Effect of Uv Irradiation On Fatigue Behavior of Epoxy/ Sio Nanocomposites Reinforced With E-Glass Fiber
Effect of Uv Irradiation On Fatigue Behavior of Epoxy/ Sio Nanocomposites Reinforced With E-Glass Fiber
Effect of Uv Irradiation On Fatigue Behavior of Epoxy/ Sio Nanocomposites Reinforced With E-Glass Fiber
Web Site: www.ijaiem.org Email: [email protected], [email protected] Volume 3, Issue 2, February 2014 ISSN 2319 - 4847
Effect of UV Irradiation on Fatigue Behavior of Epoxy/ SiO2 Nanocomposites Reinforced with EGlass Fiber
Najwa J .Jubier1, Kawakib J. Majeed2 and Ekram A. Ajaj3
Baghdad University-College of science-Department of Physics
Abstract
In this study Epoxy/ SiO2 nanocomposites with different volume fraction of SiO2 nano particles (1%,3%,5%,7% and10%)were prepared, the fatigue behavior of unirradiated and UV irradiated composites were reported in the ambient temperature for (240 hours) , atomic force microscopy techniques (AFM) was used with scanning probe microscope to measure the particles size of SiO2 nanoparticales. Minimum roughness of the composites was found for composites with 3% vol. fraction of SiO2 nanoparticles. Then Epoxy/ SiO2 nanocomposites were reinforced with 6 layers of chopped mat E-glass fiber to study their fatigue behavior. The test was carried under rotary bending method ,the type of loading was sinusoidal wave with wave ratio R= -1 , and loading frequency 5Hz, which is believed to give a negligible temperature rise during the test. Values of fatigue strength, fatigue life and fatigue limit of the tested composites were investigated from S-N curves .The results show that addition of SiO2 nanoparticle enhance the fatigue behavior, however more enhancement was obtained for Epoxy/ SiO2 nanocomposite reinforced with 6 layers of chopped mat E-glass fiber. The study indicates that the UV radiation enhance the fatigue life of tested samples due to the formation of crosslinking structure in the presence of the UV radiation .
Key words: Fatigue, UV-radiation, silica/ Epoxy Nanocomposite and E-glass fibers.
1.INTRODUCTION
Organic/inorganic composite materials have been extensively studied for a long time. When the inorganic phases (fillers) in organic/inorganic composites become nanosized, they are called nanocomposites. Organic/inorganic nanocomposites are generally polymer (e.g., thermoplastics, thermosets, or elastomers) composites with nanoscale building blocks. They combine the advantages of the filler materials (e.g., rigidity and thermal stability) and the advantages of polymer (e.g., flexibility, dielectric, ductility, and processability). Moreover, when filler become nano sized the composites usually contain special properties of nanofillers leading to improved materials properties [1, 2]. Also polymer nanocomposites show major improvements in mechanical properties, gas barrier properties, thermal stability, fire retardancy, insulating properties with good mechanical properties and other fields [3-5]. In addition, many polymer nanocomposites can be fabricated and processed in ways similar to that of conventional polymer composites, making them particularly attractive from a manufacturing point of view [1]. There are many factors that affect the polymer nanocomposite properties; synthesis methods, polymer nanocomposite morphology, types of nanoparticles and Polymer matrix such as crystallinity, molecular weight, polymer chemistry, and whether thermoplastic or thermosetting [2]. Fatigue is a type of fracture that occurs in materials that are subjected to changing or varying stresses over time. It is the major problem in many of the modern machines and devices we use today, such as bridges and airplanes. Fatigue manifestation takes place when an element of structure or machine can prove less resistance to a load as this load is reapplied many times than when it is kept permanently .The fatigue stress is well below the yield stress, the effect of such cyclic stress is to initiate microscopic cracks at centers of stress concentration within the material or on the surface, and subsequently to enable these cracks to propagate leading to eventual failure. It is well known that the fatigue loading can induce damage accumulation with cycling, and that failure occurs when some critical level of damage is exceeded .However the fatigue characteristics can be predicted from the knowledge of failure mechanism and factors affecting fatigue behavior [6-7] .The fatigue durability of polymeric materials is largely affected by weathering condition, such as temperatures, moisture and UV radiation[8].The energy of UV photon is enough to be comparable to most chemical bond, or even significantly higher; this can result in serious changes in the chemical and physical properties.Therefore, for the selection of materials used in such an environment, knowledge about their resistance against UV irradiation is very important[9]. Research on the fatigue behavior of nanocomposites basis for later understanding the complex fatigue behavior were performed, a number of these early works studied the effect of variation testing parameters on fatigue behavior. Many works have been conducted and reported in following. Majeed [2005] investigated the fatigue behavior of E-glass/epoxy composites with different types fibers (chopped mat, woven roving and combined) and different number of laminates (from 2-6) of E-glass fibers, and also studied the effects of water immersion and -irradiation on that behavior. It has been observed that (WR) composites reflect higher fatigue strength and fatigue limit but lower fatigue life. While (CM) composites reflect higher resistance to the fatigue damage with higher fatigue life but lower fatigue strength and fatigue limit.It is also appeared that reinforcing by the
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(a) (b) Figure (1): FM of silica nanoparticles Table (1) Materials and some of their properties
Materials Epoxy (EPLV) Nano-Silica (SiO2) E-glass fiber Density g/cm 3 Particle Size (nm) Surface area (m2/g) Purity%
------------12 -------------
------------20025 -------------
------------99.8 -------------
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UV- IRRADIATION
The samples to be irradiated were exposed to UV radiation at room temperature and air atmosphere by using mercury vapor lamp (type Osram 400Watt).Which emits strong lines at wavelengths of (254,313 and 365) nm. The exposure time of the test samples irradiated was 240 hour.
FATIGUE TEST
Test samples for fatigue test cut from nanocomposites sheets were prepared with dimensions according to the instrument manual specification [10] as shown in Fig (2).
Figure (2): Shape of fatigue test specimen with dimensions in mm [10]. The samples were tested at room temperature using alternating bending with stress ratio (R= -1), and loading frequency 5Hz, under constant displacement (U=20mm) the bending moment(mb) of the stressed specimen can be calculated directly from the fatigue testing machine readings , from which bending stress () can be determined from the following equation:
Where W= mb =the bending moment (Nm)(was calculated from the standard curves of indication on dial gauge and the bending moment). b = the width of specimen waist (20mm). h = thickness of specimen. Then bending stress ( verses number of cycles curves ( -N) were plotted for the tested samples. Atomic force microscopy (AFM) was performed using CSPM scanning probe microscope to measure the roughness of the surface specimen, the surface roughness analysis of epoxy /SiO2nanocomposite with 1%, 3%and 10%SiO2 nanoparticales are shown in Figure (3).
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Figure (3): Surface roughness of nanocomposies with [(a) 1%, (b) 3% and(c) 10%] vol. fraction of SiO2 It was noticed that roughness of EP/SiO2 nanocomposites with1% volume fraction of SiO2 nanoparticale was about 6.7nm .The roughness value of EP/SiO2 nanocomposites decreases to 2.36nm with the increasing of silica nanoparticles concentration until 3% vol. fraction of SiO2 nanoparticles are reached, This behavior could be due to good distribution and dispersion of nanoparticles with optimal concentration leading to overcome the problems of matrix structure (nanocracks, big agglomerations and weak resistance to loads) .Then the roughness of the surface of EP/SiO2 increase about 18% with increasing of concentration of silica nanoparticles to10% vol. fraction to 2.91nm, due to formation of some agglomerations .
Figure (4): The brittle fracture of EP/1%SiO2nanocomposites For the neat epoxy and its SiO2 nanocomposites , the maximum fatigue stress, and fatigue life were determined and listed in Table( 2). Table (2) the values of maximum fatigue stress and fatigue life of epoxy and EP/ SiO2 nanocomposites. Samples Vol.% nano-SiO2 Maximum fatigue stress(MPa) Fatigue life EP EP1S EP3S EP5S EP7S EP10S 0 1 3 5 7 10 42.3 52.5 67.4 53.3 44.9 53.7 400 1700 2500 5000 7100 19000
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Figure (5): Maximum fatigue stress vs. the volume fraction of SiO2 for Ep/ SiO2nanocomposites. There are possible reasons of this decrement in maximum fatigue stress one would be the weak boundaries between nanoparticles and probable micronized trapped bubbles. The other responsible reason may be the effect of high amounts of nanoparticles on homogeneity in cross linking of the epoxy network. As the interfacial area of the particles is high, their interaction with epoxy chain would cause the lower homogeneity in cross link density [16]. Finally, due to nanoparticles agglomeration lead to increase the distance (free volume space) between epoxy chains. The results of fatigue life that observed from table(2)and Figure(6) is in good agreement with results recorded for the epoxy polymer containing nano-silica by Blackman et al [17].
Figure (6): Fatigue Life vs. the volume fraction of SiO2 for EP/SiO2nanocomposites Figure(7) shows the fatigue behavior of the nanocomposites reinforced with 6 layers of E-glass fibers, the values of maximum fatigue stress, fatigue strength for 1*104 cycles and fatigue limit are evaluated and listed in table (3).
Figure (7): The (-N) plot for epoxy and EP/ SiO2 nanocomposites reinforced with (6) layers of (CM) E-glass fiber
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This is also agree with recent studies indication that the inclusion of nanoparticles much improves the mechanical properties [20] and fatigue life [21] of continuous glass fiber reinforced EPS (GFRP).Under lower SiO2 content the dispersion of the particles in the epoxy matrix was good enough and fatigue limit increased with increased of the SiO2 contents. In many cases only EP nanocomposites filled with nanoparticles at low concentration are of practical interests because the introduction of nano fillers at high concentration will complicate the manufacture process and lead to high costs, the nanoparticles adhere to each other due to the inherent Vander Waals force between the particles resulting in nanoparticles agglomerates [22]. EP/SiO2nanocomposites reinforced with E-glass were examined to reveal the type of damage. The process of damage starts off with the initiation of micro cracks of matrix, which is an irreversible micro damage that occurs throughout the stressed region at the waist of the test specimen manifested by color whitening as shown in Figure(8).
Figure (8): Photographs of tested specimens show damage resistance of3Vol.%SiO2for nanocomposites reinforced 6 Layers of( CM )E-glass fiber. Table (4) shows the maximum fatigue strength and fatigue life of the neat epoxy resin and its nanocomposites specimens irradiated with UV rays in the ambient temperature for240 hours the fatigue test showed the neat epoxy specimen fractured at about300 cycles at waist area, it has a maximum fatigue stress value 53.17 MPa which is higher than the unirradiated specimen by about 20.4%, due to the formation of crosslinking structure in the presence of the UV radiation. Cross-linking involves chemically connecting polymer molecules by primary valence bonds. This imposes obvious restrictions on molecular mobility [23]; this is in good agreement with results obtained by Hassan [12]. Table (4) the values of maximum fatigue stress and fatigue life for the epoxy and EP/SiO2 nanocomposites (unreinforced& UV irradiated)
Samples EP EP1S EP3S EP5S EP7S EP10S Vol.% nano-SiO2 Maximum fatigue stress(MPa) Fatigue life
0 1 3 5 7 10
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Figure (9): Maximum fatigue stress vs. the volume fraction of SiO2 for epoxy and EP / SiO2 unirradiated and irradiated with UV rays for (240 hours).
nanocomposites
Figure (10): Fatigue life vs. the volume fraction of SiO2 for epoxy andEP / SiO2 nanocomposites unirradiated and irradiated with UV rays for (240 hours). Figure(11) shows the plots diagrams curves of (-N) of epoxy and EP/SiO2 nanocomposites with 1, 3, 5, 7, and 10% vol. fraction reinforced and 6 layer of glass fiber(CM) samples irradiated with UV rays in the ambient temperature for (240 hours),it is noticed from the plotted curve of Figures (4and 11) the values of maximum stress, fatigue strength and fatigue limit of the irradiated specimens have reduced considerably upon exposure as summarized in Table (5). This can be attributed to the increase of brittleness as a result of breakage of long chains which decreases the ability of matrix to transfer the stresses to the fibers and facilitate the failure during fatigue test [10].The degradation of properties of composites due to UV rays is known to concentrate in the matrix resin, causing breakage of the resin molecules, due to surface oxidation, with consequent embrittlement of the matrix, thus affecting the stiffness and the impact strength of the whole composite [25,26]. The direct result of UV incidence on laminates is superficial and the radiations cannot penetrate deep into the laminates; its effect, therefore, is the initiation of micro-cracks at the surface. However, those micro-cracks, in the presence of other environmental agents, can accelerate the degradation process by allowing easier penetration of agents into the interior of the laminates and triggering fracture at stress levels well below those required for unexposed material [27].
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Figure (11): The (-N) plot for epoxy and EP/ SiO2 nanocomposites reinforced with (6) layers of (CM) E-glass fiber irradiated with UV rays for (240 hours) As nano SiO2 particles makes a better bonding between fiber and epoxy resin, fatigue strength increased to 127.3MPa with addition 3% SiO2 nano particle and all values obtained from tested nanocomposites samples are still higher than the unirradiated neat composites sample. The results of fatigue test have most probably less values at high volume fraction of SiO2 nanoparticles, specifically at 7% Vol. fraction minimum decrement obviously appeared. The reduction may be due to the agglomerations of the particles and thus damaged matrix-particle interactions ,these reductions may be ascribed the higher void contents ,which may due to the fiber damage after exposure to UV rays[28]. Figures (13, 14 and 15) show the Comparing results between tested nanocomposites samples reinforced with 6 layers of CM glass fiber for the unirradiated and irradiated with UV rays. Table (5) the values of maximum stress, fatigue strength and fatigue limit for the epoxy and (reinforced with CM fiber glass& UV irradiated)
Samples Vol.% nanoSiO2 Max. Fatigue Stress(MPa) Fatigue strength (MPa)for1*104cycles
EP/SiO2 nanocomposites
Fatigue Limit(MPa)
0 1 3 5 7 10
Figure (12): Maximum fatigue stress vs. the volume fraction of SiO2 for epoxy and EP / SiO2 nanocomposites reinforced with 6 layers of (CM) E-glass fibers unirradiated and irradiated with UV rays for (240 hours).
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Figure (13): Fatigue strengths vs. the volume fraction of SiO2 for epoxy and EP / SiO2 nanocomposites reinforced with 6 layers of (CM) E-glass fibers unirradiated and irradiated with UV rays for (240 hours).
Figure (14): Fatigue Limits vs. the volume fraction of SiO2 for epoxy and EP / SiO2 nanocomposites reinforced with 6 layers of (CM) E-glass fibers unirradiated and irradiated with UV rays for (240 hours).
4.CONCLUSION
1-Based on the results obtained in this investigation, it is clear that the presence of silica nano-particles in the epoxy polymer reduces the brittle nature of the epoxy resin such that enhancing the maximum fatigue stress, fatigue life and roughness of the composite surface. 2-Better enhancement was observed for composite reinforced by E-glass fiber. 3-Highest fatigue results were found for EP/3% nano SiO2 composite reinforced by 6 layers of E-glass fiber. 4-Both nanocomposites unreinforced and reinforced with (CM) E-glass fiber are susceptible to the influence of UVirradiation, the influences cause deterioration that reduce the maximum stress and fatigue strength but all values obtained still higher than the unirradiated neat epoxy sample. REFRENCE [1] F.Hussain, M.Hojjati, M. Okamoto, and R. E. Gorga. "Review article : Polymer-Matrix Nanocomposites, Processing, Manufacturing and Application: An overview" Journal of Composite Materials. Vol. 40, No. 17 (2006) 1511-1575. [2] J. H. Koo. "Polymer Nanocomposites, Processing, Charactrization and Application" McGraw-Hill , New York (2006). [3] R. Sarathi, R.K. Sahuand P. Rajeshkumar "Understanding the Thermal, Mechanical and Electrical Properties of Epoxy Nanocomposites" Materials Science and Engineering A 445446 (2007) 567578. [4] L. L. Zhai, L. GP and W. YW.. "Effect of Nano-Al2O3 on Adhesion Strength of Epoxy Adhesive and Steel" International Journal of Adhesion & Adhesives Vol. 28 (2008) 23-28. [5] R. P. Singh, M. Zhang and D.Chan"Toughening of A brittle Thermosetting Polymer: Effects of Reinforcement Particle Size and Volume Fraction"J. Mater. Sci. Vol. 37 (2002) 781-788. [6] W.D.Callister "Materials Science and Engineering" John Wily and Sons, Inc, London2003. [7] T.M.Dicka, P.B.Jar and J.R.Cheng "Predication of Fatigue Resistance of Short-Fiber-Reinforced Polymer" International Journal of Fatigue, Vol. 31 (2009) 184-191.
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