of a letter and a number. The first version of this manual is thus named A0.
Minor revisions are indicated by a number incrementation in the version name. For example, the next two revisions to
Version A0 will be called Version A1 and Version A2. Only pages containing updated information will be sent to you.
You will be responsible for inserting these updated pages into your manual.
Major revisions are indicated by a letter change in the version name. For example, the next major revision to Version
A2 will be called Version B0. Notice that the number following the B will return to 0. Minor revisions to Version B0
will be called Version B1, Version B2, and so on.
If a major revision to the manual is required, the entire manual will be re-edited.
Use the following chart to keep a record of revisions received and pages affected.
Date of
Revision
Revised
name
Modified pages
April 2002
0204A0
First edition
June 2002
0206B0
Modifications:
-Chapter 1
1.5 : recommendations completed - p.18
- Chapter 2
2.3 : power of the electromagnetic machine 200VA - p.2-3
2.5 : general plan of the UC112 on a rack p.2-6
2.7 : UC112 synoptic p.2-6
- Chapter 4
4.8 : addition in 4.8.2. Setting into the cabinet p.4-11
4.9 : completed p.4-9
- Chapter 5
5.2 : completed - p.5-4
December 2002
0212C0
Program evolution
January 2003
0301C1
Modifications :
- chapter 1
. 1.5 : addition to first framed text - p. 1-8
- chapter 4
. 4.4.1 : diagram added for ground connection wuth an electromagnetic UC - p.
4-4
. 4.6.2 : pin N5 - function corrected - p. 4-5
. 4.6.9 : marking diagram corrected - p. 4-9
- chapter 5
. 5.12.1 : examples corrected - p. 5.75
. 5.12.2 : Instructionsfor Inputs corrected - p. 5.75
. 5.13.7 : Creatin of the file " correction of the "Text" zone in the: "3/3 block" p.
5-83
February 2003
0302D0
.../...
technifor
1-6
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INTRODUCTION
.../...
October 2003
0310F0
Modifications :
- chapter 4
. 4.6.2. : lines 10 and 12 of the chart: 100 mA
. 4.6.4. : - maximum current : 100 mA
- diagram : Outputs N22, 10 and 23
T01program evolution : version V6.00
February 2004
0402F1
July 2004
0407G0
Due to chages in the T01 marking program (version 6.10), we have extracted a
section of the program an created a new program manual using the extract.
technifor
(DCD01/3028-MTEC4288/0407G0-CHP01-4288.fm)
1-7
INTRODUCTION
1.2) Foreword
The Control Unit has been designed for exclusive use for operating TECHNIFOR marking heads. Should it be used for
any other purpose, the manufacturer will not be held responsible for the resulting quality of the marking, or for any damage resulting from improper use.
This manual has been designed to help you find the information you need as quickly and efficiently as possible.The
index of key words will help you find information.
Furthermore, the four icons displayed below will help you pinpoint the main points developed in this manual :
SAFETY AT THE WORKSTATION
Indicates the various precautions to be taken before installing and
using the machine safely.
ADVICE ON USE
Further advice on optimizing the performance of your machine.
WHAT TO DO IF........
This icon refers to a chart in the last chapter giving instructions on
what to do in case of any rare problems.
technifor
1-8
(DCD01/3028-MTEC4288/0407G0-CHP01-4288.fm)
INTRODUCTION
Please verify the serial number found on this plate before contacting TECHNIFOR.
technifor
(DCD01/3028-MTEC4288/0407G0-CHP01-4288.fm)
1-9
INTRODUCTION
This equipment has been designed to function with an air temperature of between 5 and 40C.
Do not use this marking equipment in an explosive environment.
This equipment must be plugged to the ground using using an electric power cord .
Please refer to paragraph 4.4.1 Connection without a power option, page 4-4 to connect an
electromagnetic UC.
To produce this manual, we have used a machine with a path of 100 x 100 mm.
The marking program adapts automatically to the parameters
of the different machines controlled by the Control Unit.
When all the elements of the marking equipment are switched on, the screen
should show the name of the machine being connected to the UC112
If this is not the case, please contact your distributor before continuing
TECHNIFOR cannot be held responsible for any injuries resulting from disregard of the above rules
of operation, or other general safety rules applicable to the use of this equipment.
Furthermore, disregard of this advice may cancel the warranty.
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1-10
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INTRODUCTION
technifor
(DCD01/3028-MTEC4288/0407G0-CHP02-4288.fm)
2-1
DESCRIPTION OF THE UC
DESCRIPTION
OF THE UC
technifor
2-2
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DESCRIPTION OF THE UC
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2-3
DESCRIPTION OF THE UC
2.1) Description
The CCU is designed to deal with micro-percussion or scribe marking. This is carried out by the numerical command
heads made by TECHNIFOR.
It contains an electronic command in the form of an LCD screen, and a PC AT type keyboard which connects into the
front panel.
In order to meet all requirements, the CCU is provided with:
2 feet , to be placed on a workbench,
2 brackets, to be fixed to a wall,
4 M5 mounting screws.
technifor
2-4
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DESCRIPTION OF THE UC
2.4) Plan of the overall dimensions of the Control Unit in the case
(DCD01/3028-MTEC4288/0407G0-CHP02-4288.fm)
4U
1U
2-5
DESCRIPTION OF THE UC
Mounting in a cabinet
2-6
(DCD01-3028-MTEC4288/0407G0-CHP02-4288.fm)
DESCRIPTION OF THE UC
6 In / 2 Out
RS232 and communication interface
24 V DC or 24 V AC electricity supply
(according to marking head)
2 feet to screw
CM400
CN410
Pneumatic
25/02/02 - v1
Standard version
CN212C
Head
Micropercussion
Pneumatic
micropercussion
Electromagnetic
CN312S
With
protective
bellow
Without
protective
bellow
M0C
M1C
Scribing
external
power
supply
UC112
specifications
micropercussion
CN312C
30/05/02
Electromagnetic
M1C
1m
Options
3m
5 lengths
6m
RS232 cord
10 m
15 m
Standard
Robotic
(on request)
Oil resistant
(on request)
(DIN 45 321)
SubD9M (RS232)
CCU connections
Default configuration
(if UC112 delivered alone)
CN212Cp (UC112p)
CN312Cm (UC112m)
technifor
M0C
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3-1
FUNCTIONAL DEFINITIONS
FUNCTIONAL
DEFINI T I O NS
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3-2
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FUNCTIONAL DEFINITIONS
technifor
(DCD01/3028-MTEC4288/0407G0-CHP03-4288.fm)
3-3
FUNCTIONAL DEFINITIONS
CONTROL
UNIT
ELECTRONIC
CABINET
CONNECTION
CPU board
PROTECTIVE
CASING
INTERNAL
CABLE
HEAD
CABLE/CCU
MARKING
HEAD
MAINTENANCE
OPTIONS
ACCESSORIES
Supply
Maintenance
and instruction
manual
Power supply
115 / 24V (AC/DC)
230 / 24V (AC/DC)
Foot
support
Power
board
SubD 9M
RS232
Spare
parts
list
Marking
program
T101W
Fixing
bracket
LCD screen
SubD 25F
Interface board
Rack for
front panel
Interface boards
RS232-E/S
Harting
SubD 25F
DATAMATRIX
marking
Fuse
On/Off
switch
Ventilator
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3-4
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FUNCTIONAL DEFINITIONS
Head
Y motor
connection
connection
MAS-CON 3 pin MAS-CON 5 pin
X motor
connection
MAS-CON 5 pin
Head connection
Mate N Lock 2 pin
24V power supply
Mate N Lock 3 pin
head connection
Y detector connection
MAS-CON 6 pin
X detector connection
MAS-CON 6 pin
Head/CCU connection
Key connection
(mini DIN)
Fuse holder
Diode bridges
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(DCD01/3028-MTEC4288/0407G0-CHP03-4288.fm)
3-5
FUNCTIONAL DEFINITIONS
RS232 Connection
Ventilator connection
Mini-Din
Mas-Con 5 pts
connector connection
Communciation
connection interface
Connection
card 6E/2S
Connection screen
Sub. D9F
1
RD 2
1
2
TD 3
OV 5
6
5
6
RTS 7
CTS 8
9
Ground
8
9
Ground
L < 3m
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3-6
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FUNCTIONAL DEFINITIONS
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(DCD01/3028-MTEC4288/0407G0-CHP04-4288.fm)
4-1
USING THE MACHINE
technifor
4-2
(DCD01/3028-MTEC4288/0407G0-CHP04-4288.fm)
technifor
(DCD01/3028-MTEC4288/0407G0-CHP04-4288.fm)
4-3
USING THE MACHINE
4.1) Connections
THE
CONNECTION OF
THE
CABLESRELIANT
LINKING
LE BRANCHEMENT
DES
CORDONS
THE
DIFFERENT
ELEMENTS
OF
THE MARKING DE
EQUIPMENT
LES
DIFFERENTS
ELEMENTS
DE
LEQUIPEMENT
MARQUAGE
MUST BE
DONE
WHILE THEY
ARE TENSION
SWITCHED
DOIT
SEFFECTUER
HORS
. OFF.
THEBRANCHEMENT
CONNECTION TO
SHOULD
DONE LAST.
LE
DUTHE
24VMAINS
SEFFECTUE
ENBE
DERNIER
LIEU.
On/Off switch
Fuse outlet
SubD25 F connector
communication regrouping
interface and 6E/2S
RS232connector
technifor
Connector keyboard
4-4
(DCD01/3028-MTEC4288/0407G0-CHP04-4288.fm)
DC Front view
(direct current)
3 points DIN 45321
female plug
(included)
3x0.5mmwire
(not included)
File
0.5mm wire
Information
Blue
0V
2
3
Green/yellow
Ground
Brown
24 V DC
4 Pin connector
AC Front view
(alternating current)
File
Information
0.5mm wire
Brown
22 V AC
Blue
22 V AC
Not connected
Not connected
Green/yellow
Ground
Transformer
1
2
3
4
1
2
3
4
22V AC
Mains
Connection forbidden
Earth
Male DIN connector 4 pin for 22V AC
As the casing of the UC112 is metallic, it must be connected to the protection conductor
using pin N4 of the supply connector.
The secondary transformer (24V AC) must not be connected to the protection conductor,
as this connection is made within the UC112.
Failure to respect this recommendation will lead to a short circuit that will damage the UC.
technifor
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4-5
USING THE MACHINE
9 10 11 12 13
14 15 16 17 18 19 20 21
22 23 24 25
DESCRIPTION
FUNCTION
1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
Output
Output
Input
Input
Input
Input
Output
Output
21
9
22
10
23
11
24
12
25
13
technifor
Input
Input
Input
Input
Input
Input
Input
Output
Output
Output
Output
Output
Output
Input
4-6
(DCD01/3028-MTEC4288/0407G0-CHP04-4288.fm)
Input board
18
R = 2,35 K
External
Contact
13
0V
The Outputs:
are shielded.
are not protected against polarity inversions.
An integrated diode on the board allows for the inductive loads (Eg : solenoid valve)
The maximum current that can commute an output is 100 mA.
U Output l
22
Output operator
10
23
0V Output
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4-7
USING THE MACHINE
I5
I0
14 15 16 17
18 19 20 21
10 11 12
22 23 24
13
25
(18)
(5)
I5
I0
14 15 16 17
18 19 20 21
(18)
technifor
9 10 11 12 13
22 23 24
25
(13)
4-8
(DCD01/3028-MTEC4288/0407G0-CHP04-4288.fm)
O0
O1
(10)
1
2
14
3
15 16
5
17
6
18
7
19
8
20
9
21
10 11
22 23
(12)
12
24
13
25
V2 power supply
Output n2
(24V
maximum)
Equipotential
connection
if necessary
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4-9
USING THE MACHINE
Start Marking
In order to initiate the "Start marking " input, establish an electric connection (no voltage) between pins 2 and 15.
Reset Marking
In order to initiate the "Reset Marking" function, turn the electric connection on between pins 3 and 16. If this connection is not made, the reset function will remain active and no marking will be possible.
Start
Reset marking
Input
Marking
Input
(2)
(15)
(1)
(14)
(3)
(16)
2
9 10 11 12 13
14 15 16 17 18 19 20 21 22 23 24 25
Start marking
1
Start marking
0
Marking
(4)
(17)
Marking
1
Information end of marking
technifor
400
ms
End of marking
4-10
(DCD01/3028-MTEC4288/0407G0-CHP04-4288.fm)
M5 mounting screws:
Specified mounting
holes
Underside
of the CCU
M5 screws
Support feet
technifor
(DCD01/3028-MTEC4288/0407G0-CHP04-4288.fm)
4-11
USING THE MACHINE
mounting brackets
M5 screws
Lateral
panel
On/Off
switch
of the CCU
mounting holes
technifor
4-12
(DCD01/3028-MTEC4288/0407G0-CHP04-4288.fm)
Integration
cabinet
2U
Mounting in a cabinet
Leave space on either side of the CCU to allow for the natural ventilation. Allow for a 2U space above and a 1U space below.
The temperature inside the cabinet should not go above 45C.
technifor
Front panel
of the CCU112
4U
1U
(DCD01/3028-MTEC4288/0407G0-CHP06-4288 fm)
5-1
PREVENTIVE MAINTENANCE
PREVENTIVE
MAINT E NANCE
technifor
5-2
(DCD01/3028-MTEC4288/0407G0-CHP06-4288 fm)
PREVENTIVE MAINTENANCE
technifor
(DCD01/3028-MTEC4288/0407G0-CHP06-4288 fm)
5-3
PREVENTIVE MAINTENANCE
With a screwdriver
extract the fuse holder
Insert the
d new fuse
MACHINES
FUSE
POWER
POWER
SUPPLY
ITEM CODE
Pneumatic
6A
24 V DC
SEUC005/16
Electromagnetic
10 A
24 V AC
ELE01/3392
technifor
5-4
(DCD01/3028-MTEC4288/0407G0-CHP06-4288 fm)
PREVENTIVE MAINTENANCE
DESCRIPTION
CHECKS
The machines
front screen does
not light up?
ACTION
technifor
www.technifor.com
Technifor SAS - France
114, quai du Rhne
01708 MIRIBEL Cedex
Tl. : 33 (0)4 78 55 85 85
Fax : 33 (0)4 78 55 22 94
E-mail: [email protected]
Technifor KK - Japan
1-25 Takahata-Cho
Nishinomiya
663-8202 HYOGO
Tel. : (81) 798 63 7325
Fax : (81) 798 63 6280
E-mail: [email protected]
(DCD01/3028-MTEC1288/0407G0-UC112IX.fm)
I N D E X
A
Accessories ................................................................................................................................................... 4-10
C
Connecting the 24V supply ............................................................................................................................ 4-4
Connecting the key ......................................................................................................................................... 4-3
Connecting the marking head ......................................................................................................................... 4-4
Connections .................................................................................................................................................... 4-3
D
Description ...................................................................................................................................................... 2-3
Dimensions ..................................................................................................................................................... 2-3
E
Electrical supply ............................................................................................................................................. 2-3
F
Fixing brackets .............................................................................................................................................. 4-11
Fuse ................................................................................................................................................................. 5-3
I
Input wiring .................................................................................................................................................... 4-7
Internal view of the CCU ................................................................................................................................ 3-4
K
Key .................................................................................................................................................................. 4-3
O
Options ............................................................................................................................................................ 2-6
Output wiring .................................................................................................................................................. 4-8
P
Physical characteristics ................................................................................................................................... 2-3
plate ................................................................................................................................................................. 1-8
Power .............................................................................................................................................................. 2-3
R
Rack option ................................................................................................................................................... 4-11
Reset connection ............................................................................................................................................. 4-5
technifor
(DCD01/3028-MTEC1288/0407G0-
S
Security ...........................................................................................................................................................1-9
Sub D connector 25 pin ...................................................................................................................................4-5
Support feet ...................................................................................................................................................4-10
T
Technical characteristics .................................................................................................................................2-3
Temperature ....................................................................................................................................................1-9
W
Weight .............................................................................................................................................................2-3
technifor
(UC112TDM.fm/DCD01/3028-Mtec4288/0407G0)
TABLE OF CONTENTS
1 - INTRODUCTION
1.1) Technical Manual Updates..................................................................................................................1-5
1.2) Foreword .............................................................................................................................................1-7
1.3) Identification plate of the marking equipment....................................................................................1-8
1.4) Conformity certificate .........................................................................................................................1-8
1.5) Recommendations and security at the work post................................................................................1-9
1.6) Conditions of the guarantee and limitations of use.............................................................................1-9
2 - DESCRIPTION OF THE UC
2.1) Description .......................................................................................................................................... 2-3
2.2) Physical characteristics .......................................................................................................................2-3
2.3) Technical characteristics ..................................................................................................................... 2-3
2.4) Plan of the overall dimensions of the Control Unit in the case...........................................................2-4
2.5) Plan of the overall dimensions of the CCU on a rack ........................................................................ 2-5
2.6) List of the options and accessories available on request.....................................................................2-6
2.7) Overview of the Central Control Unit.................................................................................................2-6
3 - FUNCTIONAL DEFINITIONS
3.1) Basic Operating diagram..................................................................................................................... 3-3
3.2) Internal view of the CCU ...................................................................................................................3-4
3.3) RS 232 Cable ......................................................................................................................................3-5
4 - USING THE MACHINE
4.1) Connections.........................................................................................................................................4-3
4.2) Connecting the keyboard ....................................................................................................................4-3
4.3) Connecting the marking head .............................................................................................................4-4
4.4) Connecting the 24V power supply .....................................................................................................4-4
4.4.1. Connection without the power supply........................................................................................4-4
4.4.2. Connection with the power supply option..................................................................................4-4
4.5) Reset connection .................................................................................................................................4-5
4.6) Description of the SubD25 connector.................................................................................................4-5
4.6.1. 25 pin Sub D Connector ............................................................................................................4-5
4.6.2. Function of the pins ...................................................................................................................4-5
4.6.3. Characteristics of inputs ............................................................................................................4-6
4.6.4. Characteristics of outputs .......................................................................................................... 4-6
4.6.5. Example of input wiring.............................................................................................................4-7
4.6.6. Example of the output wiring .....................................................................................................4-8
4.6.7. Special Input wiring ...................................................................................................................4-9
4.6.8. Special Output wiring ................................................................................................................4-9
4.6.9. Diagram of the special Input/Output wiring .............................................................................4-9
4.7) Sample of the accessories ................................................................................................................4-10
4.7.1. Attaching the support feet ........................................................................................................ 4-10
4.7.2. Attaching the mounting brackets ............................................................................................. 4-11
4.8) Setting up the rack version of the UC ...............................................................................................4-11
5 - PREVENTIVE MAINTENANCE
5.1) Changing the fuse ...............................................................................................................................5-3
5.2) What to do if.... ...................................................................................................................................5-4
TO CONTACT TECHNIFOR GROUP
technifor
(UC112TDM.fm/DCD01/3028-Mtec4288/0407G0)
technifor