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Control Plan

This control plan outlines the process for assembling a leg, support, and armrest assembly. It describes three operations: 1) placing the parts in an assembly fixture, 2) driving two screws to secure the side support using an electric screwdriver, and 3) driving three screws to secure the armrest using a pneumatic screwdriver. Key characteristics and control methods are defined for each operation, including automated torque monitoring on the electric screwdriver and reaction plans for any issues.

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Amit Patel
Copyright
© Attribution Non-Commercial (BY-NC)
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1K views1 page

Control Plan

This control plan outlines the process for assembling a leg, support, and armrest assembly. It describes three operations: 1) placing the parts in an assembly fixture, 2) driving two screws to secure the side support using an electric screwdriver, and 3) driving three screws to secure the armrest using a pneumatic screwdriver. Key characteristics and control methods are defined for each operation, including automated torque monitoring on the electric screwdriver and reaction plans for any issues.

Uploaded by

Amit Patel
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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CONTROL PLAN

Control Plan Number Key Contact/Phone Date (Orig.) Date (Rev.)

ABC101-23
Part Number/Latest Change Level

John Stone - Mfg Engineer, x5412


Core Team

1/1/2010 N/A

12/11/2011

Customer Engineering Approval/Date (If Req'd.) Customer Quality Approval/Date (If Req'd.)

Sub-Assembly 987-00
Part Name/Description

C. Stone, J. Leard, D. Moores, G. Boyd, S. Miller


Supplier/Plant Approval/Date

Leg, Support, and Armrest Asm


Supplier/Plant Supplier Code

12/9/2011
Other Approval/Date (If Req'd.)

N/A
Other Approval/Date (If Req'd.)

In-House (Kansas City)


PART/ PROCESS NAME/ PROCES OPERATION S DESCRIPTION NUMBER

N/A
MACHINE, DEVICE JIG, TOOLS FOR MFG.

Ed Stumpek, Eng VP (12/10/11)


CHARACTERISTICS CTQ? NO. PRODUCT PROCESS METHODS PRODUCT/PROCESS EVALUATION/ SPECIFICATION/ MEASUREMENT TOLERANCE TECHNIQUE Parts oriented correctly (reference drawing 987-00 with any questions) SAMPLE SIZE FREQ.

N/A
REACTION PLAN

CONTROL METHOD

Place leg, support, and armrest in assembly fixture

Fixture 98701F1

1D

Parts placed properly in fixture per drawing 98700

Error proofed parts cannot be mis-oriented

N/A

N/A

Error proofed

None required

2D

Final screw depth

Screw heads subflush

Flush gage

Hourly

P-Chart

Drive two screws to secure side support

Electric screwdriver 987-01A1 2P

Drive torque on screw

Automatically monitored with electric Torque between 10 inscrewdriver lb and 13 in-lb alarm will sound if torque is out of range

100%

N/A

100% monitoring

Re-inspect all product since last inspection and rework if needed If torque alarm sounds, stop production, verify proper screws, check pilot hole diameter. If correct, contact maintenance and engineering. Re-inspect all product since last inspection and rework if needed

Drive three screws to secure arm rest

Pneumatic screwdriver 987-01A2

2D

Screws seated subflush

Screw heads subflush

Slide flushness gage over screw locations - must move freely

Hourly

P-Chart

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