Glass Scale
Glass Scale
Glass Scale
The quadrature adapter kit contains the 9 pin D-SUB connector for the glass scale, the RJ45 patch cable for the Caliper2PC interface as well as the electronics for the step counter. The adapters PCB is designed to fit into the 9 pin D-SUB connector. This adapter has to be installed between the glass scale and the Caliper2PC interface. In the following will be described how to build and connect the quadrature adapter.
Connecting Linear Glass Scales to the Caliper2PC Interface A step by step Guide
Connecting Linear Glass Scales to the Caliper2PC Interface A step by step Guide
Next solder the components as shown in the picture. Please double check that the IC is mounted in the right direction before the device is soldered (notice the notch and the mark on the PCB).
Connecting Linear Glass Scales to the Caliper2PC Interface A step by step Guide
After the components were soldered, cut the components leads with a wire cutter.
The other wires (green / white, green, orange, brown / white) are not needed and must be cut (in different lengths see pictures below). The cut wires must be insulated with a shrink tube or insulating tape, to avoid short circuits.
Solder the 4 wires of the patch cable to the quadrature adapter according to the pin assignment.
Connecting Linear Glass Scales to the Caliper2PC Interface A step by step Guide
Lay the connector screws with the washers in the right position before closing the cage.
Connecting Linear Glass Scales to the Caliper2PC Interface A step by step Guide
Close the connector cage with the long screws, and fasten the nuts.
Connecting Linear Glass Scales to the Caliper2PC Interface A step by step Guide
Connecting Linear Glass Scales to the Caliper2PC Interface A step by step Guide
Pin Assignment
The linear glass scales pin assignment must fit to the quadrature adapter. Although most glass scales use a pin assignment fitting the adapter, it is possible that some types differ from this standard. In this case the scales wires must be reconnected inside the scales 9 pin D-SUB connector to fit the adapters pin assignment. Some encoders dont have a -Z connection (it is optional and not obligatory). If your encoder posses -A and -B connections (EIA-422), they can be left unconnected. The adapter will work properly without these signals.
Important! If pin 4 is connected inside your glass scales connector, pin 4 must be disconnected on the adapter PCB.
Connecting Linear Glass Scales to the Caliper2PC Interface A step by step Guide
The circuit path can be cut with a carpet cutter or with a small Dremel grinder. Alternatively, the circuit path for disconnecting pin 4 can be cut on the bottom side of the PCB.
Connecting Linear Glass Scales to the Caliper2PC Interface A step by step Guide
The pin assignment of the RJ45 connector which connects the adapter to the Caliper2PC interface is shown below.
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Connecting Linear Glass Scales to the Caliper2PC Interface A step by step Guide
In the Caliper2PC Interface - Settings window click the Quadrature Encoder button.
Choose the resolution of your glass scale from the drop down menu (for example 5 m).
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Connecting Linear Glass Scales to the Caliper2PC Interface A step by step Guide
Additional Features
Linear glass scales have reference marks that can provide a repeatable home position. When the encoder reaches a reference mark, the Z - signal changes its logical level. The Caliper2PC DRO can be set to zero automatically when reaching a reference mark. The quadrature adapter sends 40 data packages per second to the Caliper2PC interface. For capturing the reference mark, the axis speed must be very slow. The reference mark might be longer than the scales resolution. Therefore the axis must always be moved toward the reference mark from the same direction to achieve a precise repeatable home positioning.
For setting up auto zero please open the Quadrature Adapter window following this path: Input -> Settings -> Quadrature Encoder
Check the Zero on Z-signal check box to activate the reference mark auto zero feature.
You have to know the approximate position of the reference mark you want to use to auto zero the axis. The Caliper2PC software will capture the precise position of the reference mark while the axis is driven in low speed through the reference marks area. The green square Z-LED will turn red as soon as the reference mark
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Connecting Linear Glass Scales to the Caliper2PC Interface A step by step Guide
is reached. At this position the axis will be zeroed, the check box will be unchecked to avoid multiple zeroing of the axis. The -Z signal can be used the same way, if it is available on your scale.
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Connecting Linear Glass Scales to the Caliper2PC Interface A step by step Guide
Signals to Caliper2PC (RJ45 Patch Cable) GND DATA CLOCK +5V (Orange / White) (Blue) (Blue / White) (Brown) Pin 1 Pin 4 Pin 5 Pin 8
Signals to Glass Scale (D-SUB) GND -Z (optional) A 5V B Z Pin 2 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9
PCB Measuring
Length 0.630
Width 0.602
Height 0.049
(Inch)
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