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    256 MCDC506 e

    Uploaded by

    Andy Kristianto
    The document summarizes the features and specifications of the MCDC506 all-digital DC servo drive. The drive uses a DSP and integrated circuits to provide position, velocity, and torque control loops for DC servo motors under 50V and 200W. It has light isolation interfaces for control signals, failure alarms, and parameter setting/monitoring via RS232. The drive is a cost-effective and easy to use solution for closed-loop DC servo motor control applications.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    256 MCDC506 e

    Uploaded by

    Andy Kristianto
    255 views3 pages
    The document summarizes the features and specifications of the MCDC506 all-digital DC servo drive. The drive uses a DSP and integrated circuits to provide position, velocity, and torque control loops for DC servo motors under 50V and 200W. It has light isolation interfaces for control signals, failure alarms, and parameter setting/monitoring via RS232. The drive is a cost-effective and easy to use solution for closed-loop DC servo motor control applications.

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    The document summarizes the features and specifications of the MCDC506 all-digital DC servo drive. The drive uses a DSP and integrated circuits to provide position, velocity, and torque control loops for DC servo motors under 50V and 200W. It has light isolation interfaces for control signals, failure alarms, and parameter setting/monitoring via RS232. The drive is a cost-effective and easy to use solution for closed-loop DC servo motor control applications.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    255 views3 pages

    256 MCDC506 e

    Uploaded by

    Andy Kristianto
    The document summarizes the features and specifications of the MCDC506 all-digital DC servo drive. The drive uses a DSP and integrated circuits to provide position, velocity, and torque control loops for DC servo motors under 50V and 200W. It has light isolation interfaces for control signals, failure alarms, and parameter setting/monitoring via RS232. The drive is a cost-effective and easy to use solution for closed-loop DC servo motor control applications.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    N

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    Technology without borders

    MCDC506
    Introduction

    All-Digital DC Servo Drive

    MCDC506 all-digital DC servo drive system adopts high-performance digital signal processor (DSP) and integrated circuit, and comes out to be a costeffective product with simple circuit, high integration, easy operation, and strong practicability. MCDC506 provides three feedback loops: position loop, velocity loop and current loop. Three work control modes: position, velocity and torque. MCDC506 matches with DC servo motor under 50V and 200W.

    Features
    * Position control: light isolates input PULSE/DIRECTION or CW/CCW signal; * Speed control: input simulates 0V~+3.3V voltage signal (speed input by Pos.ff); * Torque control: input simulates 0V~+3.3V voltage signal (torque input by Pos.ff); * Light isolation servo resets input interface ERC; * Light isolation failure alarm output interface ALM; * Width of current loop: (-3dB) 2KHz (typical value); * Width of velocity loop: 500 Hz (typical value); * Width of position loop: 200 Hz (typical value); * Quadrature encoder input interface at motor side: differential input (26LS32); * Allow parameters downloaded by pc or text displayed through interface RS232C; * Perfect protection against overload, I2T, over-voltage, under-voltage, over-heat, over speed, overproof protection; * Green light for on, red light for protected mode or off.

    Specifications
    * Input DC voltage range 20~50V(typical value); * Continuous Output power: 200W; * Continuous output current: 6A 32KHz PWM; * Overload output current: 18A(3S); * Protection: Over current active value peak value: 30A10%; Over voltage active value: 65V; Under Voltage active value: 18V; * Maximum pulse input frequency: 300K; * Maximum RS232C speed: 19.6Kbps (an extra transfer interface required); * Working environment: No dust, no oil mist and no corrosive air; Working temperature: 0~+50OC; Storage temperature: -20OC~+80OC; Humidity: 40~90%RH; Cooling method: natural air cooling and forced air cooling; * Dimension: 118 x 76 x 35 mm * Weight: about 250g

    Parameters Adjusting And Setting (potentiometer adjusting, CCW to minimize value, CW to maximize value)
    Servo system includes three feedback loops position, velocity and torque(current). The inner loop responds to the fastest speed,and the middle loop must respond faster than the outer loop. A vibration or poor response will occur when the rule has not been followed.Customers only need to adjust the parameter of position loop and velocity loop only. Parameters of the system would restrict each other,the output of position feedback would be unstable when only the position feedback gains, which would lead to an unstable result of the whole servo system. Customers might take the following adjustment procedure as a reference: 1) set Pos.ff and Pos.D to 0 on the potentiometer, set the Pos.P and Vel.p to 1/3, and then increase the Vel.p slowly till a vibration happens, then return to the current value of 80%. 2) increase the Pos.P till a vibration happens, and then increase the Pos.D till the vibration disappears. 3) increase the Pos.ff to fulfill a minimum lag and overshoot. 4) decrease the Vel.p properly when a vibration happens while the motor is running. 5) decrease the Pos.P or increase the Pos.D properly if a vibration happens when the motor stops. 6) decrease the current properly when a magnet noise happens.

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    Maximize the Pos.P under the condition of no overshoot and no vibration.And then minitrim the Vel.P, Pos.ff and Pos.D till a perfect setting.

    Pos.ff: Position Feed-forward Control Vel.P: Velocity Proportional Gain Control Pos.D: Position Differential Control

    Pos.P: Position Proportional Gain Control Tor.P: Current Proportional Gain Control

    Ports Details
    Control signal I/O ports X1
    Terminal block 1 2 3 4 5 6 7 8 Sign PUL+ PULDIR+ DIRERC+ ERCALM EGND Description Pulse positive input Pulse negative input Direction positive input Direction negative input Servo reset positive input Servo reset negative input Alarm output signal Ground alarm output Note High effective Low effective High effective Low effective High effective Low effective Collector output Ground collector output

    Encoder feedback signal input port X2


    Terminal block 1 2 3 4 5 6 Sign GND PBPB+ PAPA+ VCC Description Ground output power Encoder B-phase negative input Encoder B-phase positive input Single-side connection Encoder A-phase negative input Encoder A-phase positive input Single-side connection Output power Note

    Terminal block 1 2 3 4

    Power Ports X3
    Sign S+ SVDC GND Description Motor S+ side Motor S- side DC input Ground input power Note Motor armature Motor armature

    Control Signal Wiring


    Control signal using single-ended wiring, Wiring diagram is shown below: Controller
    VCC VCC PUL
    R

    Control signal using differential wiring, Wiring diagram is shown below: MCDC506 Drive Controller
    DIR+ DIRDIR+ DIRPUL+ PUL270

    PUL+ PULDIR+

    270

    270

    MCDC506 Drive

    270

    PUL+ PUL-

    DIR

    DIR-

    Attention: Vcc=5V, R Short-circuited Vcc=12V,R=1K,>0.125W Resistor Vcc=24V,R=2K,>0.125W Resistor Resistors must be connected to the control signal port.

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    Encoder Wiring Diagram


    When the encoder is less than 50mA,can be powered directly from the MCDC506,now the EGND should be received on the encoder ground,E+5V received the encoder +5V,encoder A-phase signal connected to the PA,encoder B-phase signal connected to the PB.When the encoder is more than 50mA,then need external 5V power supply. When the encoder uses an external power and signal wiring differential,wiring diagram is as follows: 5VDC +5V GND A+ BB+ BVacant PA+ PAPB+ PBWhen the encoder uses an external power and signal single-ended wiring,wiring diagram is as follows: Encoder cable shield 5VDC +5V GND A B Vacant PA+ Vacant PAPB+ Vacant PB-

    EGND E+5V

    EGND E+5V

    Encoder

    When the encoder uses the drive internal power supply and signal wiring differential,wiring diagram is as follows: +5V GND E+5V EGND

    When the encoder uses the drive internal power supply and signal single-ended wiring,wiring diagram is as follows: Encoder cable shield +5V GND E+5V EGND PA+ Vacant PAPB+ Vacant PB-

    Encoder

    Encoder

    A+ BB+ B-

    PA+ PAPB+ PB-

    Encoder

    MCDC506

    MCDC506

    MCDC506

    A B

    MCDC506

    Note:In order to strengthen the drive Immunity,when the servo motor encoder signals to single-ended output,do not bound encoder shielded twisted-pair cable, suspended by motor-side shield,depend on the drive end shield be connected to driver feedback signal input port GND of the X.

    Wiring Diagram

    Installation Dimension
    112

    Controller

    PUL+ PULDIR+ DIRVacant Vacant

    PUL+ PULDIR+ DIR-

    10.5

    270

    35

    270

    GND PBPB+ PAPA+ VCC 75.5 SS+ VDC GND

    118

    4-3.0

    GND

    PUL+ PULDIR+ DIRERC+ ERCALM EGND

    Alarm/ PWR

    GND PBPB+ PAPA+ VCC

    112

    S+ SVDC GND

    DC 18V-50V

    26

    48

    Encoder

    VCC

    DC Servo Motor

    MCDC506 Drive

    Pos.ff Pos.P Pos.D Vel.P Tor.P

    Digital DC Servo Driver MCDC506

    4.5

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