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    Tunnel Broschuere 1

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    juli_rad
    Datwyler provides sealing profiles for modern tunneling methods. They have over 451 tunnel references and are a leading supplier of sealing profiles. Their profiles are used for segment gaskets in tunnel boring machines and various other tunnel applications. Datwyler profiles undergo extensive testing according to STUVA standards to ensure quality and performance.

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    Tunnel Broschuere 1

    Uploaded by

    juli_rad
    249 views12 pages
    Datwyler provides sealing profiles for modern tunneling methods. They have over 451 tunnel references and are a leading supplier of sealing profiles. Their profiles are used for segment gaskets in tunnel boring machines and various other tunnel applications. Datwyler profiles undergo extensive testing according to STUVA standards to ensure quality and performance.

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    Tunnel Broschuere 1

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    Datwyler provides sealing profiles for modern tunneling methods. They have over 451 tunnel references and are a leading supplier of sealing profiles. Their profiles are used for segment gaskets in tunnel boring machines and various other tunnel applications. Datwyler profiles undergo extensive testing according to STUVA standards to ensure quality and performance.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    249 views12 pages

    Tunnel Broschuere 1

    Uploaded by

    juli_rad
    Datwyler provides sealing profiles for modern tunneling methods. They have over 451 tunnel references and are a leading supplier of sealing profiles. Their profiles are used for segment gaskets in tunnel boring machines and various other tunnel applications. Datwyler profiles undergo extensive testing according to STUVA standards to ensure quality and performance.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    Datwyler provides a broad range of sealing profiles for various tunnel construction techniques such as tunnel boring machines and shield driven tunnels. They have developed reliable sealing systems and continue innovating to meet changing project requirements.

    Datwyler provides sealing profiles for segments for tunnel boring machines, shield driven tunnels, jacking pipes, and tunnel refurbishment. The profiles help make tunnels watertight to enable uninterrupted operation and protect equipment.

    Datwyler was founded in 1915 and has expanded globally over the decades through acquisitions and new offices. They have become a leading supplier of sealing profiles with over 451 tunnel references.

    SEALs FOR TUNNEL CONstRUctION

    Sealing profiles for modern tunnelling methods

    DATWYLER TUNNEL SEALS


    Sealing profiles for modern tunnelling methods

    The Datwyler Group is an international multi-niche player dedicated to industrial component supply and distribution of engineering and electronic components. Our activities concentrate on attractive niches that offer opportunities to increase value added and sustain profitable growth. The Groups four divisions Technical Components, Pharma Packaging, Cabling Solutions and Sealing Technologies are focused on the manufacturing, pharmaceutical and datacom industries. Our strategy is built on delivering innovative solutions and positioning ourselves as a competent development partner for our customers. With more than 40 operating companies, sales in over 80 countries and over 5'000 employees, the Datwyler Group generates approximately EURO 1070 million in revenue. Datwyler has been listed on the main board of the SIX Swiss Exchange since 1986 (security number 3048677).

    DATWYLER

    THE HISTORY

    Datwyler is specialized in developing and manufacturing custom designed seals and gaskets to fit the needs of specific engineering and tunnelling projects. With the acquisition of the business

    unit profiles of PHOENIX Dichtungstechnik GmbH, Datwyler has created a strong position in the global market and has become the leading supplier with more than 451 tunnelling references.

    Due to permanently changing and increasing requirements from project to project Datwyler continues to be innovative and therefore follows a long and successful tradition.

    THE HISTORY OF DATWYLER

    Adolf Dtwyler takes over the executive board of 1915  the Swiss Draht-und Gummiwerke Altdorf

    1996  Foundation of Datwyler Rubber & Plastics USA 2000  Foundation of the Sales Office Datwyler Rubber

    1958  Foundation of Datwyler Holding AG, Peter und

    s.r.o. in Czech Republic


    2003  Foundation of Datwyler Rubber in Ukraine 2006  Take over 100 % of the Joint Venture in Czech

    Max Dtwyler take over the operative management


    1973  Commissioning of the Gummifabrik Schattdorf 1976  Foundation of Datwyler GmbH Germany 2007  Selling of the Business Unit Surface Products 1977  Foundation of Datwyler SAS France 2008  Foundation of Dtwyler Rubber in Mexico 1990  Construction of a third production facility for

    Republic

    Safety and precision parts for the automobile industry at Schattdorf

    2012  Acquisition of the business unit profiles of

    PHOENIX Dichtungstechnik GmbH

    DATWYLER

    SEGMENT LINING

    ELASTOMER SEALS FOR TUNNEL CONSTRUCTION


    For decades, Datwyler has been delivering a broad range of sealing profiles for various
    Segment Gasket

    tunnel building techniques.


    Datwyler engineers have developed reliable sealing systems for the various applications such as segments for tunnel boring machines (TBM) and shield driven tunnels, various types of jacking pipe and for tunnel refurbishment. The latest development is a seal that is anchored into the concrete during the tunnel segment production process. This system will make segment production and gasket installation easier and faster without the added cost of the adhesive application.

    Drainage Joint Seals

    REFERENCES
    Seals by Datwyler are in successful service in over 451 tunnels on five continents. Our rubber seals keep tunnels watertight, thus contributing significantly to uninterrupted operation, protection of electromechanical equipment and of course long service life of the tunnel.

    Road

    Rail

    Metro

    Cable/Service

    Water/Sewer

    SEGMENT LINING

    SEGMENt GAsKEts
    Datwyler segment gaskets were first used in 1969 on the New Elbe Tunnel in Hamburg and are now available in more than 50 different cross-sections to cover the entire range of todays various kinds of projects. Metro tunnels, River crossing tunnels, Road and Railway tunnels, Cable tunnels, Waste water and Water supply tunnels all around the world can be found on a long list of more than 451 successful reference projects. In addition to the standard program shown here Datwyler can offer various tailormade solutions. During many years of deep involvement and close cooperation with the largest construction companies Datwyler has set-up an international standard for product testing at their various plants inclusive of regular internal quality control audits, all of which are accepted by many international partners and consultants.

    DAtwyLER sEGMENt GAsKEts cOMPLy wIth STUVA tEstING GUIdELINEs

    Standard geometries
    M 385 72 1'002'831 M 385 41A 86-259

    Groove 20 x 7,5 mm

    Groove 20 x 7,5 mm

    Groove 26 x 10 mm

    Groove 26 x 10 mm

    M 389 03

    190-830

    M 385 87A

    1'002'032

    Groove 33 x 10 mm

    Groove 33 x 8 mm

    Groove 36 x 12,5 mm

    Groove 36 x 11,5 mm

    1'001'809

    M 385 73 ALL STANDARD CROSS-SECTIONS HAVE BEEN tEstEd AccORdING tO thE STUVA StANdARds

    Groove 39 x 13 mm

    Groove 44 x 12 mm

    Technical options

    Mono EPDM Segment Gasket

    CoexSwell integrated with hydrophyllic contract surface

    CoexSlide with integrated sliding surface

    DATWYLER

    Performance
    WAtERtIGhtNEss dIAGRAM FOR PROFILE 86-259
    groove bottom distance: mm
    offset 10 offset 5 offset 0

    LOAd dEFLEctION dIAGRAM FOR PROFILE 86-259


    groove bottom distance: mm
    offset 10 offset 5 offset 0

    SHORT TERM RELAXATION

    20 bar held for 24h

    water pressure: bar

    10 26

    load: kN/m

    load: kN/m

    Tested with 0 mm gap Duration of test: 5 Minutes Maximum Force: 60 kN/m Force after 5 Minutes: 36 kN/m

    gap: mm
    Tightness of seal in relation to various offsets and gaps at joint

    gap: mm
    Strength of seal in relation to various offsets and gaps at joint

    time: seconds
    Loss of risidual stress of seal after segment installation

    Innovations

    Based on many years of solid experience in tunnel construction Datwyler can offer tunnel gaskets which are directly anchored into the segment.
    As a forward-looking technology Datwyler gaskets that are directly anchored in the concrete segment offer a variety of remarkable advantages: Remarkable higher adhesion between gasket and concrete (no  Shortened process in the segment factory due to time savings  detachment while installing the keystone) for correction of imperfections and cleaning of the groove area  Saving costs for adhesive and adhesive application equipment as well as time for mounting the gaskets  Higher tightness because of maximizing the distance for the water between gasket and concrete

    M 385 66 anchored

    Groove 26 x 10 mm

    Anchored within the concrete, this option offers an array of advantages with regard to safety and installation. These seals do not require adhesive and therefore they also save on labour costs and negate the need for environmental precautions to be taken.

    M 389 12 composite

    Groove 26 x 10 mm

    The Composite Seal combines two different sealing technologies a compression seal and a hydro-swelling strip. Using this system the capsulated hydro-swelling strip offers additional safety without the typical disadvantages.

    DATWYLER

    TBM SEALS

    SEALs FOR TUNNEL BORING MAchINEs


    Datwyler offers a variety of seals for the actual Datwyler profiles for TBMs are in use worldTBM, as well as for sealing the shafts at the critical moments of the entry, or at the exit of the TBM. wide. Whether used for pipe-jacking or shield driven tunnels our seals provide the required safety.

    StARtING sEALs

    Starting seals Starting seals are used to seal the gap between the excavation line and TBM (tunnel boring machine). Starting seals are mounted on a special support frame. For greater watertightness, several starting seals can be installed in series. Datwyler provides starting seals and filler profiles for various pressure ranges.

    EMERGENCY SEAL

    Seal for Intermediate Jacking Station

    CAISSON DOOR SEAL

    CUTTI NG WH EEL OFFSET

    SHIELD JOINT SEAL

    DATWYLER

    DATWYLER STARTING SEALS FOR A SAFE ENTRY OF THE TBM

    OUR LONG STANDING COMPETENCE PARTNER


    Precise and tailor made ring vulcanization of these special seals must be carried out by skilled engineering experts guaranteeing a smooth assembly and maximum sealing performance on site. Our long standing partner Theodor Cordes GmbH & Co.KG of Westphalia, Germany, having 50 years experience in providing sealing solutions for concrete shafts and pipes has also become a specialist in manufacturing TBM and pipe jacking seals. Cordes offers consulting service and supplies true to size gaskets made of all wellknown and worldwide proven Datwyler Profiles. If necessary Cordes also provides on-site vulcanizing and assembly as well as repair service. In such case please contact directly:
    CORDES TUBES & SEALS GMBH & CO.KG
    Herr Dipl.-Ing. Karl-Heinz Spell Im Sdfeld 3 D-48308 Senden-Bsensell P +49-(0)2536-9939-14 F +49-(0)2536-9939-20 E [email protected] www.cordes.de

    DTWYLER DATWYLER

    AdhEsIvE G 3000 ANd G 3000 PLUs (TOLUENE FREE)


    This product of Datwyler has been developed to fulfill the high demands when mounting elastomer seals to concrete segments. The glue offers both economical use and safety. In cooperation with the manufacturer WIWA, adjusted spraying equipment is available for even more economical use of our adhesive G 3000 and G 3000 Plus.
    PAcKAGING At DAtwyLER:

    Clear, Environment friendly, Safe

    10

    DATWYLER

    APPLICATION, TEST METHODS AND MOUNTING TECHNOLOGY AT DATWYLER


    It has always been part of our philosophy to assist our customers with maximum support while using our products. Therefore, our staff takes care of handling instructions on site at the beginning as well as to the completion of a project.

    Efficient and successful on-site training everywhere in the world

    Test rig for water tightness test

    Handling and application instructions by technician

    SEALS FOR TUNNEL REFURBISHMENT


    Leaking joints can limit service and threaten safety. Robust and durable Datwyler profiles are ideal for sealing the joints. The profiles deflect water in joints in a controlled way, thereby preventing unwanted and damaging entrance of water.

    1'002'875

    19-978

    M 900 99

    Datwyler has several sales and representative offices in most parts of the world. Dont hesitate to contact our headquarters and they will guide you to your nearest Datwyler representative.

    DATWYLER

    11

     Certified according to ISO 9001 and EN ISO 14001 and Cor 1

    SALEs

    Thomas Gruber Eisenacher Landstrae 70 99880 Waltershausen T +49 (0)3622 633-728 F +49 (0)3622 633-463 [email protected] Andreas Diener Schellerdamm 18 D-21079 Hamburg T +49(0)40 788 933-310 F +49(0)40 788 933-311 [email protected]
    ENGINEERING

    Dtwyler Schweiz AG Militrstr. 7 CH-6467 Schattdorf www.datwyler.com Dtwyler Sealing Technologies Deutschland GmbH Eisenacher Landstr. 70 99880 Waltershausen www.datwyler.com

    Holger Gutschmidt Schellerdamm 18 D-21079 Hamburg T +49(0)40 788 933-312 F +49(0)40 788 933-313 [email protected]

    Representative

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