LN 25 Pro PDF

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The document provides information on different models of LN-25 wire feeders from Lincoln Electric including their main features and specifications. It also lists optional accessories and welding applications.

The different models include the Standard, Extra Torque, Dual Power, PIPE, and Ironworker models. The main features discussed include the Maxtrac wire drive system, dual range wire feed speed, trigger interlock switch, replaceable case, and potted circuit boards.

Optional accessories listed include welding cables, control cable extensions, drive roll and wire guide kits, an Innershield coil adapter, spool adapters, replacement cases, cable connectors, and a wire straightener.

SeMiauTOMaTiC wire Feeders

LN-25 Wire Feeders


Processes MIG, MIG-STT(1), Pulsed, Flux-Cored Product Number K2613-5 PRO Standard K2613-7 PRO Extra Torque K2614-6 PRO Dual Power K2614-5 PIPE K2614-9 Ironworker See back for complete specs Portable Industrial Wire Feeders
Input Power 15-110 VDC (Standard/Extra Torque/ Pipe/Ironworker) 15-110 VDC or 24-42 VAC (Dual Power) Output Capacity Current/Duty Cycle 450A/60% Wire Size Range See Back Wire Feed Speed Range See Back Weight/Dimensions (H x W x D) 37 lbs. (16 kg) 15 x 8.7 x 23.2 in. (381 x 221 x 589 mm)

LN-25 wire feeders are designed to be simple, reliable and easy to service. Whether you are an ironworker, pipeline welder, or weld at a construction site, shipbuilding facility or metal fabrication shop, we have the right semiautomatic wire feeder for you.

K2613-5 LN-25 PRO Standard

K2613-7 LN-25 PRO Extra Torque

K2614-6 LN-25 PRO Dual Power

FEATURES
Maxtrac Wire Drive System Heavy-duty cast aluminum wire drive system provides reliable feeding and durability. Dual Range Wire Feed Speed Delivers greater precision at low end wire feed speeds. Trigger Interlock Switch Provides operator comfort for long welds. Replaceable and Flame Resistant Case Rugged and durable case can be replaced in less than five minutes. Potted PC Boards For moisture and corrosion protection.
K2614-5 LN-25 PIPE

K2614-9 LN-25 Ironworker

Internal Contactor Gas Solenoid Flow Meter Arc Sensing Lead & Clip, 15 ft. (4.5 m) 2 Gun Bushings (K1500-2 installed; K1500-1 loose)

WHATS INCLUDED STANDARD/EXTRA TORQUE/DUAL POwER


OUTPUT INpUT
All Models Across the Arc K2614-6 Only Control Cable

AppLiCATiONS
Pipe Metal Fabrication Construction Shipbuilding Rental Fleet

Features everything included with Standard model, less the flowmeter. Also includes: 14 lb. Innershield coil adapter (K435) 5/64 in. (2.0 mm) cored wire drive rolls and guide kit (KP1697-5/64) Variable WFS range set at factory to Low (50-400 ipm) Features everything included with Standard model, less the flowmeter. Also includes: 5/64 in. (2.0 mm) cored wire drive rolls and guide kit (KP1697-5/64) Variable WFS range set at factory to High (50-700 ipm)
(1) STT capability only with K2614-6 Dual Power Model.

PipE

IRONwORKER

Two Year Extended Warranty Available in U.S.A. and Canada.

9001:2000 14001:2004

ISO

Web Update 09/11 Publication E8.101 | Issue D ate 03/11 Lincoln Global, Inc. All Rights Reserved.

ThE Lincoln ElEctric CompAnY


22801 St. Clair Avenue Cleveland, OH 44117-1199 U.S.A. PH: +1.216-481-8100 www.lincolnelectric.com

IN

CO

LN ELECT

RI

CHOOSE THE RiGHT MODEL fOR YOUR AppLiCATiON

LN-25 PRO Standard Maxtrac Wire Drive System Dual Range Wire Feed Speed Trigger Interlock Switch Replaceable, Flame Resistant Case Potted PC Boards For Moisture and Corrosion Protection Flow Meter Extra Torque For Up To 3/32 in. Diameter Wire Welding STT Ready With Remote Control Capabilities Digital Display For Amperage and Wire Feed Speed 14 lb. (6 kg) Innershield Coil Adapter (K435)
REQUIRED OPTIONS MAXTRAC DRIVE ROLL & WIRE GUIDE KITS
Description Steel Wire Sizes (includes stainless steel): .023-.030 in (0.6-0.8 mm) .035 in (0.9 mm) .045 in (1.2 mm) .052 in (1.4 mm) .035, .045 in (0.9, 1.2 mm) .040 in (1.0 mm) 1/16 in (1.6 mm) Cored Wire Sizes: .030-.035 in (0.8-0.9 mm) .040-.045 in (1.0-1.2 mm) .052 in (1.4 mm) 1/16 in (1.6 mm) Steel or Cored Wire Sizes: .068-.072 in (1.8 mm) 5/64 in (2.0 mm) 3/32 in (2.4 mm) Aluminum Wire Sizes: .035 in (0.9 mm) .040 in (1.0 mm) 3/64 in (1.2 mm) 1/16 in (1.6 mm) Order No.

LN-25 PRO Extra Torque

LN-25 PRO Dual Power

LN-25 PIPE

LN-25 Ironworker


WELD POWER CABLES

Description Twist Mate to Lug, 1/0, 350A, 60% duty cycle, 10 ft. (3.0 m) Lug to Lug, 3/0, 600A, 60% duty cycle, 10 ft. (3.0 m) Lug to Lug, 3/0, 600A, 60% duty cycle, 35 ft. (10.6 m) Lug to Lug, 3/0, 600A, 60% duty cycle, 60 ft. (18.2 m) Lug to Lug, 4/0, 600A, 60% duty cycle, 110 ft. (33.5 m) Twist Mate to Twist Mate, 1/0, 350A, 60% duty cycle, 25 ft. (7.6 m) Twist Mate to Twist Mate, 2/0, 350A, 60% duty cycle, 50 ft. (15.2 m)

Order No. K1840-10 K1842-10 K1842-35 K1842-60 K1842-110 K1841-25 K1841-50

KP1696-030S KP1696-035S KP1696-045S KP1696-052S KP1696-1 KP1696-2 KP1696-1/16S KP1697-035C KP1697-045C KP1697-052C KP1697-1/16C KP1697-068 KP1697-5/64 KP1697-3/32 KP1695-035A KP1695-040A KP1695-3/64A KP1695-1/16A

CONTROL EXTENSION CABLES


Description Control Cable Extension, 10 ft. (3.0 m) - male 14 pin to female 14 pin Control Cable Extension, 25 ft. (7.6 m) - male 14 pin to female 14 pin Control Cable Extension, 50 ft. (15.2 m) - male 14 pin to female 14 pin Control Cable Extension, 100 ft. (30.4 m) - male 14 pin to female 14 pin Order No. K1797-10 K1797-25 K1797-50 K1797-100

[ 2 ] | LN-25 Wire Feeder

KEYCONTROLS LN-25 PRO/LN-25 PRO EXTRA TORQUE LN-25 PRO DuAl PowEr
7. 1. 1. 2. 3. 8. 9. 4. 10. 11. 14. 5. 12. 6. 15. 16.

6. 7.

8. 9.
11. 12. 13.

10.

2. 3.
4. 5.

1. 2. 3. 4. 5. 6. 7.

Analog Voltmeter Wire Feed Speed Knob Dual Range Speed Switch 5-Pin Gun Trigger Connector Work Sense Lead Thermal Protection LED Welding Polarity Indicator LED

8. 9. 10. 11. 12.

Gas Purge Pushbutton Flow Meter Ball Flow Meter Valve Shielding Gas Inlet Electrode Lead

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Wire Feed Speed/Amperage Display Wire Feed Speed LED Amperage LED Wire Feed Speed Knob 5-Pin Gun Trigger Connector Work Clip Connection Thermal LED Voltage Display Voltage LED Remote Voltage Control Knob (not presettable)

LN-25 PipE / IronworkEr


7. 1. 2. 3. 4. 8. 9. 10.

11. Gas Purge Pushbutton 12. Flow Meter Ball 13. Flow Meter Valve 14. Shielding Gas Inlet 15. 14-Pin Control Cable Input 16. Electrode Lead NOTE: In across-the-arc mode, voltage knob does not control voltage. Must be adjusted at power source.

11.
5. 6.

RECOMMENDED POwER SOURCES


CV-305 CV-400 CV-655 DC-400 DC-600 DC-655 Invertec V350-PRO Flextec 450 Ranger Engine Driven Welders Vantage Engine Driven Welders

1. Wire Feed Speed/ Amperage Display 2. Wire Feed Speed LED 3. Amperage LED 4. Wire Feed Speed Knob 5. 5-pin Gun Trigger Connector 6. Work Clip Connection 7. Thermal LED 8. Voltage Display 9. Voltage LED

12.

10. Gas purge button 11. Shielding Gas Inlet 12. Electrode Lead

LN-25 Wire Feeder | [ 3 ]

FEED PLATE GUN RECEiVER BUSHiNGS


K1500-1 Gun Receiver Bushing Magnum 200, 300 and 400 with K466-1 connector kit. Lincoln Innershield Magnum 550 with K613-1 connector kit. K1500-2 Gun Receiver Bushing (Standard)  Magnum 200 and 400 assembled guns (KC and KC).  Magnum 200, 300 and 400 w/K466-10.  Guns with Tweco #2, #3, and #4 connectors. K1500-3 Gun Receiver Bushing (Optional) Magnum 550 with K613-7 connection. Guns with Tweco #5 connectors. K1500-4 Gun Receiver Bushing (Optional) Magnum 200, 300 and 400 with K466-3 connector kit. K1500-5 Gun Receiver Bushing (Optional) To adapt to OXO guns. K489-7 Fast-Mate Gun Receiver Bushing (Optional) Magnum with Fast-Mate connections. Handles single and dual procedure guns.

RECOMMENDED ACCESSORIES TO EXPAND MACHINE CAPABILITIES


K126 PRO Innershield Gun 350A, 60% duty cycle air-cooled gun for flux-cored self-shielded Innershield welding. Magnum PRO expendable parts. Order K126-11 (15 ft/4.5 m, K613-6 Gun Connector) Order K126-12 (15 ft/4.5 m, K466-10 Gun Connector) Magnum Self-Shielded Gun and Cable Assemblies Available 250-600 amps. See publication E12.110 Magnum PRO Gun and Cable Assemblies 250-550 amps, air-cooled, gas-shielded welding guns. See publication E12.01 Magnum PRO Curve Semiautomatic Guns Magnum PRO Curve guns for MIG or flux-cored, gas-shielded welding. Combine our classic curved handle with our Copper Plus contact tips and Magnum PRO gun expendables to deliver long hours of fabrication welding with less frequent tip and gun expendable parts changes. See publication E12.05 Adapter for Competitive Power Sources Allows wire feeder to connect to select Miller Electric power sources. Order K2335-1 Preflow, Postflow and Burnback Timer Kit Provides adjustable delay of power source output shut off to prevent electrode sticking in crater when using high wire feed speeds. Order K2330-2 Jumper Plug Kit For use with CV only power sources with 14 pin MS-type wire feeder connections and no contactor control switch. Jumper plug kit closes contactor for always hot welding output. Order K484 14 Lb. Innershield Coil Adapter Permits 14 lb. (6 kg) Innershield electrode coils to be mounted on 2 in. (51 mm) O.D. spindles. Wire not included. Order K435 8 In. O.D. Spool Adapter For small spools. Permits 8 in. (203 mm) O.D. spools to be mounted on 2 in. (51 mm) or 2.5 in. (64 mm) O.D. spindles. Order K468 Replacement Case Kit Replace a damaged case without replacing the entire unit. Order K2596-2 (plastic) Twist Mate Cable Plug For connecting welding cable to output terminal receptacles. For 2/0 - 3/0 (70 - 90 mm2) cable. Order K852-95 Micro Wire Straightener Straightens .035 - 1/16 in. (0.9 - 1.6 mm) wire for use with portable feeders. Order K1733-4

The trademark Miller Electric is the property of Illinois Tool Works Inc.

PRODUCT SpECifiCATiONS
Product Name LN-25 PRO Standard LN-25 PRO Extra Torque LN-25 PRO Dual Power LN 25 PIPE LN-25 Ironworker Product Number K2613-5 K2613-7 K2614-6 K2614-5 K2614-9 15-110 VDC 450A/60% Yes Input Power Output Capacity Current/Duty Cycle Flow Meter Wire Feed Speed Range ipm (m/min) 50-700 (1.3-17.7) 30-400 (0.8-10.1) 50-700 (1.3-17.7) No Wire Size Range in. (mm) Solid Cored .030-5/64 (0.8-2.0) .030-3/32 (0.8-2.4) .030-5/64 (0.8-2.0) .035-1/16 (0.9-1.6) 15 x 8.7 x 23.2 (381 x 221 x 589) 37 (16) Aluminum Dimensions HxWxD in. (mm) Net Weight Lbs. (kg)

.023-1/16 (0.6-1.6)

15-110 VDC or 24-42 VAC 15-110 VDC

CUSTOMER ASSISTANCE POLICY


 he business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our T customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers particular purpose is specifically disclaimed.  Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

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