Springwire Xinhua 2006

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SPRING WIRE

Patented Cold-drawn Steel Wire for Mechanical Spring


Hard Drawn Steel Wire

XINHUA Metal Products Co., Ltd.


www.xinhuametal.com

Content

Guide for ordering Spring Wire

Patented Cold-drawn Steel Wire for


Mechanical Spring

ISO 8458-2:2002

3-4

JIS G 3522-1991

Hard Drawn Steel Wire

JIS G 3521-1991

Technical Information

XINHUA Metal Products Co., Ltd.

6
7

Guide for Ordering Spring Wire


Lead-patenting steel wire has fine pearlite structure and higher resistance to fatigue and sag
compare with hard-drawn wire without lead patenting.
Hard drawn steel wire can be used for mattress, hose reinforcing, screwdriver, hairpins and
springs with static load.
Choose your specification according to type of spring
Type of Spring
None-mechanical
Static Mechanical

International
ISO 8458-2:2002
SL/SM/SH

Dynamic
Mechanical

ISO 8458-2:2002
DM/DH

Chinese
YB/T 5220-93

JIS
G3521

ASTM
A407

GB 4357-89

G3521
SW-A/B/C

A227

GB/T 4358-1995

G3522
SWP-A/B

A228

Example
Mattress
General
Compression &
Tension Spring
Valve Spring

Choose your standard and type according to application of spring.


Standard

ISO 8458-22002
EN 10270-12001

JIS G 3521-91

JIS G 3522-91

Size & Type


SL1.00-10.00mmLow Strength
SM0.30-13.00mmMedium Strength
SH0.30-20.00mmHigh Strength
DM0.30-20.00mmMedium Strength
DH0.05-20.00mmHigh Strength
SW-A (0.08-10.0mm)
SW-B (0.08-13.0mm)
SW-C (0.08-13.0mm)
SWP-A0.08-10.0mm
SWP-B0.08-7.00mm
SWP-V1.00-6.00mm

Application
-Static
-Medium and high stress static or few dynamic
-High stress static or slight dynamic spring
-Medium and high stress dynamic spring, and
wire forms with exquisite deformation
-High stress static or medium stress, dynamic
Static with low stress, or wire form
Mainly for static spring and screen
Mainly for static spring
Static
Dynamic Spring
Valve Spring

The maximum working temperature of Carbon steel spring is 121


Special Need
Shape wire:Square, rectangle or hexagon etc.
Annealed wire
Stabilized wire
Surface other than phosphated and cold drawn.

Packing
All spring wire will be delivered in coil, packed by polypropylene cloth, unless otherwise
agreed. All spring wire will be oiled unless otherwise agreed.
Identification
Each coil will be labeled and show following information:
-Name of Product
-Name, logo and address of the manufacturer
-Nominal Diameter, grade and specification number
-Heat number
-Coil weight
Others may be negotiated.

XINHUA Metal Products Co., Ltd.

Patented Cold-drawn Steel Wire for Mechanical Spring


Category
Standard applicable

Grade
SL
SMSH
DHDM
SWP-A
SWP-B

ISO 8458-22002
JIS G 3522-1991

Chemical Composition,wtcast analyses


Type
C
Si
SL/SM/SH
0.35-1.00
0.10-0.30
DH/DM
0.45-1.00
0.10-0.30
SWP
0.60-0.95
0.12-0.32

Mn
0.30-1.20
0.30-1.20
0.30-0.90

Diameter range available


1-10mm
0.30-14.00mm
0.30-14.00mm
0.30-10.00mm
0.30-7.00mm

P max.
0.030
0.020
0.025

S max.
0.030
0.025
0.025

Cu min.
0.20
0.12
0.20

Torsion
Diameter, mm
Diameter, mm
0.70~ 1.40
1.41~ 2.00
2.01~ 3.50
3.51~ 6.00
1.00~6.00

SL
SM
SH

Minimum number of torsion


ISO 8458-2
JIS 3522
20
25
SWP-A
18
22
DH
DM
16
20
14
18
SWP-B
SWP-V

25
25
20
15
25

Permissible tolerance and out of roundness


JIS G 3522-1991
ISO 8458-12002
Permissible Tolerance
Nominal
Nominal
Permissible
Out of
Tolerance
Diameter
Diameter
Roundness
mm
mm
mm
mm
mm
SH,DM,DH
SL,SM
0.004
0.08-0.19
0.09d0.17
0.004
0.004
0.005
0.20-0.49
0.17d0.26
0.008
0.008
0.50-0.99
0.006
0.010
0.010
0.010
0.26d0.37
0.008
0.012
1.00-1.99
0.37d0.65
0.015
0.015
0.010
0.015
2.00-3.19
0.65d0.80
0.020
0.020
0.015
0.020
3.20-5.49
0.80d1.01
0.030
0.030
0.020
0.025
5.50-8.49
1.01d1.78
0.040
0.040
0.025
0.030
8.50-10.0
1.78d2.78
0.050
0.050
0.030
0.030
2.78d4.00
0.035
0.035
4.00d5.45
0.040
0.040
5.45d7.10
0.045
0.045
7.10d9.00
0.050
0.050
9.00d10.00
0.070
0.070
10.00d11.10
0.080
0.080
11.10d14.50
Note 1: Grade A refer to type SH, DM and DH, grade B refer to type SL and SM.
Note 2: Out of roundness is difference between max. and min. value of diameter at same section.
Note 3: The out of roundness should not be great than range of diameter tolerance.

XINHUA Metal Products Co., Ltd.

Tensile Strength of Patented Spring Wire


Nominal
Diameter
mm
0.10
0.11
0.12
0.14
0.16
0.18
0.20
0.22
0.25
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.43
0.45
0.48
0.50
0.53
0.56
0.60
0.63
0.65
0.70
0.80
0.85
0.90
0.95
1.00
1.05
1.10
1.20
1.25
1.30
1.40
1.50
1.60
1.70
1.80
1.90
2.00
2.10
2.25
2.40
2.50
2.60
2.80
3.00
3.20
3.40
3.60
3.80
4.00
4.25
4.50
4.75
5.00

ISO 8458-22002

Tensile Strength, MPa


SL

1720-1970
1710-1950
1690-1940
1670-1910
1660-1900
1640-1890
1620-1860
1600-1840
1590-1820
1570-1800
1550-1780
1540-1760
1520-1750
1510-1730
1490-1710
1470-1690
1460-1680
1450-1660
1420-1640
1410-1620
1390-1600
1370-1580
1350-1560
1340-1540
1320-1520
1310-1500
1290-1490
1270-1470
1260-1450

XINHUA Metal Products Co., Ltd.

SM

DM

2370-2650
2350-2630
2330-2600
2310-2580
2290-2560
2270-2550
2250-2520
2240-2500
2220-2480
2200-2470
2180-2450
2170-2430
2140-2400
2130-2380
2120-2370
2090-2350
2050-2300
2030-2280
2010-2260
2000-2240
1980-2220
1960-2220
1950-2190
1920-2160
1910-2130
1900-2130
1870-2100
1850-2080
1830-2050
1810-2030
1790-2010
1770-1990
1760-1970
1740-1960
1720-1930
1700-1910
1690-1890
1670-1880
1650-1850
1630-1830
1610-1810
1590-1780
1570-1760
1550-1740
1530-1730
1510-1700
1500-1680
1480-1670
1460-1650

2710-3020
2690-3000
2660-2960
2620-2910
2570-2860
2530-2820
2500-2790
2470-2760
2420-2710
2390-2670
2370-2650
2350-2630
2330-2600
2310-2580
2290-2560
2270-2550
2250-2520
2240-2500
2240-2500
2200-2470
2180-2450
2170-2430
2140-2400
2130-2380
2120-2370
2090-2350
2050-2300
2030-2280
2010-2260
2000-2240
1980-2220
1960-2220
1950-2190
1920-2160
1910-2130
1900-2130
1870-2100
1850-2080
1830-2050
1810-2030
1790-2010
1770-1990
1760-1970
1740-1960
1720-1930
1700-1910
1690-1890
1670-1880
1650-1850
1630-1830
1610-1810
1590-1780
1570-1760
1550-1740
1530-1730
1510-1700
1500-1680
1480-1670
1460-1650

SH

DH

2660-2940
2640-2920
2610-2890
2590-2890
2570-2850
2560-2830
2530-2800
2510-2780
2490-2760
2480-2740
2460-2720
2440-2700
2410-2670
2390-2650
2380-2640
2360-2610
2310-2560
2290-2530
2270-2510
2250-2490
2230-2470
2210-2450
2200-2430
2170-2400
2140-2380
2140-2370
2110-2340
2090-2310
2060-2290
2040-2260
2020-2240
2000-2220
1980-2200
1970-2180
1940-2150
1920-2130
1900-2110
1890-2100
1860-2070
1840-2040
1820-2020
1790-1990
1770-1970
1750-1950
1740-1930
1710-1900
1690-1880
1680-1840
1660-1830

2800-3380
2800-3350
2800-3320
2800-3250
2800-3200
2800-3160
2800-3110
2770-3080
2720-3010
2680-2970
2660-2940
2640-2920
2610-2890
2590-2890
2570-2850
2570-2830
2570-2800
2570-2780
2570-2760
2480-2740
2460-2720
2440-2700
2410-2670
2390-2650
2380-2640
2360-2610
2310-2560
2290-2530
2270-2510
2250-2490
2230-2470
2210-2450
2200-2430
2170-2400
2140-2380
2140-2370
2110-2340
2090-2310
2060-2290
2040-2260
2020-2240
2000-2220
1980-2200
1970-2180
1940-2150
1920-2130
1900-2110
1890-2100
1860-2070
1840-2040
1820-2020
1790-1990
1770-1970
1750-1950
1740-1930
1710-1900
1690-1880
1680-1840
1660-1830

Continued

ISO 8458-22002

Nominal
Tensile Strength, MPa
Diameter
DM
SL
SM
mm
5.30
1240-1430
1440-1630
1440-1630
5.60
1230-1420
1430-1610
1430-1610
6.00
1210-1390
1400-1580
1400-1580
6.30
1190-1380
1390-1560
1390-1560
6.50
1180-1370
1380-1550
1380-1550
7.00
1160-1340
1350-1530
1350-1530
7.50
1140-1320
1330-1500
1330-1500
8.00
1120-1300
1310-1480
1310-1480
8.50
1110-1280
1290-1460
1290-1460
9.00
1090-1260
1270-1440
1270-1440
9.50
1070-1250
1260-1420
1260-1420
10.00
1060-1230
1240-1400
1240-1400
10.50
1220-1380
1220-1380
11.00
1210-1370
1210-1370
12.00
1180-1340
1180-1340
12.50
1170-1320
1170-1320
13.00
1160-1310
1160-1310
14.00
1130-1280
1130-1280
Note: For intermediate values of the wire diameter the specifications given
applicable.

Type DM and DH are piano wire quality

XINHUA Metal Products Co., Ltd.

SH

DH

1640-1820
1640-1820
1620-1800
1620-1800
1590-1770
1590-1770
1570-1750
1570-1750
1560-1740
1560-1740
1540-1710
1540-1710
1510-1680
1510-1680
1490-1660
1490-1660
1470-1630
1470-1630
1450-1610
1450-1610
1430-1590
1430-1590
1410-1570
1410-1570
1390-1550
1390-1550
1380-1530
1380-1530
1350-1500
1350-1500
1330-1480
1330-1480
1320-1470
1320-1470
1290-1440
1290-1440
for the next larger diameter are

Piano Wire

JIS G 3522-1991

Standard Diameter
Tensile Strength, N/mm2
mm
SWPA
SWPB
0.10
2790-3090
3090-3380
0.12
2750-3040
3040-3330
0.14
2700-2990
2990-3290
0.16
2650-2940
2940-3240
0.18
2600-2890
2890-3190
0.20
2600-2840
2840-3090
0.23
2550-2790
2790-3040
0.26
2500-2750
2750-2990
0.29
2450-2700
2700-2940
0.32
2400-2650
2650-2890
0.35
2400-2650
2650-2890
0.40
2350-2600
2600-2840
0.45
2300-2550
2550-2790
0.50
2300-2550
2550-2790
0.55
2260-2500
2500-2750
0.60
2210-2450
2450-2700
0.65
2210-2450
2450-2700
0.70
2160-2400
2400-2650
0.80
2110-2350
2350-2600
0.90
2110-2300
2300-2500
1.00
2060-2260
2260-2450
1.20
2010-2210
2210-2400
1.40
1960-2160
2160-2350
1.60
1910-2110
2110-2300
1.80
1860-2060
2060-2260
2.00
1810-2010
2010-2210
2.30
1770-1960
1960-2160
2.60
1770-1960
1960-2160
2.90
1720-1910
1910-2110
3.20
1670-1860
1860-2060
3.50
1670-1810
1810-1960
4.00
1670-1810
1810-1960
4.50
1620-1770
1770-1910
5.00
1620-1770
1770-1910
5.50
1570-1710
1710-1860
6.00
1520-1670
1670-1810
6.50
1520-1670
1670-1810
7.00
1470-1620
1620-1770
8.00
1470-1620
9.00
1420-1570
10.0
1420-1570
Note: For intermediate values of the wire diameter the specifications given for the next
applicable.

XINHUA Metal Products Co., Ltd.

SWPV
2010-2210
1960-2160
1910-2110
1860-2060
1810-2010
1770-1910
1720-1860
1720-1860
1720-1860
1670-1810
1670-1810
1670-1810
1620-1770
1620-1770
1570-1720
1520-1670
larger diameter are

Hard Drawn Steel Wire


Chemical composition applicable

JIS G 3521-1991

(wt.%)

Mn

Si

0.45-0.86

0.30-0.90

0.035

0.035

0.15-0.35

Range of carbon and Manganese depend on customers requirements.

Tolerance of diameter
Size range

1.60-2.00mm

2.01-3.20mm

3.21-5.50mm

5.51-6.00mm

6.01-8.50mm

8.51-13.00mm

Tolerance

0.030mm

0.040mm

0.050mm

0.060mm

0.060mm

0.070mm

Out of roundness: Less than half of tolerance range at same section.


Tensile Strength
Nominal Diameter

Tensile Strength, MPa

mm

SWA

SWB

SWC

1.60

13201570

15701810

18102060

1.80

12701520

15201770

17702010

2.00

12701470

14701720

17201960

2.30

12301420

14201670

16701910

2.60

12301420

14201670

16701910

2.90

11801370

13701620

16201860

3.20

11801370

13701570

15701810

3.50

11801370

13701570

15701770

4.00

11801370

13701570

15701770

4.50

11301320

13201520

15201720

5.00

11301320

13201520

15201720

5.50

10801270

12701470

14701670

6.00

10301230

12301420

14201620

6.50

10301230

12301420

14201620

7.00

9801180

11801370

13701570

8.00

9801180

11801370

13701570

9.00

9301130

11301320

13201520

10.0

9301130

11301320

13201520

11.0

10801270

12701470

12.0

10801270

12701470

12301420
10301230
13.0

Note: For intermediate values of the wire diameter the specifications given for the next larger diameter are
applicable.

XINHUA Metal Products Co., Ltd.

Technical InformationHigh carbon steelfor reference only


Temper of spring
The purpose:
1)
2)
3)

Raise the yield point of material to about 90% of tensile strength and improve the creeping
properties.
Relieve the residual stress caused by wire drawing and coiling, so improve the fatigue resistance and
sag resistance.
Stabilizing the shape of spring (After temper for about 15-30 minutes, the coil size will be stable.)

Cautions
1)
2)
3)
4)

5)

6)
7)
8)
9)

Do not shorten the temper time by raising temperature outside the standard;
HardnessWhen raising the temperature, the hardness tends to decline after slight increase.
Temperature for best fatigue resistance is a little lower than the point for maximum hardness;
Shrinking of coil: Diameter of spring will show a reduction after temper, so it is necessary to form a
larger size to allow shrinking.
Temper colorTemper color is decided by temper temperature and residual on steel wire. Proper air
circulation, temperature control and charging method is helpful for even color. Oil and finger print
will cause uneven color;
Temper temperature250-280 in many cases. If temper at 200-250,the tensile strength will be
maximized value and toughness will be minimized. This will cause wire break during hook rising or
arm working.
Compression springLight low-temperature annealing after peening or setting prevents deformation;
Extension spring: Initial stress reduces after temper, surplus should be considered;
Torsion Spring: 280 temper after coiling. If partial working is made after coiling, tempering at
250;
Hook of extension spring and arm of torsion spring: The position will change after temper, this
change should be determined if precious position is required.

Temper parameter
Depend of working condition of spring, characteristics of spring and type of oven:
Type

For good fatigue property

Dynamic Spring

300-350 C/20-30 min.

Static Spring

200-250 C/20-30 min.

Static or slight dynamic


200-350 C/15-20 min.

Mechanical Properties
Tensile Elastic Modulus205GPa
Torsion Elastic Modulus79GPa
Designing torsion stress level40%static load and 45%Dynamic load
HardnessHRC31-60relate to tensile strength

Safety and Products Protection


Proper handling and decoiling is helpful for preventing injury and damage.
Keep in dry storage to prevent rusting of steel wire.

Environmental Protection
Proper dispose the packing materials to reduce environmental impact.

XINHUA Metal Products Co., Ltd.

XINHUA METAL PRODUCTS CO., LTD.

International Sales
Economic Development Zone, Xinyu City, Jiangxi Province 338004, P.R. China
Tel: 86-790-6460888 Fax: 86-790-6460999
E-mail: int@xinhuametal.com
http:// www.xinhuametal.com

Wire Mill
Tie Jiao Road, Xinyu City, Jiangxi Province
Tel: 0790-6294616 Fax: 0790-6294626
E-mail: wire@xinhuametal.com

These data will subject to change without notice

XINHUA Metal Products Co., Ltd.

Postcode: 338001

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