635091384224950000-Power & Control Cable Catalogue
635091384224950000-Power & Control Cable Catalogue
635091384224950000-Power & Control Cable Catalogue
Control Cables
Catalogue 2013
Index
Manufacturing Process
Introduction
Manufacturing Process
Manufacturing of Cables
Advantages
Cable ranges at a glance
5
6
7
8-9
12
13
14
15
16
17
18
19
20
21
1.1 kV 1.5 sq. mm Copper Cond. PVC Insulated, Un-armoured / Armoured Cables
1.1 kV 2.5 sq. mm Copper Cond. PVC Insulated, Un-armoured / Armoured Cables
22
23
24
25
26
27
28
29
30
31
32
33
34
35
HT Power Cable
3.3 kV Single Core, XLPE Insulated, Armoured Cables - Non Screened
3.3 kV Three Core, XLPE Insulated, Armoured Cables - Non Screened
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52-53
54
55
56
57
58
IS:7098 (Part- 3)
CM/L No : 3098967
Manufacturing of Cables
Advantage
Cables with Aluminium and Copper conductor and polymer insulation are manufactured at Havells India Ltd. (Cable Works) Alwar.
Essentially cables comprise of conductors, insulation, inner-sheath, armour and outersheath. The brief description of the process is
mentioned as under:
CONDUCTOR
Havells Cables are available with both aluminum and copper
conductors. It is manufactured with solid/Stranded Circular/
Shaped Aluminium / Copper Conductor. Stranding makes Cables
exible and easy to handle while shaping makes them compact.
Compaction is provided to all stranded conductor constructions
as under:
1. Circular Conductor With one wire in the centre conductor
contains 6, 12, 18, 24, 30... wire layers in either unilay or
opposite helical directions. The conductor is sized upto 92%
compaction.
2. Shaped Conductors In all multicore cables from 16 Sq.
mm size, conductors are shaped. Compaction degree in
multicore power cables is upto 92%.
IS:5831/IS:7098
International Specications
BS:6746/BS:5467/IEC:60502
XLPE Cables with rated voltage over 3300V shall be provided with
conductor and insulation screening as follows:
SCREENING
Conductor
Screen
Insulation
Screen
IS:8130
International specication
IEC:60228 / BS:6360
DIELECTRIC INSULATION
Insulation for Havells cables is strictly as per National and
International specications.
Havells cables are designed and manufactured with polymer
dielectrics to bear thermal and thermomechanical stresses safely
at continuous normal and short circuit temperature conditions.
Havells cables are available with both thermoplastic & thermo
setting insulations.
- PVC Cables
Thermoplastic dielectric
- XLPE Cables
Havells PVC cables use PVC compounds that take care of over
load and short circuit current with both coarse & ne protection
systems.
Havells XLPE cables use XLPE compound with anti oxidant
stabilizers and traces of aromatic polynuclear hydrocarbon.
FINAL TESTING
Each Havells Cable is tested for all applicable Routine Tests.
From a lot of Cable one cable of each type is tested for Type tests,
as per relevant specications.
Havells conduct its testing at Havells India Ltd. cable plant at Alwar
for acceptance test as per specication.
Testing of Havells Cables are carried out as per Havells Work
Standards for testing, besides applicable standards.
ADVANTAGES OF PVC CABLES
1. A non-hygroscopic insulation almost unaffected by moisture.
2. Non-migration of compound permitting vertical installation.
3. Complete protection against most forms of electrolytic and
chemical corrosion.
ARMOURING
Mechanical protection to the cable is provided with armouring.
Havells single core cables are armoured with Aluminium or
Aluminium alloy wire/strips, thus avoiding magnetic hysteresis
losses on A. C. System.
Havells Mining cables are armoured with steel wire and tinned
copper wires, so as to provide conductivity of armour more than
75% of main conductor of cable.
ST1
Smoke Compound
(FRLS)
IEEE-383
ASTM-2843
ASTM-2863
Flame Retartant Compound (FR)
to EIL Specn.
Heavy Duty
XLPE
Power cables for
Power
Generation
Distribution
Heavy Duty
copper
cables for Coal
Mines
Arial Bunched /
Bundled required
for over head
power
distribution
Fire Survival
Cables for re
hazardous/ prone
areas
Copper Control
Cables for Power
Switch yard
Control /
Relay Equipment
Railway ignaling
Cables
Telecom / Switch
board cables for
Indoor
Telephones
Coaxial cables
for
Telcom /
Microwave /
CATV / MATV
industry
Available in specied RG
& UR Series as per MIL-C-17 /
BS: 2316 / IS: 5608 / IS: 11967
Sizes : Suitable for Impedance
of 50 / 75 / 100 / 125 ohms
Application
Options
Energy Cables
for Power Supply
to Telephone
Exchanges /
UPS /
Battery Backup /
Equipments
Inner-Sheath
Sheath
Insulation
Aluminium /
Copper Conductor
PVC Outer-Sheath
Armouring
PVC Inner-Sheath
Filler
Stranded Conductor
Conductor Screening
XLPE Insulation
Insulation Screening
Metallic Screening
Instrumentation
Signal Cables for
Process control &
Instrumentation
Outer-sheath
Armour (outer layer)
Seprator (PVC tape)
Armour (inner layer)
Inner-Sheath
Drain Wire
Outer Sheath
Armour
Inner Sheath
Drain Wire
Individual Pair Shield
Conductor
Insulation
Insulation
Conductor
Outer Sheath
Cu Tape Screening
Insulation Screening
Conductor
Insulation
Filler
Sheath
XLPE Insulation
Conductor Screening
Conductor
AAA
Messenger
Conductor
Insulation
Conductor
Conductor
Glass Mica Tape
Insulation
Inner Sheath
Armour
Outer Sheath
Outer Sheath
Armour
Inner Sheath
Conductor
Insulation
Color Skin
Natural PVC
Multistrand Flexible
Copper Conductor
Insulation
Conductor
Sheath
Outer Sheath
Armour
Inner Sheath
Conductor
Insulation
Outer Sheath
Armour
Inner Sheath
Conductor
Insulation
P.E. Insulation
Sheath
Braid
LT POWER &
CONTROL CABLE
FEATURES