Mallard LevelInstrumentation
Mallard LevelInstrumentation
Mallard LevelInstrumentation
Level Instrumentation
Continuously Improving
Flow Control
2
Mallard Control
The model 3100E is an electric,
oat-operated switch which can be
used as a high or low level alarm or
for liquid level control.
The model 3100P and 3100P1 are
pneumatic, oat-operated switches
for liquid level control. The 3100P is
a 2-way normally-open or normally-
closed switch and the 3100P1 is a
3-way block-and-bleed switch. The
3100P and 3100P1 are rated for
high pressure applications, and the
polystyrene oat will effectively and
The 3100E is rated for high pressure
applications, and the polystyrene oat
will effectively and consistently operate
the switch at specic gravities as low
as 0.50. The switch can be mounted
directly onto the vessel nozzle or into
an external oat chamber.
consistently operate the switch at
specic gravities as low as 0.50. Both
models can be mounted directly onto
the vessel nozzle or into an external
oat chamber.
Specications
Model 3100E
Process connection: 2" MNPT
Maximum operating pressure
Stainless steel oat
1500 psig
Polystyrene oat
2000 psig
Minimum operating specic gravity
Polystyrene oat: 0.50
316 stainless steel oat: 0.68
Approvals: UL class 1, groups C & D
Leadwires: 18 AWG x 36" long
Model 3100P/P1
Process connection: 2" MNPT
Maximum operating pressure
Stainless steel oat
1500 psig
Polystyrene oat
2000 psig
Supply pressure connection
1
/8" FNPT
Exhaust connection:
1
/4" FNPT
Supply pressure: 30 to 60 psig
Minimum operating specic gravity
Polystyrene oat: 0.50
316 stainless steel oat: 0.68
Mallard Model 3100E & 3100P/P1 Liquid Level Switches
Contents
Model 3100E & 3100P/ P1 Liquid Level Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 3
Model 3200 / 3201 Liquid Level Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 10
Model 3208-V, 3208-H & 3208-D Chambers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
Model 3900 Liquid Level Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 -18
Model 3150 Pneumatic Liquid Level Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Model 3500/ 3510 Gauge Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Model 3520 Liquid Level Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21- 23
Model 3100E
Electric Level
Switch
Model 3100P/ P1
Pneumatic Level Switch
3
Mallard Control
Mallard Model 3100E & 3100P/P1 Liquid Level Switches
Dimensional Data (in.)
10
1
/2"
2
3
/16"
Model 3100E
2
7
/16"
3
1
/2"
1
/2" NPT
2"-11
1
/2" NPT
Float travel between
operate and reset point = 3
Minimum movement of
oat required =
1
/4")
3
1
/2"
SPDT Switch Rating DPDT Switch Rating
5A @ 125-250-480 VAC 10A @ 125-250 VAC
1
/2A @ 125 VDC
1
/2A @ 125 VDC
1
/4A @ 250 VDC
1
/4A @ 250 VDC
2A @ 6-30 VDC Resistive 10A @ 6-24 VDC
1A @ 6-30 VDC Inductive Inductive/Resistive
5
3
/ 8" 6
1
/8"
3
1
/2"
8
5
/8"
A
2" NPT
Section A-A
1" NPT
(2 Places)
External Float Chamber - P/ N 31124-2 (Standard)
P/ N 31124N- 2 (NACE)
8
1
/16"
1
9
/16" 2
3
/16"
3
1
/2" 3
1
/2" w/o Ext.
2
7
/16"
2"-11
1
/2 NPT
Float travel between
operate and reset point = 80
Minimum movement of
oat required = 5"
Model 3100P/ P1
A
Temperature Limits
Model 3100E & 3100P/ P1
Polystyrene Float Stainless Steel Float
-20 to 300F (-29 to 200C) -20 to 400F (-29 to 204C)
Part Number Codes, Model 3100E
Part Model
Body
Float
Switch
Number Number (Viton
Seals)
91200 3100E CS Polystyrene SPDT
91201 3100E2 CS Polystyrene DPDT
91210 3100E2 CS SS DPDT
91219 3100E CS SS SPDT
91224 3100E2-SS SS SS DPDT
91225 3100E-SS SS SS SPDT
91227 3100E-SS SS Polystyrene SPDT
91232 3100E2-SS SS Polystyrene DPDT
Part Number Codes, Model 3100P/ P1
Materials of Construction
Description Material
Body
Low Temp CS (Plated)
316 Stainless Steel (Optional)
Float
Polystyrene
316 Stainless Steel (Optional)
Seals Viton
Part Model
Body
Float
Pilot
Number Number (Viton
Seals)
91000 3100P CS Polystyrene No
91001 3100P1 CS SS, 1" Ext. Yes
91002 3100P CS SS No
91004 3100P1 CS SS Yes
91006 3100P1 CS Polystyrene Yes
91008 3100P-SS SS Polystyrene No
91025 3100P1-SS SS Polystyrene Yes
91026 3100P1-SS SS SS Yes
91027 3100P1-SS SS SS No
91206 3100P1 CS Poly., 1" Ext. Yes
91207 3100P CS Poly.,1" Ext. No
4
Mallard Control
Mallard Model 3200/3201 Liquid Level Controllers
The model 3200/3201 liquid
level controller is ideal for oileld
scrubber and separator applications.
Its rugged and versatile design make
it the preferred choice of production
operators for reliable service in
a wide variety of applications.
Model 3200 is available in
pneumatic snap and throttling pilots,
or electric SPDT and DPDT limit
switches; direct or reverse action;
with a variety of displacer sizes,
materials, and vessel connections.
Features
Pneumatic throttling, snap,
or ECO Pilot
: Pneumatic
model 3200/ 3201 can be
tted with any of the three
pneumatic pilots. A snap pilot
for on/off service, a throttle pilot
for modulating service, or
ECO pilot for environmentally
friendly, non-bleed applications.
The controller can be quickly
and easily converted from
one pilot style to another.
Electric pilots: The model 3200
is also available with explosion
proof SPDT or DPDT
electric switches.
Weather-proof case: Utilizes a
gasket between its cover and
case to seal out the effects of
outside weathering.
Liquid-liquid interface control:
The model 3200/ 3201 is
well suited for liquid-liquid
interface detection.
Field reversible action:
The model 3200/ 3201 design
makes reversing the controller
action simple. Requires no
additional parts or special tools.
Displacers: Mallard offers a
variety of displacer materials and
designs for the model 3200/3201
to satisfy your design and
application requirements.
Standard material offerings
are PVC, acrylic and
316 stainless steel.
Available with wetted materials
that meet NACE MR0175
specications for sour service.
Specications
Available end connection sizes
Threaded & butt weld: 1.5" & 2"
Flanged: 2", 3", 4", 6" & 8"
Pilot
Pneumatic (standard)
Snap (on/ off),
0-20/ 0-30 psig output
Throttle (modulating),
3-15/ 6-30 psig output
Electric (optional)
SPDT (explosion proof)
DPDT (explosion proof)
Supply pressure requirement
3-15 or 0-20 psig output
20-30 psig min.
6-30 or 0-30 psig output
35-40 psig min.
Electric switch rating
SPDT: 15 amps @ 125, 250 or 480 VAC
DPDT: 10 amps @ 125, 250 or 480 VAC
Supply & output connections
Pneumatic pilots:
1
/4" FNPT
Electric switches:
1
/2" FNPT
Pressure ratings
2" threaded: 6000 psig
Flanged: 6170 psig (2500#)
Materials of Construction
Description Material
Body Low Temp Carbon Steel
Case & Cover Die Cast Aluminum
Pilots Aluminum w/SS Internals
Pilot Gaskets / Buna
Diaphragm Viton
(Optional)
Brass or Brass LF
Gauges 316SS or
316SS LF (Optional)
Shaft
303 Stainless Steel
316 SS (Optional)
Bearing Blocks
303 Stainless Steel
316 SS (Optional)
Description Material
Bearings 440C Stainless Steel
Seals
Buna-N
Viton
(Optional)
Displacer
PVC
Acrylic or 316 SS (Optional)
Displacer Arm 304 Stainless Steel
Vertical Hanger
316 Stainless Steel
(Swivel)
Vertical Displacer
302 Stainless Steel
Ext. Chain
5
Mallard Control
Controller Case
00 Sealed Case 01 Standard Case
Arm Length
15" (Std.) F 8" K 10" P 16"* U 20"
B 7" G 8.5 L 11" Q 16.44" V 21"
C 7.19" H 9" M 12" R 16.75" W 22"
D 7.25" I 9.25" N 12.5" S 17"** Y 24" (40MU Std.)
E 7.75" J 9.5" O 14" T 18" Z 25"
*NPT Controller & Chamber Connection. ** Flanged Controller & Chamber Connection.
End Connection
15 1.5" 30 3" 50 5" (Hammer 60 6"
20 2" 40 4" Union Only) 80 8"
End Connection Type
MS Screwed MNPT B8 BW, Sched. 80 RF RF Flange
MU Hammer Union (4"-5" only) B1 BW, Sched. 160 RJ RTJ Flange
End Connection Rating
0 MNPT 6 ANSI 600 2 ANSI 2500
1 ANSI 150 9 ANSI 900 7 Hammer Union w/Sight Glass
3 ANSI 300 5 ANSI 1500 8 Hammer Union w/No Sight Glass
Materials of Construction: Body / Shaft & Bearing Block
A350 LF2 / 303SS N A350 LF2 / 316SS, NACE
A A350 LF2 / 316SS S 316SS / 316SS, NACE
Pilot
S Snap (Pneumatic On/Off) D DPDT, Double Pole Double Throw
T Throttling (Pneumatic Modulating) (Elec. On/Off, Exp. Proof Housing)
E SPDT, Single Pole Double Throw Z ECO Pilot (Non-Bleed Snap)
(Electric On/Off, Exp. Proof Housing)
Mounting/ Controller Action
LD Left Hand / Direct RD Right Hand / Direct
LR Left Hand / Reverse RR Right Hand / Reverse
Seal Material
B Buna V Viton
A Aas
C Low Temp Viton
L Low Temp Nitrile
Displacer: Dimensions (in.) / Material
1.88 x 12 / PVC L 1.88 x 14 / PVC Z 3.00 x 10 / PVC
B 1.5 x 10 / PVC M 1.88 x 18 / PVC 0 1.66 x 12 / 316SS
C 1.5 x 12 / Acrylic P 1.88 x 6 / PVC 1 1.66 x 10 / 316SS
D 1.5 x 12 / PVC R 2.00 x 12 / Acrylic 2 1.66 x 6 / 316SS
E 1.5 x 24 / Acrylic S 2.00 x 12 / PVC 4 1.66 x 10 / 316SS, NACE
F 1.5 x 6 / PVC T 2.00 x 14 / Acrylic 5 1.66 x 12 / 316SS, NACE
H 1.88 x 10 / Acrylic U 2.00 x 14 / PVC 6 1.66 x 14 / 316SS
I 1.88 x 10 / PVC V 2.75 x 12 / PVC 7 1.66 x 18 / 316SS
J 1.88 x 12 / Acrylic W 2.75 x 5 / Acrylic 8 1.66 x 24 / 316SS
K 1.88 x 14 / Acrylic Y 2.75 x 5 / PVC 9 1.66 x 30 / 316SS
Gauge Type: Pressure Range / Internal Material
S 0-30 psi / Brass (Standard) B 0-60 psi / Brass, Liquid-Filled
T 0-60 psi / Brass (Standard) C 0-30 psi / 316SS, Liquid-Filled
3 0-30 psi / 316SS D 0-60 psi / 316SS, Liquid-Filled
6 0-60 psi / 316SS E Electric (E & D Pilot Options Only)
A 0-30 psi / Brass, Liquid-Filled
Enclosure
A Std. Case (3201) M Marine Service (3200) N Marine Service w/Piped
S Std. Case (3200) P Piped Exhaust (3200) Exhaust (3200)
3201- 20 MS 0 - S RD B - S A
Example
Mallard Model 3200/3201 Part Number Codes
6
Mallard Control
Displacer
Displacer Arm
Shaft
Torque
Bar Arm
Spring
Mallard Model 3200/3201 Liquid Level Controllers
Operating Temperature Limits
Body
Seals
Displacer Temperature Limits
Material Material F C
Low Temp PVC -40 to 140 -40 to 60
Viton
is an easy and
affordable solution to convert your existing
level controllers to a more efcient
non-bleed design. By reducing fugitive
emissions into the atmosphere, oil & gas
operators regain lost prots while lowering
their carbon footprint.
These simple modicataions may soon
provide another benet. According to the
Clean Air act and EPA STAR program,
such modications may soon qualify users
to earn valuable carbon credits as well.
9
Mallard Control
7.85"
4.13"
3.85"
8.74"
4.87"
F
See Table Below
16.15"
(1)
24.50"
(1)
5.19" 0.69"
4.36"
3.95"
7.47"
Model 3200 Model 3201
0.69"
7.98"
7.13"
1.90"
2.98"
4.31"
3.44"
3.06"
6.59"
7.98"
6.00"
.88"
1.00"
4.56"
4.00"
.250-18
NPT
.250-18
NPT
2.98"
8.01"
Model 3200 Back View Model 3201 Back View
7.06"
2.69"
1.00"
8.01"
7.06"
(1)
16.15" dimension based on standard vertical service
conguration of arm with a 12" long displacer.
24.50" dimension based on standard horizontal service
conguration of 12.50" arm with a 12" long displacer.
Other arm lengths and displacer sizes
are available on request.
Mallard Model 3200/3201 Dimensional Data
Dimension F Data (in., mm)
Size (in., mm) / Dimension F
Vessel Connection 2.00 3.00 4.00 6.00 8.00
in. mm in. mm in. mm in. mm in. / mm
Butt Weld / Schedule 80 6.00 152.4
Butt Weld / Schedule 160 6.00 152.4
Screwed Male NPT 6.00 152.4
Grooved End 6.00 152.4 6.88 174.8 6.94 176.3 6.04 153.4
*
150# RF 6.50 165.1 6.56 166.6 6.56 166.6 6.50 165.1
*
300# RF 6.81 173.0 6.75 171.5 6.88 174.8 6.94 176.3
*
600# RF 7.19 182.6 7.12 180.9 7.50 190.5 11.0 279.4
*
600# RTJ 7.25 184.2 7.31 185.7 7.56 192.0 11.0 279.4
*
900# RF 8.00 203.2 9.63 244.6 10.13 257.3
* * *
900# RTJ 8.06 204.7 9.69 246.1 10.19 258.8
* * *
1500# RF 8.00 203.2 10.25 260.4 10.63 270.0
* * *
1500# RTJ 8.06 204.7 10.31 261.9 10.69 271.5
* * *
2500# RF 8.50 215.9 11.06 280.9 11.75 298.5
* * *
2500# RTJ 8.56 217.4 11.13 282.7 11.81 300.0
* * *
10
Mallard Control
Mallard Model 40MU Hammer Union Connection
Hammer nut closure designed to be
used in conjunction with the model
3200/ 3201 liquid level controller.
Features
Hammer nut closure for quick
& easy installation & removal
Built-in sight glasses for
local liquid level indication
Options
8" long mating pipe nipple
NACE MR0175 compliance
Specications
Process connection size & type
4" Mallard hammer nut union
Pressure rating: 1500 psig
Max. pressure rating at 100F (38C).
Rating dependent on displacer selection
Materials of Construction
Description Material
Body Low Temp Carbon Steel
Hammer Nut Carbon Steel
8" Union Nipple Carbon Steel
Sightglasses Acrylic
Reector 316 Stainless Steel
Description Material
Seals
Buna
Viton
(Optional)
Offset Connector 316 Stainless Steel
Displacer Arms 304 Stainless Steel
3.50" Radius
4.13"
3.85"
4.50"
Optional Pipe Nipple
4.89"
8.74"
7.00" 3.12"
.81"
1.69"
11.12" 8.00"
B
A
D
C
0.69"
Dimensional Data (in.)
The Mallard union also incorporates
compact sight glasses for liquid level
indication at the entry point of the
level control into the vessel.
See page 5 for part number codes and ordering information.
11
Mallard Control
Mallard Model 3208-V Vertical Style Chamber
Designed to be used with the
3200/ 3201 liquid level controller
in applications where internal
obstructions prevent direct
installation of the level control,
or to isolate the level control from
uid turbulence within the vessel.
Features
Rotatable head design
NACE MR0175
compliance option
Available with threaded
or anged controller &
vessel connections
Specications
Level controller connection
2" threaded or anged
Vessel connection: 1", 1
1
/2" & 2" Materials of Construction
Description Material
Chamber &
Carbon Steel or 316SS
Dome
ASTM A193-B7
Studs
ASTM A193-B8M (Opt.)
ASTM A194-2H
Nuts
ASTM A193-8M (Opt.)
316 / Grf. CS Gr.
Gasket Inconel
/
Grf 316SS Gr. (Opt.)
Dimensional Data (in., mm)
Dim. Style
Displacer Length
in. mm
in. mm
A
S1, F1, 14 355.6 14 355.6
X1 32 812.8 32 812.8
B F2, X2
14 355.6 19 482.6
32 812.8 37 939.8
C
S3, F3, 14 355.6 15 381.0
X3 32 812.8 33 838.2
D
S4, F4, 14 355.6 20 508.0
X4 32 812.8 38 965.2
E S2
14 355.6 18 457.2
32 812.8 36 914.4
Dim. Style
Chamber Vessel Connection
in. mm
Size Size Rating
3" All
ANSI 150,
14.25 362.0
S1, S2,
300 & 600
F F1, F2,
4" All ANSI 150 & 300 14.25 362.0
X1, X2
4" All As Required 18.00 457.2
G S3, S4
3" All All 4.91 124.7
4" All All 5.72 145.3
150# RF 7.10 180.3
F3, 1" 300# RF 7.35 186.7
H
F4,
3"
600# RF 7.60 193.0
X3, 150# RF 7.35 186.7
X4 1
1
/2" 300# RF 7.60 193.0
600# RF 7.91 200.9
Dim. Style
Chamber Vessel Connection
in. mm
Size Size Rating
150# RF 7.41 188.2
3" 2" 300# RF 7.66 194.6
600# RF 8.04 204.2
150# RF 7.91 200.9
F3, 1" 300# RF 8.16 207.3
H
F4, 600# RF 8.41 213.6
X3, 150# RF 8.16 207.3
X4 4" 1
1
/2" 300# RF 8.41 213.6
600# RF 8.72 221.5
150# RF 8.22 208.8
2" 300# RF 8.47 215.1
600# RF 8.85 224.8
12
Mallard Control
8.74"
Threaded Controller
Connection /
Threaded Vessel
Connections
3.85"
Style S1
4.13" 17.56"
6.41"
Max.
6.41"
Max.
6.41"
Max.
6.41"
Max.
F
A
1
/2"
Displacer
1
/2"
Displacer
1
/2"
Displacer
1
/2"
Displacer
1
/2"
Displacer
1
/2"
Displacer
1
/2"
Displacer
5.25"
3.81" Max.
7.00" Max.
7.00" Max. 7.00" Max. 7.00" Max.
7.00" Max. 7.00" Max.
3.81" Max. 3.81" Max.
1.00" NPT
Vent (Plug
Included)
1.00" NPT
Vent (Plug
Included)
6.41"
Max.
1.00" NPT
Vent (Plug
Included)
1.00" NPT
Drain (Plug
Included)
1.00" NPT
Drain (Plug
Included)
8.74"
Flanged Controller
Connection /
Flanged Vessel
Connections
3.85"
Style F1
4.13" 17.56"
F
A
F
A
5.25"
1
/2"
Displacer
1
/2"
Displacer
1
/2"
Displacer
1
/2"
Displacer
5.25"
1.00" NPT
Vent (Plug
Included)
1.00" NPT
Vent (Plug
Included)
1.00" NPT
Drain (Plug
Included)
1.00" NPT
Vent (Plug
Included)
1.00" NPT
Drain (Plug
Included)
1.00" NPT
Drain (Plug
Included)
1.00" NPT
Drain (Plug
Included)
8.74"
Threaded Controller
Connection /
Flanged Vessel
Connections (Hybrid)
3.85"
Style X1
4.13" 17.56"
Style S2
E
4.00"
F
Style F2
F
B
F
B
5.00" 5.00"
Style X2
5.00"
Style S4
4.00"
G
D
1
/2"
Displacer
Style F4
H
D
Style X4
H
D
5.00"
Style S3
G
C
5.25"
Style F3
H
C
5.25"
Style X3
H
C
5.25"
Mallard Model 3208-V Dimensional Data
13
Mallard Control
Mallard Model 3208-V Vertical Style Chambers
3208 -V3 F1- 20 RF 6-14
Chamber Size
V3 Vertical 3"
V4 Vertical 4"
Chamber Style
F1 Flanged, Side / Side X1 Hybrid, Side / Side
F2 Flanged, Side / Bottom X2 Hybrid, Side / Bottom
F3 Flanged, Top / Side X3 Hybrid, Top / Side
F4 Flanged, Top / Bottom X4 Hybrid, Top / Bottom
S1 Threaded, Side / Side
S2 Threaded, Side / Bottom (See Page 12 for Reference)
S3 Threaded, Top / Side
S4 Threaded, Top / Bottom
Chamber Material
CS Gr. / CS Solid
N ASTM A194-2H, NACE / Inc. or
Grafoil
(Std.)
Buna-N (Opt.)
Pressure Ratings, Displacer Cage
End Connection Pressure Rating (psig)
FNPT, BW, SW 2250
150 RF 285
300 RF 740
600 RF/RTJ 1480
900 RF/RTJ 2220
17
Mallard Control
3900-10 FS - S V RD-S M
Process Connection Size
10 1" 15 1.5" 20 2"
Process Connection Style
FS FNPT, Screwed (1" Only) F6 Flng. RF, ANSI 600
SW SW F9 Flng. RF, ANSI 900
B4 BW, Sched. 40 J1 Flng. RTJ, ANSI 150
B8 BW, Sched. 80 J3 Flng. RTJ, ANSI 300
B1 BW, Sched. 160 J6 Flng. RTJ, ANSI 600
F1 Flng. RF, ANSI 150 J9 Flng. RTJ, ANSI 900
F3 Flng. RF, ANSI 300
Controller Materials
Cage & Body / Displacer / Shaft & Block Bearing
CS / 316 SS / 303SS N CS, NACE / Alloy 20/ 316SS
A CS / 316 SS / 316 SS
Pilot
D Electric DPDT (Explosion Proof) S Pneumatic Snap
E Electric SPDT (Explosion Proof) Z ECO Pilot
(Non-Bleed)
Seal Material
V Viton
(Standard) B Buna-N
Mounting Orientation / Switch Action
LD Left Hand / Direct (Open Pneumatic Pilot on Rising Level)
LR Left Hand / Reverse (Open Pneumatic Pilot on Falling Level)
LE Left Hand / Electric Pilot
RD Right Hand / Direct (Open Pneumatic Pilot on Rising Level)
RR Right Hand / Reverse (Open Pneumatic Pilot on Falling Level)
RE Right Hand / Electric Pilot
Supply/ Output Gauges (0-60 psi)
S Brass (Standard) 6 316 SS E Electric
B Brass, Liquid-Filled D 316 SS, Liquid-Filled
Case
M Marine Service N Marine Service w/ Piped Exhaust
Example
Mallard Model 3900 Liquid Level Controller
Part Number Codes
Switch Action
Action refers to the change in instrument
output that results from a change in
instrument input. The input is the liquid
level, which is detected through the
mechanical force applied to the instrument
linkage from the relative weight of the
displacer. The output is the making or
breaking of a circuit. A reverse acting
level switch is one that breaks a circuit
on rising level. A direct acting level switch
is one that makes a circuit on rising level.
The model 3900 liquid level switch is
available in either direct or reverse acting
congurations. For switches equipped
with the pneumatic snap pilot, "making"
the pneumatic circuit means connecting
supply air to the output port in order
to pressurize a signal-receiving device.
"Breaking" the pneumatic circuit is done
by connecting the exhaust port to the
output port to remove pressure from the
signal-receiving device. Changing the
switch action is done by moving the apper
bar pivot point to the opposite side of the
switch housing. This is easily performed in
the eld and requires no special tools. For
switches equipped with electric SPDT or
DPDT pilots, making the electrical circuit
means closing the electrical contacts,
while breaking the circuit means opening
the electrical contacts. The switc h is
supplied with three leadwires per set of
contacts - C (common), NO (normally
open) and NC (normally closed) - and a
ground leadwire. A direct acting
switch (contacts to close on rising
level) is achieved by using C
and NO wires. A reverse acting
switch (contacts to open on rising
level) is achieved by using C and
NC wires.
Important Note: Moving the apper
bar pivot point is not necessary to
change switch action for electrical
switches. All model 3900 switches
with electric pilots are shipped
from the factory conforming to the
above wiring requirements. If the
apper bar pivot point is reversed,
the action of the switch contacts
will be reversed.
18
Mallard Control
8.74"
17.00"
10.00" 3.00"
3.85"
1.00"
NPT
0.25" NPT
Supply & Output
Connections
0.125" NPT
Exhaust Port
7.85" Radius
15.00" Radius
.91"
11.25"
8.88" 1.69"
Typical
5.88"
7.12"
Radius
1.50"
8.25"
1.50"
1" NPT
1" NPT
4.00" 2.09" 1.12"
0.50" NPT
Connection
4.88"
Mallard Model 3900 Liquid Level Controller
Dimensional Data (in.)
Approximate Shipping Weight (lbs., kg)
End
Process Connection (in.) / Weight (lbs., kg)
1 1.5 2
Connection
lbs. kg lbs. kg lbs. kg
FNPT 47 21
Butt Weld 47 21
Socket Weld 47 21
150# RF 52 23 54 25 59 27
End
Process Connection (in.) / Weight (lbs., kg)
1 1.5 2
Connection
lbs. kg lbs. kg lbs. kg
300# RF 55 25 59 27 63 29
600# RF/RTJ 55 25 63 29 67 31
900# RF/RTJ 64 29 81 37 95 43
Note: Top/bottom connection only
19
Mallard Control
3150-2T 1
Body Size/ End Connection
2T 2" Threaded
4U 4" Union
Float
1 2" x 6"
2 3" x 6"
3 3.5" x 6"
Options
Blank None
N 4" x 5" Nipple
Example
Part Number Codes
Mallard Model 3150 Pneumatic Liquid Level Switch
Simple pneumatic level switch
device designed for low pressure
applications. Available with either 2"
NPT or 4" union vessel connection,
Features
Pneumatic pilot
Cost effective
2" threaded or 4"
union connections
Choice of oat size & oat
arm extension length
Specications
Body size
2" threaded & 4" union
Operating pressure limit: 500 psi
Operating temperature limits
-20 to 212F (-29 to 100C)
Supply pressure: 75 psi
3-way pilot connections:
1
/4" FNPT
6.25" 7.25"
2" NPT w/Standard Float & Arm 4" Union w/Standard Float & Arm
6"
2"
4.5"
6.19" 7.16" 6"
3.5"
4.43"
the model 3150 is designed with few
moving parts to provide consistent,
dependable service.
Dimensional Data (in.)
Materials of Construction
Description Material
Body Ductile Iron
Float Stainless Steel
Float Arm Stainless Steel
Seals Buna
Bushing Brass
Pressure Rating (psi)
Float Size (in.) Working Collapse
Pressure Pressure
2 x 6 500 720
3.5 x 6 500 800
3 x 6 500 850
Float Pressure Ratings
20
Mallard Control
Mallard Model 3500/3510 Gauge Valves
Features
Safety shutoff: Equipped with a
stainless steel ball check located
upstream of the seat, which
instantaneously shuts off ow
of medium in case of gauge
glass breakage.
Union gauge connection:
Allows top and bottom connected
gauges to be rotated to any angle
for convenient visibility. Enables
gauge removal without removing
the gauge valves, a signicant
time saver.
Offset pattern: Gauge and drain
connections are offset 0.75" from
the vessel connection centerline,
enabling the glass liquid level
gauge to be cleaned in place.
Materials of construction which
comply with NACE MR0175
specications are available
on request.
Specications
Gauge connections
1
/2" or
3
/4" FNPT, rigid or union
Vessel connection
1
/2" or
3
/4" MNPT, union only
Seating service
Integral to valve body
Approximate weight
5.5 lbs. (2.49 kg)
Maximum operating pressure
4000 psi
The model 3500 (rigid-union) and
model 3510 (union-union) gauge
valves are recommended for use
with model 3520 glass liquid level
gauges and are compatible with all
armored at-glass liquid level gauges.
Consistent with Mallard's reputation,
the model 3500 is designed and built
to the highest standards.
Materials of Construction
Description Material
Body
Low Temperature
Carbon Steel
Stem
416SS (Standard)
316SS (NACE Option)
Ball Check 302 Stainless Steel
Handwheel Cast Iron
Gauge Vent / Drain Connection (in.)
Connection (in.) Model 3500 Model 3510
1
/2 NPT
1
/2 NPT
1
/2 NPT
3
/4 NPT
3
/4 NPT
3
/4 NPT
Vent & Drain Connections
3500 - 2
Gauge-Vessel Connection Style
00 Rigid-Union 10 Union-Union
Connection Size
Gauge Connection / Vessel Connection
1
1
/2" FNPT /
1
/2" MNPT
2
1
/2" FNPT /
3
/4" MNPT
3
3
/4" FNPT /
1
/2" MNPT
4
3
/4" FNPT /
3
/4" MNPT
Materials of Construction
Blank Carbon Steel,Standard Service
N Carbon Steel, NACE MR0175
Note: Sold in two-piece sets.
Example
Part Number Codes
Model 3500
Rigid-Union Gauge Valve
Model 3510
Rigid-Union Gauge Valve
21
Mallard Control
Mallard Model 3520 Liquid Level Gauge
The model 3520 glass liquid level
gauge is a rugged at glass gauge.
Standard construction includes
a solid one-piece chamber, steel
Features
Quality materials:
Tempered borosilicate glass
conforms to BS3463, JIS B8211,
Din 7080, and DIN 7081.
All parts are ASTM grade and
listed in ANSI 31.3.
Quality assurance testing:
All gauges are hydrostatically
tested to 1.5 times the rated
pressure at 100F (38C).
No-leak design: Recessed
gasket seat in chamber and
cover prevents leaks often
caused by shifting gaskets.
Liquid-gas or lquid-liquid
interface applications:
Available in either reex or
transparent styles to satisfy all
application requirements.
Wetted parts conform to
NACE MR0175 specications
Marine option: 316 stainless
steel bolts and nuts plus
three-coat paint system for
optimal protection against
corrosive environments.
Specications
Connections
1
/2" Top-bottom (standard)
3
/4" Top-bottom (optional)
Gauge length
Gauge sections are available
in nine standard glass sizes.
For longer size requirements,
units are constructed with
multiple vision slots in a
continuous solid bar chamber.
Materials of Construction
Description Material
Liquid Chamber Carbon Steel (Standard)
Cover Carbon Steel
Steel, Treated to
Bolts & Nuts Prevent Rust (Std.)
316 SS (Marine Option)
Glass
Tempered Borosilicate
to 800F (427C)
Gaskets
Bonded Compressed
Fibers or Glass Filled PTFE
Pressure Temperature Ratings
Temp.
Maximum Pressure (psi) / Saturated Steam Rating 300 WSP Maximum Pressure (psi) / Saturated Steam Using Mica 750 WSP
Reex Gauge Glass Size (in) Transparent Gauge Glass Size (in)
(F)
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
100 3270 3140 3000 2880 2750 2630 2510 2390 2250 2000 1850 1750 1600 1500 1350 1250 1100 1000
200 3090 2970 2860 2740 2620 2500 2380 2260 2150 1900 1780 1660 1550 1440 1300 1175 1060 950
300 2900 2790 2670 2560 2450 2340 2220 2110 2000 1770 1660 1550 1450 1330 1220 1100 1000 900
400 2700 2600 2490 2380 2270 2170 2060 1950 1850 1675 1575 1470 1350 1250 1150 1050 925 850
500 2510 2410 2305 2205 2100 2000 1900 1800 1700 1530 1450 1350 1250 1150 1050 950 850 750
600 2285 2190 2100 2010 1915 1820 1730 1640 1550 1350 1275 1180 1100 1010 925 850 750 675
Model 3520
Reex Liquid
Level Gauge
Model 3520
Transparent
Liquid Level
Gauge
covers, alloy steel bolts and nuts, and
tempered glass. The model 3520 is
available in a variety of materials to
meet specic corrosion conditions.
22
Mallard Control
Mallard Model 3520 Liquid Level Gauge
3520-15 R B1 0- S-
Rating
20 Medium Pressure
Length Code
See Chart on Page 23
Style
R Reex
T Transparent
Connections
Sight Glass / Gauge Valve - Vessel
B1
1
/2" Sight Glass / Gauge Valve -
1
/2" Vessel
B2
3
/4" Sight Glass / Gauge Valve -
1
/2" Vessel
B3
1
/2" Sight Glass / Gauge Valve -
3
/4" Vessel
(For Mounting Use Only)
B4
3
/4" Sight Glass / Gauge Valve -
3
/4" Vessel
Mounting
0 None, Use Connections B1 or B2 Only
1 Style 1, Rigid-Union (3500 Gauge Valve Included)
2 Style 2, Union-Union (3510 Gauge Valve Included)
Coating / Service Option
S Standard
M Marine
N NACE MR0175 (For Mounting Only)
K NACE MR0175, Marine (For Mounting Only)
Center to Center Dimensions (For Mounting Use only)
Enter Length 14.50 = 1450 (Omit Decimals)
Blank No Mounting
Example
Part Number Codes
Notes
23
Mallard Control
Mallard Model 3520 Liquid Level Gauge
Length Code & Center to Center Dimensional Data (in., mm)
Center to center with 1.13" length nipple.
To match different center to centers,
subtract the longest center to center that
will t needed center to center, divide by 2
and then add the nipple length.
Formula:
(needed center to center
closest center to center from chart / 2)
+ 1.13
= nipple length needed
Example:
3500 needed center to center - 25
(25 24.13 / 2) + 1.13
= 1.57
Example:
3510 needed center to center - 25
(25 24.88 / 2) + 1.13
= 1.19
Overall nipple length can be divided
between nipples to suit the application.
Minimum length required for each nipple
is 1
1
/8" for
1
/2" NPT nipple and 1
3
/8"
for
3
/8" NPT nipple.
Sizes above Length Code 28 cannot be
mounted for shipping purposes.
Notes
Length No. of
Length Center to Center
Visible Overall 3500 3510
Code Sections
in. mm in. mm in. mm in. mm
11 3.75 95.25 5.25 133.4 8.13 206.5 11.38 289.1
12 4.75 120.7 6.25 158.8 9.13 231.9 12.38 314.5
13 5.75 146.1 7.25 184.2 10.13 257.3 13.38 339.9
14 6.75 171.5 8.25 209.6 11.13 282.7 14.38 365.3
15 1 7.88 200.2 9.38 238.3 12.25 311.2 15.50 393.7
16 9.13 231.9 10.63 270.0 13.50 342.9 16.75 425.5
17 10.25 260.4 11.75 298.5 14.63 371.6 17.88 454.2
18 11.88 301.8 13.38 339.9 16.25 412.8 19.50 495.3
19 12.63 320.8 14.13 358.9 17.00 431.8 20.25 514.4
23 13.00 330.2 14.50 368.3 17.38 441.5 20.63 524.0
24 15.00 381.0 16.50 419.1 19.38 492.3 22.63 574.8
25 17.25 438.2 18.75 476.3 21.63 549.4 24.88 632.0
26 2 19.75 501.7 21.25 539.8 24.13 612.9 27.38 695.5
27 22.00 558.8 23. 50 596.9 26.38 670.1 29.63 752.6
28 25.25 641.4 26.75 679.5 29.63 752.6 32.88 835.2
29 26.75 679.5 28.25 717.6 31.13 790.7 34.38 873.3
36 30.38 771.7 31.88 809.8 34.75 882.7 38.00 965.2
37 3 33.75 857.3 35.25 895.4 38.13 968.5 41.38 1051
38 38.63 981.2 40.13 1019 43.00 1092 46.25 1175
39 40.88 1038 42.38 1076 45.25 1149 48.50 1232
47 45.50 1156 47.00 1194 49.88 1267 53.13 1350
48 4 52.00 1321 53.50 1359 56.38 1432 59.63 1515
49 55.00 1397 56.50 1435 59.38 1508 62.63 1591
57 57.25 1454 58.75 1492 61.63 1565 64.88 1648
58 5 63.38 1610 66.88 1699 69.75 1772 73.00 1854
59 69.13 1756 70.63 1794 73.50 1867 76.75 1949
68
6
78.75 2000 80.25 2038 83.13 2112 86.38 2194
69 83.25 2115 84.75 2153 87.63 2226 90.88 2308
78
7
92.13 2340 93.63 2378 96.50 2451 99.75 2534
79 97.38 2473 98.88 2512 101.8 2586 105.0 2667
88
8
105.5 2680 107.0 2718 109.9 2791 113.1 2873
89 111.5 2832 113.0 2870 115.9 2944 119.1 3025
CIRCOR Energy is a global manufacturer of highly engineered valve and
pipeline products that continuously develops precision technologies to
improve our customers ability to control the ow of the worlds natural
resources, from sub-sea to land, and in severe environments.
Continuously Improving Flow Control. Worldwide.
2012 CIRCOR Energy. All rights reserved.
MALL-INSTRUMENTATION-OCTOBER-2012-2UP-HP
www.circorenergy.com
China
10# Qun Xing San Road
Loufeng District Suzhou
Industry Park
China Post Code: 215006
Tel: +86 512 62516088
Fax: +86 512 62513119
[email protected]
Asia Pacic
10 Woodgrove View
Singapore 738113
Tel: +65 63101595
Fax: +65 62691973
[email protected]
United States
Oklahoma City
1500 S.E. 89th St.
Oklahoma City, OK 73149
Tel: 405.631.1533
Fax: 405.631.5034
[email protected]
Houston
Corporate & Sales
945 Bunker Hill, Suite 650
Houston, TX 77024
Tel: 832.912.8333
[email protected]
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P.O. Box: 263202
Unit FZS5 AA01
Jebel Ali Free Zone
Dubai, UAE.
Tel:+971.4.8866128
Fax: +971.4.8866129
[email protected]
Canada
Calgary
Suite 2604, 308 4th Ave. SW
Calgary, Alberta T2P 0H7
Tel: 403.266.6500
Fax: 403.266.5088
[email protected]
Edmonton
9430-39th Avenue
Edmonton, Alberta T6E 5T9
Tel: 780.463.8633
Fax: 780.461.1588
[email protected]
Brazil
1480, Eugenio Losso District St.
Unileste - 13422-180
Piracicaba - Sao Paulo - Brazil
Tel: +55.19.3124-3124
Fax : +55.19.3414-3722
[email protected]
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1500 S.E. 89th St.
Oklahoma City, OK 73149
Tel: 405.631.1533
Fax: 405.631.5034
[email protected]
Mallard reserves the right to change designs, materials, or specications without notice or without obligation to furnish or install such changes on products previously or subsequently sold.
Viton
is a registered trademark of DuPont Dow Elastomers. Inconel is a registered trademark of Special Metals Corporation, USA Aas is a registered trademark of Asahi Glass. Grafoil is a registered trademark of Union Carbide Corporation.