i n f o @ a p l a p o l l o . c o m | w w w. a p l a p o l l o .

c o m

APL APOLLO TUBES LIMITED 36, Kaushambi, Near Anand Vihar Terminal, Ghaziabad-201010, (U.P .), INDIA T: +91 120 4041400 | F: +91 120 4041444

Concept & Design : www.studiog.co.in

Company Profile

Contents
Our Journey Product Mix Spread Key Achievements BOD's Our Products Manufacturing Excellence Brand Building Clientele/Approvals Contact Us
1 3 5 7 8 12 15 19 21

Tube Galvanizing introduced in South. Modernization and capacity enhanced drive across India

2012

Completed the Hosur project successfully and introduced Rotary Sizing Mill (RSM) technology for the first time in India. Also, commissioned another sheet galvanising plant in South India. Commissioned Hosur Project. Received ISO 14001:2004 and OHSAS 18001:2007. Changed name to APL Apollo Tubes Limited. Now a 1/2 Million Tonne Company Initiated the establishment of Unit II at Hosur, Tamil Nadu, across 24 acres (capacity 2,00,000 MTPA) UL, CE, SGS France cerfications came along with various approvals and Acquired Shri Lakshmi Metal Udyog Private Limited (100% subsidiary)

2011

2010

2009

2008

Acquired Apollo Metalex Pvt. Ltd (100% subsidiary) with coil galvanising capacity of 24,000 MTPA; total tube manufacturing capacity now 125,000 MTPA Inducted a modern slitter, second galvanising bath, fully automatic threading machine and diversified into structural pipes and pre-galvanised pipes Added another high-speed tube mill from Gallium 1.5" to 4

2007

2006

2004

Introduced the latest technology from Kusakabe (Japan) at its gallium tube mill; the Company received the ISO 9001:2000 certification Commissioned a new tube mill (3-8" diameter) and modern gallium mills in 2002 and 2004

2002

2000

Floated an IPO of 2.19 mn shares of Rs. 10 each at a premium of Rs. 20 with detachable tradable warrants; mobilised Rs. 43.80 mn Started operations at a new galvanising plant; received an ISI cerfication

1995

1994

Became a public limited company

1993
Capacity increased to 24,000 mtpa

1989
Started producing 6,000 MT annually for ERW black pipes in Sikandrabad, U.P . (near Delhi)

1987

Founded as a private limited company by the late Mr. Sudesh Gupta; started manufacturing steel tubes

1986

What sets us apart

Multi-locational Facilities

Wide Range
APL Apollo is the only manufacturer in the industry to have a product range of over 350 products that vary from round tubes to hollow section, 1/2 to 14 in outer diameter, 0.7 mm to 10.0 mm in wall thickness, 3mtrs to 12mtrs in length and surface protection such as self-coated, oil/varnished, hot dip galvanised and pre-galvanised.

APLAPOLLO

Being the only manufacturer having 5 plants spread across the North, West and South India, we are capable of delivering materials to all parts of the country in a shorter period than others.

Branch Network
Having the largest branch network of more than 15 branches spread in different states, we are capable of providing finished products to our customers according to their needs.

Bur-free Ends
We have cold saws installed on the mills, which provide bur free ends of hollow section that helps in easy welding and joining of the tubes and providing strength to them. Apart from this we do end-facing of the round tubes which provides 100% bur-free end tubes.

UNIT-I

UNIT-II

APOLLO METALEX

LLOYDS LINE PIPE

SHRI LAXMI METAL 0' Ovality

Being one of the few manufacturers in the world having online Rotatory Sizing Mill, we are capable of providing tubes with minimum ovality for high precision end use.

Brand Equity
We market our products under APL APOLLO brand which enjoys a good reputation not only in India but in overseas markets as well.

240000 MT

288000 MT

72000 MT

240000 MT

240000 MT

ERW BLACK ROUND TUBES HOLLOW SECTION PREGALVANISED TUBES HOT DIP GALVANISED TUBES

ERW BLACK ROUND TUBES HOLLOW SECTION PREGALVANISED TUBES (ROUND & HOLLOW SECTION) HOT DIP GALVANISED TUBES

COIL GALVANISING FACILITY PREGALVANISED TUBES (ROUND & HOLLOW SECTION)

API LINE TUBES ERW BLACK ROUND TUBES HOLLOW SECTION HOT DIP GALVANISED TUBES LARGE DIA BLACK ROUND TUBES & HOLLOW SECTION

COIL GALVANISING FACILITY ERW BLACK ROUND TUBES HOLLOW SECTION PREGALVANISED TUBES (ROUND & HOLLOW SECTION)

Technological Advancement
APL APOLLO has always been a pioneer in adapting the latest technologies whether it is pre-galvanised lines, cold saws, high speed mills from Europe and Japan or the unique rotatory sizing mills which help in providing you with the best quality rolled tubes.

Bundling Facility
Installed with automatic bundling machines, we are capable of providing a proper bundled pack of tubes which provides an advantage of proper handling and also helps in reducing damages.

Raw Material
We acquire 100% tested, best quality hot rolled coils for rolling our tubes which makes our tubes high pressure resistant with high strength.

Certifications
The Company's products are certified by reputed international agencies like SGS (France), Underwrites' Laboratories (USA) and CE (Europe); It received the Recognised Export House status and is also ISO 9001:2008, ISO14001:2004 and OHSAS 18001:2007 certified. Additionally, all its products are BIS-marked.

3 1

4 2

Key Acheivments
Enhanced capacity by almost 10 times in just six years Created a robust portfolio of innovative products Built a strong pan-India distribution network Entered a number of global markets Delivered what our customers wanted Invested in environment-friendly processes Enriched employee skill-sets Practiced ethical values
2500

Client wise break-up

8.89% Dealer Network OEMs and Projects Government Supply 44.95% 40.18%
1000

5.98%
2000 CAGR 49% 1500

International Market

500

2008-09

2009-10

2010-11

2011-12

2012-13

Annual Turnover in ` (Cr)

Unit wise break-up

Product Wise Break-up

Industry wise break-up

6% 21% Agriculture, Irrigation Real Estate and Construction Automobile 24% 22% Oil and Gas Aviation Railways 3% 3% 9% Ports Electric Poles Metal Engineering and Fabrication 1% 1% 1% Exports Government Supply

9% 18% 9% 36% 29% 44%

18% 20%

9%

18%

Unit-I Unit-II Apollo Metalex Lloyds Line Pipe Shri Laxmi Metal Udyog
5 1

Hot Dip Galvanised Tubes Pre-Galvanised Tubes Black Round Tubes Hollow Section

1 6

Key Acheivments Board of Directors

Mr. Sanjay Gupta

Chairman

Mr. Ashok Gupta

Managing Director

PRODUCTS

Our

Mr. Vinay Gupta

Director

Mr. Sameer Gupta

Director

Mr. Aniq Husain

Director

Mr. S.T. Gerela

Director

Mr. Rakesh Jinsy

Director

Mr. C. S. Johri
Director

7 1

Round Tubes
Outside Diameter : 21.3mm-355.6mm Thickness Range : 0.7mm-8.0mm Length : 3.0 meter to 12.0 meter APPLICATIONS Liquid Transmission Idlers Mechanical and General Engineering Structural Water and Sewage Water Wells Fire Protection Fencing & Many more... PRODUCTION STANDARDS IS:1239(Part-I)/2004, BS:1387-1990 DIN2439,DIN2440,DIN2441,DIN2444 EN10255:2004,EN10240:1998 IS:9295-1983 IS:3601-1984 IS:1161-1998 IS:3589/2001 IS:4270:2001 ASTM A-53 GR A&B SCH 20/40/80 ASTM A-795 ASTM A-135 TESTS PERFORMED Hydrostatic Test Eddy Current Test Flatteninig/Flaring Test/Bend Test Chemical Analysis Other Tests as required by the Standard FINISHING OPERATIONS Plain End Threaded and Coupled Grooved Cut Lengths SURFACE PROTECTION Black (Self Colored Uncoated) Outside Protective Coating-Oil/Varnish Hot Dip Galvanised Pre Galvanised
NOTE: For details please refer specification sheet.

Hollow Section
Size RHS 20*15-300*250 SHS 20*20-275*275 Thickness: 1.0 mm to 8.0 mm Length: 3.0 meter to 12.0 meter

Black

(SELF COLORED UNCOATED)

APPLICATIONS Construction Machinery Automotive Furniture Storage System Transmission Tower PRODUCTION STANDARD IS4932:1997 EN10219-1:2006 ASTM A-500 TESTS PERFORMED Visual and Dimensional Inspection Tensile Test Flatting and Flaring Test Impact Test Chemical Analysis Plain End-square cut Cut Lengths SURFACE PROTECTION Black (Self Coloured Uncoated) Varnish/Oil Coating Hot Dip Galvanised Pre-Galvanised

Black

(SELF COLORED UNCOATED)

Oiled/Varnish

Oiled/Varnish

Hot Dip Galvanised

Hot Dip Galvanised

Pre-Galvanised

Pre-Galvanised

NOTE: For details please refer specification sheet.

9 1

10

API Tubes
This category of steel tubes is generally made out of MS material. The purpose of this specification is to provide standards for pipe suitable for use in conveying gas, water and oil in both the oil and natural gas industries. This specification covers welded steel line pipes. It includes plain-end, threaded-end and belled-end pipes, as well as through-theflow line (TFL) pipe and pipe with ends prepared for use with special couplings. Although the plain-end line pipe meeting the specification is primarily intended for field makeup by circumferential welding, the manufacturer will not assume responsibility for field welding. 5L This International Standards specifies requirement for the manufacturing of two product specification levels (PSL 1 and PSL 2) of seamless and welded steel pipes for use in pipeline transportation systems in the petroleum and natural gas industries. This International Standard is not applicable to cast pipe. 5CT This International Standard specifies the technical delivery conditions for steel pipes (casing, tubing, plain-end casing liners and pup joints), coupling stock and accessories and establish requirement for two Product Specification Levels (PSL 1 & PSL 2). These steel pipes are used as casing or tubing for wells in the petroleum and natural gas industries.

Manufacturing
EXCELLENCE

NOTE: For details please refer specification sheet.

11 1

14

Raw Material Procurement

BIS Approvals
IS : 1239

ERW Mild Steel Tubes and Galvanized from 15MM NB upto and including 100 MM NB in Light Class and 15 MM NB upto and including 150 MM NB in Medium and Heavy Class, Plain, as well as, Socketed Ends as per IS:1239 (PartI)/2004.
2004 (Part 1)

IS : 4923

ERW Hollow Steel SecYons for Structural use as per IS:4923/1997. Covering all sizes and grades and thickness upto 8.00mm. The grades are YST 210, 240 & 310.
1997
IS : 3589

ERW Steel Pipes for Water and Sewage to IS: 3589:2001. Sizes from 168.3mm to 323.9mm O.D., thickness upto 8.00 mm in Grade Fe 330,410 & 450.
2001 IS : 4270

ERW Steel Tubes used for water wells to IS: 4270: 2001. Sizes from 100mm NB upto and including 200mm NB in Grade Fe 410.
2001

Manufacturing Process
PHYSICAL INSPECTION & WEIGHING ULTRASONIC HYDRO TESTING TEST END FACING

IS : 3601

ERW Steel Tubes Black and Galvanized used for mechanical & general engineering purpose to IS 3601: 1984. Sizes from 21.3mm OD and upto and including 165.1mm O.D Plain ends in Grade WT 200.
2006 IS : 9295

UNCOILER

DISPATCH

STOCK

ERW Steel Tubes for Idlers Belt Conveyors conforming to IS 9295:1979. Sizes from 63.5mm O.D. to 219.1mm O.D., upto thickness 7.10 mm, in ERW Grade YST 210, 240.
1983 IS : 1161

WELDER COOLING

ERW Steel Tubes for Sructural Purposes conforming to IS: 1161/1998. Sizes from 15mm to 300mm NB, Light, Medium & Heavy, in Grade YST 210,240 & 310.
1998

LEVELLER RAW MATERIAL SHEAR BEAD REMOVAL SIZING SECTION TURKSHEAD

ECT

Accreditation
ISO 9001 : 2008 OHSAS 18001 : 2007 EN 10219 : 2006 ISO 14001 : 2004 UL852

FORMING MILL

CUTOFF

SGS

1 12

13

Quality : The Essence

An Aspect That Brings Respect

Quality has always been synonymous with customer satisfaction and thats how we aim at it. Stringent quality checks, ISO compliance and rigorous product testing we do is all for the sake of unparalleled quality.

Brand

BUILDING

Raw Material Quality Test

Tensile Chemical Physical (Visual) Inspection Thickness Measurement

Finished Product Quality Test:

Destructive Testing(Flattening/ Flaring) Length Measurement Visual Dimensional Hydro testing Bend Test

Technological Upgradation
Cold Saws Rotary Sizing Mill Automatic Bundling Machines Enhanced Mills Automatic Varnishing System CNC Machines for Re-profiling of tools

14 1

A brand gradually

EXHIBITION

built on ethics
INCENTIVE TOUR

USP POSTER INSENTIVE TOUR GOLD SCHEME

16 1

17

DEALER/RETAILER MEET

Clientele/ Approvals
PLUMBER MEET

SHOWCASE

DEALER SINGNAGE BOARD

18 1

14

Engineering & Construction Departments

City & Industrial Development Corporation of Maharashtra Ltd.(CIDCO) ECONOSTO Mideast,Dubai Engineering Design and Consulting Organization,Delhi. EEPC,New Delhi. Steel Authority of India Ltd.(SAIL) Delhi Metro Rail Corporation Ltd.(DMRC) Maharastra Jeevan Pradhikaran,Navi Mumbai.(MJP) Central Public Works Department,New Delhi.(CPWD) Bangalor Metro Rail Project-RITES Consultants.(BMRC)

IRCON, New Delhi IJM India Infrastructure Simplex Infrastructure DLF ConstrucYon Division, Gurgaon

Automobile Sector Vehicle Factory Jabalpur, M.P . Rajasthan State Road Transport CorporaYon. (RSRTC) Ashok Leyland Tata Marcopolo Power & Communication NTPC Sijcon Consultant Pvt. Ltd. Bharat Sanchar Nigam Ltd., Cochin & Udhampur (BSNL) SE Composites Ltd. Suzlon Wind InternaYonal Ltd. Sugar Industry Triveni Engineering & Industries Ltd, U.P . Bajaj Hindustan Ltd. King Sugars Chemical Industry Jubilant Organosys, U.P . Prefab Industry BNAL Prefabs Pvt. Ltd., Chandigarh Modern Prefab Systems Pvt. Ltd. Shilpkar NCL Industries Ltd. S.G. Engineering Sintex Industries Ltd. Water Supply Sector Uttar Pradesh Jal Nigam,Lucknow.(UPJN) Uttaranchal Pey Jal Nigam, Dehradun Gujarat Water Supply & Swerage Board, Gandhinagar.(GWSSB) Scaffolding Industry Turbo Scaffolding, Ludhiana L & T, Delhi. Agriculture Equipment Industry Uniparts India Ltd, Noida SKG, Ludhiana Gripwel Fastner Automobile Industry (Bus Body Fabrication) Ashok Leyland Tata Marcopolo Automobile Corporation of Goa Ltd. Haryana Roadways Rajasthan Roadways Fire Fighing Industry Firepro System (P) Ltd., Bangalore. Fire and Security Association of India(FSAI)

Contact Us

Power & Communication

Bharat Heavy Electricals Ltd. Noida, Trichy, Bhopal, Banglore, Chennai & Ranipat. (Bhel) NTPC Limited, Ramagundam Mahagenco-Mumbai

Oil & Gas Sector EIL(Engineers India Limited),New Delhi. MECON,Ranchi,Jharkhand. BPCL,Mumbai. GSPC Gas Company Limited,Gandhinagar. Indian Oil Corporation Limited,New Delhi.(IOCL) HPCL Gujrat Gas Supply Water Supply & Fire Fighting Sector Potential Service Consultants (P) Ltd. Pune Mahanagar Palika H.M. Nagesh,Banglore Sampath Kumar Associates Pvt. Ltd.,Bangalore UNICEF Engineering & Construction Industry Vehicle Factory Jabalpur,M.P Rajasthan State Road Transport Corporation.(RSRTC) Ashok Leyland Tata Marcopolo Kirby Building Systems India Ltd. L&T Reliance Industries.Mumbai Gammon India Ltd. Simplex Concrete Piles India Ltd. Nagarjuna Construction Ltd,Hydrabad Interarch Building Products Ltd, U.P . Electrotherm India Ltd,Ahmedabad Omaxe B.G. Shirke Construction Technology Pvt. Ltd. NICCO Era Construction Ltd. D.S. Construction Ramky Infrastructure Ltd. Adani Agri Logistic Ltd, Ahmedabad North Eastern Railway, Gorakhpur Hindustan Zinc Ltd., Udaipur.(HZL) ALUPRO Building Systems Pvt. Ltd. B.L.Kashyap& Sons Limited Navyuga Engineering Co. Ltd.

20 1

Corporate Office/Palnts

CORPORATE OFFICE 36, Kaushambi, Near Anand Vihar Terminal, Ghaziabad201010. (U.P .) INDIA Landline: +91 120 4041400 Fax: +91 120 4041444

Corporate Office Plants Wholly Owned Subsidiaries Branches/Warehouses

22 1

23

North India
FARIDABAD Mr. Manvindra Giri M: +91 8130007520 E: [email protected] Khasra No.12-13, Sahpur Road, Sikri Ballabhgarh, Faridabad-121004 Haryana KANPUR Mr. Nandkishor Agarwal M: +91 8130007526 E: [email protected] 128/69, D Block Kidwai Nagar, Kanpur- 208011 Uttar Pradesh RUDRAPUR Mr. Narendra Bhardwaj M: +91 9690333324 E: [email protected] Khasra No.194, Vill-Bhurarani, Rudrapur-263153 Distt. Udham Singh Nagar Uttarakhand

West India
AHMEDABAD Mr. Amarnath Singh M: +91 9824272833 E: [email protected] Survey No.208-Block, SwadeshiIndustries Compound, Sarkhej-Sanand Road, Sarkhej, Ahmedabad-382 210 Gujarat PUNE Mr. Mohit Sharma M: +91 8451853239 T: +91 20 64019652 E: [email protected] S.No.312/1/11, Opp. Indian Oil Petrol, Handewadi Road, Village Devachi & Uruli, Pune-412308 Maharashtra NAGPUR Mr. Rushabh Panparia M: +91 9561081672 E: [email protected] C/O , Plot no-D6, Opposite-Eros Metal Higana Midc, Area-Wadi, Nagpur-440023 Maharashtra Goa Mr. Pankaj Totoria M: 8451853245 E: [email protected] Survey No -203/1, plot no- 7, NH-17, Mushirwada, Colvale Bardez Goa

GHAZIABAD Mr. Nandkishor Agarwal M: +91 8130007526 T: +91 120 4542270 E: [email protected] 103, Prakash Industrial Estate, P .O.Chikambarpur, Ghaziabad-201010 Uttar Pradesh JAIPUR Mr. Rajeev M: +91 9314626672 T: +91 141-3015503 E: [email protected] Sikar Road, Rajawas, Near Bus Stand, Jaipur-302013 Rajasthan

LUDHIANA Mr. Ajit Singh M: +91 9914139713 E: [email protected] Plot No.41, Village-Khakat, G.T. Road Sahnewal, Ludhiana-141120 Punjab

MUMBAI Mr. Mohan Lal Sharma M: 8451853246 E: [email protected] KWC-Plot No.1697, 1698, Road No.21 & 22, Steel Market, Kalamboli, Navi Mumbai-410218 Maharashtra

DELHI Mr. Navneet Singh M: +91 8130007584 E: [email protected] C-99, Birla Cement Wali Gali, Swarn Park, Near Rajdhani Park Metro Station, Mundka-110 041 New Delhi

Central India
INDORE Mr. Rajeev Kumar Sharma M: +91 9479872574 E: [email protected] 13-A,Udyog Nagar, Behind Old LakhaniFactory Nemawar Road, Palda, Indore452 001 Madhya Pradesh RAIPUR Mr. Mukesh Jha M: +91 8871559560 E: [email protected] Plot C-19, Loha Bazaar HiraPur Sondogri, Ring Road No -2, Raipur492006 Chhattisgarh

South India
BENGALURU Mr. Sunil M: +91 9945210611 E: [email protected] 77-RE SY No.77/1, SY No.76, Hommadevanahalli Village, B.G.Road, Bengaluru South-560083 Karnataka HYDERABAD Mr. Atul Srivastava M: +91 7893500618 E: [email protected] Survey No.154, Dhulapally, Quthbullapur, Mandal, Ranga Reddy, Hyderabad-500014 Andhra Pradesh COCHIN Mr. C. B. Bansal M: +91 8129055770 E: [email protected] B.O:- 33/2361, B1(a), Chalikavattam, Near IDBI Bank, Vyttila Bye Pas, Earnakulam682019 Kochi

24 1

25

APL APOLLO TUBES LIMITED (Unit-2) Hosur, Tamil Nadu