Hyundai Cast-Resin Transformer

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HYUNDAI CAST-RESIN TRANSFORMER

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Contents
Features Applications Product Range Construction Accessories Enclosure Testing 04 05 06 08 10 12 14

HYUNDAI CAST-RESIN TRANSFORMER

Features
Hyundai cast-resin transformers are designed for easy installation and maintenance. They are also designed to withstand the highest mechanical short circuit stress that may occur in service. By undergoing strict quality control during manufacturing and an entire series of tests at our laboratories, Hyundai cast-resin transformers have been proven to be of high quality by international inspection agencies.

Self-extinguishing and environmentally friendly Low loss, low maintenance cost Space saving compact design Excellent short - circuit strength High overload capacity Perfect isolation, high resistance against over voltage

Free from partial discharge Crack resistant Moisture proof Virtually maintenance free Easy installation and connection

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Applications
Hyundai cast-resin transformers are particularly suitable for applications where fire or groundwater regulations would result in additional expenses when oil-immersed transformers are used, like warehouses, underground railways, sports stadiums, and water retaining areas. They are also being used more frequently in industrial applications for load center substations and supply feeder stations because there are no extra civil engineering costs for oil catch pits and fire protection.

Features
Nonflammable High insulation level

Applications
High-rise buildings, Hospitals, Underground markets, Theaters, Substations, Power plants and other plants

Maintenance free Damp and /or dusty locations, Water purification plants, Petrochemical plants, and other plants

High crack resistance Short-circuit strength

Compact Lightweight Low loss & noise

Cranes, Rolling mills, Welders, Equipment under sharply changing loads, Subways and others

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Product Range
Manufacturing Scope
Classification
Installation Frequency[Hz] 36kV Class Primary Voltage 3 Phase Secondary Voltage 3 to 10kV 400V Class Class IEC 31.5 40 50 63 80 100 125 150 160 200 225 AN 250 300 315 400 500 630 750 800 1000 1250 1600 2000 2500 3150 3750 AF 4000 5000 6300 8000
The shadowed portion shows our standard manufacturing range. For ranges and ratings other than those listed above, Hyundai offers consulting services

Cast-Resin Transformer
Indoor or Housing in Outdoor Cubicle 50 or 60 24kV Class 12kV Class 3.6 to 7.2kV Class 3 3 3 1 3 to 10kV Class 400V Class 3 to 10kV Class 400V Class 200 to 400V Class

Below 1.1kV 3 1 Below 1.1kV Class

Phase

ANSI 30 45 75

KSC

100 112.5 150 200 250 300 400 500 600 750 1000 1250 1500 1750 2000 2500 3000

500

1000 1500

2000 2500

5000 7500

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Dielectric Strength
System Voltage [kV]
1.2 2.5 3.6 5.0 7.2 8.7 12.0 15.0 17.5 24.0 25.0 34.5 36.0

AC Withstand Voltage [kV]

IEC 3 10 10 20 20 28 28 38 38 50 70 70 70 IEEE(Standard) 4 10 12 12 19 19 31 31 37 37 37 50 KSC 3 10 10 20 20 50 -

Basic Lightning Impulse Insulation Level [kV]

IEC(LIST2) 40 40 60 60 75 75 95 95 125 170 170 170 IEEE(Standard) 10 20 30 30 45 45 60 60 110 110 110 150 KSC 40 40 60 60 125 -

Permissible Temperature Rise

IEC, KSC
B Class F Class

Insulation System Temperature [C]

130 155

Average Winding Temperature Rise [K]

80 100

IEEE
B Class F Class

Insulation System Temperature [C]

130 150

Average Winding Temperature Rise [K]

75 90

Applicable Standards IEEE Std C57.12.01 (Institute of Electrical and Electronics Engineers) IEC 60076-11 (International Electrotechnical Commission) KS C4311 (Korea Industrial Standards) Manufacturing Scope The standard manufacturing range is up to 36kV in primary voltage and up to 12MVA in capacity. Although this is indoor equipment, it can be housed in outdoor cubicles. If any special specifications are required, please notify Hyundai.

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Construction
Spacers
Spacers insulate the core and windings from mechanical vibrations, bringing about low emissions.

Low-voltage Terminals
Normal arrangement : Top / Special version : Bottom

Low-voltage Windings
Aluminium or copper is used for the conductor material in low-voltage windings. The width of conductor strip is equal to the total coil height(width). This considerably reduces the axial short-circuit forces. The conductor and insulating materials are bonded together with heat treatments and form a compact unit, which is sealed against moisture and can safely withstand radial forces.

High-voltage Windings
The high-voltage coils are wound together with a high-grade insulating sheet from aluminium or copper strips and potted under vacuum up to the terminals. The external insulation is composed of a mixture of epoxy resin and quartz powder. This environmentally friendly material makes windings maintenance-free, moisture-proof and suitable for service in the tropics. Furthermore, electrical tests prove that the cast resin material of Hyundai transformers stops burning when the energy source is removed. Apart from the CO gas generated in any incomplete combustion process, no toxic or explosive gases are generated in case of fire. Reconnectable tapping links in the high-voltage windings permit the adjusting of system conditions. They are mounted on the low-voltage side of the transformer.

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Clamp
A clamping frame holds the iron core and coils together. The coils are supported by resilient spacing blocks, which provide effective coil to coil and core to coil damping. This results in low transformer noise. Lifting eyes and earthing bolts are fitted to the top and bottom clamping frame members.

High-voltage Terminals
Variable arrangements for optimal station design

Tap Links
Tapping links on high voltage side can be adjusted according to system conditions, and are reconnectable in deenergized state. Tap-changing terminals are fitted with insulating caps to prevent bare live parts from being exposed.

Base Frame and Truck

Roller can be rotated around for lengthways or sideways mobilization.

Core
The three limbs of the iron core are arranged on the same plane and interconnected by yokes. The core, requiring little, consists of grain-oriented laminations, which are insulated on both sides and effect low-losses. The core-limb laminations are mitered at the joints with the yoke. The limb and yoke have the same cross section, which is nearly circular. An adequate number of core bandages ensure uniform compression of the limbs. Several coats of paint protect the core against corrosion.

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Accessories
The following standard and special accessories are available

Standard Accessories
> Name Plate / Digital Temperature Controller / Caution Plate

Name Plate
The transformer is provided with a stainless steel name plate

Digital Temperature Controller

Platinum Resistance Protection(PT100 ) can be incorporated into the transformer as a standard option. The thermostat system consists of a single sensor in each low-voltage winding, and a digital monitor that contains an alarm and trip relays. The settings for both relays are independently adjustable on the monitor. The resistance of the PT100 the digital monitor. The system is compatible with a supply voltage of 1PH AC220V, 50/60Hz. In addition to the separate alarm and trip relays, an extra set of contacts are supplied with the cooling fans which can provide higher ratings for future use. The monitor can be to the transformer enclosure a tour factory, or fitted by the client in their own control cubicle. sensor increases proportionally with the rising temperature. This resistance value is converted into a temperature equivalent and continuously displayed on

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Special Accessories
> Wheel / Dial Type Thermometer / Cooling Fan / Enclosure

Wheel
Hyundai cast-resin transformers are equipped with wheels for traveling lengthways or sideways. The wheels are normally fitted for travel lengthways, but can be repositioned by loosening the mounting bolts. The base is bolted to the lower clamping frame member and has four pulling eyes.

Dial Type Thermometer

Dial type thermometer devices are of the liquid expansion type, with a brass bulb and flexible capillary. The bulb is located on the upper part between the low-voltage winding and the High-voltage winding. The temperature indicator is composed of a temperature needle, an upper-limit setting needle and adjustable bar. The upper-limit setting needle has an electrical contact and the electrical circuit is configured when temperature needle reaches the location of upper- limit setting needle.

Cooling Fan
To increase power reserves, Hyundai cast-resin transformers can be equipped with auxiliary ventilation permitting 30~40% power increase. The ventilation systems of the transformer room must be capable of handling added power loss. Short-circuit losses of twice the rated value are normally expected where the power is increased by 30~40%. Depending on the power rating of the transformer, either two or three radial fans must be mounted alongside the frame. Because of space limit, low-voltage terminals should be put on top. Single-phase A.C. motors drive the radial fans. These motors are the external-rotor type with the degree of protection IP10 casing. These motors are in perforated sheets to prevent accidental contact (indoor model). The overall length of the transformer is slightly increased by the motor overhang.

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Enclosure
The standard models of Hyundai cast-resin transformers have the degree of protection IP00. When added protection against accidental contact or water is required, the transformer can be placed in protective housing. Hyundai cast-resin transformers can be put in protective housings with the protection degrees of :

IP20 : Protection against the ingress of foreign bodies > 12mm diameter IP23 : IP20 Protection with added drip-protection (More elaborate protection available on request)

Protective IP20 Housing This housing has plain sheet steel walls. The top and floor are of perforated sheet steel. The connecting cables are inserted through cut-outs in the floor. Hand hole covers in the sides of the housing enable the cables to be connected and the tappings to be changed.

Protective IP23 Housing This housing is similar to IP20 housing, but is covered at the top by a plain sheet steel and has prod-proof cooling slots in the upper part of the walls. The color of the protective housing will be munsell No. N7, unless otherwise specified.

Outdoor Installation Cast-resin transformers with IP44 protection can also be installed outdoors because their housings protect them from rain and direct sunlight. The iron parts are also given additional surface treatments for added weather protection.

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Enclosure Protection Degree

IP20

IP23

IP44

Outdoor

Air Cooler

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Testing

Routine Test Construction & dimension check Measurement of winding resistance Measurement of voltage ratio and check of phase displacement Measurement of short-circuit impedance and load loss Measurement of no-load loss and current Separate-source AC withstand voltage test Induced AC withstand voltage test Measurement of insulation resistance

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TESTING

Type Test
Special Test

Lightning impulse test Temperature-rise test Special Test Partial discharge measurement Measurement of sound level

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HHIS-WC-GE-B01-04, 2010.3 Designed by JC Communication

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