722.9 Tranny Oil Line Flush
722.9 Tranny Oil Line Flush
722.9 Tranny Oil Line Flush
9 in MODEL 211, 215, 220, 230 with ENGINE 113 TRANSMISSION 722.9 in MODEL 230 with ENGINE 156
1 2 3 4 A B Connection fitting Hand pump Container Connecting piece Suctioning off Flushing
12.8.11
P27.55-0203-06
P27.55-2016-09
5, 6
Screw
7, 8
Modification notes 30.5.07 Kerosene cleaning agent replaced by automatic transmission fluids (ATF, specification 236.12) for the flushing process. Operation step 6
Remove/install Danger! Risk of injury to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning caused by swallowing hydraulic fluid Depressurize hydraulic system completely before starting any work on system. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
Before opening the hydraulic system, thoroughly clean the area surrounding the separation point. Even the smallest dirt particles, introduced into the hydraulic components, can lead to malfunctions and a total failure of the hydraulic system Remove bottom engine compartment paneling
2 3 4 5
Remove drain plug from transmission oil pan and drain transmission oil Remove bolts (5, 6) of oil cooling lines (7, 8) Detach retaining clamps of the oil cooling lines (7, 8) on the engine oil pan Pull oil cooling lines (7, 8) out of transmission
Do not kink or bend oil cooling lines (7, 8) otherwise damage will occur. Collect transmission oil which flows out in a container. Installation: Fit new O-rings on the oil cooling lines (7, 8).
7 8
9 10
Flushing Fill reservoir (3) of hand pump (2) with transmission oil Automatic transmission fluids (ATF, Sheet 236.12) Connect hand pump (2) with pressure fitting to reservoir (3) Connect plastic hose to connection fitting (1) Secure plastic hose to connection fitting and connect appropriate connector (4) to oil (1) using hose clamp if necessary. cooler line (7) Connect plastic hose to oil cooling line (8) Operate hand pump (2) and flush out oil In the event of severe contamination, cooling lines (7, 8) and oil cooler with change the transmission oil several times. transmission oil Collect transmission oil which flows out in a container. Ensure that the transmission oil flows freely.
*210589007100 BB00.40-P-0236-12A
11 12 13
Remove hand pump (2) Install in the reverse order Fill transmission with gear oil
14 Danger!
15
Read out fault memory and erase if necessary Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running Carry out engine test run, checking the transmission for function and oil leaks
AR27.00-P-0270W Always observe work procedure and Specifications for Operating Fluids, otherwise transmission will be damaged. STAR DIAGNOSIS diagnosis system Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
BA27.55-P-1002-01D
Banjo bolt
Stage 1
Nm
Nm Nm
90 12 12
Number
Designation
Transmission 722.9
BA27.10-P-1001-03D
Nm
22
210 589 00 71 00
Hand pump