Service Guide

SW-HF 5.1 6000

SERVICE GUIDE
KYE SYSTEM CORP

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Service Guide
Revision History
Version 1.0 Date 26/03/2008

SW-HF 5.1 6000

Change

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Service Guide Table of Contents

SW-HF 5.1 6000

Revision History.2 Table of contents...3 Getting Start....4 Conventions Used in this Guide.4 Safety Precautions4 Chapter 1. How to Handle Defective Returns.5 1.2 Problem6 1.2.1 No power, LCD no light .7 1.2.2 No sound..8 1.2.3 Front channel no sound (including either FR or FL no sound).9 1.2.4 Rear channel no sound (including either RR or RL no sound)...10 1.2.5 Center no sound11 1.2.6 Woofer no sound...12 1.2.7 Input no sound...13 1.2.8 Remote control no use.....14 1.2.9 Noise.....15 1.2.10 LCD malfunction ....16 Chapter 2. Specification..17 Satellite..17 Woofer18 Chapter 3. Block diagram...19 Chapter 4. Exploded view20 Subwoofer..20 Satellite (Center)...21 Satellite (Front/Rear )...22 Chapter 5. Part list ....23 Woofer...23 Center/Front/Rear24 Chapter 6 Important notes.25 Chapter 7 Circuit diagram..26 SW-HF 5.1 6000 INPUT PCB.......26 SW-HF 5.1 6000 CON PCB......27 SW-HF 5.1 AMP PCB .......28 SW-HF 5.1 SWAMP PCB. ....29 SW-HF 5.1 REM PCB.....30 Chapter 8 PCBA...31 SW-HF 5.1 6000 INPUT PCBA31 SW-HF 5.1 6000 CON PCBA32 SW-HF 5.1 AMP PCBA .....33 SW-HF 5.1 SWAMP PCBA ..34 SW-HF 5.1 SATSP PCBA .35 SW-HF 5.1 REM PCBA.....36

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Service Guide
Getting Started

SW-HF 5.1 6000

Conventions Used in the Guide

Safety Precautions
The following precautions should be observed in handing the speaker described in this guide: Place the speakers on a flat, level and stable surface. Do not place the speakers in environments subject to mist, smoke, vibration, excessive dust, salty or greasy air, or other corrosive gases and fumes. Do not drop or jolt the speakers. Do not allow anything to drop into the subwoofer case through its ventilator, as it could result in fatal electric shock or fire. Place the unit far enough from other equipments for good heat dissipation. Do not perform any maintenance with wet hand. Prevent foreign substance, such as water, other liquids or chemical, from entering the speakers while performing maintenance procedures on the speakers.

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SW-HF 5.1 6000

Chapter 1. How to Handle Defective Returns

Verifying problems Proceeding Necessary tests Function NG Function NG Analyzing possible Malfunction cause Deciding & proceeding the Rectification methods Replace necessary Defective parts Function OK

Verifying problems Proceeding Necessary tests

Function OK Return the speakers with proper repacking to customers

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SW-HF 5.1 6000

1.2 Problems Item

Problem Description
No powerLCD no light No sound Front channel no sound (including either FR or FL no sound) Rear channel no sound (including either RR or RL no sound) Center no sound Woofer no sound input no sound Remote control no use Noise LCD malfunction

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*Attention

SW-HF 5.1 6000

Please follow the numbered sequence marked within parenthesis given in individual Flow chat in that this is the best-recommended sequence to rectify the problems.

1.2.1 No powerLCD unlighted

No power, LCD no light

Analyze and identify the causes

Fuse disconnected or damaged

Defective transformer

Defective damaged cable/ switch

or AC

1. Defective 7-pin assembled line connecting JACK 1 on CON PCB and JACK2 on input

power

PCB, or defective 11-pin line connecting JACK 2 on INPUT PCB and JACK1 on AMP PCB 2. Components dry-soldered or disconnected on CON PCB, INPUT PCB, or AMP PCB

4. Defective or damaged IC2/R3 on SW-FH5.1 CON PCB

Repair or Solutions replace

Repair or replace

Repair or replace

resolder or replace

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1.2.2 no sound
Problem

SW-HF 5.1 6000

No sound

PCB broken, Analyze and identify the causes dry-soldered or short-circuited

Assembled line defectively connected

1. Defective IC2 on CON PCB 2. Defective IC1, IC2 on INPUT PCB 3. Defective IC1, IC2, IC3, IC4, IC5, IC6, IC7, IC8, IC9, R28, R29, R52, EC18, EC19, EC20 on AMP PCB 4. Defective IC1 IC2R15R16 on SWAMP PCB

Resolder or Solutions replace

Re-connect or replace

Check and replace defective IC or other components.

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1.2.3

SW-HF 5.1 6000

Front channel no sound (including either FR or FL no sound )

Problem

Front channel no sound (including either FR or FL no sound)

PCB damaged, dry-soldered or Analyze and identify the causes short-circuited

Poor connection of front speaker cables and jacks, or

Defective connection of front audio cables, or

1.defective

IC1,

IC2

or

components relating to IC1 and IC2 on INPUT PCB 2.defective IC4 IC1 or

defective

speaker

JACK disconnected from defective PCB or

cables, jacks or front driver units

components relating to IC4 and IC1 on AMP PCB

Resolder Solutions replace

or

Re-connect replace

or

Re-connect replace

or

Check and replace defective components IC or

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Problem

SW-HF 5.1 6000

1.2.4 Rear channel no sound (including either RR or RL no sound)

PCB Analyze and identify the causes

damaged, or

Poor connection of rear speaker cables and jacks, or

Defective connection of rear audio cables, or JACK disconnected from PCB or defective

1. Defective IC1, IC2 or other components relating to IC1 and IC2 on INPUT PCB 2. Defective IC5 IC2 or

dry-soldered short-circuited

defective

speaker

cables, jacks or rear driver units

components relating to IC5 and IC2 on AMP PCB

Repair or replacing Solutions

Repair or replacing

Repair or replacing

Check and replace defective IC or

components

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1.2.5 Center no sound
Problem

SW-HF 5.1 6000

Center no sound

Analyze and identify the causes

Poor soldering, broken, or short circuit PCB

Poor connection of center

Defective connection center of audio

1.

Defective

IC1,

IC2

or

components relating to IC1 and IC2 on INPUT PCB 2. Defective IC6, IC3 or

speaker cables and jacks, or

cables, or JACK disconnected from PCB or

defective speaker cables, jacks or center driver units

components relating to IC6 and IC3 on AMP PCB

defective

Check Solutions soldering points on PCB, and resolder

Reconnect or replace

Reconnect or replace

Check and replace defective IC or components

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1.2.6Woofer no sound
Problem

SW-HF 5.1 6000

Woofer no sound

PCB Analyze and identify the causes dry-soldered, broken, short -circuited or

Poor connection of sub speaker cables jacks, defective speaker cables, jacks or woofer driver units and or

Defective connection woofer audio cables, or JACK disconnected from PCB or of

1.

Defective

IC1,

IC2

or

Power-supply part on the PCB

components relating to IC1 and IC2 on INPUT PCB 2. Defective IC6 or

SWAMP defective

components relating to IC6 on AMP PCB 3. Defective IC1, IC2 on

defective

SWAMP PCB

Repair Solutions

Reconnect or replace

Reconnect or replace

Check replace

and

Check and replace defective components

defective IC or components

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1.2.7input no sound
Problem

SW-HF 5.1 6000

input no sound

Defective input Analyze and identify the causes RCA jack

INPUT PCB soldering

Defective

IC1

or

components relating to inputs on INPUT PCB

Check Solutions replace

and

Check resolder defective one(s)

and

Check and replace defective IC or

components

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1.2.8Remote control no use
Problem

SW-HF 5.1 6000

Remote control no use

Low power of the battery Analyze and identify the causes

Defective soldering of

REM

PCB

Defective conductive rubber some keys of

Defective IR1, IC3, R1, EC1, CC1 on CON PCB

broken, or its IC or other

battery spring

components defective

Replace Solutions

Repair and replace

Check resolder

and

Check and replace

Check and replace

defective one(s)

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1.2.9.
Problem

SW-HF 5.1 6000

Noise
Noise

Broken or dry-soldered

Abnormal power supply or point voltage of some IC

Defective

or

Vibration from too long flexible wire of the driver units Damaged driver units

filter capacitor/ diode

dry-soldered components

Resolder or replace Solutions

Check and replace

Resolder replace

or

Check and replace

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1.2.10. LCD malfunction

SW-HF 5.1 6000

Problem

LCD malfunction

LCD improper or no display: CON PCB defective , dry-soldered, Analyze and identify the causes or broken LCD1, IC1 on CON PCB defective LCD text not clear: CON PCB defective , dry-soldered, or broken LCD1, IC1, R15 on CON PCB defective

Solutions

Repair or replace

Repair or replace

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Chapter 2. Specifications
Satellite
NO DESCRIPTION

SW-HF 5.1 6000

UNIT NOMINAL CEN FR

LIMIT FL
22 500 320 400 70 70 85 0.3 60

SR
22 500 320 400 70 70 85 0.3 60

SL
22 500 320 400 70 70 85 0.3 60 20 10% 10% 10% 20 20 75 0.5 55

1 RATED OUTPUT POWER @THD 10% 2 SENSITIVITY (1KHz) @RATED O/P POWER 3 SENSITIVITY (1KHz) @1W O/P POWER 4 MAX INPUT LEVEL@1% THD 5 FREQUENCY RESPONSE(1KHz -3DB ) LOW 6 FREQUENCY RESPONSE(1KHz -3DB ) HI 7 S/N@RATED O/P POWER 8 CHANNEL UNBALANCE @REF O/P POWER 9 CHANNEL SEPARATION(ONE CHANNELIN;OTHER CHANNEL INPUT SHORTING 10 HUM NOISE (VOLUME MAX;INPUT SHORTING) 11 HUM NOISE (VOLUME MIN INPUT SHORTING)

mV mV

0.6 0.1

0.6 0.1

0.6 0.1

0.5 0.1

0.5 0.1

2 0.5

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Chapter 2 Specifications
Woofer
NO DESCRIPTION UNIT
W mV mV mV % Hz Hz dB mV mV

SW-HF 5.1 500

NOMINAL
108 100 38 95 0.1 15 140 82 0.1 0.6

LIMIT
100 10 3.8 9.5 0.5 10 20 75 0.5 1.5

1 RATED OUTPUT POWER@100Hz(10%THD) 2 SENSITVITY(100Hz)@RATED O/P POWER 3 SENSITIVITY(100Hz)@1W O/P POWER 4 MAX INPUT LEVEL@1% THD 5 DISTORTION@100Hz REF O/P POWER 6 FREQUENCY RESPONSE (100Hz -3DB)LOW 7 FREQUENCY RESPONSE (100Hz -3DB)HI 8 S/N RATIO@100Hz RATED O/P POWER 9 VR MIN NOISE (INPUT SHORTING) 10 VR MAX NOISE &HUM (INPUT SHORTING)

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Chapter 3 Block diagram

SW-HF 5.1 6000

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Chapter 4 Exploded view

SW-HF 5.6000

Subwoofer

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Chapter 4 Exploded view

SW-HF 5.1 6000

Satellite (Center)

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Chapter 4 Exploded view

SW-HF 5.1 6000

Satellite (Front/Rear)
Front Rear

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Chapter 5 Part list

SW-HF 5.1 6000

Woofer
Ref. NO Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

master volume knob 38*23 silver keystroke LCD cover, ABS front panel transparent cover for IR receiver VR LCD panel SW-HF5.1 6000 CON94HB PCB, 176*84*1.6MM TDA7293 IC SW-HF5.1 SWAMP 94V0 PCBA, 110*140*1.6MM/2 SW-HF5.1 AMP 94V0 PCBA, 180*165*1.6MM/2 BT2323 IC TDA7265 IC BT2258 IC SW-HF5.1 6000INPUT94 VO PCB, 135*160*1.6MM AL sink, 284*195.5*30MM screw, 3.5*20PA fuse jack AC cable power switch SW-HF5.1 SATSP 94V0 PCBA, 118*127*1.6MM/2 SCREW, 4*25PWM transformer 230V 50HZ 28V*2-2.5A 15V*2-1.9A woofer metal mesh screw 3.5*18TA woofer driver unit, A-210-4, 8" 6ohm 100W woofer wood cabinet, W213*H393*D310MM rubber foot mat, 11*3MM screw, 3.5*16PA woofer foot, 19*16mm) screw, 3*10TA port tube B screw, 2.6*8TA port tube A

Part NO. EP40758018 EP40714169A EP40810052 EP40310321 EP41410034 EP1B020070 EP1D010029 EP15600004 EP1C020033 EP15500504 EP15500505 EP1C010004 EP1C010120 EP1C010195 EP15600005 EP21100078 EP24100079 EP41610059 EP32020041 EP19030008 EP15500503 EP24140018 EP13500025 EP61000134 EP24150024 EP16080002 EP536000J1 EP73060031 EP24100052 EP41110034 EP24170004 EP41510052 EP24150005 EP41510051

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Chapter 5 Part list

SW-HF 5.1 6000

Center
Ref. NO Description

Part NO.

1 2 3 4 5 6 7 8 9

Genius LOGO plate: M72 60*23*2MM EP75050198 cloth and cloth grill EP41010156 center driver unit, A-115-9, 4"420W EP16040012 tweeter, A-52-2A, 2"810W EP16020043 center wood cabinet, W331.5*H160*D130MM EP53Y018J1A Red/black terminal EP1A090065 rubber foot mat, 18*3MM EP73060007 screw, 3.5*18TA EP24150024 paper port tube, 22*25*30mm(painting black inside ) EP41590040

Rear
Ref. NO Description

Part NO. EP75050199 EP41010155 EP41510054 EP16020043 EP53Y019J1A EP22011002 EP1A090065 EP73060007 EP16040014 EP24150024

1 2 3 4 5 6 7 8 9 10

Genius LOGO plate:M73 42*19*2MM cloth and cloth grill port tube tweeter, A-52-2A, 2"810W rear wood cabinet 140*H230*D130MM hanger, 34*20*1MM Red/black terminal rubber foot mat, 18*3MM rear driver unit, A-115-11, 4"820W screw, 3.5*18TA

Front
Ref. NO Description

Part NO. EP75050199 EP41010155 EP41510054 EP16020043 EP53Y017J1A EP1A090065 EP16040013 EP24150024 EP73060007

1 2 3 4 5 6 7 8 9

Genius LOGO plate:M73 42*19*2MM cloth and cloth grill port tube tweeter, A-52-2A, 2"8 10W front wood cabinet, W140*H230*D130MM Red/black terminal front driver unit, A-115-10, 4"820W screw, 3.5*18TA rubber feet mat, 18*3MM

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Service Guide
Chapter 6. Important Notes

SW-HF 5.1 6000

6.1 Packing requirement for sending the PCB assembly by post PCB assembly is a kind of sophisticated electronic circuit board. Well packing will be required when sending them by post. *Some sophisticated IC components are mounted on the PCB assembly; hence it is necessary to pack each PCB assembly with a separate static protecting bag, in order to avoid static electricity. *Reliable external packing is also very important when sending the PCB assembly by post, in that it would avoid unnecessarily lost or damage.

6.2 Short of spare parts while repairing a speaker system If you are short of spare parts when you have some speaker systems waiting to be repaired, it would be recommended to take the necessary parts from one Speaker system, so that you may have the as many speaker systems

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Chapter 7. Schematic diagram
SW-HF 5.1 6000 INPUT PCB

SW-HF 5.1 6000

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Chapter 7. Schematic diagram
SW-HF 5.1 6000 CON PCB

SW-HF 5.1 6000

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Chapter 7. Schematic diagram
SW-HF5.1 AMP PCB

SW-HF 5.1 6000

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Chapter 7. Schematic diagram
SW-HF 5.1 SWAMP & SATSP PCB

SW-HF 5.1 6000

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Chapter 7. Schematic diagram
(remote control) SW-HF5.1 REM PCB

SW-HF 5.1 6000

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Chapter 8. PCBA picture
SW-HF 5.1 6000 INPUT PCB

SW-HF 5.1 6000

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Chapter 8. PCBA picture
SW-HF5.1 6000 CON PCB

SW-HF 5.1 6000

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Chapter 8. PCBA picture
SW-HF5.1 AMP PCBA

SW-HF 5.1 6000

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Chapter 8. PCBA picture
SW-HF5.1 SWAMP PCBA

SW-HF 5.1 6000

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Chapter 8. PCBA picture
SW-HF5.1 SATSP PCBA

SW-HF 5.1 6000

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Chapter 8. PCBA picture
SW-HF5.1 REM PCBA

SW-HF 5.1 6000

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