BOGE AIR. THE AIR TO WORK.

SCREW COMPRESSORS
OIL-FREE

Over 100,000 compressed air users expect more when it comes to their compressed air supply. BOGE air provides them with the air to work.

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BOGE AIR. THE AIR TO WORK.

CONTENTS

OIL-FREE SCREW COMPRESSORS SO SERIES COMPRESSED AIR DRYERS BOGE SERVICE

4 6 12 14

Oil-free Screw Compressors

Clean and efcient compressed air: With BOGE screw compressors.

SOPHISTICATED TECHNOLOGY
Using a two-stage airend ensures very low specic power consumption. There are direct drive or belt drive options with frequency control as an option on all machines. The shafts are sealed by a combination of special sealing rings and a two-stage labyrinth vented to atmosphere. This system ensures optimum operational reliability. The precision rotors are nished with a durable coating that prevents corrosion. The amply dimensioned airend roller bearings are of the highest quality and very durable giving the most reliable service life even in the most demanding operational conditions. These special bearings eliminate the need for other more traditional means of axial thrust compensation.

Clean air from the start: BOGE oil-free screws operate at much higher speeds than oil-injected counterparts and the heat of compression is therefore dissipated differently. The special BOGE airend and the cooling concept are the centrepiece of the design. Both components have been designed to provide utmost safety and maximum efciency ideally suited for sensitive elds of application.

SOPHISTICATED CONCEPT

EFFICIENT COOLING AIR CIRCULATION BOGE oil-free screw compressors are divided into three clearly dened sections. The component parts are intelligently positioned along the cooling air ow for increased service life and prompt availability of compressed air. Control electronics, electrical components and motor are located in the coolest part of the machine. Both airend stages are easily accessible. Because a separate cooling air fan is tted as standard an optional cowl cooler can be mounted directly on the compressor. As the discharge air is cooled, no additional discharge ducting is required which means the compressor can be installed according to individual requirements

RELIABLE COOLING CONCEPT BOGE oil-free screws are available air or water-cooled. A tube in shell principal is used for water cooling. Water ows through the pipes and the compressed air around them, which means that the dirty medium passes through the pipes this facilitates easy maintenance and cleaning. The use of ribbed pipes on the compressed air side and plain pipes on the water-side ensure a high degree of efciency. Flanged pipes also ensure the replacement of the cooling module without having to remove a single component whereas easily extractable pipe bundles make cleaning in mounted condition simpler than ever. The coolant can be treated to achieve the necessary water quality if required. Where no cooling water is available BOGE can supply a chilling system. Air cooling is possible in many applications which means that a cooling water supply and the associated costs can be totally eliminated.

Oil-free Screw Compressors

The safe way to generate oil-free compressed air: Design advantages of the SO series.

INTELLIGENT DESIGN
Drive motor Switch cabinet Coupling Pulsation damper Intake air lter Silencer Air aftercooler

Base frame

Compressor gear box Vib ti damper d Vibration Hi h i d High-pressure airend

Lubricant cooler I t di t cooler l Intermediate

(Example shows water cooled system)

Precise engineering for clean results: The SO series is characterised by its intelligent design, innovative functional principle and high quality workmanship. Its dependable quality and high efciency ensure safe and cost effective generation of oil-free compressed air. Air or water-cooled, xed or variable speed options are available to suit most every site condition.

CONVINCING ADVANTAGES

HIGH QUALITY AND MAINTENANCE FRIENDLY DESIGN Ease of maintenance was one of the crucial design factors when developing the SO series. All component parts are easily accessible which facilitates prompt and hassle free maintenance. The use of high quality materials and the reduced number of wear parts make the BOGE oil-free screw compressors as efcient and reliable as any demanding customer would expect. The entire production process is subject to permanent quality assurance and is closely monitored by an experienced quality team from receiving inspection of purchased parts to nal inspection and testing.

FREQUENCY CONTROL (OPTIONAL FEATURE) The SO series is available with frequency control as an option. It is designed to optimise demand uctuations enabling a particularly energy efcient operation. The frequency converter is supplied either separately or integrated into the switch cabinet. Part load regulation is then achieved by dynamic speed change. Frequency controlled screw compressors are intended for use as stand-alone machines or ideally suited when covering peak loads in multiple compressor systems with high oil-free compressed air demands.

PRIME COMPRESSOR CONTROL The PRIME control is the latest state-of-the-art energy efcient controller to come from BOGE. A large-scale back-lit LC display with clear text information shows error/maintenance messages, operating status and all operating parameters on three main menus. Volume ow and pressure characteristics are graphically displayed and freely scalable. The modular design means optional displays e.g. pressure dew point can be easily added. The PRIME is tted with an integral real-time clock and a switch clock function making it possible to control external equipment. Communication is effected via RS 485 interfaces or potential-free contacts.

Oil-free Screw Compressors

SO 61 to SO 126 Oil-free screw compressors (air or water cooled)

Free air delivery: 5.25 13.01 m/min, 185 459 cfm Pressure range: 8 10 bar, 115 150 psig Motor range: 45 90 kW, 60 125 HP

SO 126

MOTOR These models are equipped with a three-phase asynchronous motor, ISO class F with additional motor reserves to meet the most challenging operating conditions. The motor is installed in the cool air intake section of the package and is thermistor protected to ensure a long service life. 8

WATER COOLING Where large volumes of air are required water-cooling is a must. The intelligent BOGE cooling concept guarantees safe and economical cooling of the compressor with optimum maintenance friendliness.

EXHAUST AIR COOLING As an option the SO series can be equipped with a cowl cooler eliminating the need for expensive exhaust air ducts.

PRIME CONTROL The PRIME control is the latest state-of-the-art energy efcient controller to come from BOGE. A large-scale back-lit LC display with clear text information shows error/ maintenance messages, operating status and all operating parameters on three main menus.

Oil-free compressed air with efciency guarantee: This range economically and reliably produces oil-free compressed air. Depending on site requirements they can be air or water cooled. 8 models with 16 variants synchronise the compressed air system to meet your demands.

BOGE Model

Max. pressure bar psig 8 115 10 150 8 115 10 150 8 115 10 150 8 115 10 150 8 115 10 150 8 115 10 150 8 115 10 150 8 115 10 150

Effective free air delivery* m/min 6.65 5.25 8.86 7.70 12.06 10.46 13.01 13.01 6.65 5.25 8.86 7.70 12.06 10.46 13.01 13.01 cfm 235 185 313 272 426 369 459 459 235 185 313 272 426 369 459 459

SO 61 A SO 76 A SO 101 A SO 126 A SO 61 W SO 76 W SO 101 W SO 126 W

Motor power Main drive Fan motor motor kW HP kW HP 45 60 4.80 6.50 45 60 4.80 6.50 55 75 4.80 6.50 55 75 4.80 6.50 75 100 4.80 6.50 75 100 4.80 6.50 90 125 4.80 6.50 90 125 4.80 6.50 45 60 0.55 0.75 45 60 0.55 0.75 55 75 0.55 0.75 55 75 0.55 0.75 75 100 0.55 0.75 75 100 0.55 0.75 90 125 0.55 0.75 90 125 0.55 0.75

Dimensions silenced WxDxH mm 2957x1310x1886 2957x1310x1886 2957x1310x1886 2957x1310x1886 2957x1310x1886 2957x1310x1886 2957x1310x1959 2957x1310x1959 2906x1310x1890 2906x1310x1890 2906x1310x1890 2906x1310x1890 2906x1310x1890 2906x1310x1890 2906x1310x1890 2906x1310x1890

Dimensions super-silenced WxDxH mm 3769x1310x2385 3769x1310x2385 3769x1310x2385 3769x1310x2385 3769x1310x2385 3769x1310x2385 3769x1310x2459 3769x1310x2459 3312x1310x1890 3312x1310x1890 3312x1310x1890 3312x1310x1890 3312x1310x1890 3312x1310x1890 3312x1310x1890 3312x1310x1890

Weight silenced kg 2654 2654 2804 2804 2934 2934 3046 3046 2171 2171 2341 2341 2511 2511 2561 2561

Weight supersilenced kg 2934 2934 3084 3084 3214 3214 3326 3326 2201 2201 2371 2371 2541 2541 2591 2591

* Free air delivery for the complete package in accordance with ISO 1217, Appendix C, at 20C ambient temperature and maximum pressure. Emitted sound level as per PN8NTC2.3 from 76 dB(A) The technical data is designed for international use: maximum ambient temperature + 40C, maximum cooling water temperature + 40C. Different demands on request. Dimensions and construction are subject to change.

Oil-free Screw Compressors

SO 150-2 to SO 480-2 water cooled oil-free screw compressors

Free air delivery: 16.20 51.49 m/min, 572 1818 cfm Pressure range: 8 10 bar, 115 150 psig Motor range: 110 355 kW, 150 480 HP

SO 220-2

EXTREMELY QUIET The SO-2 machines are equipped with a combined sound and pulsation absorber. Because of its intelligent design and the use of powerful sound absorbing materials the entire range operates quieter than ever before.

HIGHEST EFFICIENCY The cooling air ow of the SO-2 machines has been substantially optimised. The air intake from the coolest area and the minimisation of pressure losses additionally increase the free air delivery with a low specic power consumption.

SAFE AND SERVICE FRIENDLY Particular importance was given to optimise accessibility of maintenance intensive components (e.g. cooler and oil cooler) during the design of the SO-2 machines. An additional separator was integrated to improve intermediate separation for absolutely safe operation.

FLEXIBLY CONNECTING The raised position of the compressed air outlet does not require any risers and allows for problem free connection of additional components: e.g. external aftercooler, cyclone separator, lters and dryers.

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Oil-free compressed air at the highest level: The SO-2 generation of oil-free screw compressors sets new standards in the 110 and 355 kW performance class. High FADs, low specic power consumption, extremely quiet operation along with the service friendly design are the benchmarks of this series for oil-free compressed air production at a superior level!

BOGE Model

Max. pressure bar 8 10 8 10 8 10 10 8 10 8 10 8 10 8 10 psig 115 150 115 150 115 150 150 115 150 115 150 115 150 115 150

Effective free air delivery* m/min 18.57 16.20 21.60 19.60 26.30 23.20 26.18 34.90 28.40 42.36 35.92 47.22 46.89 51.49 51.42 cfm 656 572 763 692 929 819 925 1232 1002 1496 1268 1668 1656 1818 1816

SO 150-2 W SO 180-2 W SO 220-2 W SO 269-2 W SO 270-2 W SO 340-2 W SO 430-2 W SO 431-2 W SO 480-2 W

Motor power Main drive Fan motor motor kW HP kW HP 110 150 0.75 1.00 110 150 0.75 1.00 132 180 0.75 1.00 132 180 0.75 1.00 160 220 0.75 1.00 160 220 0.75 1.00 200 270 0.75 1.00 200 270 1.10 1.50 200 270 1.10 1.50 250 340 1.10 1.50 250 340 1.10 1.50 315 430 1.10 1.50 315 430 1.10 1.50 315 430 1.10 1.50 355 480 1.10 1.50

Dimensions silenced WxDxH mm

Dimensions super-silenced WxDxH mm 3230x1520x1820 3230x1520x1820 3230x1520x1820 3230x1520x1820 3230x1520x1820 3230x1520x1820 3230x1520x1820 3782x1800x2268 3782x1800x2268 3782x1800x2268 3782x1800x2268 3782x1800x2268 3782x1800x2268 3782x1800x2268 3782x1800x2268

Weight silenced kg

Weight supersilenced kg 3300 3300 3350 3350 3400 3400 3600 5600 5600 5800 5800 6000 6000 6000 6600

* Free air delivery for the complete package in accordance with ISO 1217, Appendix C, at 20C ambient temperature and maximum pressure. Emitted sound level as per PN8NTC2.3 from 76 dB(A) The technical data is designed for international use: maximum ambient temperature + 40C, maximum cooling water temperature + 40C. Different demands on request. Dimensions and construction are subject to change.

Oil-free Screw Compressors

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There are many ways to dry compressed air. The most reliable and efcient ones come from us!

FOUR OPTIONS, COUNTLESS ADVANTAGES

BOGE offers four systems for drying oil-free compressed air. After thorough analysis of your compressed air requirements and quality targets our experts will be able to recommend the optimal solution to meet your needs whilst achieving the ideal cost-benet ratio.

OPTIMISE THE ENERGY FROM THE COMPRESSED AIR DRYER

All BOGE SO series compressors can be supplied with a Heat Of Compression (HOC) adsorption dryer to reach pressure dew points up to -40C.The heat recovered, via the intercoolers, provides all the necessary regeneration in a loss free cycle minimising the requirement of auxiliary power.

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Tell us your requirements, we provide the know-how: The selection of a dryer depends on the required point of use compressed air quality. BOGE experts will ensure the most effective and most efcient dryer solution customised to meet your needs.

REFRIGERANT COMPRESSED AIR DRYER The pressure dew point of the refrigerant compressed air dryer is +3C (DIN ISO 7183). Providing that the system temperature never falls below +3C and air quality meets the production requirement, then a refrigerant dryer is the ideal choice for compressed air treatment.

HEATLESS ADSORPTION DRYER Heatless adsorption dryers for pressure dew points to 70C are necessary when a higher compressed air quality is required. For the regeneration process heatless adsorption dryers require purge air which must be included when sizing the compressor.

HEAT-REGENERATED ADSORPTION DRYERS Heat regenerated adsorption dryers with pressure dew points up to -70C are more economical at higher ow capacities than the heatless type. Regeneration heat is supplied using ambient air heated by an external electrical heater and drawn in as vacuum regeneration.

Compressed Air Dryers

13

READY FOR ACTION WORLDWIDE: BOGE Service Support Worldwide

PEACE OF MIND NOW COMES IN FOUR PACKAGES! From inspection to the premium maintenance package the choice is yours! There is a BOGE maintenance package to meet the level of service cover you require. Once you have selected your maintenance package you can simply sit back and enjoy the peace of mind that comes with maintenance from BOGE.

FULL SERVICE

all work including replacement parts and maintenance components maintenance work within 24 hours manufacturers warranty up to 10 years free of charge commissioning optional: BOGE plant management BOGE remote diagnostics tool airstatus

PREMIUM MAINTENANCE

24 months warranty maintenance material (BOGE cairpacs) discount on replacement parts individual on-site support disposal of working materials and used parts no emergency at rate

discount on commissioning MAINTENANCE all recommended maintenance work

INSPECTION

travel time working hours pro-active support

The Contract term on all packages is 24 months. In addition, BOGE bestcair warranty is also available. For more information and terms and conditions please contact your BOGE service consultant.

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Service your added value! Maximised reliability and economic efciency are not the only technical advantages that BOGE has to offer. Our comprehensive service support program will ensure your BOGE compressed air system remains in tip top condition. Wherever you need us, whatever we can do for you: BOGE Service Support is always readily available close by competent, to the highest standards, and always one step ahead.

BOGE BESTCAIR BOGE bestcair enables you to extend your factory warranty up to 5 years: 2 years factory warranty with 3 years additional bestcair warranty the choice is yours. Furthermore, bestcair ensures manufacturers recommended maintenance schedule of new and existing equipment at the specied service intervals. For more information email [email protected]

BOGE GENUINE PARTS Only original BOGE spare parts have the manufacturers technological edge. You can be condent when opting for BOGE original spare parts in the service of your BOGE compressed air system will ensure that the integrity of the compressor is maintained, efciency is retained and your peace of mind is sustained.

ALWAYS NEARBY BOGE has a network of dedicated service technicians and certied partners at its disposal to help you worldwide with your installation, upgrading, commissioning or approval, maintenance, repair, or inspection: You can rely on the know-how and experience of our qualied experts at all times. Hotline Mobile Service: +49 5206 601-130

24-h
EMERGENCY ASSISTANCE In the case of an emergency where immediate technical support is required, the BOGE product support trouble shooters or the BOGE Helpline team are available to you 24/7. Product Support Hotline: +49 5206 601-140 BOGE Helpline: +49 170 4400444 AIR AUDITS By analysing your existing compressed air system, our energy efciency experts can identify where savings can be made. The BOGE AIReport includes measurement of: dew point control, vibration control, leakage, noise, oil check and TAN check.

C E R T I F I E D

SERVICE TECHNICIAN
TRAINING COURSES The BOGE Compressed Air College was established in order to train and certify internal employees and external partners as qualied BOGE Service Technicians. Attendance of training courses held in the in-house training centre further assist in refreshing existing BOGE Service Technicians knowledge at regular intervals.

Oil-free Screw Compressors

15

BOGE AIR. THE AIR TO WORK.

For four generations, customers from mechanical engineering, industry and trade have relied on BOGE know-how when it comes to planning, developing and manufacturing compressed air systems. They are fully aware of the fact that BOGE AIR is more than just ordinary compressed air: utmost safety, outstanding efciency, excellent quality, maximised exibility along with dependable service are the ingredients to transform BOGE AIR into air to work with in Germany, in Europe and in more than 120 countries around the world. Our ranges of services include the following: Energy efcient systems development Plant design and engineering System control and visualisation Oil-free piston and screw compressors Oil injected screw compressors and oil lubricated piston compressors Compressed air treatment Compressed air distribution and storage Compressed air accessories Compressed air service

BOGE KOMPRESSOREN Otto Boge GmbH & Co. KG P.O. Box 10 07 13 33507 Bielefeld Otto-Boge-Strae 17 33739 Bielefeld Fon +49 5206 601-0 Fax +49 5206 601-200 [email protected] www.boge.com

303-GB-1-06.2012/T Technical changes and errors reserved.