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    Heat Balance

    Uploaded by

    ayaskant751001
    The document presents heat balance calculations for a cement plant before and after optimization work. It shows the heat inputs from raw materials and fuel used in the precalciner and kiln. The total heat input was reduced from 820.2 kcal/kg-cl to 777.8 kcal/kg-cl after optimization. The heat outputs include clinker production and exhaust gases from the preheater and cooler. Optimization resulted in lower exhaust gas outputs from the preheater and higher heat of formation, reducing total heat output from 820.2 kcal/kg-cl to 777.8 kcal/kg-cl.

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    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd

    Heat Balance

    Uploaded by

    ayaskant751001
    214 views3 pages
    The document presents heat balance calculations for a cement plant before and after optimization work. It shows the heat inputs from raw materials and fuel used in the precalciner and kiln. The total heat input was reduced from 820.2 kcal/kg-cl to 777.8 kcal/kg-cl after optimization. The heat outputs include clinker production and exhaust gases from the preheater and cooler. Optimization resulted in lower exhaust gas outputs from the preheater and higher heat of formation, reducing total heat output from 820.2 kcal/kg-cl to 777.8 kcal/kg-cl.

    Original Description:

    Hear balance

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    The document presents heat balance calculations for a cement plant before and after optimization work. It shows the heat inputs from raw materials and fuel used in the precalciner and kiln. The total heat input was reduced from 820.2 kcal/kg-cl to 777.8 kcal/kg-cl after optimization. The heat outputs include clinker production and exhaust gases from the preheater and cooler. Optimization resulted in lower exhaust gas outputs from the preheater and higher heat of formation, reducing total heat output from 820.2 kcal/kg-cl to 777.8 kcal/kg-cl.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    214 views3 pages

    Heat Balance

    Uploaded by

    ayaskant751001
    The document presents heat balance calculations for a cement plant before and after optimization work. It shows the heat inputs from raw materials and fuel used in the precalciner and kiln. The total heat input was reduced from 820.2 kcal/kg-cl to 777.8 kcal/kg-cl after optimization. The heat outputs include clinker production and exhaust gases from the preheater and cooler. Optimization resulted in lower exhaust gas outputs from the preheater and higher heat of formation, reducing total heat output from 820.2 kcal/kg-cl to 777.8 kcal/kg-cl.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 3

    BEFORE OPTIMIZATION WORK

    HEAT BALANCE CALCULATIONS,


    HEAT INPUTS
    Stream

    Raw meal (dry)


    Raw meal (moisture)
    Sensible heat of fuel to PC
    Sensible heat of fuel to kiln
    Conveying air w ith fuel to PC
    Conveying air w ith fuel to kiln
    Primary air to kiln
    Air to cooler
    Coal fired in Precalciner
    Coal fired in Kiln
    Total Calorific heat from fuel to system

    PLANT : OCL India Lim ited, Rajgangpur, Orissa (11/9/9)

    Flow
    Nm3/kg-cl

    0.02
    0.01
    0.02
    2.3750

    Flow
    kg/kg-cl
    1.58
    0.00
    0.13
    0.05
    0.03
    0.02
    0.03
    3.07
    0.13
    0.05

    Cp
    Tem p.
    Heat
    kcal/kg OC
    OC
    kcal/kg-cl
    0.21
    1.00
    0.29
    0.29
    0.24
    0.24
    0.24
    0.24

    55
    55
    65
    65
    65
    65
    65
    35

    Total heat in

    % Heat
    %

    10.09
    0.02
    1.47
    0.63
    0.27
    0.17
    0.31
    7.34
    560.3
    239.6
    799.9
    820.2

    1.23
    0.00
    0.18
    0.08
    0.03
    0.02
    0.04
    0.90
    68
    29

    15.03
    96.97
    75.63
    6.90
    149.23
    0.46
    0.00
    431.53
    44.39
    0.09

    2
    12
    9
    1
    18
    0
    0
    53
    5
    0.0

    820.2

    100

    100

    HEAT OUTPUTS
    Clinker
    Preheater-1 exhaust gas (Old PH tow er)
    Preheater-2 exhaust gas (New PH tow er)
    Preheater exhaust dust
    Cooler exit w aste air
    Evaporation heat from moisture in raw meal
    Heat due to incomplete combustion
    Heat of formation
    Radiation & convection
    Other losses

    0.84
    0.65
    1.4962

    1.00
    1.18
    0.91
    0.09
    1.93
    0.001

    0.19
    0.24
    0.24
    0.21
    0.25
    1.00

    Total heat out

    106
    365
    368
    365
    336
    55

    AFTER OPTIMIZATION WORK

    rissa (11/9/9)

    HEAT BALANCE CALCULATIONS,


    HEAT INPUTS

    Heat
    kcal/kg-cl

    % Heat
    %

    10.09
    0.02
    1.47
    0.63
    0.27
    0.17
    0.31
    7.34
    560.3
    239.6
    799.9
    820.2

    1.23
    0.00
    0.18
    0.08
    0.03
    0.02
    0.04
    0.90
    68
    29

    PLANT : OCL India Lim ited, Rajgangpur, Orissa (19/12/9)

    Stream

    Raw meal (dry)


    Raw meal (moisture)
    Sensible heat of fuel to PC
    Sensible heat of fuel to kiln
    Conveying air w ith fuel to PC
    Conveying air w ith fuel to kiln
    Primary air to kiln
    Air to cooler
    Coal fired in Precalciner
    Coal fired in Kiln
    Total Calorific heat from fuel to system

    Flow
    Nm3/kg-cl

    0.02
    0.01
    0.02
    2.1081

    Flow
    Cp
    Tem p.
    Heat
    % Heat
    kg/kg-cl kcal/kg OC OC kcal/kg-cl
    %
    1.58
    0.00
    0.12
    0.06
    0.03
    0.02
    0.03
    2.73
    0.12
    0.06

    100

    0.21
    1.00
    0.29
    0.29
    0.24
    0.24
    0.24
    0.24

    55
    55
    65
    65
    65
    65
    65
    35

    Total heat in

    10.09
    0.02
    1.42
    0.64
    0.27
    0.17
    0.30
    6.52
    523.4
    234.9
    758.3
    777.8

    1.30
    0.00
    0.18
    0.08
    0.03
    0.02
    0.04
    0.84
    67
    30

    15.03
    89.36
    64.52
    6.26
    122.20
    0.46
    0.00
    435.38
    43.40
    1.15

    2
    11
    8
    1
    16
    0
    0
    56
    6
    0.1

    777.8

    100

    100

    HEAT OUTPUTS
    15.03
    96.97
    75.63
    6.90
    149.23
    0.46
    0.00
    431.53
    44.39
    0.09

    2
    12
    9
    1
    18
    0
    0
    53
    5
    0.0

    820.2

    100

    Clinker
    Preheater-1 exhaust gas (Old PH tow er)
    Preheater-2 exhaust gas (New PH tow er)
    Preheater exhaust dust
    Cooler exit w aste air
    Evaporation heat from moisture in raw meal
    Heat due to incomplete combustion
    Heat of formation
    Radiation & convection
    Other losses

    0.86
    0.63
    1.2719

    1.00
    1.20
    0.89
    0.09
    1.64
    0.001

    0.19
    0.24
    0.24
    0.21
    0.25
    1.00

    106
    335
    328
    335
    325
    55

    Total heat out

    ngpur, Orissa (19/12/9)

    Tem p.
    Heat
    % Heat
    OC kcal/kg-cl
    %
    55
    55
    65
    65
    65
    65
    65
    35

    in

    106
    335
    328
    335
    325
    55

    out

    10.09
    0.02
    1.42
    0.64
    0.27
    0.17
    0.30
    6.52
    523.4
    234.9
    758.3
    777.8

    1.30
    0.00
    0.18
    0.08
    0.03
    0.02
    0.04
    0.84
    67
    30

    15.03
    89.36
    64.52
    6.26
    122.20
    0.46
    0.00
    435.38
    43.40
    1.15

    2
    11
    8
    1
    16
    0
    0
    56
    6
    0.1

    777.8

    100

    100

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