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Tank Guard 412 Consumption Calculation

The document provides calculations for the amount of internal epoxy coating needed for two pipe projects. For a 17,000m long pipe with a 219.1mm diameter, between 3,618-4,071 liters of coating would be needed depending on wastage rates. For a 3,000m long pipe with 168.3mm diameter, 483-544 liters would be required. The available stock of 1,080 liters is insufficient for the full projects.

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saleemut3
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128 views1 page

Tank Guard 412 Consumption Calculation

The document provides calculations for the amount of internal epoxy coating needed for two pipe projects. For a 17,000m long pipe with a 219.1mm diameter, between 3,618-4,071 liters of coating would be needed depending on wastage rates. For a 3,000m long pipe with 168.3mm diameter, 483-544 liters would be required. The available stock of 1,080 liters is insufficient for the full projects.

Uploaded by

saleemut3
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Internal Epoxy Consumption without thinner added @ 20% wastage Pipe Size 8.625" Pipe Diameter 219.

1 mm Thickness 7.92 mm Order Length 17000 m Inside diameter 203.3 mm 0.2033 m Surface area to be coated 10855.52 m DFT Required 300 microns Soild content % 100 2 Film thickness (dry to wet) 300 microns based on @ 100% solid content Theoritical coverage 3.333 m/ltr Practical Coverage 2.667 m/ltr based on @ 20% loss Practical Coverage 3.000 m/ltr based on @ 10% loss Estimated consumption 4070.821 Ltr for 17000 m @ 20% loss Estimated consumption 3618.507 Ltr for 17000 m @ 10% loss Available paint in stock 1080 ltr A = 720 B= 360 ltr Area to be coated@20% loss 2880 with available material 4510 m Area to be coated @ 10% loss 3240 with available material 5074 m Internal Epoxy Consumption with 10% thinner added @ 20% wastage Pipe Diameter 219.1 mm Thickness 7.92 mm Order Length 17000 m Inside diameter 203.3 mm 0.2033 m Surface area to be coated 10855.52 m DFT Required 300 microns Soild content % 100 2 Soild content after 10% thinner 90.91 % added Adjusted WFT required for 330 microns based on @ 90.91% solid content thinned material (dry to wet) Theoritical coverage 3.030 m/ltr Practical Coverage @ 20% loss 2.424 m/ltr based on @ 20% loss Practical coverage @ 10% loss 2.727 m/ltr based on @ 10% loss Estimated total consumption 4477.903 Ltr based on @ 20% loss Estimated total consumption 3980.358 Ltr based on @ 10% loss Available paint in stock 1080 A = 720 B= 360 ltr Area to be coated @20 % loss 2618 with available material m

Internal Epoxy Consumption without thinner added @ 20% wastage Pipe size 6.625" Pipe Diameter 168.3 mm Thickness 7.11 mm Order Length 3000 m Inside diameter 154.1 mm 0.1541 m Surface area to be coated 1451.93 m DFT Required 300 microns Soild content % 100 2 Film thickness (dry to wet) 300 microns based on @ 100% solid content Theoritical coverage 3.333 m/ltr Practical Coverage 2.667 m/ltr based on @ 20% loss Practical Coverage 3.000 m/ltr based on @ 10% loss Estimated consumption 544.4753 Ltr for 3000 m @ 20% loss Estimated consumption 483.9781 Ltr for 3000 m @ 10% loss Available paint in stock 1080 ltr A = 720 B= 360 ltr Area to be coated@20% loss 2880 with available material m Area to be coated @ 10% loss 3240 with available material m Internal Epoxy Consumption with 10% thinner added @ 20% wastage Pipe Diameter 168.3 mm Thickness 7.11 mm Order Length 3000 m Inside diameter 154.1 mm 0.1541 m Surface area to be coated 1451.93 m DFT Required 300 microns Original Soild content % 100 2 Soild content after 10% thinner 90.91 % based on @ 100% solid content added Theoritical coverage Practical Coverage Practical Coverage Estimated consumption Estimated consumption Available paint in stock Area to be coated@20% loss Area to be coated @ 10% loss 3.030 2.424 2.727 598.9169 532.3705 1080 2618 2945 m/ltr m/ltr m/ltr Ltr Ltr ltr m m

5951 6695

based on @ 90.91% solid content with 330 um WFT based on @ 20% loss based on @ 10% loss for 3000 m @ 20% loss for 3000 m @ 10% loss A = 720 B= 360 ltr with available material with available material

4100

5410 6086

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