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DOW Water and Process Solutions: Calculation of A Demineralisation Plant With Rohm and Haas Ion Exchange Resins

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This document provides calculations for a demineralization plant using ion exchange resins from Rohm and Haas. The plant treats river water with ultrafiltration pre-treatment and contains a strong acid cation exchanger followed by a strong base anion exchanger. It calculates resin volumes, operating capacities, regeneration requirements, rinse volumes and waste flows for the two exchangers. Design parameters like bed depths, linear velocities and pressure drops are also estimated. Safety factors are recommended to be below 1.0.

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DOW Water and Process Solutions: Calculation of A Demineralisation Plant With Rohm and Haas Ion Exchange Resins

Uploaded by

ak_thimiri
224 views2 pages
This document provides calculations for a demineralization plant using ion exchange resins from Rohm and Haas. The plant treats river water with ultrafiltration pre-treatment and contains a strong acid cation exchanger followed by a strong base anion exchanger. It calculates resin volumes, operating capacities, regeneration requirements, rinse volumes and waste flows for the two exchangers. Design parameters like bed depths, linear velocities and pressure drops are also estimated. Safety factors are recommended to be below 1.0.

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This document provides calculations for a demineralization plant using ion exchange resins from Rohm and Haas. The plant treats river water with ultrafiltration pre-treatment and contains a strong acid cation exchanger followed by a strong base anion exchanger. It calculates resin volumes, operating capacities, regeneration requirements, rinse volumes and waste flows for the two exchangers. Design parameters like bed depths, linear velocities and pressure drops are also estimated. Safety factors are recommended to be below 1.0.

Copyright:

Attribution Non-Commercial (BY-NC)
Download as PDF, TXT or read online from Scribd
Download as pdf or txt
224 views2 pages

DOW Water and Process Solutions: Calculation of A Demineralisation Plant With Rohm and Haas Ion Exchange Resins

Uploaded by

ak_thimiri
This document provides calculations for a demineralization plant using ion exchange resins from Rohm and Haas. The plant treats river water with ultrafiltration pre-treatment and contains a strong acid cation exchanger followed by a strong base anion exchanger. It calculates resin volumes, operating capacities, regeneration requirements, rinse volumes and waste flows for the two exchangers. Design parameters like bed depths, linear velocities and pressure drops are also estimated. Safety factors are recommended to be below 1.0.

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Attribution Non-Commercial (BY-NC)
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SCI_case_1_SACSBA [383]

Page 1 of 2

DOW Water and Process Solutions


Street and city Phone: number or other E-Mail: or fax or other
http://www.amberlite.com

CALCULATION OF A DEMINERALISATION PLANT WITH ROHM AND HAAS ION EXCHANGE RESINS
Client Project name Project code
[ID]

SCI SCI case 1 no degas SACSBA SCI_case_1_SACSBA


[383]

Date of project Date of printout IXCalc user

24 aug 2012 30 aug 2012 M. Slagt


13:13:25

1. GENERAL REMARKS Strong acid & strong base resin data relate to resins in Na & Cl form respectively. 2. ORIGIN AND PRE-TREATMENT OF THE WATER Origin Pre-treatment river UF

1.9.1

3. WATER ANALYSIS [meq/L] Ca : Mg + Fe : Na : K: NH4 : Total Cations 0,700 0,300 1,000 0,000 0,000 2,000 Cl : SO4 : NO3 : HCO3 : 1,100 0,200 0,000 0,700 ) ) EMA : ) CO2 : SiO2 :

1,300 0,715 0,2500 2,265


(after cation exchanger)

Total Anions Free CO2 :

2,000 0,015

(after cation exchanger)

Temperature 5 C Organics 20 mg/L as KMnO4 4. OPERATION DATA Flow rate per line Running time Regenerants 300,0 m3/h net 13,0 hours 32 % HCl

Approximate pH 8,3 @ 25C Approx. conductivity 216 S/cm @ 25C

306,8 m3/h gross 3 900 m3 net run 50 % NaOH

( 2)

5. LAYOUT OF THE PLANT (Without Degasifier) [3] SAC - SBA Amberjet 1000 H - Amberlite IRA458RF Cl

file://C:\Users\gbroter\Documents\Outside Businesses\IEX2012\Advanced Course Pre... 20/09/2012

SCI_case_1_SACSBA [383]

Page 2 of 2

6. CALCULATION OF THE EXCHANGERS Resin choice Resin volume [litres]


Reference ionic form for calculation

Amberjet 1000 H 7950


Na

Amberlite IRA458RF Cl 18700


Cl

Volume to purchase [L] Running time [h] Gross throughput [m3] Ionic load [eq] Organic load [g/L R as KMnO4] Operating capacity [eq/l R] Flow-rate [BV/h] Regenerant mode Leakage (overrun) [%] Regenerant type Concentration [%] Regenerant ratio [% theory] Regenerant Level [g/L R] Total regen. [kg 100%] Consumption [g/m3 treated water] Excess of regenerant [eq] Dilution water [m3] Regen. displacement [m3] Fast rinse [m3]
(Total recycle rinse)

8750 13,0 3988 7976 1,00 38,6 Amberpack HCl 5,0 150 55 437 112,1 4004 7,4 11,9 0,0 0,0 90,1 296 0,95 < 0,8 S/cm

13,0 3988 9033 4 0,48 16,4 Amberpack NaOH (5C) 3,2 207 40 748 191,8 9667 21,9 46,7 0,0 0,0

Backwash water [m3] Total waste water [m3] TDS of waste [meq/L] Safety factors Leakage Sizing and pressure drop External diameter [mm] Filter area [m2] Linear velocity [m/h] Bed depth shrunk form [mm] Bed depth swollen form [mm] Bed depth end of run [mm] Pressure drop [kPa]

0,95 < 0,04 mg/L SiO2

2900 6,49 47 1225 1318 1259 102

3500 9,48 32 1973 2227 2086 96

These suggestions and data are based on information we believe to be reliable. They are offered in good faith, but without guarantees, as conditions of use of our products are beyond our control. The plant manufacturer remains therefore responsible for plant performance. Suggestions for uses of our products should not be understood as a recommendation to infringe any patent. Amberpack is a technology licensed by Rohm and Haas Company to selected OEMs. Safety factors should always be smaller than 1.0. Dow Water & Process Solutions SCI_case_1_SACSBA [383] IXCalc 1.9.1

file://C:\Users\gbroter\Documents\Outside Businesses\IEX2012\Advanced Course Pre... 20/09/2012

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