Whirlpool Awe 7516 1 Florinel

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SERVICE

Whirlpool EMEA
Customer Services

AWE 7516/1

Service Information
Washing machine Toploader
AWE 7516/1
8593 751 10084
Last Modification: 09/29/10
Creation Date: 09/28/10

Spare Part List

Exploded View

Technical Data

Wiring Diagram

Circuit Diagram

11

Program Chart

13

Testprogram

26

Error Codes

27

Service Bulletin 4812 712 40355

34

Service Bulletin 4812 712 40354

36

Service Bulletin 4812 712 40317

38

Service Bulletin 4812 712 40313

39

Service Bulletin 4812 712 40301

40

Service Bulletin 4812 712 40321

41

Service Bulletin 4812 712 40315

43

This document is only intended for qualified technicans who are aware of the
respective safety regulations.
Subject to modifications

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Spare Part List


Pos

12NC

002 0
002 1
004 0
010 0
010 1

4812 459 38057


4812 459 38058
4812 440 19625
4812 459 48175
4812 440 11637

Flap round GW
Hinge flap GW
Drip tray assy
Door frame inner GW
Frame Top+nozzle box KIT

011 0
012 7
012 8
021 0
022 0

4812 462 48054


4812 310 18497
4812 528 78075
4812 440 10838
4812 440 10839

Foot
Trolley kit front
Foot rear
Front panel WH GW
Side panel right GW

022 1
024 0
040 0
061 0
061 1

4812 440 10841


4812 440 11638
4812 417 19155
4812 466 88995
4812 466 88996

Side panel left GW


Rear panel
Hinge bolt lid GW
Counter weight rear, 5 pts
Counter weight front

061 2
081 4
086 4
086 5
100 1

4812 466 88492


4812 529 18043
4812 529 18045
4812 529 18052
4812 440 10842

Counter weight bottom


Shock absorber
Pin f. Shock absorber
Damper f. Shock absorber
Lid outer GW

100 3
100 5
110 4
130 0
191 0

4812 440 10843


4812 440 10845
4812 498 18249
4812 417 19193
4812 466 68596

Lid inner GW
Lid assembly WH GW
Handle cpl. WH GW
Door latch GW
Door bellow

191 1
200 0
201 0
220 0
221 1

4812 492 98037


4812 418 18692
4801 101 00027
4801 111 02218
4812 310 18843

Strap f. bellow
Tub LR-5pins/4fix
Cover f. tub LR/4fix
Drum LR 210/M8, kit
Kit latch f.drum

223 0
223 1
271 0
272 0
290 0

4801 101 00104


4819 418 49713
4812 358 18204
4812 528 88083
4812 532 68078

Drum lifter low


Drum lifter
Belt PV 1207 J4 EL
Pulley 298 mm
Gasket

301 0
321 1
331 0
331 2
332 0

4801 101 00033


4812 452 17694
4812 414 58306
4812 414 58307
4812 410 29501

Control panel AWE 7516/1


Window DOMINO WH, Remaining time
Knob timer
Spring Knob timer
Push button 4 Opt.

332 1
333 0
400 0
421 0
421 2

4812 410 29502


4812 410 29503
4801 111 03472
4812 121 18285
4812 404 38679

Push button 3 Opt. left


Push button start/reset
Motor MCA 38/ALB4
Interf.filter
Holder RFI

430 0
451 0
490 0
490 1
521 0

4801 101 00001


4812 259 28919
4819 321 18136
4812 321 28367
4801 111 04598

Pump,draining
Heating element 2050W, 230V + NTC
Cable mains 2m SA
Strain relief
Control unit WAVE-TCP K1 (K0), basic

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Pos

12NC

521 0
571 0
571 1
581 0
620 0

4801 111 04725


4812 281 28468
4812 281 18069
4812 271 28554
4812 239 58076

Control unit WAVE, programmed


Valve magnet 1 inlet, 2 outlets
Cover for top frame
Pressostat
Module E4 4 Opt. w. Display

620 1
630 0
653 0
653 1
653 2

4812 239 58046


4801 111 04601
4812 134 18079
4812 134 18078
4812 134 48375

Module E3/4 Opt.


Door lock
Light guide PR.FLOW-START/RST
Light guide 4 Opt.
Light guide 3 Opt. left

691 0
701 0
702 2
707 0
707 1

4812 282 19485


4819 530 28928
4812 530 29453
4812 526 48244
4812 526 48049

Sensor NTC
Hose inlet, hot, 2m
Hose valve-dispenser
Nozzle box cold cpl.
Clamp f. nozzle box

712 4
712 6
712 9
753 0
754 0

4812 418 68302


4812 418 68164
4812 418 68404
4812 418 68187
4812 530 28938

Siphon f. softener
Clip soap dispenser
Soap dispenser
Chamber,air
Drainhose

754 1
760 0
781 0
782 0
787 0

4812 530 28832


4812 480 58403
4819 530 29035
4812 530 28941
4812 530 29309

Lock eco
Filter
Hose draining
Hose Pressostat
Hose Air Exaust

787 1
794 0
900 0
900 1
900 2

4812 530 29311


4801 111 01551
4819 401 18686
4812 401 18431
4812 255 18304

Cover of hose
Gasket airtrap
Clamp hose
Clamp to pump
Holder hose

900 3
901 0
910 0
910 1
910 3

4819 401 18529


4819 401 18872
4812 502 48347
4812 502 38151
4812 502 18404

Clamp hose
Clamp hose
Screw,selftap 3,5x14
Screw 4x14
Hex flange bolt M6x16

910 4
910 5
910 6
921 0
930 1

4812 502 18423


4812 502 18705
4812 505 18367
4812 400 18047
4812 492 48171

Screw PT 7x15
Screw M8x35
Nut push in M 8
Washer
Torsions spring

930 2
941 0
953 0
962 0
962 2

4812 492 48162


4812 310 19144
4812 325 68001
4812 440 98142
4812 440 11424

Spring
Bearing kit ALL 1100
Shaft seal
Cover for Motor AC
Spacer

965 0
990 0
990 2
993 0
993 1

4812 462 79974


4812 310 19224
4812 310 18506
4819 530 29028
4812 290 18025

Cap Transport blocking


Fixing mat.set Counter weight
Fixing mat.set bottom
U Curve for outlet hose
Clamp heating element

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Description

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Pos

12NC

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Description

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Exploded View

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Exploded View

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Technical Data
Dimensions + Weight
Product dimensions
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 cm
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 cm
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 cm
Weight
net . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 kg

Electrical base data


Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 V 10%
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Hz
Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 A
Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ~2.3 kW

Drum data
Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 l
Wash speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 rpm
Spinning
max. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000 rpm

Pressostat
Level1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 12/14
Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 16

Door lock
Kind of switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch with PTC heater of bimetal
Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230 V +10 %, -15 %
Locking time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 6 s
Unlock time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 - 220 s

Inlet valve
Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 - 240 V / 50 Hz
Rated flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1.5 - 5 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 l/min
Pressure range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3 - 10 bar
Nominal resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (20 C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8 k

Drain pump
Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 - 240 V / 50 Hz
Total power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 W
Resistor (coil) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2 l/min
Position of draining hose outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.9 - 1.25 m

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Heating element
Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230 V +10 %, -15 %
Total power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2050 W
Resistance (20 C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Leakage current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 0.8 mA
NTC sensor
Resistance NTC
0 C

35.9

30 C

9.8

40 C

6.6

50 C

4.6

60 C

3.2

70 C

2.3

95 C

1.1

Motor
Resistance contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (20 C)
Stator (full field) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.48
Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.46
Tacho generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68.70

Control unit
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WAVE
Nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 V - 240 V
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Hz
Output control unit
Motor

M7.6 - DSS3.2

>40 V

Aquastop

AQ2.2 - DSS3.2

230 V

In pump step

AQ2.1 - DSS3.3

230 V

NTC

Not measurable

Pump

DP2.1 - DP2.2

230 V

Doorlock

DSS3.1 - DSS3.3

230 V

Pressostat

E4 - E2

230 V

- empty

PR2.1 - E2

230 V

- full

PR2.2 - E2

230 V

Valve (Rast 2.5)

V2.1 - V2.2

>170 V

Options

Not measurable

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Wiring Diagram

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Legend

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Circuit Diagram

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Legend

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Program Chart

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Testprogram

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Error Codes

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Service Bulletin 4812 712 40355


AUTHOR: Ronny Schuricht
Last Update: 05/11/11
VERSION: 1.0
TITLE: Water dripping from lid onto side panels.
SUBJECT: In rare cases, when the lid is opened after a washing cycle, water drips down the side panels.

REMEDIAL ACTION
If customer claims wet side panels, remove the lid and put some silicon in the area of the frame like shown in the pictures.

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Service Bulletin 4812 712 40354


AUTHOR: Ronny Schuricht
Last Update: 02/07/11
VERSION: 1.0
TITLE: new fixation pin for shock absorber
SUBJECT: Since 8th dec. 2010 a new pin fixing the shock absorber to the tub is used in production .

REMEDIAL ACTION
The new pin is interchangeable with the old version. In SPC the old pins will be replaced by the new version.

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page 38 of 43

Service Bulletin 4812 712 40317


AUTHOR: Ronny Schurricht
Last Update: 07/01/09
VERSION: 1.0
TITLE: Heating Element alternative solution.
SUBJECT: In special conditions it can occur that the heating element after a short period gets broken caused by very hard
water (limestone) or variations in power supply.

REMEDIAL ACTION
If the heating element gets broken under mentioned conditions we recommend using the alternative heating element that is
nickel treated and usable for power supply up to 240V.
According to SPC 600 pieces will be on stock from week 52 onwards.

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page 39 of 43

Service Bulletin 4812 712 40313


AUTHOR: Juergen Reinhardt
Last Update: 11/17/09
VERSION: 1.0
TITLE: F06 randomly displayed in Domino controls

CAUSE
Sensible failure detection in drive system for safety reasons

REMEDIAL ACTION
Please check the following points:

Load:
Was there bulky load in the drum or was the machine overloaded ?

Drive system:
Please check the tacho generator (resistance and cable).
Please guarantee a proper and tight seat of the belt on drive shaft and pulley.
Please check the electrical connections between controls and motor.

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page 40 of 43

Service Bulletin 4812 712 40301


AUTHOR: Ronny Schurricht
Last Update: 10/13/10
VERSION: 1.0
TITLE: Start Delay Indication
SUBJECT: Some customers are claiming that the Start Delay function is not working well. The machine seems to start one
hour earlier than expected. For example, at Start Delay time 3hours the indication is switching from h:03 to h:02 after 1
minute.

REMEDIAL ACTION
The Start Delay function is working correct.
Reason for this behaviour is following:

If the start time is after 3h 00min its indicating h:03


If the start time is after 2h 59min its indicating h:02
If the start time is after 2h 00min its indicating h:02
If the start time is after 1h 59min its indicating h:01
If the start time is after 0h 59min its indicating :59
If the start time is after 0h 30min its indicating :30

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page 41 of 43

Service Bulletin 4812 712 40321


AUTHOR: Ronny Schuricht
Last Update: 10/14/10
VERSION: 3.0
TITLE: Drum with improved pulley fixation and drum opening.
SUBJECT: There were made some modifications on Alliance drums in production (7.4.2009):
1. Change of hole for pulley screw in the hub from M6 to M8 to improve connection drum pulley. (LR+HR)
2. New hinge of drum door with thickness 1,8 mm (before 1,5 mm) and rivets with diameter 4 mm (before 3 mm). (HR with
210 mm door).
3. New shape of drum door for new hinge of drum. (HR with 210 mm door)
Also the heating element holder (HR), is replaced by a new one with lower shape.
(pls find Service Bulletin 481271240318)
Update 19.07.2010
4. Change of hole in the hub (opposite side of pulley) from M6 to M8. Machines from serial number 341029..... onwards
are equipped with the new screw M8x18 and accordingly modified drum. The washer is cancelled.
Update 08.10.2010
5. Substitution of LR drum 4801 111 02217 by LR drum 4801 111 02218 equipped with drum opening of the HR drum, that
is more stable.

REMEDIAL ACTION
We introduced new spare parts: drum kits with pulley screw M8x23. In the case of HR also with heating element holder +
screw.
The drum with new hinge (1,8 mm) has got a bigger diameter. In order to avoid contact of the drum with the old heating
element holder its necessary to exchange it by the new one when the drum is replaced. In LR machines it is not necessary
because of enough space between drum and heating element holder.
Update 19.07.2010
As spare parts the drum kits mentioned in the table below are equipped with the fitting screws. Service codes remain the
same like before.
Update 08.10.2010
If the drum of a 5kg LR machine needs to be exchanged the LR drum with 210mm drum opening will be send as spare part.
Repair is exactly the same. The drum will fit without any problems.

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page 43 of 43

Service Bulletin 4812 712 40315


AUTHOR: Ronny Schurricht
Last Update: 07/01/09
VERSION: 1.0
TITLE: Bearing kit does not fit.

REMEDIAL ACTION
We have some claims about spare part bearing kits, that doesnt fit in the tub. Reason is a material change in production
that causes slightly different measures.
In Alliance LR machines the new bearing kit is used since week 49/2007.
In case of exchanging the bearing kits, its important to take care about the correct bearing kit according to Service Info.

Whirlpool EMEA

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